Automatic disassembly, assembly and maintenance equipment for rail transit lithium titanate battery module

By designing automated disassembly and assembly equipment, and utilizing electric lifting platforms and hoisting devices, the automated disassembly and assembly of lithium titanate battery modules is achieved, solving the safety risks and low efficiency problems associated with manual disassembly and assembly, and realizing rapid maintenance and safe and reliable module disassembly and assembly.

CN119349398APending Publication Date: 2025-01-24BEIJING BEIJIAO NEW ENERGY TECH CO LTD +1
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Patent Information

Application Number
CN202411513261.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

In the existing technology, the disassembly and maintenance of lithium titanate battery modules require manual operation, which poses problems such as high safety risks, low efficiency and long time consumption.

Method used

An automated disassembly and maintenance device for lithium titanate battery modules in rail transit was designed, including an electric lifting support platform, an automated disassembly and maintenance gantry for lithium titanate modules, an electric lifting device, and special lifting tools. Automated disassembly and assembly are achieved through a slide rail locking mechanism and a module lifting adapter block.

Benefits of technology

It enables rapid assembly and disassembly of lithium titanate battery modules, reducing safety risks, shortening maintenance time, and ensuring that vehicles can quickly return to normal operation.

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Abstract

The invention relates to rail transit lithium titanate battery module automatic disassembly and maintenance equipment. The equipment comprises an electric lifting bearing platform (11) and a lithium titanate module automatic disassembly and maintenance equipment portal frame (17) fixedly installed on the electric lifting bearing platform (11). Two guide sliding rails (12) are connected below the automatic disassembly and maintenance equipment portal frame (17) for the lithium titanate module, and an electric lifting device (13) and a special lifting appliance (18) for the lithium titanate module are arranged above the automatic disassembly and maintenance equipment portal frame (17) for the lithium titanate module. The equipment is simple in structure, convenient to operate, safe and reliable, and can be used for quickly dismounting, maintaining and repairing a single large-mass lithium titanate battery module during the vehicle parking repair and maintenance period, so that the maintenance and repair time is effectively shortened, and the vehicle can be ensured to recover to run within a short time.
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Description

Technical Field

[0001] The invention relates to the field of automated maintenance equipment, in particular to automated disassembly and assembly maintenance equipment for rail transit lithium titanate battery modules. Background Art

[0002] China's existing rail transit vehicles are gradually transitioning from the overhead power supply mode to the self-contained energy storage system power supply mode, and the energy storage system serves as the power source of rail transit vehicles. At present, most rail transit-related energy storage systems are lithium titanate batteries, which are installed under the vehicle. The system mainly consists of multiple lithium titanate battery modules for energy storage, and the lithium titanate modules are arranged horizontally as a whole. In the later stage of maintenance and repair, the lithium titanate battery module needs to be disassembled and assembled, which currently requires manual disassembly. Since the weight of the lithium titanate battery module is generally between 70kg and 200kg, this weight is generally not enough for one or two adults to disassemble and assemble. Due to the limited on-site maintenance space, manual disassembly is also a relatively large safety risk, and the maintenance time is long, which affects the normal driving of the vehicle. Summary of the invention

[0003] In view of the defects existing in the prior art, the purpose of the present invention is to provide an automatic disassembly and maintenance device for rail transit lithium titanate battery modules. The device can quickly disassemble, maintain and repair the lithium titanate battery module during vehicle parking and maintenance.

[0004] In order to achieve the above purpose, the technical solution adopted by the present invention is:

[0005] An automated disassembly and maintenance device for a lithium titanate battery module for rail transit, characterized in that it comprises an electric lifting load-bearing platform 11, on which a gantry 17 of the automated disassembly and maintenance device for the lithium titanate module is fixedly mounted;

[0006] A guide rail 12 is provided on each side of the lower part of the lithium titanate module automated disassembly and maintenance gantry 17, and the guide rail 12 is used to dock with the lithium titanate battery module storage device;

[0007] An electric lifting device 13 is provided on the upper part of the gantry 17 for automated disassembly and maintenance of the lithium titanate module, and a special lifting device 18 for the lithium titanate module is connected to the lower part of the electric lifting device 13; the controller 14 is electrically connected to the electric lifting device 13, and is used to control the electric lifting device 13 to drive the special lifting device 18 for the lithium titanate module to move up and down; the special lifting device 18 for lithium titanate is used to be movably connected to the lithium titanate module 2.

[0008] On the basis of the above scheme,

[0009] A rail locking mechanism 15 is provided beside one of the guide rails 12, and a rail locking block 151 is provided on the rail locking mechanism 15; the rail locking mechanism 15 is used to fix the relative position of the lithium titanate battery module storage device and the disassembly and assembly maintenance equipment.

[0010] On the basis of the above scheme,

[0011] A module hoisting adapter block 181 is provided on each side of the lithium titanate special hoist 18, and a fixing pin 182 is provided on one of the module hoisting adapter blocks 181; the module hoisting adapter block 181 is used to connect with the lithium titanate module 2 during hoisting, and the fixing pin 182 is used to lock the connection between the module hoisting module 181 and the lithium titanate module 2.

[0012] The automatic disassembly and maintenance equipment for rail transit lithium titanate battery modules described in the present invention has the following beneficial effects:

[0013] The equipment has a simple structure, is easy to operate, safe and reliable, and can quickly disassemble and maintain a single large-mass lithium titanate battery module during vehicle parking and maintenance, effectively reducing maintenance time and ensuring that the vehicle can resume driving in a shorter time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention has the following accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the application of the present invention;

[0016] Figure 2 It is a structural diagram of the present invention;

[0017] Figure 3 This is a detailed structural diagram of the guide rail of the present invention;

[0018] Figure 4 This is a detailed structural diagram of the slide rail locking mechanism of the present invention;

[0019] Figure 5 This is a detailed structural diagram of the special hanger for the lithium titanate module described in the present invention.

[0020] In the figure: 1. Automated disassembly and maintenance equipment for lithium titanate modules; 11. Electric lifting load platform; 12. Guide slide rail; 13. Electric lifting device; 14. Controller; 15. Slide rail locking mechanism; 151. Slide rail locking block; 16. Electric lifting load platform foot cup; 17. Gantry for automated disassembly and maintenance equipment for lithium titanate modules; 18. Special lifting device for lithium titanate modules; 181. Module lifting adapter block; 182. Fixed pin; 19. Slide rail roller; 2. Lithium titanate module; 3. Battery box; 4. Battery box trolley; 41. Battery box trolley guide rail. DETAILED DESCRIPTION

[0021] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0022] like Figure 2-5 As shown, the rail transit lithium titanate battery module automatic disassembly and maintenance equipment 1 described in the present invention includes an electric lifting load-bearing platform 11, and a lithium titanate module automatic disassembly and maintenance equipment gantry 17 is fixedly installed on the electric lifting load-bearing platform 11;

[0023] A guide rail 12 is provided on each side of the lower part of the gantry 17 of the lithium titanate module automated disassembly and maintenance equipment, and a rail locking mechanism 15 is provided next to a guide rail 12. A rail locking block 151 at one end of the rail locking mechanism 15 can be tightly contacted or detachably connected with the battery box trolley rail 41 under the drive of the rail locking mechanism 15, and is used to prevent the movement of the battery box trolley rail 41 when the maintenance equipment is in operation;

[0024] An electric lifting device 13 (which can be a slow-speed motor) is provided on the upper part of the gantry 17 of the lithium titanate module automated disassembly and maintenance equipment, and a special lifting device 18 for the lithium titanate module is connected to the lower part of the electric lifting device 13; the controller 14 is electrically connected to the electric lifting device 13, and is used to control the electric lifting device 13 to drive the lifting operation of the special lifting device 18 for the lithium titanate module; a module lifting adapter block 181 is provided on both sides of the special lifting device 18 for the lithium titanate module, which is used for detachable connection with the lithium titanate module 2, and a fixing pin 182 is provided on one of the module lifting adapter blocks 181, which is used to lock the connection between the lithium titanate module 2 and the module lifting adapter block 181.

[0025] During operation, after the lithium titanate battery box trolley 4 is pulled out of the battery box 3 by about 1 / 3, the lithium titanate module automatic disassembly and maintenance equipment 1 is placed next to the battery box trolley 4, and the battery box trolley guide rails 41 provided on both sides of the battery box trolley 4 are respectively connected with the two guide rails 12 on both sides of the lower part of the gantry 17 of the lithium titanate module automatic disassembly and maintenance equipment;

[0026] After fixing the electric lifting platform foot cups 16 installed on both sides of the electric lifting platform 11 to the ground, adjust the relative position of the battery box trolley guide rail 41 and the electric lifting device 13 until the lithium titanate module 2 loaded on the battery box trolley 4 corresponds to the electric lifting device 13 up and down, and use the slide rail locking mechanism 15 to lock the battery box trolley 4;

[0027] The controller 14 is operated to drive the electric lifting device 13, and the lithium titanate module dedicated lifting device 18 is lowered, and then connected to the lithium titanate module 2 that needs maintenance through the module lifting adapter block 181, and the above connection is locked by the fixing pin 182; the controller 13 is operated again to drive the lifting device 13 to rise, and then the slide rail locking mechanism 15 is released to push the battery box trolley 4 back to the battery box body 3;

[0028] The control controller 13 is controlled to descend again, and the lithium titanate module 2 that needs maintenance is lowered to the electric lifting load-bearing platform 11 for maintenance and inspection;

[0029] After the inspection and maintenance is completed, the lithium titanate module 2 is lifted again by using the electric lifting device 13 and the special lifting device 18 for the lithium titanate module; the battery box trolley 4 is pulled out of the battery box body 3 again and connected to the guide slide rail 12 through the battery box trolley guide rail 41; after the slide rail locking mechanism 121 locks the battery box trolley 4, the controller 14 drives the electric lifting device 13 to descend and puts the lithium titanate module 2 back into the battery box trolley 4; the battery box trolley 4 is unlocked and pushed back into the battery box body 3, and the maintenance and inspection is completed.

[0030] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

Claims

1. An automated disassembly and maintenance device for lithium titanate battery modules for rail transit, characterized in that: It comprises an electric lifting load-bearing platform (11), on which a gantry (17) of automatic disassembly and maintenance equipment for lithium titanate modules is fixedly mounted; A guide rail (12) is provided on each side of the lower part of the lithium titanate module automated disassembly and maintenance gantry (17), and the guide rail (12) is used to dock with the lithium titanate battery module storage device; An electric lifting device (13) is provided on the upper part of a gantry (17) for automated disassembly and maintenance of a lithium titanate module, and a special lifting device (18) for the lithium titanate module is connected below the electric lifting device (13); a controller (14) is electrically connected to the electric lifting device (13) and is used to control the electric lifting device (13) to drive the special lifting device (18) for the lithium titanate module to move up and down; the special lifting device (18) for the lithium titanate module is used to be movably connected to the lithium titanate module (2).

2. The automated disassembly and assembly maintenance equipment for rail transit lithium titanate battery modules according to claim 1, characterized in that: A slide rail locking mechanism (15) is provided next to the guide slide rail (12), and a slide rail locking block (151) is provided on the slide rail locking mechanism (15); the slide rail locking mechanism (15) is used to fix the relative position of the lithium titanate battery module storage device and the disassembly and assembly maintenance equipment.

3. The automated disassembly and maintenance equipment for a rail transit lithium titanate battery module according to claim 2, characterized in that: A module hoisting adapter block (181) is provided on both sides of the lithium titanate special hoist (18), and a fixing pin (182) is provided on one of the module hoisting adapter blocks (181); the module hoisting adapter block (181) is used to connect with the lithium titanate module (2) during hoisting, and the fixing pin (182) is used to lock the connection between the module hoisting module (181) and the lithium titanate module (2).