Circulating dust removal device for textile processing
By using technical means such as cylindrical fans and spraying units in circular dust removal devices in textile processing, the problem of low dust removal efficiency in existing technology has been solved, and more efficient fiber impurities are removed and environmental quality improvement.
Patent Information
- Application Number
- CN202411631109.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-01-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing textile processing dust removal device has low dust removal efficiency when processing fiber impurities, resulting in fiber impurities floating, affecting working efficiency and air quality.
A circulating dust removal device for textile processing is designed, which uses a cylinder fan to generate suction power. In conjunction with the upper and lower sides of the upper and lower sides of the textile fabric, the upper and lower groups are absorbed from the upper and lower sides of the textile fabric. Combined with the spraying unit and the separation unit to achieve effective settlement and filtering of fiber impurities.
It improves dust removal efficiency, prevents fiber impurities from floating and adhering to the surface of textile fabrics, and improves the quality of the surrounding environment and the quality of textile fabrics.
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Figure CN119352279A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile processing, and in particular to a circulating dust removal device for textile processing. Background Art
[0002] Textiles are products made by processing and weaving textile fibers. Textiles include various textile fabrics for making clothes, as well as various textile accessories such as sewing threads, elastic bands, collar linings, linings, and knitted garments, gloves, socks, etc. With the improvement of people's living standards, the colors and patterns of textiles are becoming more and more diversified. People can choose textiles of their favorite colors and patterns according to their preferences. In the textile industry, textiles are easily produced during production and processing. Textile fiber impurities are harmful to both workshop workers and textile enterprises themselves. If these fiber impurities drift into the atmosphere, they will seriously affect the air quality of the workshop over time. Long-term work will cause workers to inhale fiber impurities into their lungs, thereby affecting their health. In addition, the fiber impurities attached to the textile fabrics will reduce the quality of the textiles. For this reason, we provide a circulating dust removal device for textile processing.
[0003] In the prior art, a Chinese patent document with publication number CN109126316A and publication date January 4, 2019 is proposed to solve the above-mentioned technical problems. The technical solution disclosed in the patent document is as follows: A circulating dust removal device for textile processing, comprising a box body, a connecting protrusion is provided at the upper end of the box body, the connecting protrusion is inserted into the lower end of the bellows, the upper end of the bellows is connected to a dust hopper, the lower end of the box body is a funnel part, the lower end of the funnel part is provided with a dust collecting bag, the lower end of the right side wall of the box body is connected to the lower end of the inclined air pipe, a dust filter is provided in the inclined air pipe, the upper end of the inclined air pipe is connected to the air inlet of the air pump, a gas valve is provided on the inclined air pipe between the dust filter and the air pump, and an air blowing device is provided on the outer wall of the box body. The air outlet of the air blowing device is connected to the inclined air pipe between the dust filter and the gas valve through an air guide pipe.
[0004] In order to solve the problem of dust removal in textile processing, the existing technology uses an air pump to extract the gas inside the box, uses a filter to filter the absorbed gas, and then uses a blower to flush the dust on the filter. However, the dust is light, and when flushing with a blower, it will cause the dust to float, and fiber impurities will be attached to both sides of the textile during processing. This method has a low dust removal efficiency, thereby reducing work efficiency. Summary of the invention
[0005] The object of the present invention is to provide a circulating dust removal device for textile processing to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A circulating dust removal device for textile processing comprises a dust removal device body, which is suitable for dust removal in textile processing. The dust removal device body comprises a dust suction box, a dust removal box is fixedly installed at the rear end of the dust suction box, and support legs are fixedly installed around the bottom ends of the dust suction box and the dust removal box.
[0008] A dust suction unit is arranged inside the dust collection box, a spray unit is arranged at the top end of the dust collection box, and a separation unit is arranged at the bottom end of the dust collection box.
[0009] A further improvement of the technical solution of the present invention is that: the dust suction unit includes an inlet and an outlet opened on the side frame plates on both sides of the dust suction box, dust hoods are fixedly installed at the upper and lower ends of the interior of the dust suction box, dust suction pipes are fixedly installed at the top and bottom of the dust suction box at the output end of the dust suction hood, a cylindrical fan is fixedly installed on the other end of the dust suction pipe, and the dust suction hood is provided with two groups respectively located on the upper and lower surfaces of the textile fabric, which can absorb fiber impurities on the upper and lower surfaces of the textile fabric, thereby achieving the effect of comprehensive dust suction and improving the dust removal efficiency.
[0010] A further improvement of the technical solution of the present invention is that a dust exhaust pipe is fixedly installed at the output port of the cylindrical fan, the other end of the dust exhaust pipe extends into the interior of the dust removal box, a dust collecting trough is fixedly installed on the other end of the dust exhaust pipe, a curved power pipe is fixedly installed on the surrounding outer surfaces of the dust collecting trough, a hollow plate is fixedly installed on one side of the curved power pipe on the surrounding outer surfaces of the dust collecting trough, a branch jet pipe is fixedly installed at the front end of the hollow plate, and the curved power pipe and the branch jet pipe can evenly guide the gas mixed with fiber impurities into the interior of the dust removal box.
[0011] A further improvement of the technical solution of the present invention is that the spray unit includes an installation groove opened on the top frame plate of the dust removal box, a water tank is fixedly installed inside the installation groove, water pipes are fixedly installed on both sides of the top of the water tank, and the other end of the water pipes extends inside the bottom ends of both sides of the dust removal box. The water tank is convenient for storing liquid, and the water pipes can transport the liquid at the bottom end of the dust removal box to the inside of the water tank.
[0012] A further improvement of the technical solution of the present invention is that a water spray branch is fixedly installed on the bottom end of the water storage tank, a partition plate is fixedly installed on the middle position of the inner walls on both sides of the dust removal box, a guide port is opened on the top of the partition plate, and a bearing plate is fixedly installed on the front and rear inner walls of the dust removal box below the partition plate. There are multiple groups of water spray branch pipes arranged on the output end of the water storage tank, which can spray the liquid evenly downward, so that the discharged fiber impurities are all settled, making the settlement more comprehensive.
[0013] A further improvement of the technical solution of the present invention is that a driving motor is fixedly installed at the middle position of the bottom end of the dust removal box, a driving rod is fixedly installed on the output end of the driving motor, the other end of the driving rod passes through the bottom end frame plate of the dust removal box and the supporting plate and extends inside the guide port, a fan blade is fixedly sleeved on the other end of the driving rod, and extrusion plates are fixedly installed around the bottom end of the fan blade. The output end of the driving motor can drive the fan blade to rotate at a uniform speed, and the rotation of the fan blade can promote the fluidity of water, so that the fiber impurities are integrated into the liquid. At the same time, the rotation of the fan blade has suction, so that the liquid mixed with impurities flows downward.
[0014] A further improvement of the technical solution of the present invention is that the separation unit includes a carrying frame that is detachably plugged into the inside of both sides of the carrying plate, the other end of the carrying frame is movably plugged into the inner wall of the dust removal box, and the grooves of the carrying frame are fixedly installed with fixed support blocks on the surrounding inner walls.
[0015] A further improvement of the technical solution of the present invention is that a sliding vertical rod is fixedly installed on the top of the fixed support block, a reset spring is movably sleeved on the bottom end of the outer surface of the sliding vertical rod, a filter screen plate is movably sleeved on the outer surface of the sliding vertical rod above the reset spring, and a resistance block is fixedly installed on the middle position of the top inner side of the filter screen plate. The sliding vertical rod can be limited in the process of the filter screen plate shaking up and down to prevent displacement. At the same time, the elastic potential energy of the reset spring can promote the up and down shaking of the filter screen plate to prevent the mesh from being blocked, thereby promoting the filtration rate.
[0016] Due to the adoption of the above technical solution, the present invention has the following technical advances compared with the prior art:
[0017] 1. The present invention provides a circulating dust removal device for textile processing, which generates suction by arranging a cylindrical fan, and cooperates with two sets of upper and lower dust hoods to absorb fiber impurities from the upper and lower sides of textile fabrics respectively. At this time, the fiber impurities flow toward the rear end along the suction force and the dust collection pipeline, and the gas mixed with impurities is uniformly guided into the interior of the dust removal box by the curved power pipe and the branch jet pipe, which is convenient for unified treatment and prevents floating in the air and adhering to the surface of the textile fabric, which can improve the quality of the surrounding environment while improving the quality of the textile fabric.
[0018] 2. The present invention provides a circulating dust removal device for textile processing, which sprays liquid evenly downward by setting a water storage tank and cooperating with multiple groups of water spraying manifolds, so that fiber impurities in the gas are mixed in the liquid and precipitated, thereby separating the gas and fiber impurities and improving the convenience of dust removal.
[0019] 3. The present invention provides a circulating dust removal device for textile processing, which drives a driving rod by a driving motor to cause the fan blades to rotate at a uniform speed. The uniform rotation of the fan blades can promote the fluidity of water, so that the fiber impurities are integrated into the liquid. A filter plate is provided to filter the fiber impurities in the liquid, so that the fiber impurities are retained on the top of the filter plate, and the filtered liquid flows downward along the mesh holes and can be reused, thereby achieving the effect of saving resources.
[0020] 4. The present invention provides a circulating dust removal device for textile processing. The fan blades are arranged so that they can drive the extrusion plate at the bottom to rotate along with it. The extrusion plate rotates and contacts the resistance block, and pushes the resistance block downward during friction. When the resistance block moves downward, it drives the filter screen to slide on the outer surface of the sliding vertical rod and gradually move downward. At this time, the reset spring is squeezed and is in a contracted state. When the extrusion plate rotates and moves away, the filter screen is forced to rebound and reset under the elastic reverse thrust of the reset spring, thereby reciprocating up and down, promoting the up and down shaking of the filter screen, preventing fiber impurities from clogging the mesh holes, and promoting the effect of filtration rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present invention;
[0022] Figure 2 It is a schematic cross-sectional view of the structure of the dust collection box of the present invention;
[0023] Figure 3 It is a schematic diagram of the dust collecting tank structure of the present invention;
[0024] Figure 4 It is a schematic cross-sectional view of the dust removal box structure of the present invention;
[0025] Figure 5 It is a schematic diagram of the water storage tank structure of the present invention;
[0026] Figure 6 It is a schematic diagram of the filter screen structure of the present invention.
[0027] In the figure: 1. dust removal device body; 2. dust suction box; 21. inlet and outlet; 22. dust suction hood; 23. dust suction duct; 24. cylindrical fan; 25. dust exhaust pipe; 26. dust collecting tank; 27. bent power pipe; 28. hollow plate; 29. branch jet pipe; 3. dust removal box; 31. installation slot; 32. water storage tank; 33. water guide pipe; 34. water spray branch; 35. partition plate; 36. diversion port; 37. bearing plate; 371. bearing frame; 372. fixed support block; 373. sliding vertical rod; 374. reset spring; 375. filter screen plate; 376. resistance block; 38. drive motor; 39. drive rod; 310. fan blade; 311. extrusion plate; 4. support leg. DETAILED DESCRIPTION
[0028] The present invention is further described in detail below in conjunction with embodiments:
[0029] Example 1
[0030] like Figure 1-6 As shown, the present invention provides a circulating dust removal device for textile processing, including a dust removal device body 1, which is suitable for dust removal in textile processing. The dust removal device body 1 includes a dust suction box 2, a dust removal box 3 is fixedly installed at the rear end of the dust suction box 2, and support legs 4 are fixedly installed around the bottom ends of the dust suction box 2 and the dust removal box 3. A dust suction unit is arranged inside the dust suction box 2, a spray unit is arranged at the top end of the dust removal box 3, and a separation unit is arranged at the bottom end of the dust removal box 3. The dust suction unit includes an inlet and outlet 21 opened on the frame plates on both sides of the dust suction box 2, and dust hoods 22 are fixedly installed at the upper and lower ends of the dust suction box 2. A dust collection duct 23 is fixedly installed at the top and bottom of the dust collection box 2, which are located on the output end of the dust collection hood 22. A cylindrical fan 24 is fixedly installed on the other end of the dust collection duct 23. A dust exhaust pipe 25 is fixedly installed at the output port of the cylindrical fan 24. The other end of the dust exhaust pipe 25 extends into the interior of the dust removal box 3. A dust collecting trough 26 is fixedly installed on the other end of the dust exhaust pipe 25. A curved power pipe 27 is fixedly installed on the outer surface of the dust collecting trough 26. A hollow plate 28 is fixedly installed on the outer surface of the dust collecting trough 26, which is located on one side of the curved power pipe 27. A branch jet pipe 29 is fixedly installed at the front end of the hollow plate 28.
[0031] Furthermore, by inserting the textile fabric from the left side of the dust box 2 and passing it out from the right side in sequence, during the movement of the textile fabric, the cylindrical fan 24 is turned on to generate suction, and the upper and lower groups of dust hoods 22 are cooperated to absorb fiber impurities from the upper and lower sides of the textile fabric. The fiber impurities flow to the rear end along the suction force and the dust collection pipe 23, and then the dust exhaust pipe 25, the curved power pipe 27 and the branch jet pipe 29 are cooperated to guide the mixed dust gas into the interior of the dust removal box 3.
[0032] Example 2
[0033] like Figure 1-6 As shown, on the basis of Example 1, the present invention provides a technical solution: preferably, the spray unit includes a mounting groove 31 opened on the top frame plate of the dust removal box 3, a water storage tank 32 is fixedly installed inside the mounting groove 31, water pipes 33 are fixedly installed on both sides of the top of the water storage tank 32, the other end of the water pipes 33 extends inside the bottom ends of both sides of the dust removal box 3, and a water spray branch 34 is fixedly installed on the bottom end of the water storage tank 32.
[0034] Furthermore, when the gas mixed with dust is sprayed inside the dust removal box 3, the water source at the bottom of the dust removal box 3 is transported upward in cooperation with the pump body (not shown in the figure) and the water pipe 33, so that it is concentrated inside the water storage tank 32, and then it is sprayed downward evenly with multiple groups of water spraying branches 34. At this time, the fiber impurities in the gas are mixed in the liquid and settled, and flow downward along the water flow.
[0035] Example 3
[0036] like Figure 1-6 As shown, on the basis of Examples 1-2, the present invention provides a technical solution: preferably, a partition plate 35 is fixedly installed on the middle position of the inner walls on both sides of the dust removal box 3, a guide port 36 is opened on the top of the partition plate 35, and a supporting plate 37 is fixedly installed on the front and rear inner walls of the dust removal box 3 below the partition plate 35, a driving motor 38 is fixedly installed on the middle position of the bottom end of the dust removal box 3, a driving rod 39 is fixedly installed on the output end of the driving motor 38, the other end of the driving rod 39 passes through the bottom end frame plate of the dust removal box 3 and the supporting plate 37 and extends inside the guide port 36, a fan blade 310 is fixedly sleeved on the other end of the driving rod 39, and an extrusion plate 311 is fixedly installed on all four sides of the bottom end of the fan blade 310.
[0037] Furthermore, the output end of the driving motor 38 drives the driving rod 39 to cause the fan blades 310 to rotate at a uniform speed. The uniform rotation of the fan blades 310 promotes the fluidity of water, so that the fiber impurities are integrated into the liquid. At this time, the liquid gradually flows downward along the guide port 36 and comes to the bottom end of the dust removal box 3 again. The filter screen plate 375 is used to filter the fiber impurities in the liquid, so that the fiber impurities are retained on the top of the filter screen plate 375, and the filtered liquid flows downward along the mesh and can be used again.
[0038] Example 4
[0039] like Figure 1-6 As shown, on the basis of embodiments 1-3, the present invention provides a technical solution: preferably, the separation unit includes a supporting frame 371 detachably inserted into the inside of both sides of the supporting plate 37, the other end of the supporting frame 371 is movably inserted into the inner wall of the dust removal box 3, the groove of the supporting frame 371 is located on the inner walls around and fixedly installed with fixed support blocks 372, the top of the fixed support block 372 is fixedly installed with a sliding vertical rod 373, the bottom end of the outer surface of the sliding vertical rod 373 is movably sleeved with a reset spring 374, the outer surface of the sliding vertical rod 373 is located above the reset spring 374 and is movably sleeved with a filter screen 375, and a resistance block 376 is fixedly installed at the middle position of the inner top of the filter screen 375.
[0040] Furthermore, the rotation of the fan blade 310 can drive the extrusion plate 311 at the bottom to rotate along with it. The extrusion plate 311 rotates and contacts the resistance block 376, pushing the resistance block 376 downward during friction. When the resistance block 376 moves downward, it drives the filter screen plate 375 to slide on the outer surface of the sliding vertical rod 373 and gradually moves downward. At this time, the reset spring 374 is squeezed and is in a contracted state. When the extrusion plate 311 rotates away, the elastic reverse thrust of the reset spring 374 causes the filter screen plate 375 to rebound and reset, thereby reciprocating up and down, promoting the up and down shaking of the filter screen plate 375, preventing fiber impurities from clogging the mesh holes, and promoting the filtration rate.
[0041] The following is a detailed description of the working principle of the circulating dust removal device for textile processing.
[0042] like Figure 1-6 As shown, when in use, the textile fabric is inserted from the left side of the dust box 2 and passed out from the right side in sequence. During the movement of the textile fabric, the opening of the cylindrical fan 24 generates suction, and cooperates with the upper and lower dust hoods 22 to absorb fiber impurities from the upper and lower sides of the textile fabric. The fiber impurities flow to the rear end along the suction force and cooperate with the dust suction pipe 23, and then cooperate with the dust exhaust pipe 25, the curved power pipe 27 and the branch jet pipe 29 to uniformly guide the gas mixed with dust into the interior of the dust removal box 3. When the gas mixed with dust is sprayed into the interior of the dust removal box 3, cooperate with the pump body (not shown in the figure) and the water guide pipe 33 to transport the water source at the bottom of the dust removal box 3 upward, so that it is concentrated in the water storage tank 32, and then cooperate with multiple groups of water spraying branches 34 to spray it evenly downward. At this time, the fiber impurities in the gas are mixed in the liquid and precipitated, and flow downward along the water flow, and the output end of the driving motor 38 drives the driving rod 39 to cause the fan blades 310 to rotate at a uniform speed. The uniform rotation of the fan blades 310 promotes The fluidity of the incoming water causes the fiber impurities to merge into the liquid. At this time, the liquid gradually flows downward along the guide port 36 and comes to the bottom end of the dust removal box 3 again. The fiber impurities in the liquid are filtered by the filter screen plate 375, so that the fiber impurities are retained on the top of the filter screen plate 375, and the filtered liquid flows downward along the mesh and can be used again. At the same time, the rotation of the fan blade 310 can drive the squeezing plate 311 at the bottom to follow the rotation. The squeezing plate 311 rotates and contacts with the resistance block 376, and pushes the resistance block 376 downward during friction. When the resistance block 376 moves downward, it drives the filter screen plate 375 to slide on the outer surface of the sliding vertical rod 373 and gradually move downward. At this time, the return spring 374 is squeezed and is in a contracted state. When the squeezing plate 311 rotates and moves away, the filter screen plate 375 rebounds and resets under the elastic reverse thrust of the return spring 374, thereby reciprocating up and down, promoting the up and down shaking of the filter screen plate 375, preventing the fiber impurities from clogging the mesh and promoting the filtration rate.
[0043] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A circulating dust removal device for textile processing, comprising a dust removal device body (1), suitable for dust removal in textile processing, characterized in that: The dust removal device body (1) comprises a dust collection box (2), a dust collection box (3) is fixedly mounted at the rear end of the dust collection box (2), and support legs (4) are fixedly mounted around the bottom ends of the dust collection box (2) and the dust collection box (3); The dust collection box (2) is provided with a dust collection unit inside, the top end of the dust removal box (3) is provided with a spray unit inside, and the bottom end of the dust removal box (3) is provided with a separation unit.
2. A circulating dust removal device for textile processing according to claim 1, characterized in that: The dust collection unit comprises an inlet and outlet (21) provided on the frame plates on both sides of the dust collection box (2); a dust collection hood (22) is fixedly mounted at the upper and lower ends of the interior of the dust collection box (2); a dust collection pipe (23) is fixedly mounted at the top and bottom of the dust collection box (2) at the output end of the dust collection hood (22); and a cylindrical fan (24) is fixedly mounted at the other end of the dust collection pipe (23).
3. A circulating dust removal device for textile processing according to claim 2, characterized in that: A dust exhaust pipe (25) is fixedly mounted at the output port of the cylindrical fan (24); the other end of the dust exhaust pipe (25) extends into the interior of the dust removal box (3); a dust collecting groove (26) is fixedly mounted on the other end of the dust exhaust pipe (25); a curved power pipe (27) is fixedly mounted on the outer surface of the dust collecting groove (26); a hollow plate (28) is fixedly mounted on the outer surface of the dust collecting groove (26) on one side of the curved power pipe (27); and a branch jet pipe (29) is fixedly mounted at the front end of the hollow plate (28).
4. A circulating dust removal device for textile processing according to claim 1, characterized in that: The spray unit comprises a mounting groove (31) provided on a top frame plate of the dust removal box (3), a water storage tank (32) being fixedly mounted inside the mounting groove (31), water guide pipes (33) being fixedly mounted on both sides of the top of the water storage tank (32), and the other ends of the water guide pipes (33) extending inside the bottom ends of both sides of the dust removal box (3).
5. A circulating dust removal device for textile processing according to claim 4, characterized in that: A water spray branch (34) is fixedly mounted on the bottom end of the water storage tank (32), a partition plate (35) is fixedly mounted in the middle of the inner walls on both sides of the dust removal box (3), a guide port (36) is provided on the top of the partition plate (35), and a bearing plate (37) is fixedly mounted on the front and rear inner walls of the dust removal box (3) below the partition plate (35).
6. A circulating dust removal device for textile processing according to claim 5, characterized in that: A driving motor (38) is fixedly mounted at the middle position of the bottom end of the dust removal box (3); a driving rod (39) is fixedly mounted on the output end of the driving motor (38); the other end of the driving rod (39) passes through the bottom frame plate of the dust removal box (3) and the bearing plate (37) and extends inside the air guide port (36); a fan blade (310) is fixedly sleeved on the other end of the driving rod (39); and extrusion plates (311) are fixedly mounted on all four sides of the bottom end of the fan blade (310).
7. A circulating dust removal device for textile processing according to claim 1, characterized in that: The separation unit comprises a carrying frame (371) which is detachably plugged into the inside of two sides of the carrying plate (37); the other end of the carrying frame (371) is movably plugged into the inner wall of the dust removal box (3); and fixed support blocks (372) are fixedly installed on the inner walls around the grooves of the carrying frame (371).
8. A circulating dust removal device for textile processing according to claim 7, characterized in that: A sliding vertical rod (373) is fixedly installed on the top of the fixed support block (372), a return spring (374) is movably sleeved on the bottom end of the outer surface of the sliding vertical rod (373), a filter screen plate (375) is movably sleeved on the outer surface of the sliding vertical rod (373) above the return spring (374), and a resistance block (376) is fixedly installed at the middle position of the inner top of the filter screen plate (375).
Citation Information
Patent Citations
Circular dust removing device for textile processing
CN109126316A
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