An intelligent adjustable roasting furnace equipment

By introducing screening components, material separation components and feeding components into the roasting furnace, the problems of uneven heating and uneven input of chlorinated agents in quartz sand baking are solved, and uniform heating and efficient purification of quartz sand materials are achieved.

CN119353915BActive Publication Date: 2025-04-01连云港恒鹏机械设备有限公司
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411900930.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-04-01
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

During the roasting process of existing quartz sand, quartz sand with larger particle size is unevenly heated, causing expansion or uneven melting, affecting product quality. Quartz sand with smaller particle size is easier to achieve uniform heating, but its demand for temperature and chlorinating agents is different from that of large-grain quartz sand, making it difficult to achieve personalized roasting treatment.

Method used

An intelligent adjustable roasting furnace device is designed, including screening assembly, material separation assembly and feeding assembly. The screening component is screened and removed by the screen shaft and grid cylinder, the material separation component is uniformly laid by the pressing wheel and the guide plate, and the feeding component is adjusted by the input cylinder, adjustment plate and push rod.

Benefits of technology

Through the screening of the screening component and the distribution of the material separation component, the particle size division and uniform laying of quartz sand material are achieved, and the calcination quality is improved; the feeding component adjusts the chlorinating agent input according to the purification requirements to ensure uniform input of chlorinating agent, and further improves the calcination effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119353915B_ABST
    Figure CN119353915B_ABST
Patent Text Reader

Abstract

The present invention discloses an intelligent adjustable roasting furnace equipment, which relates to the technical field of roasting furnaces, including a furnace body, a conveying mechanism, an exhaust gas output mechanism and a feeding mechanism, wherein the feeding mechanism includes a mounting frame, a screening assembly, a material dividing assembly and a feeding assembly, wherein the screening assembly includes a screen shaft, a grid cylinder and a separation cylinder, wherein the screen shaft is rotatably arranged on the mounting frame, the grid cylinder is sleeved on the screen shaft, the grid cylinder includes mounting plates on both sides, a plurality of ribs are connected between the mounting plates, a driving tooth is rotatably arranged on the mounting plates, the driving tooth is connected to a motor 1, the separation cylinder includes tooth cylinders on both sides, the tooth cylinder cooperates with the driving tooth, a plurality of fins are connected between the tooth cylinders, the fins are inserted between two of the ribs, and a plurality of elastic ropes are connected between the fins and the adjacent ribs. The present invention can classify quartz sand materials and improve the roasting quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of roasting furnaces, in particular to intelligent adjustable roasting furnace equipment. Background Art

[0002] A roasting furnace is an industrial equipment used to heat treat various solid materials to change their physical or chemical properties. It is widely used in many industries such as metal processing, mineral processing, ceramic manufacturing and chemical industry. The roasting process usually involves oxidation, pyrolysis, reduction, halogenation and other reactions, and sometimes catalysts are added. A roasting furnace is also used when quartz sand needs to be purified. Impurities in quartz sand, especially lattice impurities, can be removed by high-temperature roasting.

[0003] Roasting mainly includes the following steps: the material to be treated enters the feed port of the roasting furnace, and after preheating and drying, enters the high-temperature roasting area; in the furnace, the high-temperature flame generated by the combustion of fuel heats the material, causing its internal chemical reaction; the treated material flows out from the discharge port, and the exhaust gas is discharged through the chimney or other exhaust system. Quartz sand is roasted once or twice according to the purification needs. One time is used to remove volatile impurities and some structural water in the quartz sand. When the quartz sand needs to be deeply purified, a second roasting is required, which is also called chlorination roasting. It is a process of converting the impurity component ions into low-boiling chlorides, and then separating the impurity components.

[0004] The existing quartz sand roasting will be transported to the roasting furnace after material pretreatment, and roasted according to the purification requirements. However, the particle size of quartz sand affects its roasting effect. Quartz sand with larger particles may expand or melt unevenly due to uneven heating during the roasting process, which may affect the quality of the final product. Quartz sand with smaller particles may be easier to achieve uniform heating. Therefore, the temperature and chlorination agent requirements of large-particle quartz sand are different from those of small-particle quartz sand. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent adjustable roasting furnace device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an intelligent adjustable roasting furnace equipment, comprising a furnace body, a conveying mechanism, an exhaust gas output mechanism and a feeding mechanism, wherein the conveying mechanism is arranged in the furnace body, the conveying mechanism comprises an upper conveyor belt and a lower conveyor belt, the exhaust gas output mechanism is erected on the upper side of the furnace body, the feeding mechanism is arranged at the feed port of the furnace body and cooperates with the conveying mechanism, the feeding mechanism comprises a mounting frame, a screening component, a dividing component and a feeding component, wherein the screening component is arranged in the mounting frame for screening impurities and quartz sand materials of different sizes, the dividing component is arranged at the lower side of the screening component for conveying the quartz sand material separated by the screening component to the upper conveyor belt and the lower conveyor belt, and the feeding component is arranged in conjunction with the dividing component for deep purification of the required chlorination agent.

[0007] According to the above technical solution, the screening material assembly includes a screen shaft, a grille cylinder and a separator cylinder, wherein the screen shaft is rotatably arranged on the mounting frame, the grille cylinder is sleeved on the screen shaft, the grille cylinder includes mounting plates on both sides, a plurality of ribs are connected between the mounting plates, a driving tooth is rotatably arranged on the mounting plate surface, the driving tooth is connected to a motor 1, the separator cylinder includes gear cylinders on both sides, the gear cylinders cooperate with the driving teeth, a plurality of fins are connected between the gear cylinders, the fins are inserted between two of the ribs, and a plurality of elastic ropes are connected between the fins and adjacent ribs.

[0008] According to the above technical solution, the sieve shaft is a hollow structure and has several sieve holes on its surface. The aperture of the sieve holes is smaller than the particle size of the quartz sand material. One end of the sieve shaft is connected to motor 2, and the other end of the sieve shaft is covered with a turn-out sleeve. The turn-out sleeve is fixed on one side of the mounting frame and is externally connected to an air pump.

[0009] According to the above technical solution, deep grooves are provided on both sides of the ribs to cooperate with the elastic ropes, a pressure sensing module is laid at the bottom of the deep grooves, and a spring is connected between the elastic ropes and the pressure sensing module. When the fins rotate, the elastic ropes on both sides will be pulled. The pressure sensing module determines the deflection state of the fins or whether there is material jamming through the force brought by the springs. The springs are used to provide buffering and stretching margins to prevent the elastic ropes from breaking or the elastic force from failing.

[0010] According to the above technical solution, the material dividing assembly includes two groups of pressure wheels, a material guide plate and an arc-shaped baffle, wherein the pressure wheels are respectively mounted on the upper conveyor belt and the lower conveyor belt, and one end of the pressure wheel is connected to a driving motor for rotating the pressure wheel to flatten the material. The material guide plate is fixed in the mounting frame and is arranged in conjunction with the pressure wheel and the screening assembly to guide the material to the corresponding conveyor belt, and the arc-shaped baffle is attached to one side of the screening assembly to prevent the material from falling out of the screening assembly.

[0011] According to the above technical solution, the feeding assembly is mounted on the pressing wheel, and includes a feed barrel, an adjustment plate and a push rod, wherein the feed barrel is used to introduce the chlorinating agent, the bottom of the feed barrel is arranged to fit the curvature of the surface of the pressing wheel and the surface is grooved, the adjustment plate is slidably matched with the groove and the plate surface is consistent with the curvature of the pressing wheel surface, and the push rod driving end is connected to the adjustment plate, which is used to adjust the distance between the adjustment plate and the pressing wheel to adjust the input amount of the chlorinating agent.

[0012] According to the above technical solution, the exhaust gas output mechanism includes a sealed box and several groups of exhaust devices, wherein the sealed box is externally connected to gas delivery pipes on both sides, and a gas monitoring device is arranged inside the sealed box for real-time analysis of the exhaust gas composition. The exhaust device adopts a combination of a fan and an air duct, wherein the air inlet of the air duct is connected to the interior of the furnace body, and the air outlet of the air duct is connected to the sealed box, and the fan is arranged at the air outlet of the air duct.

[0013] The specific usage is as follows:

[0014] Step 1: Feeding: the operator puts a certain amount of quartz sand material and chlorinating agent into the screening component and the feeding component respectively;

[0015] Step 2: Material separation: The screening component turns over the quartz sand material, extracts the fine impurities inside, and transports the quartz sand to the upper conveyor belt and the lower conveyor belt according to the particle size;

[0016] Step 3: Spread the material, the pressing wheel flattens the material on the conveyor belt, and add the chlorinating agent according to the purification requirements;

[0017] Step 4: roasting, the conveying mechanism transports the material into the furnace for roasting;

[0018] Step 5: Waste gas treatment: the waste gas output mechanism extracts the waste gas produced during roasting, and the gas monitoring equipment detects the waste gas composition in real time for analysis and adjustment.

[0019] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, by providing a screening component, can extract fine impurities remaining in the material, and at the same time, divide the material according to the particle size, cooperate with the material dividing component, evenly lay the same type of quartz sand material, and improve the subsequent roasting quality; by providing a feeding component, the input amount of the chlorinating agent can be adjusted according to the purification demand, and the chlorinating agent can be ensured to be evenly input, and at the same time, in cooperation with the waste gas output mechanism, the input amount of the chlorinating agent can be adjusted according to the waste gas component analysis, and the roasting quality is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 is a partial cross-sectional view of the present invention;

[0023] Figure 3 The present invention Figure 2 A magnified schematic diagram of area A;

[0024] Figure 4 It is a partial schematic diagram of the present invention;

[0025] Figure 5 It is a partial schematic diagram of the feeding mechanism of the present invention;

[0026] Figure 6 is a schematic diagram of a screening material assembly of the present invention;

[0027] Figure 7 is a schematic diagram of a grille tube of the present invention;

[0028] Figure 8 It is a schematic diagram of a separation cylinder of the present invention;

[0029] Fig. 9 is a partial cross-sectional view of a screening material assembly of the present invention;

[0030] Fig.10 It is a partial schematic diagram of the present invention;

[0031] In the figure: 1. furnace body; 2. conveying mechanism; 21. upper conveyor belt; 22. lower conveyor belt; 3. exhaust gas output mechanism; 31. sealing box; 32. exhaust device; 4. mounting frame; 5. screening assembly; 51. screening shaft; 52. grille cylinder; 521. mounting plate; 522. ribs; 523. driving teeth; 524. motor one; 525. elastic rope; 526. deep groove; 527. pressure sensing module; 528. spring; 53. separation cylinder; 531. gear cylinder; 532. fin; 54. motor two; 55. turn-out sleeve; 6. material dividing assembly; 61. pressure wheel; 62. material guide plate; 63. arc baffle; 7. feeding assembly; 71. feeding cylinder; 72. adjustment plate; 73. push rod. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1-10 The present invention provides a technical solution: an intelligent adjustable roasting furnace device, comprising a furnace body 1, a conveying mechanism 2, an exhaust gas output mechanism 3 and a feeding mechanism, wherein the conveying mechanism 2 is arranged in the furnace body 1, the conveying mechanism 2 comprises an upper conveyor belt 21 and a lower conveyor belt 22, the exhaust gas output mechanism 3 is erected on the upper side of the furnace body 1, the feeding mechanism is arranged at the feeding port of the furnace body 1 and cooperates with the conveying mechanism 2, the feeding mechanism comprises a mounting frame 4, a screening component 5, a dividing component 6 and a feeding component 7, wherein the screening component 5 is arranged in the mounting frame 4, for screening impurities and quartz sand materials of different sizes, the dividing component 6 is arranged at the lower side of the screening component 5, for conveying the quartz sand material separated by the screening component 5 to the upper conveyor belt 21 and the lower conveyor belt 22, and the feeding component 7 is arranged in conjunction with the dividing component 6, for deep purification of the required chlorination agent;

[0034] The screening material assembly 5 includes a screening shaft 51, a grid cylinder 52 and a separating cylinder 53, wherein the screening shaft 51 is rotatably set on the mounting frame 4, the grid cylinder 52 is sleeved on the screening shaft 51, the grid cylinder 52 includes mounting plates 521 on both sides, a plurality of ribs 522 are connected between the mounting plates 521, a driving tooth 523 is rotatably set on the surface of the mounting plates 521, the driving tooth 523 is connected to a motor 524, the separating cylinder 53 includes gear cylinders 531 on both sides, the gear cylinders 531 cooperate with the driving tooth 523, a plurality of fins 532 are connected between the gear cylinders 531, the fins 532 are inserted between two ribs 522, and a plurality of elastic ropes 525 are connected between the fins 532 and adjacent ribs 522.

[0035] Supplementary explanations based on the above structure are as follows: when the motor 524 is started, the gear cylinder 531 can be driven to deflect by the driving tooth 523, so that the fin 532 is close to or away from the ribs 522 on both sides. When the fin 532 is close to the rib 522 on one side, a larger opening will be formed between the fin 532 and the rib 522 on the other side, which can allow all quartz sand materials to enter and exit. When the fin 532 moves between the ribs 522 on both sides, it will form several small openings in conjunction with the elastic rope 525, which can allow small volumes of quartz sand materials to enter and exit; the cross-sectional height of the fin 532 is greater than that of the rib 522. The part of the fin 532 extending from the surface of the rib 522 can assist in feeding, and the part of the fin 532 extending into the surface of the rib 522 can help stir the material to prevent caking.

[0036] Furthermore, the sieve shaft 51 is a hollow structure and has several sieve holes on its surface. The aperture of the sieve holes is smaller than the particle size of the quartz sand material. One end of the sieve shaft 51 is connected to a motor 54, and the other end of the sieve shaft 51 is covered with a turn-out sleeve 55. The turn-out sleeve 55 is fixed on one side of the mounting frame 4 and is externally connected to an air pump.

[0037] In actual operation, the motor 2 54 is used to drive the sieve shaft 51 to rotate and turn the internal materials, and the air pump extracts the fine impurities remaining in the materials through the sieve holes of the sieve shaft 51 to improve the subsequent roasting quality.

[0038] In one embodiment, Figures 9-10 As shown, deep grooves 526 are provided on both sides of the rib 522 to cooperate with the elastic rope 525, and a pressure sensing module 527 is laid at the bottom of the deep groove 526. A spring 528 is connected between the elastic rope 525 and the pressure sensing module 527. When the fin 532 rotates, the elastic ropes 525 on both sides will be pulled. The pressure sensing module 527 determines the deflection state of the fin 532 or whether there is material jamming through the force brought by the spring 528. The spring 528 is used to provide buffering and stretching margin to prevent the elastic rope 525 from breaking or the elastic force from failing.

[0039] like Figure 3 As shown, the material dividing assembly 6 includes two groups of pressure wheels 61, a material guide plate 62 and an arc-shaped baffle plate 63, wherein the pressure wheels 61 are respectively mounted on the upper conveyor belt 21 and the lower conveyor belt 22, and one end of the pressure wheel 61 is connected to a driving motor for rotating the pressure wheel 61 to flatten the material, the material guide plate 62 is fixed in the mounting frame 4 and is arranged in conjunction with the pressure wheel 61 and the screening assembly 5, for guiding the material to the corresponding conveyor belt, and the arc-shaped baffle plate 63 is attached to one side of the screening assembly 5, for preventing the material from falling out of the screening assembly 5.

[0040] Preferably, the feed inlet of the guide plate 62 is provided with a switch valve.

[0041] The feeding assembly 7 is mounted on the pressing wheel 61, and includes a feed barrel 71, an adjustment plate 72 and a push rod 73, wherein the feed barrel 71 is used to introduce the chlorinating agent, the bottom of the feed barrel 71 is set to fit the curvature of the surface of the pressing wheel 61 and the surface is grooved, the adjustment plate 72 is slidably matched with the groove and the plate surface is consistent with the curvature of the surface of the pressing wheel 61, and the driving end of the push rod 73 is connected to the adjustment plate 72, which is used to adjust the distance between the adjustment plate 72 and the pressing wheel 61, thereby adjusting the input amount of the chlorinating agent.

[0042] In actual operation, the pressing wheel 61 is used to flatten the quartz sand particles on the conveyor belt to ensure uniform laying and improve the roasting quality. During the rotation of the pressing wheel 61, the chlorinating agent will be driven to be laid on the surface of the material. The laying amount is adjusted according to the distance between the adjustment plate 72 and the pressing wheel 61, so that the chlorinating agent can be evenly added, further improving the roasting quality.

[0043] The exhaust gas output mechanism 3 includes a sealed box 31 and several groups of exhaust devices 32, wherein the sealed box 31 is externally connected to gas delivery pipes on both sides, and a gas monitoring device is arranged inside the sealed box 31 for real-time analysis of the exhaust gas composition. The exhaust device 32 adopts a combination of a fan and an air duct, wherein the air inlet of the air duct is connected to the inside of the furnace body 1, and the air outlet of the air duct is connected to the sealed box 31, and the fan is arranged at the air outlet of the air duct.

[0044] Preferably, the air inlets of the air ducts are arranged at staggered heights to fully extract the waste gas produced in the furnace body 1. The upper conveyor belt 21 is used to convey large particle materials, and the lower conveyor belt 22 is used to convey small particle materials.

[0045] The specific implementation methods are as follows:

[0046] Step 1: Feeding, the operator puts a certain amount of quartz sand material and chlorinating agent into the screening component 5 and the feeding component 7 respectively;

[0047] Step 2: Material separation: The screening component 5 turns over the quartz sand material, extracts the fine impurities inside, and transports the quartz sand to the upper conveyor belt 21 and the lower conveyor belt 22 according to the particle size;

[0048] Step 3: Spreading the material, the pressing wheel 61 flattens the material on the conveyor belt, and adds the chlorinating agent according to the purification requirements;

[0049] Step 4: roasting, the conveying mechanism 2 transports the material to the furnace body 1 for roasting;

[0050] Step 5: waste gas treatment. The waste gas output mechanism 3 extracts the waste gas produced during roasting. At the same time, the gas monitoring equipment detects the waste gas composition in real time to facilitate analysis and adjustment.

[0051] Specifically, in step 1, when the screening component 5 is fed, the motor 1 524 drives the fin 532 to be close to the rib 522 on one side, and determines whether the movement is in place based on the value detected by the pressure sensing module 527 corresponding to the rib 522 on the other side. The pressure value range here is set manually.

[0052] In step 2, after feeding, motor 1 524 drives fin 532 to deflect to the middle of two ribs 522, and also judges according to the values ​​detected by pressure sensing modules 527 corresponding to both sides, that is, when the detected values ​​are almost equal, it can be judged that the movement is in place, at this time only small particles can pass, motor 2 54 drives screening component 5 to rotate, firstly remove the fine impurities mixed in the material; then the guide plate 62 corresponding to the lower conveyor belt 22 forms a passage, and the screening component 5 continues to rotate, at this time the material in the small particle range will be transported to the lower conveyor belt 22 along the channel formed by the guide plate 62; secondly, after the small particle material is output, the guide plate 62 corresponding to the lower conveyor belt 22 closes the passage, and the guide plate 62 corresponding to the upper conveyor belt 21 forms a passage, and the screening component 5 outputs all the remaining material inside.

[0053] Furthermore, the pressure sensing module 527 can be used to detect whether there is material blockage, that is, during the normal deflection of the fin 532, if material blockage occurs, the fin 532 will be stuck and the pressure sensing module 527 cannot detect the continuously changing force signal. At this time, the fin 532 can be driven to deflect back and forth to clear the blockage.

[0054] In step 3, if the chlorinating agent does not need to be added, the push rod 73 pushes the adjustment plate 72 to fit the surface of the pressing wheel 61 to block the passage of the chlorinating agent; if the chlorinating agent needs to be added, the push rod 73 pulls the adjustment plate 72 away from the surface of the pressing wheel 61 for a distance, and the distance is adjusted according to the actual ratio;

[0055] Furthermore, according to the exhaust gas composition detection results in step five, the input amount of the chlorinating agent can be adjusted. If the chloride content in the exhaust gas is lower than expected, it may mean that the amount of the chlorinating agent is insufficient, and the spacing can be increased to increase the average input of the chlorinating agent; if the chloride content in the exhaust gas is within the expected range, it means that the chlorinating agent is appropriate and no further adjustment is required; if the chloride content in the exhaust gas is higher than expected, it may mean that the amount of the chlorinating agent is excessive, and the spacing can be reduced to reduce the average input of the chlorinating agent.

[0056] In step four, the roasting temperature needs to be set in layers. The temperature range set for the small-particle material at the lower conveyor belt 22 is within the normal setting range, because quartz sand with smaller particle size is easier to achieve uniform heating; and the temperature range set for the large-particle material at the upper conveyor belt 21 is larger than the normal setting range. Quartz sand with larger particle size may be heated unevenly during the roasting process. At the same time, due to the rising hot air flow, the material at the upper layer is heated to a higher temperature.

[0057] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0058] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An intelligent adjustable roasting furnace device, comprising a furnace body (1), a conveying mechanism (2), an exhaust gas output mechanism (3) and a feeding mechanism, characterized in that: The conveying mechanism (2) is arranged in the furnace body (1), the conveying mechanism (2) comprises an upper conveying belt (21) and a lower conveying belt (22), the exhaust gas output mechanism (3) is mounted on the upper side of the furnace body (1), the feeding mechanism is arranged at the feeding port of the furnace body (1) and cooperates with the conveying mechanism (2), the feeding mechanism comprises a mounting frame (4), a screening component (5), a material separation component (6) and a feeding component (7), wherein the screening component (5) is arranged in the mounting frame (4) and is used to screen impurities and quartz sand materials of different sizes, the material separation component (6) is arranged on the lower side of the screening component (5) and is used to transport the quartz sand materials separated by the screening component (5) to the upper conveying belt (21) and the lower conveying belt (22), and the feeding component (7) is arranged in cooperation with the material separation component (6) and is used to add a chlorinating agent required for deep purification; The screening material assembly (5) comprises a screening shaft (51), a grille cylinder (52) and a separation cylinder (53), wherein the screening shaft (51) is rotatably mounted on the mounting frame (4), the grille cylinder (52) is sleeved on the screening shaft (51), the grille cylinder (52) comprises mounting plates (521) on both sides, a plurality of ribs (522) are connected between the mounting plates (521), a driving tooth (523) is rotatably mounted on the mounting plates (521), the driving tooth (523) is connected to a motor 1 (524), and the separation cylinder (53) comprises gear cylinders (531) on both sides, the gear cylinders (531) cooperate with the driving tooth (523), a plurality of fins (532) are connected between the gear cylinders (531), the fins (532) are inserted between two of the ribs (522), and a plurality of elastic ropes (525) are connected between the fins (532) and adjacent ribs (522); When the motor 1 (524) drives the fin (532) to approach the rib (522) on one side, a large opening is formed between the fin (532) and the rib (522) on the other side, allowing all quartz sand materials to enter and exit; when the fin (532) moves between the ribs (522) on both sides, it cooperates with the elastic rope (525) to form a plurality of small openings, allowing small volumes of quartz sand materials to enter and exit; The sieve shaft (51) is a hollow structure and has a plurality of sieve holes on its surface. The aperture of the sieve holes is smaller than the particle size of the quartz sand material. One end of the sieve shaft (51) is connected to a second motor (54). The other end of the sieve shaft (51) is covered with a turn-out sleeve (55). The turn-out sleeve (55) is fixed to one side of the mounting frame (4) and is externally connected to an air pump. Deep grooves (526) are provided on both sides of the rib (522) in cooperation with the elastic rope (525); a pressure sensing module (527) is provided at the bottom of the deep groove (526); a spring (528) is connected between the elastic rope (525) and the pressure sensing module (527); the pressure sensing module (527) determines the deflection state of the fin (532) or whether there is a material jam through the force brought by the spring (528).

2. The intelligent adjustable roasting furnace equipment according to claim 1, characterized in that: The material distribution assembly (6) comprises two groups of pressure wheels (61), a material guide plate (62) and an arc-shaped baffle plate (63), wherein the pressure wheels (61) are respectively mounted on the upper conveyor belt (21) and the lower conveyor belt (22), one end of the pressure wheel (61) is connected to a driving motor for rotating the pressure wheel (61) to flatten the material, the material guide plate (62) is fixed in the mounting frame (4) and is arranged in conjunction with the pressure wheel (61) and the screening assembly (5) for guiding the material to the corresponding conveyor belt, and the arc-shaped baffle plate (63) is attached to one side of the screening assembly (5) for preventing the material from falling out of the screening assembly (5).

3. The intelligent adjustable roasting furnace equipment according to claim 2, characterized in that: The material inlet of the material guide plate (62) is provided with an on-off valve.

4. The intelligent adjustable roasting furnace equipment according to claim 3 is characterized in that: The feeding assembly (7) is mounted on the pressing wheel (61), and comprises a feeding barrel (71), an adjusting plate (72) and a push rod (73), wherein the feeding barrel (71) is used to introduce a chlorinating agent, the bottom of the feeding barrel (71) is arranged to fit the curvature of the surface of the pressing wheel (61) and has a groove on the surface, the adjusting plate (72) is slidably matched with the groove and the plate surface has the same curvature as the surface of the pressing wheel (61), and the driving end of the push rod (73) is connected to the adjusting plate (72) and is used to adjust the distance between the adjusting plate (72) and the pressing wheel (61) so as to adjust the input amount of the chlorinating agent.

5. The intelligent adjustable roasting furnace equipment according to claim 4, characterized in that: The exhaust gas output mechanism (3) comprises a sealed box (31) and a plurality of exhaust devices (32), wherein the sealed box (31) is externally connected to gas delivery pipes on both sides, and a gas monitoring device is arranged inside the sealed box (31) for real-time analysis of the exhaust gas composition. The exhaust device (32) adopts a combination of a fan and an air duct, wherein the air inlet of the air duct is connected to the interior of the furnace body (1), and the air outlet of the air duct is connected to the sealed box (31), and the fan is arranged at the air outlet of the air duct.

6. The intelligent adjustable roasting furnace equipment according to claim 5, characterized in that: The specific implementation methods are as follows: Step 1: feeding, the operator feeds a certain amount of quartz sand material and chlorinating agent into the screening component (5) and the feeding component (7) respectively; Step 2: Material separation: The screening component (5) turns over the quartz sand material to extract the fine impurities inside, and transports the quartz sand to the upper conveyor belt (21) and the lower conveyor belt (22) according to the particle size; Step 3: Spreading the material, the pressing wheel (61) flattens the material on the conveyor belt, and adding the chlorinating agent according to the purification requirements; Step 4: roasting, the conveying mechanism (2) transports the material to the furnace body (1) for roasting; Step 5: Waste gas treatment: the waste gas output mechanism (3) extracts the waste gas produced during roasting, and the gas monitoring equipment detects the waste gas composition in real time to facilitate analysis and adjustment.

Citation Information

Patent Citations

  • Classifying size adjustable roller type fruit screening machine and implementing method

    CN109590203A

  • Telescopic drum type gordon euryale seed grading device

    CN112058625A