Fire-clearing type chili food oil residue separating device and manufacturing process

Abstract

The invention relates to the technical field of pepper food oil residue separation, and provides a fire clearing type pepper food oil residue separation device and a manufacturing process, the oil residue separation device comprises an outer cylinder, the outer cylinder is provided with a cylinder cavity, and the bottom of the cylinder cavity is provided with an oil outlet; a plurality of filter holes arranged in a matrix are formed in the wall of the cylinder; the first half-barrel frame and the second half-barrel frame are movably arranged between the outer barrel and the throwing barrel, the first half-barrel frame and the second half-barrel frame are close to and tightly attached to the throwing barrel after moving, the throwing barrel rotates relative to the first half-barrel frame and the second half-barrel frame, the barrel wall of the first half-barrel frame and the barrel wall of the second half-barrel frame are each provided with a through opening, and the filtering holes face the through openings; the gauze is arranged at the through opening, and the filter holes face the gauze. The invention further provides a manufacturing process of the heat-clearing type chili food. According to the technical scheme, the technical problem that slag inclusion exists when the extract content is increased during pepper oil residue separation during small-scale processing of the fire-clearing type pepper food in the related technology is solved.

Description

Technical Field

[0001] The invention relates to the technical field of chili food oil residue separation, and in particular to a fire-clearing chili food oil residue separation device and a manufacturing process. Background Art

[0002] In modern food processing technology, some methods can be used to reduce or balance the "heaty" effect of peppers and produce so-called "heat-clearing" pepper foods. When processing heat-clearing pepper foods, oil residue separation is required. On the one hand, in order to improve the quality of chili oil, more extracts such as capsaicin in the peppers need to be extracted from the chili oil. On the other hand, to extract more extracts, the raw materials need to be crushed, and then the oil is thrown out or pressed out by pouring or pressing. Crushing will lead to an increase in pepper residue in the chili oil, which may require more equipment to handle. However, for small processing scenarios, there is usually no complex residue filtering equipment, resulting in poor oil residue separation. Summary of the invention

[0003] The invention provides a heat-clearing chili food oil residue separation device and a manufacturing process, which solves the technical problem of the presence of impurities in the chili oil residue separation when the extract content is increased during small-scale processing of the heat-clearing chili food in the related art.

[0004] The technical solution of the present invention is as follows: A heat-clearing chili food oil residue separation device, comprising: An outer cylinder, wherein the outer cylinder has a cylinder cavity, and the bottom of the cylinder cavity has an oil outlet; A spinning drum, the spinning drum is rotatably arranged in the drum cavity, and the drum wall has a plurality of filter holes arranged in a matrix; A first half-cylinder frame and a second half-cylinder frame, wherein the first half-cylinder frame and the second half-cylinder frame are arranged between the outer cylinder and the swing cylinder, the first half-cylinder frame and the second half-cylinder frame are closely attached to the swing cylinder, and the swing cylinder is rotatably arranged relative to the first half-cylinder frame and the second half-cylinder frame, and the cylinder walls of the first half-cylinder frame and the second half-cylinder frame both have through openings, and the filter holes face the through openings; Gauze, wherein the gauze is arranged at the through opening, and the filter hole faces the gauze.

[0005] As a further technical solution, the outer wall of the spinning drum has a conical outer pressure wall, and the inner walls of the first half-cylinder frame and the second half-cylinder frame have a conical inner pressure wall, which is used to press on the conical outer pressure wall, and the conical inner pressure wall is arranged adjacent to the gauze.

[0006] As a further technical solution, the conical outer pressure wall has an annular groove and further comprises: A thrust bearing is disposed in the annular groove, and is used for abutting against the first half-cylinder frame and the second half-cylinder frame.

[0007] As a further technical solution, the first half-cylinder frame and the second half-cylinder frame both have a semi-annular receiving groove, which runs through the through opening, and the gauze is movably arranged in the semi-annular receiving groove. The two ends of the semi-annular receiving groove are respectively an entrance port and a delivery port, and the gauze passes through the entrance port and the delivery port.

[0008] As a further technical solution, it also includes: A feeding roll, the feeding roll being arranged on one side of the first half-cylinder frame and the second half-cylinder frame; A receiving roll is arranged on the other side of the first half-cylinder frame and the second half-cylinder frame, one end of the gauze is connected to the feeding roll, and the other end is connected to the receiving roll, and the gauze is wound on the feeding roll and the receiving roll.

[0009] As a further technical solution, it also includes: A guide shaft is arranged at the inlet and the outlet.

[0010] As a further technical solution, it also includes: A support shaft, the support shaft is slidably arranged on one side of the through opening, the sliding direction of the support shaft is perpendicular to the axial direction of the support shaft, after sliding, it is close to the spinning drum and is located in the semi-annular receiving groove, and the gauze is wound on the support shaft; A first elastic member, one end of which acts on the support shaft, and the other end of which acts on the inner wall of the semi-annular receiving groove, providing a force for the support shaft to approach the spinning drum.

[0011] As a further technical solution, it also includes: The axes of the outer cylinder and the spinning cylinder are both horizontal, and the feeding roll and the receiving roll are both located above the spinning cylinder; the upper part of the outer cylinder has a first strip gap and a second strip gap, and the first strip gap and the second strip gap are adjacently arranged and used for the gauze to pass through.

[0012] As a further technical solution, it also includes: A movable push-stop member is slidably disposed in the first strip-shaped gap and the second strip-shaped gap; A second elastic member, one end of the second elastic member acts on the movable push member, and the other end of the second elastic member acts on the outer cylinder, providing the movable push member with a force to block the first strip gap and the second strip gap.

[0013] The present invention discloses a heat-clearing chili food oil residue separation device and a manufacturing process, using the heat-clearing chili food oil residue separation device, comprising the following steps: S1. Raw material pretreatment: Take 250 parts of dried chili peppers, 250 parts of fresh chili peppers, 60 parts of garlic and 30 parts of ginger, and rinse them with clean water; S2, crushing and frying: put the washed raw materials into a crusher for crushing, the crushing particle size is 20 mesh, and the crushed raw materials are evenly poured into an infrared heating wok for stir-frying, and the heating and frying are continued for 40 minutes; S3, oil residue separation: pour the fried raw materials into the spin drum of the heat-clearing chili food oil residue separation device, start the device, spin drum rotates at high speed, under the action of centrifugal force, the chili oil passes through the filter holes on the spin drum wall, is further filtered by gauze, flows into the bottom of the cylinder cavity of the outer cylinder, and is collected through the oil outlet, while the residue remains in the spin drum; S4, preparation of flavor enhancer: 35 parts of cashew nut pieces, 12 parts of sunflower seeds and 20 parts of mint leaves are put into an intelligent temperature-controlled hot oil pan for frying. After continuous heating and frying for 20 minutes, fine filtration is performed. After filtration, the supernatant is taken to prepare a flavor enhancer for later use; S5. Preparation of preservative: Take 3 parts of rosemary, 6 parts of lemon peel and 6 parts of chamomile, put them into a stainless steel pot and boil them for 20 minutes, then filter them with high precision, and take the filtrate as a preservative additive for later use; S6, preparation of chili base liquid: spray the flavoring agent evenly on the separated chili oil, put it into an electromagnetic frying pan for even frying, pour the preservative additive into the pan at a ratio of 1:160 after frying for 20 minutes, control the temperature in the frying pan to 60-70 degrees Celsius, and continue frying for 6 minutes to obtain the chili base liquid; S7. Preparation of additives: Take 10 parts of lotus leaves, 6 parts of cassia seeds, 6 parts of dried wolfberries, 6 parts of honeysuckle, 6 parts of loquat leaves, 8 parts of chrysanthemum, 6 parts of kudzu root, 6 parts of hemp seeds, 6 parts of dried apples, 6 parts of almonds, 10 parts of green tea, 10 parts of houttuynia cordata and 10 parts of sterculia lychnophora according to the mass ratio, put them into a vacuum grinder for grinding, the grinding particle size is 20 mesh, transfer them to an extraction device, add 350 parts of light salt water, heat to 70-80 degrees Celsius, reflux for 1 hour, filter to obtain the filtered supernatant, which is the additive.

[0014] S8. Preparation of finished product of heat-clearing chili additive: Add the prepared additive into the chili base liquid at a ratio of 1:120, stir-fry and cool, keep the temperature in the pot at 60 degrees Celsius, stir-fry for 15 minutes to make the heat-clearing chili food, and bottle it after natural cooling.

[0015] The working principle and beneficial effects of the present invention are: In the present invention, the problem of lack of complex residue filtering equipment in small-scale processing scenarios is cleverly solved. Through a simple and effective structural combination, efficient and high-quality oil-residue separation is achieved, which significantly improves the quality of chili oil. The overall working principle is clear and unambiguous: during the entire operation process, the various components work closely together. The high-speed rotation of the drum generates centrifugal force to achieve preliminary separation; the moving fit of the first half-drum frame and the second half-drum frame and the fine filtration of the gauze jointly complete the efficient separation process from chili raw materials to pure chili oil. In terms of overall technical effects, the device provides an innovative, convenient, efficient and low-cost oil-residue separation solution for small-scale chili food processing scenarios. It not only meets the processing requirements of high-quality chili oil for clearing fire-type chili foods, but also improves production efficiency and reduces production costs to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.

[0017] Figure 1 It is a schematic diagram of the external three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the top view structure of the present invention; Figure 3 for Figure 2 AA cross-sectional structure diagram; Figure 4 for Figure 2 Schematic diagram of the cross-sectional structure of the middle BB; Figure 5 for Figure 4 Middle D is a schematic diagram of the partially enlarged structure; Figure 6 for Figure 2 Schematic diagram of the cross-sectional structure of the CC; Figure 7 for Figure 6 Middle E is a schematic diagram of a partially enlarged structure; In the figure: outer cylinder-1, cylinder cavity-101, oil outlet-102, first strip gap-103, second strip gap-104, swing cylinder-2, filter hole-201, conical outer pressure wall-202, annular groove-203, first half cylinder frame-3, through-port-301, conical inner pressure wall-302, semi-annular accommodating groove-303, second half cylinder frame-4, gauze-5, thrust bearing-6, feeding roll-7, receiving roll-8, guide shaft-9, support shaft-10, first elastic member-11, movable push block member-12, second elastic member-13. DETAILED DESCRIPTION

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0019] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0020] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0022] Reference Figure 1 to Figure 7 The present embodiment proposes a heat-clearing chili food oil residue separation device, comprising an outer cylinder 1, the outer cylinder 1 having a cylinder cavity 101, and the bottom of the cylinder cavity 101 having an oil outlet 102; a spin cylinder 2 is rotatably arranged in the cylinder cavity 101, and the cylinder wall has a plurality of filter holes 201 arranged in a matrix; a first half-cylinder frame 3 and a second half-cylinder frame 4 are arranged between the outer cylinder 1 and the spin cylinder 2, the first half-cylinder frame 3 and the second half-cylinder frame 4 are close to and close to the spin cylinder 2, and the spin cylinder 2 is rotatably arranged relative to the first half-cylinder frame 3 and the second half-cylinder frame 4, the cylinder walls of the first half-cylinder frame 3 and the second half-cylinder frame 4 both have a through opening 301, and the filter hole 201 faces the through opening 301; a gauze 5 is arranged at the through opening 301, and the filter hole 201 faces the gauze 5.

[0023] In this fire-clearing chili food oil residue separation device, the outer cylinder 1 constitutes a stable external structure of the entire device. Its cylinder cavity 101 provides sufficient installation and operation space for various internal components. The oil outlet 102 located at the bottom of the cylinder cavity 101 is exquisitely designed, and its function is to allow the pure chili oil after separation to flow out smoothly and achieve final collection. The swing cylinder 2 is the core component for achieving oil residue separation. It can rotate flexibly in the cylinder cavity 101, and its working principle is based on the action of centrifugal force. When the swing cylinder 2 rotates at high speed, the internal chili mixture is subjected to a strong centrifugal force, so that the heavier chili residue is pushed to the cylinder wall of the swing cylinder 2, while the lighter chili oil has a tendency to penetrate outward. A plurality of filter holes 201 arranged in a matrix on the cylinder wall of the swing cylinder 2 provide a channel for the preliminary separation of the chili oil.

[0024] The first half-barrel frame 3 and the second half-barrel frame 4 are between the outer barrel 1 and the spinning barrel 2. Before actual operation, a relatively closed filtering area is formed by moving the two half-barrel frames close to and close to the spinning barrel 2. It is worth noting that the spinning barrel 2 can rotate freely relative to the first half-barrel frame 3 and the second half-barrel frame 4 without interfering with each other.

[0025] The first half-cylinder frame 3 and the second half-cylinder frame 4 are both provided with openings 301, and gauze 5 is carefully arranged at the openings 301. When the spin drum 2 rotates to generate centrifugal force to cause the chili oil to seep out from the filter holes 201, the chili oil will directly flow toward the gauze 5 at the openings 301. The gauze 5 plays a role of further fine filtering, and can effectively block the fine chili residue that may pass through the filter holes 201, thereby greatly improving the effect of oil residue separation and the purity of the chili oil.

[0026] In an actual working scenario, such as in a small-scale chili food processing site, the crushed chili raw materials are first evenly placed into the spin drum 2. The first half-cylinder frame 3 and the second half-cylinder frame 4 move smoothly and fit tightly against the outer wall of the spin drum 2. Subsequently, the device is started, and the spin drum 2 begins to rotate at high speed. Under the action of a strong centrifugal force, the chili oil quickly passes through the filter holes 201 on the wall of the spin drum 2, and then hits the gauze 5 at the opening 301. After fine filtration by the gauze 5, the pure chili oil passes smoothly, and finally flows out from the oil outlet 102 at the bottom of the outer cylinder 1 and is collected in a specific container. The high-speed rotation of the spin drum 2 can be driven by a motor by means of an external gear ring and gears, for details, refer to Figure 3 .

[0027] From the perspective of technical effects, this unique design cleverly solves the problem of lack of complex residue filtering equipment in small-scale processing scenarios. Through a simple and effective structural combination, efficient and high-quality oil-residue separation is achieved, significantly improving the quality of chili oil. The overall working principle is clear and unambiguous: during the entire operation, the various components work closely together. The high-speed rotation of the drum 2 generates centrifugal force to achieve preliminary separation; the first half-drum frame 3 and the second half-drum frame 4 are fitted together, and the gauze 5 is finely filtered to complete the efficient separation process from chili raw materials to pure chili oil. In terms of overall technical effects, the device provides an innovative, convenient, efficient and low-cost oil-residue separation solution for small-scale chili food processing scenarios. It not only meets the processing needs of high-quality chili oil for clearing fire-type chili foods, but also improves production efficiency and reduces production costs to a certain extent, bringing practical economic benefits and market competitiveness to small processing companies.

[0028] Furthermore, the outer wall of the spinning drum 2 has a conical outer pressure wall 202 , and the inner walls of the first half-drum frame 3 and the second half-drum frame 4 have a conical inner pressure wall 302 , which is used to press on the conical outer pressure wall 202 , and the conical inner pressure wall 302 is arranged adjacent to the gauze 5 .

[0029] In the present fire-clearing type chili food oil residue separation device: the conical outer pressure wall 202 of the outer wall of the spinning drum 2 cooperates with the conical inner pressure wall 302 of the inner wall of the first half-cylinder frame 3 and the second half-cylinder frame 4. The design principle is that, by utilizing the characteristics of the conical structure, as the first half-cylinder frame 3 and the second half-cylinder frame 4 approach the spinning drum 2, the conical inner pressure wall 302 can gradually and evenly press on the conical outer pressure wall 202, forming a good pressure distribution.

[0030] In actual operation, for example, when the device starts to operate, the first half-barrel frame 3 and the second half-barrel frame 4 move closer to the spinning barrel 2. At this time, the conical inner pressure wall 302 is in close contact with the conical outer pressure wall 202. Due to the presence of the conical surface, the contact area gradually increases, and the pressure also increases, thereby providing a more reliable sealing effect.

[0031] Such a design brings many advantages. On the one hand, when the high-speed rotation of the spinning drum 2 generates a strong centrifugal force, this tight pressing can effectively resist the separation tendency caused by the centrifugal force, ensure the relative position stability between the first half-drum frame 3 and the second half-drum frame 4 and the spinning drum 2, and reduce the leakage and the decline of the filtering effect caused by vibration and displacement. On the other hand, the conical inner pressure wall 302 is arranged adjacent to the gauze 5, so that the material seeping through the filter hole 201 can be quickly guided and squeezed by the conical inner pressure wall 302, and more fully contact with the gauze 5, thereby improving the efficiency and accuracy of the filtration.

[0032] For example, when processing a large amount of chili mixture, even if the chili residue content is high, due to the good sealing and guiding effect of the conical pressure wall, it can ensure that most of the chili oil flows out after sufficient filtration, reducing the mixing of chili residue.

[0033] In terms of technical effects, this conical pressure wall design significantly enhances the sealing performance and filtering effect of the device, improves the purity and yield of chili oil, and enhances the stability and reliability of the device during long-term operation. Overall working principle: During the operation of the device, the conical inner pressure wall 302 is pressed against the conical outer pressure wall 202 through the movement of the semi-cylinder frame, providing a stable environment for the rotation of the spin drum 2, ensuring efficient and accurate separation of oil residue. Overall technical effect: Through this unique design, the performance of the oil residue separation device in small processing scenarios is significantly improved, providing a high-quality chili oil separation solution for the production of fire-clearing chili foods.

[0034] Furthermore, the conical outer pressure wall 202 has an annular groove 203 and also includes a thrust bearing 6 . The thrust bearing 6 is arranged in the annular groove 203 . The thrust bearing 6 is used to abut against the first half-cylinder frame 3 and the second half-cylinder frame 4 .

[0035] In the present heat-clearing type chili food oil residue separation device: the conical outer pressure wall 202 has an annular groove 203, and the thrust bearing 6 is arranged in the annular groove 203. The design principle is to use the thrust bearing 6 to reduce the friction between the first half-cylinder frame 3 and the second half-cylinder frame 4 and the conical outer pressure wall 202, thereby improving the smoothness and stability of the rotation.

[0036] In actual work, for example, when the spin drum 2 rotates at high speed, the first half-drum frame 3 and the second half-drum frame 4 will exert a certain pressure on the conical outer pressure wall 202. At this time, the thrust bearing 6 plays a key role. It can withstand this pressure and convert sliding friction into rolling friction, greatly reducing friction. This brings several significant advantages. First, it reduces energy loss, allowing the spin drum 2 to rotate more efficiently, thereby enhancing centrifugal force and improving the effect and speed of oil residue separation. Secondly, it reduces wear between components and extends the service life of the device. Even in long-term continuous work, good performance can be maintained. For example, in high-intensity continuous operation, the thrust bearing 6 can effectively avoid component damage caused by friction overheating and ensure stable operation of the device.

[0037] In terms of technical effects, the setting of the thrust bearing 6 significantly reduces friction loss and improves the working efficiency and durability of the device. Overall working principle: When the device is running, the spin drum 2 rotates, and the thrust bearing 6 abuts against the first half-drum frame 3 and the second half-drum frame 4 in the annular groove 203, reducing friction resistance, allowing the spin drum 2 to rotate smoothly at high speed and achieve efficient oil residue separation. Overall technical effect: By introducing the thrust bearing 6, the performance of the device is further optimized, making it perform better in the oil residue separation process, providing more reliable technical support for the processing of heat-clearing chili food.

[0038] Furthermore, the first half-cylinder frame 3 and the second half-cylinder frame 4 both have a semi-annular receiving groove 303, which passes through the through opening 301, and the gauze 5 is movably arranged in the semi-annular receiving groove 303. The two ends of the semi-annular receiving groove 303 are respectively an entrance and a delivery outlet, and the gauze 5 passes through the entrance and the delivery outlet.

[0039] In the present heat-clearing type chili food oil residue separation device: the first half-cylinder frame 3 and the second half-cylinder frame 4 both have a semi-annular receiving groove 303, and penetrate the through-port 301. The gauze 5 is movably arranged in the semi-annular receiving groove 303, and the two ends of the semi-annular receiving groove 303 are respectively an inlet and a delivery port, and the gauze 5 passes through these two ports. The design principle is to realize the convenient replacement and movement of the gauze 5 through the semi-annular receiving groove 303, so as to ensure a continuous and efficient filtering effect.

[0040] In actual work, for example, when the gauze 5 is used for a period of time, the filtering effect decreases or is damaged, the old gauze 5 can be extracted through the delivery port, and a new gauze 5 is sent into the entry port at the same time, thereby realizing the rapid replacement of the gauze 5. This design brings the following advantages: the first, the maintainability of the equipment is improved, and the gauze 5 that is worn or blocked can be replaced in time to ensure that the filtering effect is not affected. The second is to increase the continuous working capacity of the equipment, without the need to stop the machine for a long time to replace the gauze 5, and improve production efficiency. For example, in the large-scale pepper food processing process, new gauze 5 can be prepared while the equipment is running, and once it is necessary to replace, the operation is completed quickly without affecting the production schedule.

[0041] In terms of technical effects, the design of the semi-annular receiving groove 303 makes the replacement of the gauze 5 more convenient and quick, effectively ensuring the filtering performance and production efficiency of the device. Overall working principle: During the operation of the device, when the gauze 5 needs to be replaced, the old gauze 5 is pulled out from the delivery port, and the new gauze 5 is fed in from the inlet port, so that the device can continuously and stably perform oil residue separation. Overall technical effect: Through this innovative design, the usability and production efficiency of the device are significantly improved, providing a more reliable guarantee for the separation of oil residues of fire-clearing chili foods.

[0042] Furthermore, it also includes a feed reel 7, which is arranged on one side of the first half-cylinder frame 3 and the second half-cylinder frame 4, and a take-up reel 8 is arranged on the other side of the first half-cylinder frame 3 and the second half-cylinder frame 4, one end of the gauze 5 is connected to the feed reel 7, and the other end is connected to the take-up reel 8, and the gauze 5 is wound on the feed reel 7 and the take-up reel 8.

[0043] In the present fire-clearing type chili food oil residue separation device: a feeding roll 7 is arranged on one side of the first half cylinder frame 3 and the second half cylinder frame 4, and a receiving roll 8 is arranged on the other side. One end of the gauze 5 is connected to the feeding roll 7, and the other end is connected to the receiving roll 8, and is wound on both. The design principle is to realize the automatic replacement and continuous supply of the gauze 5 through the synergistic effect of the feeding roll 7 and the receiving roll 8.

[0044] In actual work, for example, as the filtering effect of gauze 5 decreases or becomes blocked during use, the receiving roll 8 starts to rotate, and the used gauze 5 is rolled up, and the feeding roll 7 releases new gauze 5 synchronously at the same time, so that the clean gauze 5 moves to the semi-annular receiving groove 303 and continues to filter. This design has many advantages. First, the automation of gauze 5 replacement is realized, and the cumbersome and time-consuming manual operation is reduced. Second, it can ensure that the replacement of gauze 5 is timely and accurate, and avoid affecting the filtering effect and production efficiency due to untimely manual replacement. For example, in a long continuous production process, there is no need to manually pay attention to the state of gauze 5 frequently, and the feeding roll 7 and the receiving roll 8 can automatically complete the replacement of gauze 5 according to preset conditions or timing, ensuring that the device always maintains good filtering performance.

[0045] In terms of technical effects, the setting of the feeding roll 7 and the receiving roll 8 greatly improves the automation and working efficiency of the device, and ensures the stability and continuity of the filtering effect. Overall working principle: When the device is running, the receiving roll 8 and the feeding roll 7 automatically rotate according to the use of the gauze 5, so as to realize the continuous renewal of the gauze 5 and enable the oil residue separation work to proceed uninterruptedly. Overall technical effect: Through this ingenious design, the performance of the device is further optimized, making it more efficient, stable and reliable in the oil residue separation process of the fire-clearing chili food.

[0046] Furthermore, it also includes a guide shaft 9, which is arranged at the entrance and the delivery outlet.

[0047] In the present heat-clearing chili food oil residue separation device: guide shafts 9 are provided at the inlet and outlet. The design principle is to guide the movement of the gauze 5 through the guide shafts 9 to ensure that the gauze 5 can maintain a stable and accurate path when entering and exiting the semi-annular receiving groove 303, avoiding problems such as deviation, wrinkles or entanglement.

[0048] In actual work, for example, when the feeding reel 7 releases a new gauze 5 or the receiving reel 8 reels the used gauze 5, the gauze 5 smoothly enters or leaves the semi-annular receiving groove 303 through the entrance along the guide shaft 9. This design brings the following advantages: first, it ensures the smoothness of the gauze 5 replacement process, and reduces the equipment jamming or failure caused by the poor movement of the gauze 5. Second, it increases the service life of the gauze 5 and avoids premature damage to the gauze 5 due to irregular pulling and friction. For example, in the high-speed oil residue separation process, the guide shaft 9 can keep the gauze 5 in the correct position and tension at all times to ensure that the filtering effect is not affected.

[0049] In terms of technical effects, the setting of the guide shaft 9 significantly improves the reliability and stability of the replacement of the gauze 5, and further optimizes the performance and work efficiency of the device. Overall working principle: When the device is running, the guide shaft 9 plays a guiding role in the replacement process of the gauze 5, so that the gauze 5 can accurately and smoothly enter and exit the semi-annular receiving groove 303, ensuring the continuous and efficient separation of oil residue. Overall technical effect: By adding the guide shaft 9, the stability and reliability of the device during operation are enhanced, providing more powerful technical support for the separation of oil residue of fire-clearing chili food.

[0050] Furthermore, it also includes a support shaft 10, which is slidably set on one side of the through opening 301, and the sliding direction is perpendicular to the axial direction of the support shaft 10. After sliding, it is close to the spin drum 2 and is located in the semi-annular receiving groove 303. The gauze 5 is wound on the support shaft 10; one end of the first elastic member 11 acts on the support shaft 10, and the other end acts on the inner wall of the semi-annular receiving groove 303, providing a force for the support shaft 10 to approach the spin drum 2.

[0051] In the present heat-clearing type chili food oil residue separation device: a support shaft 10 is provided, which is slidably arranged on one side of the through opening 301, the sliding direction of which is perpendicular to the axial direction of the support shaft 10, and is located in the semi-annular receiving groove 303, and the gauze 5 is wound around the support shaft 10. At the same time, a first elastic member 11 is provided, one end of which acts on the support shaft 10, and the other end acts on the inner wall of the semi-annular receiving groove 303, providing a force for the support shaft 10 to approach the spindle 2.

[0052] The design principle is that the support shaft 10 can fit closely to the spin drum 2 through the elastic force of the first elastic member 11, thereby ensuring good contact between the gauze 5 and the spin drum 2 and improving the filtering effect. In actual work, for example, when the spin drum 2 rotates at high speed, the spin drum 2 may be deformed or displaced to a certain extent due to the action of centrifugal force. At this time, under the action of the first elastic member 11, the support shaft 10 can adjust the position adaptively to always keep the gauze 5 and the spin drum 2 in close contact. This design has the following advantages: First, the stability of the filtration is enhanced, and no matter how the state of the spin drum 2 changes, the continuous and efficient filtration process can be ensured. Second, the oil residue leakage caused by the loose contact between the gauze 5 and the spin drum 2 is effectively prevented, and the separation accuracy is improved. For example, in long-term continuous work, even if the equipment has certain vibration or wear, the support shaft 10 can still maintain the effective filtering effect of the gauze 5 under the action of the first elastic member 11.

[0053] In terms of technical effects, the cooperation between the support shaft 10 and the first elastic member 11 significantly improves the stability and accuracy of filtration, and reduces errors and losses in the oil residue separation process. Overall working principle: When the device is running, the first elastic member 11 pushes the support shaft 10 so that the gauze 5 on it fits tightly against the spin drum 2, achieving stable and efficient oil residue separation and filtration. Overall technical effect: Through this innovative design, the filtration performance of the device is further optimized, and the quality and efficiency of oil residue separation of fire-clearing chili food are improved.

[0054] Furthermore, the axes of the outer cylinder 1 and the spinning cylinder 2 are both horizontal, and the feed roll 7 and the receiving roll 8 are both located above the spinning cylinder 2; the upper part of the outer cylinder 1 has a first strip gap 103 and a second strip gap 104, the first strip gap 103 and the second strip gap 104 are adjacently arranged and used for the gauze 5 to pass through.

[0055] In the present fire-clearing type chili food oil residue separation device: the axial directions of the outer cylinder 1 and the swing cylinder 2 are horizontal, and the feeding roll 7 and the receiving roll 8 are located above the swing cylinder 2. The upper part of the outer cylinder 1 is provided with adjacent first strip slits 103 and second strip slits 104 for the gauze 5 to pass through.

[0056] The design principle is to provide convenient passages for the transportation and replacement of gauze 5 through reasonable layout and gap setting, while ensuring the compactness and rationality of the device structure. In actual work, for example, the new gauze 5 on the feeding roll 7 enters the inner part of the outer cylinder 1 through the first strip gap 103 in turn, then passes through the semi-annular receiving groove 303, and finally passes through the second strip gap 104 and is connected to the receiving roll 8. This design has the following advantages: First, the upper space of the device is fully utilized, making the overall structure more compact and reducing the floor space. Second, the adjacent strip gaps are convenient for guiding and limiting the movement of the gauze 5, preventing the gauze 5 from being offset or confused during the transportation process. For example, in a continuous production process, the gauze 5 can move stably and orderly on a specified path, ensuring the uninterrupted separation of oil residues.

[0057] In terms of technical effects, this layout and gap design improves the space utilization rate and working stability of the device, making the replacement and transportation of the gauze 5 smoother and more efficient. Overall working principle: When the device is running, the gauze 5 starts from the feeding roll 7, passes through the first strip gap 103 and enters the outer cylinder 1. After completing the filtering effect in the semi-annular receiving groove 303, it passes through the second strip gap 104 to reach the receiving roll 8, realizing continuous oil residue separation and filtration. Overall technical effect: Through reasonable structural design, the performance of the device is optimized, and the efficiency and effect of oil residue separation of fire-clearing chili food are improved.

[0058] Furthermore, it also includes a movable push member 12, which is slidably arranged in the first strip gap 103 and the second strip gap 104; one end of the second elastic member 13 acts on the movable push member 12, and the other end acts on the outer tube 1, providing the movable push member 12 with force to block the first strip gap 103 and the second strip gap 104.

[0059] In the present fire-clearing type chili food oil residue separation device: a movable push-blocking member 12 is slidably disposed in both the first strip gap 103 and the second strip gap 104, and a second elastic member 13 is also provided. One end of the second elastic member 13 acts on the movable push-blocking member 12, and the other end acts on the outer cylinder 1, providing a force for the movable push-blocking member 12 to block the first strip gap 103 and the second strip gap 104.

[0060] The design principle is that the elastic force of the second elastic member 13 enables the movable push member 12 to close the gap under normal conditions to prevent oil residue from leaking from the gap during the oil residue separation process. Only when the gauze 5 passes through, the elastic force of the second elastic member 13 is overcome to push the movable push member 12 to slide, allowing the gauze 5 to pass smoothly.

[0061] In actual operation, for example, when the feeding roll 7 releases a new gauze 5 to pass through the first strip-shaped slit 103, the gauze 5 presses the movable push-stop member 12, overcomes the elastic force of the second elastic member 13, and pushes the movable push-stop member 12 to slide, so that the gauze 5 can enter the outer cylinder 1. Similarly, when the filtered gauze 5 passes through the second strip-shaped slit 104, it will also push open the corresponding movable push-stop member 12. After the gauze 5 passes through, under the action of the second elastic member 13, the movable push-stop member 12 quickly resets and re-closes the slit.

[0062] This design brings the following advantages: First, it effectively improves the sealing performance of the device, reduces the risk of oil residue leakage, and ensures the cleanliness of the working environment and product quality. Second, the automatically reset movable pusher 12 does not require additional control devices, reducing the complexity and cost of the equipment. For example, during long-term high-intensity work, the movable pusher 12 can always reliably close the gap to ensure the stability and efficiency of the oil residue separation process.

[0063] In terms of technical effects, the cooperation between the movable push-stop member 12 and the second elastic member 13 significantly enhances the sealing performance of the device, and improves the effect and working efficiency of oil residue separation. Overall working principle: When the device is running, the gauze 5 pushes the movable push-stop member 12 to slide when it passes, and after passing, the movable push-stop member 12 resets the closed gap under the action of the second elastic member 13 to ensure the normal progress of the oil residue separation process. Overall technical effect: Through this ingenious design, the performance of the device is further optimized, and the reliability and stability of the oil residue separation of the fire-clearing chili food are improved.

[0064] This embodiment also provides a method for preparing a heat-clearing chili food, comprising the following steps: S1. Raw material pretreatment: Take 250 parts of dried chili peppers, 250 parts of fresh chili peppers, 60 parts of garlic and 30 parts of ginger, and rinse them with clean water; S2, crushing and frying: put the washed raw materials into a crusher for crushing, the crushing particle size is 20 mesh, and the crushed raw materials are evenly poured into an infrared heating wok for stir-frying, and the heating and frying are continued for 40 minutes; S3, oil-residue separation: pour the fried raw materials into the spin drum 2 of the heat-clearing chili food oil-residue separation device, start the device, spin drum 2 rotates at high speed, and under the action of centrifugal force, the chili oil passes through the filter holes 201 on the wall of the spin drum 2, is further filtered by the gauze 5, flows into the bottom of the cylinder cavity 101 of the outer cylinder 1, and is collected through the oil outlet 102, while the residue remains in the spin drum 2; S4, preparation of flavor enhancer: 35 parts of cashew nut pieces, 12 parts of sunflower seeds and 20 parts of mint leaves are put into an intelligent temperature-controlled hot oil pan for frying. After continuous heating and frying for 20 minutes, fine filtration is performed. After filtration, the supernatant is taken to prepare a flavor enhancer for later use; S5. Preparation of preservative: Take 3 parts of rosemary, 6 parts of lemon peel and 6 parts of chamomile, put them into a stainless steel pot and boil them for 20 minutes, then filter them with high precision, and take the filtrate as a preservative additive for later use; S6, preparation of chili base liquid: spray the flavoring agent evenly on the separated chili oil, put it into an electromagnetic frying pan for even frying, pour the preservative additive into the pan at a ratio of 1:160 after frying for 20 minutes, control the temperature in the frying pan to 60-70 degrees Celsius, and continue frying for 6 minutes to obtain the chili base liquid; S7. Preparation of additives: Take 10 parts of lotus leaves, 6 parts of cassia seeds, 6 parts of dried wolfberries, 6 parts of honeysuckle, 6 parts of loquat leaves, 8 parts of chrysanthemum, 6 parts of kudzu root, 6 parts of hemp seeds, 6 parts of dried apples, 6 parts of almonds, 10 parts of green tea, 10 parts of houttuynia cordata and 10 parts of sterculia lychnophora according to the mass ratio, put them into a vacuum grinder for grinding, the grinding particle size is 20 mesh, transfer them to an extraction device, add 350 parts of light salt water, heat to 70-80 degrees Celsius, reflux for 1 hour, filter to obtain the filtered supernatant, which is the additive.

[0065] S8. Preparation of finished product of heat-clearing chili additive: Add the prepared additive into the chili base liquid at a ratio of 1:120, stir-fry and cool, keep the temperature in the pot at 60 degrees Celsius, stir-fry for 15 minutes to make the heat-clearing chili food, and bottle it after natural cooling.

[0066] In this embodiment, dried chili peppers and fresh chili peppers are comprehensively utilized to make the prepared chili food rich in taste and meet the taste requirements of different consumers. The specific crushing particle size and frying time can fully release the fragrance and flavor components of the raw materials and improve the quality of chili food. The unique oil residue separation device and method can efficiently separate chili oil and residue to ensure the purity and quality of chili oil. The carefully prepared flavor enhancers and preservatives add natural fragrance to chili food without adding chemical synthetic substances, while extending the shelf life of the product. The chili base liquid preparation process with step-by-step and precise control of conditions allows various ingredients to be fully integrated to achieve ideal flavor and taste. A variety of additives made of ingredients with fire-clearing effects are reasonably matched with the chili base liquid, which not only retains the flavor of the chili, but also reduces its dryness and heat, making it suitable for more people to eat. The temperature, time and proportion of each step are strictly controlled to ensure the stability and consistency of product quality. The entire production process uses modern equipment and scientific methods to improve production efficiency and product safety. The natural cooling bottling method retains the nutritional components and flavor of chili food to the greatest extent. This type of heat-clearing chili food enriches the variety of chili products on the market and provides consumers with more healthy and delicious choices.

[0067] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A heat-clearing chili food oil residue separation device, characterized in that: include: An outer cylinder (1), the outer cylinder (1) having a cylinder cavity (101), the bottom of the cylinder cavity (101) having an oil outlet (102); A spinning drum (2), the spinning drum (2) being rotatably disposed in the drum cavity (101), the drum wall having a plurality of filter holes (201) arranged in a matrix; A first half-barrel frame (3) and a second half-barrel frame (4), wherein the first half-barrel frame (3) and the second half-barrel frame (4) are arranged between the outer barrel (1) and the spinning barrel (2), the first half-barrel frame (3) and the second half-barrel frame (4) are close to and closely attached to the spinning barrel (2), and the spinning barrel (2) is rotatably arranged relative to the first half-barrel frame (3) and the second half-barrel frame (4), and the barrel walls of the first half-barrel frame (3) and the second half-barrel frame (4) both have through openings (301), and the filter holes (201) face the through openings (301); Gauze (5), the gauze (5) being arranged at the through opening (301), and the filter hole (201) facing the gauze (5).

2. A heat-clearing chili food oil residue separation device according to claim 1, characterized in that: The outer wall of the spinning drum (2) has a conical outer pressure wall (202), and the inner walls of the first half-drum frame (3) and the second half-drum frame (4) have conical inner pressure walls (302). The conical inner pressure wall (302) is used to press on the conical outer pressure wall (202), and the conical inner pressure wall (302) is arranged adjacent to the gauze (5).

3. A heat-clearing chili food oil residue separation device according to claim 2, characterized in that: The conical outer pressure wall (202) has an annular groove (203) and further comprises: A thrust bearing (6), the thrust bearing (6) being arranged in the annular groove (203), the thrust bearing (6) being used for abutting against the first half-cylinder frame (3) and the second half-cylinder frame (4).

4. The heat-clearing chili food oil residue separation device according to claim 1, characterized in that: The first half-cylinder frame (3) and the second half-cylinder frame (4) both have a semi-annular receiving groove (303), the semi-annular receiving groove (303) passes through the through opening (301), the gauze (5) is movably arranged in the semi-annular receiving groove (303), the two ends of the semi-annular receiving groove (303) are respectively an entrance and an exit, and the gauze (5) passes through the entrance and the exit.

5. The heat-clearing chili food oil residue separation device according to claim 4, characterized in that: Also includes: A feeding roll (7), the feeding roll (7) being arranged on one side of the first half-cylinder frame (3) and the second half-cylinder frame (4); A receiving reel (8), the receiving reel (8) being arranged on the other side of the first half-cylinder frame (3) and the second half-cylinder frame (4), one end of the gauze (5) being connected to the feeding reel (7), and the other end being connected to the receiving reel (8), and the gauze (5) being wound on the feeding reel (7) and the receiving reel (8).

6. The heat-clearing chili food oil residue separation device according to claim 5, characterized in that: Also includes: A guide shaft (9), wherein the guide shaft (9) is arranged at the inlet and the outlet.

7. The heat-clearing chili food oil residue separation device according to claim 6, characterized in that: Also includes: A support shaft (10), wherein the support shaft (10) is slidably disposed on one side of the through opening (301), the sliding direction of the support shaft (10) being perpendicular to the axial direction of the support shaft (10), and after sliding, the support shaft (10) is close to the spinning drum (2) and is located in the semi-annular receiving groove (303), and the gauze (5) is wound around the support shaft (10); A first elastic member (11), one end of the first elastic member (11) acts on the support shaft (10), and the other end of the first elastic member (11) acts on the inner wall of the semi-annular receiving groove (303), providing a force for the support shaft (10) to approach the spinning drum (2).

8. The heat-clearing chili food oil residue separation device according to claim 5, characterized in that: Also includes: The axes of the outer cylinder (1) and the spinning cylinder (2) are both horizontal, and the feeding roll (7) and the receiving roll (8) are both located above the spinning cylinder (2); the upper part of the outer cylinder (1) has a first strip-shaped gap (103) and a second strip-shaped gap (104), and the first strip-shaped gap (103) and the second strip-shaped gap (104) are arranged adjacent to each other and are used for the gauze (5) to pass through.

9. The heat-clearing chili food oil residue separation device according to claim 8, characterized in that: Also includes: A movable push-stop member (12), wherein the first strip-shaped gap (103) and the second strip-shaped gap (104) are both slidably provided with a movable push-stop member (12); A second elastic member (13), wherein one end of the second elastic member (13) acts on the movable push member (12) and the other end acts on the outer cylinder (1), providing the movable push member (12) with a force to block the first strip-shaped gap (103) and the second strip-shaped gap (104).

10. A process for preparing a heat-clearing chili food, using the heat-clearing chili food oil residue separation device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Raw material pretreatment: Take 250 parts of dried chili peppers, 250 parts of fresh chili peppers, 60 parts of garlic and 30 parts of ginger, and rinse them with clean water; S2, crushing and frying: put the washed raw materials into a crusher for crushing, the crushing particle size is 20 mesh, and the crushed raw materials are evenly poured into an infrared heating wok for stir-frying, and the heating and frying are continued for 40 minutes; S3, oil-residue separation: pour the fried raw materials into the spin drum (2) of the heat-clearing chili food oil-residue separation device, start the device, and spin drum (2) rotates at a high speed. Under the action of centrifugal force, the chili oil passes through the filter holes (201) on the wall of the spin drum (2), is further filtered by the gauze (5), and then flows into the bottom of the cylinder cavity (101) of the outer cylinder (1), and is collected through the oil outlet (102), while the residue remains in the spin drum (2); S4, preparation of flavor enhancer: 35 parts of cashew nut pieces, 12 parts of sunflower seeds and 20 parts of mint leaves are put into an intelligent temperature-controlled hot oil pan for frying. After continuous heating and frying for 20 minutes, fine filtration is performed. After filtration, the supernatant is taken to prepare a flavor enhancer for later use; S5. Preparation of preservative: Take 3 parts of rosemary, 6 parts of lemon peel and 6 parts of chamomile, put them into a stainless steel pot and boil them for 20 minutes, then filter them with high precision, and take the filtrate as a preservative additive for later use; S6, preparation of chili base liquid: spray the flavoring agent evenly on the separated chili oil, put it into an electromagnetic frying pan for even frying, pour the preservative additive into the pan at a ratio of 1:160 after frying for 20 minutes, control the temperature in the frying pan to 60-70 degrees Celsius, and continue frying for 6 minutes to obtain the chili base liquid; S7, preparation of additives: according to the mass ratio, 10 parts of lotus leaves, 6 parts of cassia seeds, 6 parts of dried wolfberries, 6 parts of honeysuckle, 6 parts of light bamboo leaves, 8 parts of chrysanthemum, 6 parts of kudzu root, 6 parts of hemp seeds, 6 parts of dried apples, 6 parts of almonds, 10 parts of green tea, 10 parts of houttuynia cordata and 10 parts of sterculia lychnophora were put into a vacuum grinder for grinding, the grinding particle size was 20 mesh, transferred to an extraction device, 350 parts of light salt water were added, heated to 70-80 degrees Celsius and refluxed for 1 hour, and filtered to obtain the filtered supernatant, which is the additive; S8. Preparation of finished product of heat-clearing chili additive: Add the prepared additive into the chili base liquid at a ratio of 1:120, stir-fry and cool, keep the temperature in the pot at 60 degrees Celsius, stir-fry for 15 minutes to make the heat-clearing chili food, and bottle it after natural cooling.

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