Full-automatic paper tube drawing and folding and waste yarn winding and removing equipment

Abstract

The invention belongs to the technical field of glass fiber yarn roll production and processing, and particularly relates to full-automatic paper tube drawing and stacking and waste yarn winding and removing equipment which comprises an integral prying frame, a telescopic clamping mechanism, a paper tube sleeving mechanism, a platform weighing mechanism, a yarn roll positioning device and a paper tube drawing and winding mechanism. Wherein the integral prying frame comprises a lower-layer frame, stand column assemblies arranged at the top of the lower-layer frame, a metal plate assembly arranged between the stand column assemblies and an upper-layer frame arranged at the tops of the stand column assemblies; the telescopic clamping mechanism is located in the overall prying frame and comprises a multi-speed telescopic mechanism, a lifting mechanism arranged at the bottom of the multi-speed telescopic mechanism and synchronous clamping mechanisms arranged on the two sides of the bottom of the lifting mechanism. The device is reasonable in structure, full-automatic production operation of a paper extraction cylinder and waste yarn stripping procedure is achieved in the production process of packaging of glass fiber yarn roll finished products, the device reliability is high, the labor intensity of workshop workers is greatly reduced, and the purposes of reducing staff and improving efficiency are achieved.

Description

Technical Field

[0001] The invention relates to the technical field of glass fiber yarn production and processing, in particular to a fully automatic paper tube drawing and stacking and waste yarn winding and removing device. Background Art

[0002] In the production process of glass fiber yarn ball finished product packaging, it is necessary to extract the paper tube core in the center of the yarn ball, and peel off the waste yarn on the paper tube and in the center of the yarn ball and remove it cleanly.

[0003] The conventional method is usually manual operation. The worker first pinches the raised edge of the paper tube with his fingers and pulls it inward to separate the paper tube from the yarn ball. Then the paper tube is pulled out, stacked and placed. The waste yarn brought out by the paper tube is collected and cut off to ensure that there is no loose yarn inside the yarn ball. The cut waste yarn can be thrown into the waste yarn bag. This manual operation process has high work intensity and poor working environment. Direct contact between human hands and glass fiber will cause hand injuries.

[0004] There are a few automated mechanisms that automate this operation, but the failure rate of the equipment is high, resulting in low frequency of use. Based on the above problems, we propose a new type of fully automatic paper tube stacking and waste yarn winding removal equipment. Summary of the invention

[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0006] In view of the problems existing in the prior art, the present invention is proposed.

[0007] Therefore, the purpose of the present invention is to provide a fully automatic paper tube folding and waste yarn winding removal equipment. In the production process of glass fiber yarn ball finished product packaging, the paper tube drawing and waste yarn stripping processes are fully automatic production operations. The equipment has high reliability, greatly reduces the labor intensity of workshop workers, and achieves the purpose of reducing staff and increasing efficiency.

[0008] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0009] A fully automatic paper tube stacking and waste yarn winding and removal device, which includes an integral prying frame, a telescopic clamping mechanism, a paper tube set mechanism, a platform weighing mechanism, a yarn roll positioning device and a paper tube extraction and winding mechanism;

[0010] in,

[0011] The integral skid frame comprises a lower frame, a column assembly arranged on the top of the lower frame, a sheet metal assembly arranged between the column assemblies, and an upper frame arranged on the top of the column assemblies;

[0012] The telescopic clamping mechanism is located inside the integral skid frame, and includes a double-speed telescopic mechanism, a lifting mechanism arranged at the bottom of the double-speed telescopic mechanism, and synchronous clamping mechanisms on both sides arranged at the bottom of the lifting mechanism;

[0013] The paper tube set mechanism is located inside the overall skid frame, and includes a mounting plate bottom plate, a transplanting mechanism arranged on the top of the mounting bottom plate, a rounding mechanism arranged on the top of the mounting bottom plate, a primary shaping mechanism arranged on the top of the mounting bottom plate, and a bending mechanism arranged on the top of the mounting bottom plate;

[0014] The platform weighing mechanism is located inside the overall skid frame, and includes a fixed foot, a support frame arranged on the top of the fixed foot, a fixed pressure plate arranged on the top of the support frame, and a weighing scale arranged on the top of the fixed pressure plate;

[0015] The yarn roll positioning device is located inside the integral skid frame, and includes a mounting plate, a linear guide rail arranged on the top of the mounting plate, a clamping drive cylinder arranged on the top of the mounting plate, a connecting rod assembly arranged on the top of the mounting plate and connected to the clamping drive cylinder and the linear guide rail respectively, a bracket arranged on the top of the linear guide rail, and a positioning clamping block arranged on the top of the bracket;

[0016] The paper tube extraction and yarn winding mechanism is located inside the integral pry frame, and comprises a paper tube extraction mechanism, a yarn blocking mechanism, a yarn winding mechanism, a yarn gathering and shearing mechanism, and a waste yarn stripping mechanism.

[0017] As a preferred solution of the fully automatic paper tube folding and waste yarn winding removal equipment described in the present invention, the double-speed telescopic mechanism includes a mounting plate, a driving linear module arranged on the top of the mounting plate, a double-speed conveyor belt arranged at the bottom of the mounting plate, a telescopic bottom plate arranged at the bottom of the double-speed conveyor belt, and a double-speed telescopic bottom plate arranged at the bottom of the telescopic bottom plate.

[0018] As a preferred solution of the fully automatic paper tube folding and waste yarn winding removal equipment described in the present invention, the lifting mechanism includes a connecting plate, a linear module arranged on one side of the connecting plate, and a lifting bracket arranged on one side of the linear module.

[0019] As a preferred solution of the fully automatic paper tube folding and waste yarn winding removal equipment described in the present invention, the synchronous clamping mechanism on both sides includes a mounting plate arranged at the bottom of the lifting mechanism, a linear guide slider arranged at the bottom of the mounting plate, a driving cylinder arranged at the top of the mounting plate and the output end of which is connected to the linear guide slider, a synchronous connecting rod arranged at the bottom of the linear guide slider, and a clamping rod arranged at the bottom of the synchronous connecting rod.

[0020] As a preferred solution of the fully automatic paper tube drawing and stacking and waste yarn winding and removing equipment described in the present invention, it also includes a waste yarn conveyor belt for conveying the drawn and cut waste yarn into a waste yarn bag.

[0021] As a preferred solution of the fully automatic paper tube stacking and waste yarn winding removal device of the present invention, it further comprises a paper tube conveyor belt for conveying the stacked paper tubes into the paper tube material frame;

[0022] As a preferred solution of the fully automatic paper tube stacking and waste yarn winding and removal equipment described in the present invention, it also includes a yarn ball conveyor belt for performing step-by-step conveying of the yarn balls in the equipment.

[0023] As a preferred solution of the fully automatic paper tube folding and waste yarn winding removal equipment described in the present invention, a safety fence and door interlock are arranged on the periphery of the integral skid frame to perform equipment safety protection and prevent people from entering the equipment operation range.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] The whole set of equipment adopts an off-line operation mode, automatically grabbing yarn balls from the customer's production line and returning them to the customer's production line after the operation is completed. The use of the equipment has little effect on the original production line of the customer, and the debugging operation or equipment failure does not affect the manual production of the original production line. In the production process of glass fiber yarn ball finished product packaging, the paper tube and waste yarn stripping process are fully automatic. The equipment has high reliability, which greatly reduces the labor intensity of workshop workers and achieves the purpose of reducing staff and increasing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in combination with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0027] Figure 1 It is a schematic diagram of the structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the overall skid structure of the present invention;

[0029] Figure 3 It is a schematic diagram of the structure of the telescopic clamping mechanism of the present invention;

[0030] Figure 4 It is a structural schematic diagram of the yarn roll positioning device of the present invention;

[0031] Figure 5It is a schematic diagram of the structure of the paper tube extraction and wire winding mechanism of the present invention.

[0032] In the figure; 100 integral pry frame, 110 paper tube conveyor belt, 120 waste yarn conveyor belt, 130 yarn ball conveyor belt, 200 telescopic clamping mechanism, 300 paper tube set mechanism, 400 platform weighing mechanism, 500 yarn roll positioning device, 600 paper tube extraction and winding mechanism. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0035] Secondly, the present invention is described in detail with reference to schematic diagrams. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0036] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0037] The present invention provides the following technical solutions: a fully automatic paper tube stacking and waste yarn winding removal device, which can fully automatically perform paper tube stacking and waste yarn stripping operations in the production process of glass fiber yarn group finished product packaging. The equipment has high reliability, greatly reduces the labor intensity of workshop workers, and achieves the purpose of reducing staff and increasing efficiency.

[0038] Figures 1 to 5 The figure shows a schematic diagram of the structure of an embodiment of a fully automatic paper tube stacking and waste yarn winding and removing device of the present invention, the main part of which includes an integral prying frame 100, a telescopic clamping mechanism 200, a paper tube set mechanism 300, a platform weighing mechanism 400, a yarn roll positioning device 500 and a paper tube extraction and winding mechanism 600;

[0039] The overall skid frame 100 includes a lower frame, a column assembly arranged on the top of the lower frame, a sheet metal assembly arranged between the column assemblies, and an upper frame arranged on the top of the column assembly. The overall skid frame 100 is used to provide an installation frame and decorative sheet metal for the entire set of equipment, and also includes a waste yarn conveyor belt 120 for conveying the extracted and cut waste yarn into a waste yarn bag, a paper tube conveyor belt 110 for conveying the stacked paper tubes into a paper tube material frame, and a yarn ball conveyor belt 130 for conveying the yarn balls in the equipment in a step-by-step manner. The periphery of the overall skid frame 100 is provided with a safety fence and a door interlock for performing equipment safety protection to prevent personnel from entering the operating range of the equipment.

[0040] The telescopic clamping mechanism 200 is located inside the integral skid frame 100, and includes a double-speed telescopic mechanism, a lifting mechanism arranged at the bottom of the double-speed telescopic mechanism, and synchronous clamping mechanisms on both sides arranged at the bottom of the lifting mechanism; the double-speed telescopic mechanism includes a mounting plate, a driving linear module arranged at the top of the mounting plate, a double-speed conveyor belt arranged at the bottom of the mounting plate, a telescopic bottom plate arranged at the bottom of the double-speed conveyor belt, and a double-speed telescopic bottom plate arranged at the bottom of the telescopic bottom plate; the lifting mechanism includes a connecting plate, a linear module arranged at one side of the connecting plate, and a lifting bracket arranged at one side of the linear module; the synchronous clamping mechanisms on both sides include a mounting plate arranged at the bottom of the lifting mechanism, a linear guide slider arranged at the bottom of the mounting plate, a driving cylinder arranged at the top of the mounting plate and the output end of which is connected to the linear guide slider, a synchronous connecting rod arranged at the bottom of the linear guide slider, and a clamping rod arranged at the bottom of the synchronous connecting rod. The telescopic clamping mechanism 200 is used to take and place yarn balls on the customer's conveyor belt;

[0041] The paper tube set mechanism 300 is located inside the integral pry frame 100, and includes a mounting plate bottom plate, a transplanting mechanism disposed on the top of the mounting bottom plate, a rounding mechanism disposed on the top of the mounting bottom plate, a primary shaping mechanism disposed on the top of the mounting bottom plate, and a bending mechanism disposed on the top of the mounting bottom plate. The paper tube set mechanism 300 is used to stack the paper tubes to be drawn out piece by piece into 6 pieces, and convey them to a designated position;

[0042] The platform weighing mechanism 400 is located inside the integral skid frame 100, and includes a fixed foot, a support frame arranged on the top of the fixed foot, a fixed pressure plate arranged on the top of the support frame, and a weighing scale arranged on the top of the fixed pressure plate. The platform weighing mechanism 400 is used to measure the weight of the yarn ball before and after the waste yarn of the paper tube is extracted;

[0043] The yarn roll positioning device 500 is located inside the overall skid frame 100, and includes a mounting plate, a linear guide rail arranged on the top of the mounting plate, a clamping drive cylinder arranged on the top of the mounting plate, a connecting rod assembly arranged on the top of the mounting plate and connected to the clamping drive cylinder and the linear guide rail respectively, a bracket arranged on the top of the linear guide rail, and a positioning clamping block arranged on the top of the bracket. The yarn roll positioning device 500 is used to stop and clamp the yarn roll at a specified position of the belt line;

[0044] The paper tube extraction and wire winding mechanism 600 is located inside the overall pry frame 100, and includes a paper tube extraction mechanism, a yarn blocking mechanism, a yarn winding mechanism, a wire gathering and cutting mechanism, and a waste yarn stripping mechanism. The paper tube extraction and wire winding mechanism 600 is used to extract the paper tube and place it in a specified position, and extract and cut the loose silk thread in the inner tube of the yarn ball, and place the waste yarn in a fixed position.

[0045] Working principle: The whole set of equipment adopts an off-line operation mode, automatically grabbing yarn balls from the customer's production line and returning them to the customer's production line after the operation is completed. The use of the equipment has little effect on the original production line of the customer, and the debugging operation or equipment failure does not affect the manual production of the original production line. In the production process of glass fiber yarn ball finished product packaging, the paper tube and waste yarn stripping process are fully automatic. The equipment has high reliability, which greatly reduces the labor intensity of workshop workers and achieves the purpose of reducing staff and increasing efficiency.

[0046] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A fully automatic paper tube stacking and waste yarn winding and removal equipment, characterized by: It comprises an integral prying frame (100), a telescopic clamping mechanism (200), a paper tube set mechanism (300), a platform weighing mechanism (400), a yarn roll positioning device (500) and a paper tube extraction and winding mechanism (600); in, The integral skid frame (100) comprises a lower frame, a column assembly arranged on the top of the lower frame, a sheet metal assembly arranged between the column assemblies, and an upper frame arranged on the top of the column assemblies; The telescopic clamping mechanism (200) is located inside the integral skid frame (100), and comprises a multiple-speed telescopic mechanism, a lifting mechanism arranged at the bottom of the multiple-speed telescopic mechanism, and synchronous clamping mechanisms on both sides arranged at the bottom of the lifting mechanism; The paper tube set mechanism (300) is located inside the integral pry frame (100), and comprises a mounting plate bottom plate, a transplanting mechanism arranged on the top of the mounting bottom plate, a rounding mechanism arranged on the top of the mounting bottom plate, a primary shaping mechanism arranged on the top of the mounting bottom plate, and a bending mechanism arranged on the top of the mounting bottom plate; The platform weighing mechanism (400) is located inside the integral skid frame (100), and comprises a fixed footrest, a support frame arranged on the top of the fixed footrest, a fixed pressure plate arranged on the top of the support frame, and a weighing platform scale arranged on the top of the fixed pressure plate; The yarn roll positioning device (500) is located inside the integral skid frame (100), and comprises a mounting plate, a linear guide rail arranged on the top of the mounting plate, a clamping drive cylinder arranged on the top of the mounting plate, a connecting rod assembly arranged on the top of the mounting plate and connected to the clamping drive cylinder and the linear guide rail respectively, a bracket arranged on the top of the linear guide rail, and a positioning clamping block arranged on the top of the bracket; The paper tube extraction and yarn winding mechanism (600) is located inside the integral pry frame (100), and comprises a paper tube extraction mechanism, a yarn blocking mechanism, a yarn winding mechanism, a yarn gathering and shearing mechanism, and a waste yarn stripping mechanism.

2. The fully automatic paper tube stacking and waste yarn winding and removal equipment according to claim 1 is characterized by: The double-speed telescopic mechanism includes a mounting plate, a driving linear module arranged on the top of the mounting plate, a double-speed conveyor belt arranged on the bottom of the mounting plate, a telescopic bottom plate arranged on the bottom of the double-speed conveyor belt, and a double-speed telescopic bottom plate arranged on the bottom of the telescopic bottom plate.

3. The fully automatic paper tube stacking and waste yarn winding and removal equipment according to claim 1 is characterized by: The lifting mechanism comprises a connecting plate, a linear module arranged on one side of the connecting plate, and a lifting bracket arranged on one side of the linear module.

4. The fully automatic paper tube stacking and waste yarn winding and removal equipment according to claim 1 is characterized by: The synchronous clamping mechanism on both sides includes a mounting plate arranged at the bottom of the lifting mechanism, a linear guide slider arranged at the bottom of the mounting plate, a driving cylinder arranged at the top of the mounting plate and the output end of which is connected to the linear guide slider, a synchronous connecting rod arranged at the bottom of the linear guide slider, and a clamping rod arranged at the bottom of the synchronous connecting rod.

5. The fully automatic paper tube stacking and waste yarn winding and removal equipment according to claim 1 is characterized by: The utility model also comprises a waste yarn conveyor belt (120) for conveying the drawn and cut waste yarn into a waste yarn bag.

6. The fully automatic paper tube stacking and waste yarn winding and removal equipment according to claim 1 is characterized by: It also includes a paper tube conveyor belt (110) for conveying the stacked paper tubes into the paper tube material frame.

7. The fully automatic paper tube stacking and waste yarn winding and removal equipment according to claim 1 is characterized by: Also included is a yarn group conveyor belt (130) for performing step-by-step conveying of the yarn group in the device.

8. The fully automatic paper tube stacking and waste yarn winding and removal equipment according to claim 1 is characterized by: The periphery of the integral skid frame (100) is provided with a safety fence and a door interlock, which is used to implement equipment safety protection and prevent personnel from entering the operating range of the equipment.

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