Bulb optical data rapid detection method based on tool jig

Abstract

The invention provides a bulb optical data rapid detection method based on a tool jig, and belongs to the field of optical detection, and the method comprises the steps: obtaining the type, application and market demands of a to-be-detected bulb, obtaining a historical detection result consistent with the type of the to-be-detected bulb, and determining historical data; determining a first index of the to-be-detected bulb based on the tool jig and a first range of each sub-index in the first index based on the historical data; acquiring optical data of the to-be-detected bulb based on the tool jig, and generating an optical performance report of the to-be-detected bulb; and generating a detection report based on the optical performance report of the to-be-detected bulb and the first range. The method can accelerate the installation and disassembly processes of the to-be-detected bulb, guarantees the stable fixation of the to-be-detected bulb, saves the labor cost and time cost, improves the detection precision and efficiency, improves the accuracy and reliability of a detection result, achieves the detection standardization and consistency, improves the quality of the bulb, and improves the customer satisfaction.

Description

Technical Field

[0001] The present invention relates to the field of optical detection technology, and in particular to a method for quickly detecting optical data of a light bulb based on a tooling fixture. Background Art

[0002] As a basic lighting device, light bulbs are an indispensable and important part of modern society and play an important role in daily life, industrial production, urban construction and traffic management. The current optical performance testing process of light bulbs is complicated and relies on manual intervention, resulting in low detection accuracy, low detection efficiency, high detection cost, uncertainty and unreliability of detection results, and lack of standardization and consistency.

[0003] Therefore, the present invention provides a method for quickly detecting optical data of a light bulb based on a tooling fixture. Summary of the invention

[0004] The present invention provides a method for quickly detecting optical data of a light bulb based on a tooling fixture, so as to solve the defects of optical detection in the prior art.

[0005] The present invention provides a method for quickly detecting optical data of a light bulb based on a tooling fixture, comprising: S101: Obtain the type, purpose, market demand of the light bulb to be detected and historical detection results consistent with the type of the light bulb to be detected to determine historical data; S102: Determine, based on historical data, a first indicator of the light bulb to be inspected based on the fixture and a first range of each sub-indicator in the first indicator; S103: Acquire optical data of the light bulb to be tested based on the tooling fixture, and generate an optical performance report of the light bulb to be tested; S104: Generate a test report based on the optical performance report of the light bulb to be tested and the first range.

[0006] According to a method for quickly detecting optical data of a light bulb based on a jig provided by the present invention, in the process of determining a first indicator of a light bulb to be detected based on the jig and a first range of each sub-indicator in the first indicator based on historical data, the method comprises: Determine a first indicator based on the type and purpose of the light bulb to be detected in the historical data, wherein the first indicator includes at least one sub-indicator; A second range of each sub-indicator in the first indicator is determined based on the type of light bulb to be detected in the historical data.

[0007] According to a method for quickly detecting optical data of a light bulb based on a jig provided by the present invention, in the process of determining a first indicator of the light bulb to be detected based on the jig and a first range of each sub-indicator in the first indicator based on historical data, the method further includes: Obtaining historical detection results consistent with the type of the light bulb to be detected, wherein the historical detection results include a number of historical detection values ​​based on each sub-indicator; Several historical detection values ​​of each sub-indicator are sorted from small to large to obtain the first data of the corresponding sub-indicator.

[0008] According to a method for quickly detecting optical data of a light bulb based on a jig provided by the present invention, in the process of determining a first indicator of the light bulb to be detected based on the jig and a first range of each sub-indicator in the first indicator based on historical data, the method further includes: Obtaining market demand for the light bulb to be tested, and classifying the market demand based on the first indicator to determine second data based on each sub-indicator; Performing stem extraction on the second data of each sub-indicator to determine a first stem, wherein the first stem includes a plurality of sub-stems; Perform frequency statistics on each sub-stem in the second data.

[0009] According to a method for quickly detecting optical data of a light bulb based on a jig provided by the present invention, in the process of determining a first indicator of the light bulb to be detected based on the jig and a first range of each sub-indicator in the first indicator based on historical data, the method further includes: Calculate the upper limit value of the first range of each sub-indicator based on the second range, the first data, the first stem, and the frequency statistics result of each sub-indicator; ; ; ; ; in, represents the upper limit value of the first range of the sub-index i of the bulb to be detected, represents the upper limit value of the second range of the sub-index i of the bulb to be detected, Indicates the upper limit value of the sub-indicator i of the bulb to be tested based on the historical test results, Indicates the upper limit value of the sub-index i of the bulb to be tested based on market demand, represents the upper limit standard deviation of the sub-index i of the bulb to be tested, represent the weights of the sub-index i of the light bulb to be tested based on the upper limit value of the second range, the upper limit value of the historical test results, and the upper limit value of the market demand, respectively, and , represents the adjustment parameter of the upper limit standard deviation of the sub-index i of the bulb to be detected, N1 represents the number of historical detection values ​​of the bulb to be detected in the first data based on the sub-index i, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the offset factor of the upper limit value of the sub-indicator i of the bulb to be tested based on the historical test results, represents the average detection value of the first data of the light bulb to be detected based on the sub-indicator i, represents the frequency of sub-stem j in the second data based on sub-index i, represents the frequency of all sub-stems in the first stem in the second data based on the sub-index i, represents the frequency adjustment factor of sub-stem j based on sub-index i, represents the adjustment value of sub-stem j based on sub-index i, iN2 represents the number of sub-stems in the second data of the light bulb to be detected based on sub-index i, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values.

[0010] According to a method for quickly detecting optical data of a light bulb based on a jig provided by the present invention, in the process of determining a first indicator of the light bulb to be detected based on the jig and a first range of each sub-indicator in the first indicator based on historical data, the method further includes: Calculate the lower limit value of the first range of each sub-indicator based on the second range, the first data, the first stem, and the frequency statistics result of each sub-indicator; ; ; ; ; in, Indicates the lower limit value of the first range of the sub-index i of the bulb to be tested, Indicates the lower limit value of the second range of the sub-index i of the bulb to be tested, Indicates the lower limit value of the sub-indicator i of the bulb to be tested based on the historical test results, Indicates the lower limit value of the sub-indicator i of the bulb to be tested based on market demand, It represents the lower limit standard deviation of the sub-index i of the bulb to be tested, They respectively represent the weights of the sub-indicator i of the bulb to be tested based on the lower limit of the second range, the lower limit of the historical test results, and the lower limit of the market demand, and , represents the adjustment parameter of the lower limit standard deviation of the sub-indicator i of the bulb to be tested, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the offset factor of the lower limit value of the sub-indicator i of the bulb to be tested based on the historical test results; The first range of each sub-indicator is determined based on the first range upper limit value and the first range lower limit value of the sub-indicator.

[0011] According to a method for quickly detecting optical data of a light bulb based on a tooling fixture provided by the present invention, optical data of the light bulb to be detected is obtained based on the tooling fixture, and an optical performance report of the light bulb to be detected is generated, including: Obtaining optical data of the detection bulb based on the first indicator according to the tooling fixture, wherein the optical data includes sub-optical data of the bulb to be detected based on each sub-indicator; The detection value of each sub-indicator is determined based on the sub-optical data of each sub-indicator, and the optical performance report of the light bulb to be detected is generated based on all the sub-indicators and the detection values ​​corresponding to the sub-indicators.

[0012] According to a method for quickly detecting optical data of a light bulb based on a jig provided by the present invention, a detection report is generated based on an optical performance report of the light bulb to be detected and a first range, comprising: The first range of each sub-indicator is divided into levels; Compare the detection value of the light bulb to be detected based on each sub-indicator with the first range, if the detection value is within the first range, determine the detection result based on the first range level, if the detection value is not within the first range, determine that the detection result of the light bulb to be detected based on the sub-indicator is unqualified; Generate a test report based on the test results of all sub-indicators of the light bulb to be tested.

[0013] Compared with the prior art, the present invention has the following beneficial effects: By acquiring historical data of the bulb to be inspected, and determining the first indicator of the bulb to be inspected based on the jig and the first range of each sub-indicator in the first indicator, the optical data of the bulb to be inspected is acquired according to the jig and an optical performance report is generated, and a test report is generated according to the optical performance report and the first range, the installation and disassembly process of the bulb to be inspected can be accelerated while ensuring the stable fixation of the bulb to be inspected, saving labor costs and time costs, improving detection accuracy and efficiency, improving the accuracy and reliability of detection results, achieving standardization and consistency of detection, improving bulb quality, and enhancing customer satisfaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a flow chart of a method for rapid detection of optical data of a light bulb based on a tooling fixture provided in an embodiment of the present invention. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] Embodiment 1: The embodiment of the present invention provides a method for quickly detecting optical data of a light bulb based on a tooling fixture, such as Figure 1 As shown, including: S101: Obtain the type, purpose, market demand of the light bulb to be detected and historical detection results consistent with the type of the light bulb to be detected to determine historical data; S102: Determine, based on historical data, a first indicator of the light bulb to be inspected based on the fixture and a first range of each sub-indicator in the first indicator; S103: Acquire optical data of the light bulb to be tested based on the tooling fixture, and generate an optical performance report of the light bulb to be tested; S104: Generate a test report based on the optical performance report of the light bulb to be tested and the first range.

[0018] In this embodiment, the type indicates the type or working principle of the light bulb to be detected. Common light bulb types include incandescent light bulbs, fluorescent tubes, LED light bulbs, halogen light bulbs, and the like.

[0019] In this embodiment, the usage indicates a specific lighting demand that the light bulb is designed and manufactured to meet, for example, home lighting, commercial lighting, stage lighting, automotive lighting, etc.

[0020] In this embodiment, the historical data includes the type of the light bulb to be detected, its usage, the market demand based on the first indicator, and several historical detection values ​​based on the first indicator.

[0021] In this embodiment, the tooling fixture refers to a fixture or fixture system that is specifically used to fix and support the light bulb and is equipped with an optical sensor and a measuring device, which can quickly and accurately detect and measure the optical performance of the light bulb.

[0022] In this embodiment, the tooling fixture is mainly composed of a light sensor, a signal processor, a display module and a power module. The light sensor is used to receive the light emitted by the light bulb and convert the light signal into an electrical signal; the signal processor is used to process the electrical signal output by the light sensor and calculate the luminous flux and color temperature parameter values ​​of the light bulb; the display module is used to display the luminous flux and color temperature parameter values ​​of the light bulb, as well as the language + indicator light prompts of the test results; the power module is used to provide power for the entire tooling fixture. Among them, the light sensor can use the silicon photodiode model PD100-1, whose spectral response range is 380nm to 1100nm, the dark current is 0.1nA, and the response time is 1μs; the signal processor can use the analog-to-digital converter model AD7954, whose sampling frequency is 200kHz and the resolution is 24 bits; the display module can use the liquid crystal display model LCD1602, whose display size is 160mm*160mm, and the display color is black and white; the power module can use the three-terminal voltage regulator integrated circuit model LM7805, whose output voltage is 5V and the maximum output current is 30mA.

[0023] In this embodiment, the tooling fixture can be made of various materials, including metal, plastic and composite materials.

[0024] In this embodiment, the first range includes a first range upper limit and a first range lower limit of each sub-indicator.

[0025] In this embodiment, the optical performance report includes all sub-indicators of the light bulb to be tested and the test values ​​corresponding to the sub-indicators.

[0026] The beneficial effects of the above technical solution are as follows: by obtaining historical data of the bulb to be tested, and determining the first indicator of the bulb to be tested based on the tooling fixture and the first range of each sub-indicator in the first indicator, the optical data of the bulb to be tested is obtained according to the tooling fixture and an optical performance report is generated, and a test report is generated according to the optical performance report and the first range. This can speed up the installation and disassembly process of the bulb to be tested while ensuring the stable fixation of the bulb to be tested, save labor costs and time costs, improve detection accuracy and efficiency, improve the accuracy and reliability of detection results, achieve standardization and consistency of detection, improve bulb quality, and enhance customer satisfaction.

[0027] Embodiment 2: An embodiment of the present invention provides a method for quickly detecting optical data of a light bulb based on a jig and fixture, wherein the process of determining a first indicator of a light bulb to be detected based on the jig and fixture and a first range of each sub-indicator in the first indicator based on historical data comprises: Determine a first indicator based on the type and purpose of the light bulb to be detected in the historical data, wherein the first indicator includes at least one sub-indicator; A second range of each sub-indicator in the first indicator is determined based on the type of light bulb to be detected in the historical data.

[0028] In this embodiment, the sub-indicators may be brightness, color temperature, color index, beam angle, and start-up time. Among them, the brightness of a bulb indicates the light intensity emitted by the bulb, which is usually measured in lumens. The brightness of the bulb directly affects its lighting effect. Color temperature indicates the warmth or coolness of the color of the light emitted by the bulb, which is usually measured in Kelvin. The color index indicates the ability of the bulb to restore the true color of an object, ranging from 0 to 100. The higher the color index, the closer the light of the bulb is to natural light, and the more realistic the color. The beam angle indicates the scattering range of the light emitted by the bulb, which is usually measured in degrees (°). Different beam angles are suitable for different lighting needs, such as spotlights and floodlights. The start-up time indicates the time required for the bulb to reach the predetermined brightness from turning on. The shorter the start-up time, the higher the user experience.

[0029] In this embodiment, the second range represents the indicator range of the light bulb to be tested defined by international or national industry standards and specifications.

[0030] In this embodiment, the second range includes a second range upper limit and a second range lower limit for each sub-indicator.

[0031] In this embodiment, the industry standards and specifications vary according to the type and purpose of the bulb. For example, for incandescent bulbs, IEC 60064: specifies the standards for the size, screw thread, electrical parameters, etc. of incandescent bulbs. IEC 60432: specifies the safety performance requirements of incandescent bulbs, such as heat resistance, electrical safety, etc. For fluorescent tubes, IEC 60081: specifies the information that should be marked on fluorescent tubes, including tube type, power, voltage, manufacturer information, etc. IEC 60901: specifies the performance requirements of fluorescent tubes, such as start time, color temperature, etc. For LED bulbs, IEC 62560: specifies the performance requirements of LED bulbs, such as color fidelity, life, energy efficiency, etc. IEC 62612: specifies the measurement methods for LED bulbs to ensure that they meet the performance requirements.

[0032] The beneficial effects of the above technical solution are as follows: by determining the first indicator of the light bulb to be tested and the second range of each sub-indicator in the first indicator, subjective judgment and errors can be reduced, the credibility and accuracy of the test results can be improved, and the quality of the light bulb can be improved.

[0033] Embodiment 3: An embodiment of the present invention provides a method for quickly detecting optical data of a light bulb based on a jig and fixture, wherein in a process of determining a first indicator of a light bulb to be detected based on the jig and fixture and a first range of each sub-indicator in the first indicator based on historical data, the method further includes: Obtaining historical detection results consistent with the type of the light bulb to be detected, wherein the historical detection results include a number of historical detection values ​​based on each sub-indicator; Several historical detection values ​​of each sub-indicator are sorted from small to large to obtain the first data of the corresponding sub-indicator.

[0034] In this embodiment, the historical detection result represents the historical detection values ​​of several light bulbs consistent with the type of the light bulb to be detected based on all sub-indicators.

[0035] In this embodiment, the historical detection value represents a historical detection value of a certain light bulb that is consistent with the type of the light bulb to be detected based on a certain sub-indicator.

[0036] In this embodiment, the first data represents all historical detection values ​​of a number of light bulbs of the same type as the light bulb to be detected, sorted in ascending order based on corresponding sub-indicators.

[0037] In this embodiment, each sub-indicator corresponds to a first data.

[0038] The beneficial effects of the above technical solution are as follows: by sorting in ascending order several historical detection values ​​based on each sub-indicator that are consistent with the type of bulb to be detected, and determining the first data of each sub-indicator, the data basis for calculating the first range of the bulb to be detected based on each sub-indicator can be improved, the standardization and consistency of detection can be achieved, and the accuracy and reliability of the detection results can be improved.

[0039] Embodiment 4: An embodiment of the present invention provides a method for quickly detecting optical data of a light bulb based on a jig and fixture, wherein in a process of determining a first indicator of a light bulb to be detected based on the jig and fixture and a first range of each sub-indicator in the first indicator based on historical data, the method further includes: Obtaining market demand for the light bulb to be tested, and classifying the market demand based on the first indicator to determine second data based on each sub-indicator; Performing stem extraction on the second data of each sub-indicator to determine a first stem, wherein the first stem includes a plurality of sub-stems; Perform frequency statistics on each sub-stem in the second data.

[0040] In this embodiment, market demand represents text information collected through market research reports, user questionnaires, customer feedback emails, online reviews, social media messages, etc.

[0041] In this embodiment, each sub-indicator corresponds to a second data and a first stem.

[0042] In this embodiment, stem extraction is performed on the second data of each sub-indicator to determine the first stem. For example, the sub-indicator is brightness. The second data based on brightness include: the brightness of this bulb is too high, the white light emitted by the bulb is a little dim, a brighter lighting effect is needed, a high-brightness bulb is needed, etc. The first stem determined by stem extraction of the second data based on brightness includes too high, brighter, high brightness, and a little dark.

[0043] In this embodiment, the sub-stem frequency indicates the number of times the sub-stem appears in the second data.

[0044] The beneficial effects of the above technical solution are as follows: by classifying the market demand for the light bulbs to be tested to determine the second data, performing stem extraction on each second data to determine the first stem and counting the frequency of each sub-stem in the first stem, the data basis for calculating the first range of each sub-indicator for the light bulbs to be tested can be improved, so that the light bulbs to be tested can better meet the market demand, improve customer satisfaction, and improve the efficiency, applicability and accuracy of detection.

[0045] Embodiment 5: An embodiment of the present invention provides a method for quickly detecting optical data of a light bulb based on a jig and fixture, wherein in a process of determining a first indicator of a light bulb to be detected based on the jig and fixture and a first range of each sub-indicator in the first indicator based on historical data, the method further includes: Calculate the upper limit value of the first range of each sub-indicator based on the second range, the first data, the first stem, and the frequency statistics result of each sub-indicator; ; ; ; ; in, represents the upper limit value of the first range of the sub-index i of the bulb to be detected, represents the upper limit value of the second range of the sub-index i of the bulb to be detected, Indicates the upper limit value of the sub-indicator i of the bulb to be tested based on the historical test results, Indicates the upper limit value of the sub-index i of the bulb to be tested based on market demand, represents the upper limit standard deviation of the sub-index i of the bulb to be tested, represent the weights of the sub-index i of the light bulb to be tested based on the upper limit value of the second range, the upper limit value of the historical test results, and the upper limit value of the market demand, respectively, and , represents the adjustment parameter of the upper limit standard deviation of the sub-index i of the bulb to be detected, N1 represents the number of historical detection values ​​of the bulb to be detected in the first data based on the sub-index i, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the offset factor of the upper limit value of the sub-indicator i of the bulb to be tested based on the historical test results, represents the average detection value of the first data of the light bulb to be detected based on the sub-indicator i, represents the frequency of sub-stem j in the second data based on sub-index i, represents the frequency of all sub-stems in the first stem in the second data based on the sub-index i, represents the frequency adjustment factor of sub-stem j based on sub-index i, represents the adjustment value of sub-stem j based on sub-index i, iN2 represents the number of sub-stems in the second data of the light bulb to be detected based on sub-index i, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values.

[0046] In this embodiment, the upper limit value of the first range of the sub-indicator is calculated based on the upper limit value of the second range of the sub-indicator and its weight, the upper limit value of the historical detection results and its weight, the upper limit value of the market demand and its weight, and the upper limit standard deviation and its weight.

[0047] In this embodiment, the sub-indicator is based on the upper limit value of the historical detection result according to the first data of the sub-indicator. Historical detection values, The historical detection values ​​and the corresponding offset factors are calculated.

[0048] In this embodiment, the upper limit value of the sub-indicator based on the market demand is calculated according to the average detection value of the first data of the sub-indicator, the The historical detection values, the frequency of each sub-stem in the second data, the frequency adjustment factor and the adjustment value of each sub-stem are calculated.

[0049] In this embodiment, the upper limit standard deviation of the sub-indicator is calculated based on a number of historical detection values ​​after the sub-indicator is sorted, an upper limit value based on historical detection results, and an upper limit value based on market demand.

[0050] The beneficial effects of the above technical solution are as follows: the upper limit value of the first range of each sub-indicator is calculated according to the second range, first data, first stem and frequency statistics of each sub-indicator, which can avoid manual intervention, reduce the misjudgment rate, ensure detection consistency, improve detection efficiency, and improve the accuracy and reliability of detection results.

[0051] Embodiment 6: An embodiment of the present invention provides a method for quickly detecting optical data of a light bulb based on a jig and fixture, wherein in a process of determining a first indicator of a light bulb to be detected based on the jig and fixture and a first range of each sub-indicator in the first indicator based on historical data, the method further includes: Calculate the lower limit value of the first range of each sub-indicator based on the second range, the first data, the first stem, and the frequency statistics result of each sub-indicator; ; ; ; ; in, Indicates the lower limit value of the first range of the sub-index i of the bulb to be tested, Indicates the lower limit value of the second range of the sub-index i of the bulb to be tested, Indicates the lower limit value of the sub-indicator i of the bulb to be tested based on the historical test results, Indicates the lower limit value of the sub-indicator i of the bulb to be tested based on market demand, It represents the lower limit standard deviation of the sub-index i of the bulb to be tested, They respectively represent the weights of the sub-indicator i of the bulb to be tested based on the lower limit of the second range, the lower limit of the historical test results, and the lower limit of the market demand, and , represents the adjustment parameter of the lower limit standard deviation of the sub-indicator i of the bulb to be tested, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the offset factor of the lower limit value of the sub-indicator i of the bulb to be tested based on the historical test results; The first range of each sub-indicator is determined based on the first range upper limit value and the first range lower limit value of the sub-indicator.

[0052] In this embodiment, the lower limit value of the first range of the sub-indicator is calculated based on the lower limit value of the second range of the sub-indicator and its weight, the lower limit value based on historical detection results and its weight, the lower limit value based on market demand and its weight, and the upper limit standard deviation and its weight.

[0053] In this embodiment, the sub-indicator is based on the lower limit of the historical detection result according to the first data of the sub-indicator. Historical detection values, The historical detection values ​​and the corresponding offset factors are calculated.

[0054] In this embodiment, the lower limit of the sub-indicator based on the market demand is calculated according to the average detection value of the first data of the sub-indicator, the The historical detection values, the frequency of each sub-stem in the second data, the frequency adjustment factor and the adjustment value of each sub-stem are calculated.

[0055] In this embodiment, the lower limit standard deviation of the sub-indicator is calculated based on a number of historical detection values ​​after the sub-indicator is sorted, a lower limit value based on historical detection results, and a lower limit value based on market demand.

[0056] The beneficial effects of the above technical solution are as follows: based on the second range, first data, first stem and frequency statistics of each sub-indicator, the lower limit value of the first range of each sub-indicator is calculated, and the first range of each sub-indicator is determined, which can avoid manual intervention, reduce the misjudgment rate, formulate a standardized detection range, ensure detection consistency, improve detection efficiency, and improve the accuracy and reliability of detection results.

[0057] Embodiment 7: The embodiment of the present invention provides a method for quickly detecting optical data of a light bulb based on a tooling fixture, which obtains optical data of a light bulb to be detected based on the tooling fixture and generates an optical performance report of the light bulb to be detected, including: Obtaining optical data of the detection bulb based on the first indicator according to the tooling fixture, wherein the optical data includes sub-optical data of the bulb to be detected based on each sub-indicator; The detection value of each sub-indicator is determined based on the sub-optical data of each sub-indicator, and the optical performance report of the light bulb to be detected is generated based on all the sub-indicators and the detection values ​​corresponding to the sub-indicators.

[0058] In this embodiment, the sub-optical data represents the data of the detection bulb based on the sub-indicator obtained according to the tooling fixture. For example, the sub-indicator is brightness, and the sub-optical data is the brightness of the bulb to be detected measured by a photometer or a photometric distribution instrument. The sub-indicator is color temperature, and the sub-optical data is the color temperature of the bulb to be detected measured by a color temperature instrument. The sub-indicator is color index, and the sub-optical data is the brightness data of the bulb to be detected at different parts measured by a photometric distribution instrument. The sub-indicator is beam angle, and the sub-optical data is the distribution of light emitted by the light source of the bulb to be detected in space measured by a photometric distribution instrument. The sub-indicator is start-up time, and the sub-optical data is the start-up time of the bulb to be detected measured multiple times by a stopwatch.

[0059] In this embodiment, the light bulb to be tested is installed on the fixture, and the power is turned on. At this time, the light bulb starts to emit light; the light sensor receives the light emitted by the light bulb, and converts the light signal into an electrical signal, and outputs it to the signal processor; the signal processor processes the optical data of each sub-indicator output by the light sensor to determine the corresponding detection value, and the display module displays the sub-indicator of the light bulb and the detection value of the sub-indicator. Among them, the green indicator light indicates that the optical data of the light bulb meets the standard, the green depth indicates the level of the detection result, and the red indicator light indicates that the optical data of the light bulb does not meet the standard.

[0060] In this embodiment, the detection value of the sub-index can be determined by analyzing the optical data using LightTools, Zemax, etc.

[0061] The beneficial effects of the above technical solution are as follows: by obtaining the optical data of the test bulb based on the first indicator according to the tooling fixture and generating an optical performance report of the bulb to be tested, the installation and disassembly process of the bulb to be tested can be accelerated while ensuring the stable fixation of the bulb to be tested, saving labor costs and time costs, and quantifying the optical data to improve the accuracy and reliability of the test results.

[0062] Embodiment 8: The embodiment of the present invention provides a method for quickly detecting optical data of a light bulb based on a tooling fixture, and generates a detection report based on an optical performance report of a light bulb to be detected and a first range, including: The first range of each sub-indicator is divided into levels; Compare the detection value of the light bulb to be detected based on each sub-indicator with the first range, if the detection value is within the first range, determine the detection result based on the first range level, if the detection value is not within the first range, determine that the detection result of the light bulb to be detected based on the sub-indicator is unqualified; Generate a test report based on the test results of all sub-indicators of the light bulb to be tested.

[0063] In this embodiment, the levels may include excellent, good, and qualified. For example, the sub-indicator is brightness, and the first range of brightness is 300-500 lumens. The first range is divided into 300-350 lumens, 350-450 lumens, and 450-500 lumens, corresponding to qualified, good, and excellent, respectively.

[0064] In this embodiment, the detection result determined based on the first range level includes that the detection result of the light bulb to be detected based on the sub-indicator is qualified, good or excellent.

[0065] In this embodiment, the test report includes all sub-indicators of the light bulb to be tested and the test results corresponding to the sub-indicators.

[0066] The beneficial effects of the above technical solution are as follows: the first range of each sub-indicator is divided into levels, and the test results based on all sub-indicators are determined and a test report is generated according to the optical performance report of the bulb to be tested, the first range and the first range level. This can speed up the installation and disassembly process of the bulb to be tested while ensuring the stable fixation of the bulb to be tested, save labor costs and time costs, improve detection accuracy and efficiency, improve the accuracy and reliability of test results, achieve standardization and consistency of detection, improve bulb quality, and enhance customer satisfaction.

[0067] The method embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative work.

[0068] Through the description of the above implementation methods, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus a necessary general hardware platform, and of course, can also be implemented by hardware. Based on this understanding, the above technical solution is essentially or the part that contributes to the prior art can be embodied in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc., including a number of instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the methods described in each embodiment or some parts of the embodiments.

[0069] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A fast detection method for optical data of light bulbs based on a tooling fixture, characterized in that: include: S101: Obtain the type, purpose, market demand of the light bulb to be detected and historical detection results consistent with the type of the light bulb to be detected to determine historical data; S102: Determine, based on historical data, a first indicator of the light bulb to be inspected based on the fixture and a first range of each sub-indicator in the first indicator; S103: Acquire optical data of the light bulb to be tested based on the tooling fixture, and generate an optical performance report of the light bulb to be tested; S104: Generate a test report based on the optical performance report of the light bulb to be tested and the first range.

2. According to claim 1, a method for rapid detection of optical data of a light bulb based on a jig is characterized in that: The process of determining the first indicator of the light bulb to be inspected based on the fixture and the first range of each sub-indicator in the first indicator based on the historical data includes: Determine a first indicator based on the type and purpose of the light bulb to be detected in the historical data, wherein the first indicator includes at least one sub-indicator; A second range of each sub-indicator in the first indicator is determined based on the type of light bulb to be detected in the historical data.

3. The method for rapid detection of optical data of a light bulb based on a jig according to claim 2, characterized in that: The process of determining the first indicator of the light bulb to be inspected based on the fixture and the first range of each sub-indicator in the first indicator based on the historical data also includes: Obtaining historical detection results consistent with the type of the light bulb to be detected, wherein the historical detection results include a number of historical detection values ​​based on each sub-indicator; Several historical detection values ​​of each sub-indicator are sorted from small to large to obtain the first data of the corresponding sub-indicator.

4. The method for rapid detection of optical data of a light bulb based on a jig according to claim 3, characterized in that: The process of determining the first indicator of the light bulb to be inspected based on the fixture and the first range of each sub-indicator in the first indicator based on the historical data also includes: Obtaining market demand for the light bulb to be tested, and classifying the market demand based on the first indicator to determine second data based on each sub-indicator; Performing stem extraction on the second data of each sub-indicator to determine a first stem, wherein the first stem includes a plurality of sub-stems; Perform frequency statistics on each sub-stem in the second data.

5. The method for rapid detection of optical data of a light bulb based on a jig according to claim 4, characterized in that: The process of determining the first indicator of the light bulb to be inspected based on the fixture and the first range of each sub-indicator in the first indicator based on the historical data also includes: Calculate the upper limit value of the first range of each sub-indicator based on the second range, the first data, the first stem, and the frequency statistics result of each sub-indicator; ； ； ； ； in, represents the upper limit value of the first range of the sub-index i of the bulb to be detected, represents the upper limit value of the second range of the sub-index i of the bulb to be detected, Indicates the upper limit value of the sub-indicator i of the bulb to be tested based on the historical test results, Indicates the upper limit value of the sub-index i of the bulb to be tested based on market demand, represents the upper limit standard deviation of the sub-index i of the bulb to be tested, represent the weights of the sub-index i of the light bulb to be tested based on the upper limit value of the second range, the upper limit value of the historical test results, and the upper limit value of the market demand, respectively, and , represents the adjustment parameter of the upper limit standard deviation of the sub-index i of the bulb to be detected, N1 represents the number of historical detection values ​​of the bulb to be detected in the first data based on the sub-index i, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the offset factor of the upper limit value of the sub-indicator i of the bulb to be tested based on the historical test results, represents the average detection value of the first data of the light bulb to be detected based on the sub-indicator i, represents the frequency of sub-stem j in the second data based on sub-index i, represents the frequency of all sub-stems in the first stem in the second data based on the sub-index i, represents the frequency adjustment factor of sub-stem j based on sub-index i, represents the adjustment value of sub-stem j based on sub-index i, iN2 represents the number of sub-stems in the second data of the light bulb to be detected based on sub-index i, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values.

6. The method for rapid detection of optical data of a light bulb based on a jig according to claim 4, characterized in that: The process of determining the first indicator of the light bulb to be inspected based on the fixture and the first range of each sub-indicator in the first indicator based on the historical data also includes: Calculate the lower limit value of the first range of each sub-indicator based on the second range, the first data, the first stem, and the frequency statistics result of each sub-indicator; ； ； ； ； in, Indicates the lower limit value of the first range of the sub-index i of the bulb to be tested, Indicates the lower limit value of the second range of the sub-index i of the bulb to be tested, Indicates the lower limit value of the sub-indicator i of the bulb to be tested based on the historical test results, Indicates the lower limit value of the sub-indicator i of the bulb to be tested based on market demand, It represents the lower limit standard deviation of the sub-index i of the bulb to be tested, They respectively represent the weights of the sub-indicator i of the bulb to be tested based on the lower limit of the second range, the lower limit of the historical test results, and the lower limit of the market demand, and , represents the adjustment parameter of the lower limit standard deviation of the sub-indicator i of the bulb to be tested, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the first data of the light bulb to be detected based on the sub-index i Historical test values, Indicates the offset factor of the lower limit value of the sub-indicator i of the bulb to be tested based on the historical test results; The first range of each sub-indicator is determined based on the first range upper limit value and the first range lower limit value of the sub-indicator.

7. The method for rapid detection of optical data of a light bulb based on a jig according to claim 1, characterized in that: Obtain the optical data of the bulb to be tested based on the fixture and generate an optical performance report of the bulb to be tested, including: Obtaining optical data of the detection bulb based on the first indicator according to the tooling fixture, wherein the optical data includes sub-optical data of the bulb to be detected based on each sub-indicator; The detection value of each sub-indicator is determined based on the sub-optical data of each sub-indicator, and the optical performance report of the light bulb to be detected is generated based on all the sub-indicators and the detection values ​​corresponding to the sub-indicators.

8. The method for rapid detection of optical data of a light bulb based on a jig according to claim 1, characterized in that: Generate a test report based on the optical performance report of the light bulb to be tested and the first range, including: The first range of each sub-indicator is divided into levels; Compare the detection value of the light bulb to be detected based on each sub-indicator with the first range, if the detection value is within the first range, determine the detection result based on the first range level, if the detection value is not within the first range, determine that the detection result of the light bulb to be detected based on the sub-indicator is unqualified; Generate a test report based on the test results of all sub-indicators of the light bulb to be tested.

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