Automatic bearing cleaning machine
By designing an automatic cleaning machine that includes ultrasonic cleaning boxes, conveying agencies, feeding agencies, feeding mechanisms, and cleaning mechanisms, the problem of low -cleaning efficiency and uneven cleanliness of the existing technology in the existing technology have been solved. High -efficiency automatic cleaning.
Patent Information
- Application Number
- CN202411948509.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-01-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing bearing ultrasonic cleaning machines are low in efficiency, require manual removal of surface impurities, and the cleaning effect is uneven.
A bearing automatic cleaning machine is designed, including ultrasonic cleaning boxes, conveyor agencies, workpieces placement racks, feeding mechanisms, feeding mechanisms and cleaning mechanisms. Through the conveying mechanism, the bearing is transported one by one, and the feed mechanism automatically sets the bearings on the fixed placing lever to ensure that the cleaning is uniform; after cleaning, the automatic remedy and sweeping mechanism can be used to improve the cleaning effect.
The automated cleaning of the bearings has been achieved, the cleaning efficiency and cleanliness are improved, artificial operation is reduced, and more bearing can be cleaned at one time.
Smart Images

Figure CN119368506A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bearing processing, and in particular to an automatic bearing cleaning machine. Background Art
[0002] Deep groove ball bearing is a widely used rolling bearing, which consists of outer ring, inner ring, steel ball and cage. It can bear radial and axial loads at the same time and has the characteristics of low friction resistance, high speed, simple structure and easy use.
[0003] In order to remove residual oil, metal chips and other impurities during the processing and ensure the cleanliness and performance of the bearing, the bearing needs to be cleaned after production. Commonly used cleaning equipment includes ultrasonic bearing cleaners or high-pressure spray cleaning equipment. Ultrasonic bearing cleaners use the cavitation effect, emulsification and solubilization effect of ultrasound in the cleaning liquid to accelerate the cleaning process and improve cleanliness.
[0004] Current ultrasonic cleaning of bearings generally involves placing the bearings in a box filled with a cleaning agent. After cleaning, the bearings need to be taken out and manually removed using tools such as brushes to further remove impurities on the surface, resulting in a low overall bearing cleaning efficiency. Summary of the invention
[0005] In order to improve the efficiency of automatic cleaning of bearings, the present application provides an automatic bearing cleaning machine.
[0006] The automatic bearing cleaning machine provided in this application adopts the following technical solution: A bearing automatic cleaning machine comprises an ultrasonic cleaning box, a conveying mechanism for conveying bearings, a workpiece placement rack installed in the ultrasonic cleaning box and used for placing bearings, a loading mechanism arranged between the end of the conveying mechanism and the workpiece placement rack and used for placing bearings, a unloading mechanism arranged on the side of the ultrasonic cleaning box away from the conveying mechanism, and a cleaning mechanism for sweeping and cleaning the bearings; the workpiece placement rack comprises two groups of parallel annular frames, a placement connecting rod connecting the two annular frames, and a fixed placement rod spaced apart from the placement connecting rod, the fixed placement rod is L-shaped, and the placement connecting rod is spaced apart circumferentially along the axis of the annular frame; the unloading mechanism comprises unloading placement rods spaced apart along the height direction and a clamping assembly, and the cleaning mechanism and the unloading placement rods are correspondingly arranged.
[0007] By adopting the above technical solution, when the above automatic cleaning machine is used, the bearings are transported one by one to one side of the ultrasonic cleaning box through the conveying mechanism, and the bearings are loaded one by one on the fixed placement rod of the workpiece placement rack through the loading mechanism. The bearings and the fixed placement rod are sleeved and matched, so that the bearing is in a vertical state as a whole, so that the bearing can be cleaned more evenly in the ultrasonic cleaning box. When the bearing is cleaned, it is unloaded to the unloading placement rod through the unloading mechanism, and the bearing is also in a vertical state on the unloading placement rod, so that the cleaning mechanism can sweep the outer shaft side of the bearing, improve the cleaning effect, and at the same time improve the drying effect of the inner ring.
[0008] Optionally, the conveying mechanism includes a conveying slide rail, a conveying lifting member arranged at one end of the conveying slide rail, and a pushing ring abutting against the ball bearing of the bearing. The pushing ring is installed on the conveying slide rail for lifting and sliding. A limit baffle is arranged on the top of the conveying slide rail. A push-out gap is formed between the limit baffle and the push ring for pushing out a single bearing.
[0009] By adopting the above technical scheme, the structural composition of the conveying mechanism is disclosed, and the bearings are conveyed one by one on the conveying slide rail. When the bearing moves to the top of the push ring, the conveying lifting member is started to lift the single bearing from the conveying slide rail, which is convenient for the loading mechanism to load and clamp the bearing. The above conveying mechanism has a simple structure and is easy to assemble, so that the bearings are conveyed one by one, and the conveying is stable.
[0010] Optionally, the loading mechanism includes a loading bracket, a clamping member for grabbing the bearing, a first rotating member for driving the clamping member to rotate and move, and a transmission member connecting the clamping member and the first rotating member. When the first rotating member is started, the clamping member is driven to flip through the transmission member, so that the bearing is inserted into the fixed placement rod.
[0011] By adopting the above technical scheme, the structural composition of the feeding mechanism is disclosed. When feeding, the bearing is first clamped and fixed by the clamping member, and then the clamping member is flipped by the first rotating member, so that the bearing can be inserted into the fixed placement rod from top to bottom, so that the bearing is sleeved on the bottom cross bar of the fixed bearing rod. The above structure realizes automatic sleeve installation of the bearing, and the installation efficiency is high.
[0012] Optionally, the transmission member includes a driving rod connected to the output shaft of the first rotating member, a driving gear, a driven gear cooperating with the driving gear, and a loading fixed block for mounting the driving gear and the driven gear, the driving gear and the driving rod are eccentrically fixed, the clamping member is located on the side of the loading fixed block away from the driven gear, the clamping member is provided with a transmission shaft coaxially fixed with the driven gear, a limiting slide column is provided on the top of the loading fixed block, and the loading bracket has a guide arc hole for limiting the sliding of the limiting slide column; the loading bracket is provided with a loading slide seat for mounting the first rotating member and a loading slide rail arranged along the height direction and slidably matched with the loading slide seat.
[0013] By adopting the above technical scheme, the components of the transmission part are further disclosed, the first rotating part drives the driving rod to rotate, the driving gear, the driven gear and the loading fixed block rotate along the axis of the first rotating part, so as to realize the horizontal movement of the clamping part, and at the same time, under the action of the transmission shaft, the clamping part is flipped up and down, so that the bearing is flipped from one side of the loading fixed block to the other side, thereby realizing the socket connection between the bearing and the fixed placement rod.
[0014] Optionally, the fixed placement rod includes a first fixed rod obliquely fixed to the placement connecting rod and a second fixed rod rotatably installed at the end of the first fixed rod, the first fixed rod is inclined downward away from the axis of the annular frame, the rotation axis of the second fixed rod is parallel to the first fixed rod, and the rotation axes of the first fixed rod and the second fixed rod are provided with torsion springs, the torsion springs drive the second fixed rod to always maintain a vertical state, and the unloading mechanism is provided with a clamping assembly for clamping the second fixed rod.
[0015] By adopting the above technical solution, the fixed placement rod includes a first fixed rod and a second fixed rod. The fixed placement rod is L-shaped as a whole. The bearing is inserted from the second fixed rod under the action of the loading mechanism, and then the bearing automatically falls and is sleeved on the first fixed rod under the action of gravity. The first fixed rod is tilted and the second fixed rod is rotated, so that the bearing completes ultrasonic cleaning. The second fixed rod is rotated by the unloading mechanism, so that the bearing can be automatically transported to the unloading placement rod along the inclined direction.
[0016] Optionally, the clamping assembly includes a clamping drive, a moving roller connected to the output shaft of the clamping drive, a clamping rod rotatably mounted on the moving roller, and a limit seat for limiting the position of the moving roller, the limit seat is provided with a horizontal sliding limit hole, a sleeve is provided at the end of the clamping rod away from the moving roller, and a sleeve is provided on the side wall of the second fixed rod to be plugged into the sleeve; the clamping assembly also includes a moving plate for fixing the clamping drive and a linear module for driving the moving plate to move, a moving rod for limiting the position and resetting the second fixed rod is provided on the second moving plate, and when the clamping assembly rotates the second fixed rod, the pushing cylinder is started, and the moving rod is located at the top of the second fixed rod.
[0017] By adopting the above technical solution and setting of the clamping assembly, the second fixed rod can be automatically pressed down, so that the bearing can automatically tilt and fall from the first fixed rod. By setting the moving rod, after the second fixed rod is rotated to be parallel to the first fixed rod, the ring and the rod can be disengaged, so that the bearing can move to the unloading placement rod.
[0018] Optionally, the ultrasonic cleaning box is provided with a rotating component for driving the workpiece placement rack to rotate and a lifting component for driving the workpiece placement rack to rise and fall; the lifting component includes a lifting frame body, a frame lifting member arranged on the lifting frame body, and a support seat arranged on the output shaft of the frame lifting frame, the bottom of the annular frame is provided with a rotating annular groove for rotation of the support seat, the rotating component includes a rotating frame body and a second rotating member, the output shaft of the second rotating member and the top axis of the annular frame are fixed; the rotating component includes a rotating frame body mounted on both sides of the ultrasonic cleaning box and a second rotating member arranged on the top of the rotating frame body, the output shaft of the second rotating member is provided with a limit sliding rod that cooperates with the workpiece placement rack, and the limit sliding rod and the annular frame are coaxially arranged.
[0019] By adopting the above technical scheme and setting the rotating assembly and the lifting assembly, the rotation and lifting of the workpiece rack in the ultrasonic cleaning box can be realized, and through the cooperation of the support seat and the rotating ring groove, the rotation of the workpiece rack will not affect the cooperation between the lifting assembly and the workpiece rack, and the cooperation between the limiting sliding rod and the workpiece rack makes it possible to lift and lower the workpiece rack without affecting the cooperation between the rotating assembly and the workpiece rack.
[0020] Optionally, the bottom wall of the ultrasonic cleaning box is provided with a support assembly for positioning and placing the workpiece placement rack, and the support assembly includes a rotating seat and a telescopic member.
[0021] By adopting the above technical solution and setting up the rotating seat, the stability of the workpiece placement rack during rotation is improved. The rotating seat is installed in the ultrasonic cleaning box by means of a telescopic assembly, so that the rotating seat can be raised and lowered synchronously with the workpiece placement rack, further improving the stability of the rotating seat during lifting.
[0022] Optionally, a plurality of groups of submersible stirring pumps are arranged on the inner wall of the ultrasonic cleaning box at intervals along the circumferential direction of the axis of the workpiece placement rack.
[0023] By adopting the above technical solution and setting up the submersible stirring pump, a circumferential circulating water flow can be formed in the ultrasonic cleaning box, further improving the cleaning efficiency of the cleaning agent on the bearing.
[0024] Optionally, the cleaning mechanism includes a blowing assembly arranged at the bottom of the unloading placement rod and a sweeping brush assembly arranged at the top of the unloading placement rod.
[0025] By adopting the above technical solution, the cleaning mechanism can sweep and brush the bearings that have completed ultrasonic cleaning, reducing the operation of manual sweeping and brushing. The sweeping and brushing assembly can simultaneously sweep and brush multiple bearings on the fixed placement rod at one time to improve efficiency, and under the action of the blowing assembly, the drying operation can be performed at the same time.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: The present application includes an ultrasonic cleaning box, a conveying mechanism, a workpiece placement rack, a loading mechanism, a unloading mechanism and a cleaning mechanism, which realizes the automatic cleaning of bearings. Compared with the prior art in which bearings are usually stacked together for cleaning, the cleaning effect is more ideal and a larger number of bearings can be cleaned at one time. The present application can automatically sleeve the bearing on the fixed placement rod through the setting of the feeding mechanism, and the feeding efficiency is high; The present application provides a rotating assembly and a lifting assembly so that the workpiece placement rack will not affect the lifting assembly when rotating, and will not affect the rotating assembly when lifting. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0028] Figure 2 It is a schematic diagram of the structure of the conveying mechanism of an embodiment of the present application.
[0029] Figure 3 It is a cross-sectional schematic diagram of an ultrasonic cleaning box and a workpiece placement rack according to an embodiment of the present application.
[0030] Figure 4 yes Figure 3 A local enlarged schematic diagram of point A in the middle.
[0031] Figure 5 yes Figure 3 A local enlarged schematic diagram of point B in the middle.
[0032] Figure 6 It is a structural schematic diagram of one side of the clamping member of the feeding mechanism of the embodiment of the present application.
[0033] Figure 7 It is a structural schematic diagram of one side of the transmission component of the feeding mechanism of the embodiment of the present application.
[0034] Figure 8 It is a schematic diagram of the structure of the feeding mechanism and the cleaning mechanism of the embodiment of the present application.
[0035] Description of reference numerals: 1, ultrasonic cleaning box; 11, cleaning chamber; 12, submersible stirring pump; 13, supporting assembly; 131, rotating seat; 132, rotating shaft; 133, telescopic member; 14, lifting assembly; 141, lifting frame; 142, frame lifting member; 143, supporting seat; 1431, roller; 15, rotating assembly; 151, rotating frame; 152, second rotating member; 153, limiting sliding rod; 1531, limiting Position block; 2, conveying mechanism; 21, conveying slide rail; 211, stepped hole; 22, conveying lifting member; 23, pushing ring; 24, limit baffle; 3, workpiece placement rack; 31, annular frame; 311, rotating ring groove; 32, placement connecting rod; 321, central rod body; 322, outer edge rod body; 323, extension; 3231, limit strip hole; 33, fixed placement rod; 331, first fixed rod; 332, second fixed rod; 332 1. sleeve rod; 4. feeding mechanism; 41. feeding bracket; 411. feeding slide rail; 412. guide arc hole; 42. clamping member; 43. first rotating member; 44. transmission member; 441. driving rod; 442. driving gear; 443. driven gear; 444. transmission shaft; 445. feeding fixed block; 4451. elastic buffer; 446. guide plate; 447. limit slide column; 45. feeding slide seat; 5. cleaning mechanism; 51. Blowing assembly; 52, sweeping brush assembly; 521, sweeping brush motor; 522, sweeping brush mounting rod; 523, sweeping brush wheel; 6, unloading mechanism; 61, unloading placement rod; 62, clamping assembly; 621, clamping drive member; 622, moving roller; 623, clamping rod; 6231, collar; 624, limit seat; 6241, sliding limit hole; 625, reset elastic member; 626, moving plate; 627, moving rod; 63, unloading mounting plate. DETAILED DESCRIPTION
[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Since the embodiments disclosed in the present invention can be set in different directions, these terms indicating directions are only for illustration and should not be regarded as limitations. For example, "up" and "down" are not necessarily limited to directions opposite to or consistent with the direction of gravity. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features.
[0037] The following is combined with Figure 1-8 This application is described in further detail.
[0038] The present application embodiment discloses an automatic bearing cleaning machine. Figure 1 A bearing automatic cleaning machine includes an ultrasonic cleaning box 1, a conveying mechanism 2 arranged on one side of the ultrasonic cleaning box 1, a workpiece placement rack 3 rotatably and liftably installed on the ultrasonic cleaning box 1, a feeding mechanism 4 arranged between the conveying mechanism 2 and the workpiece placement rack 3, and a cleaning mechanism 5.
[0039] Reference Figure 1 and Figure 2 The conveying mechanism 2 is used to convey the bearings one by one to one side of the ultrasonic cleaning box 1. The conveying mechanism 2 includes a conveying slide rail 21, a conveying lifting member 22 arranged at one end of the conveying slide rail 21, and a pushing ring 23 corresponding to the inner diameter of the ball of the bearing.
[0040] The conveying rail 21 is provided with a conveying groove along its length, and the cross section of the conveying groove in the length direction is adapted to the outer diameter of a single bearing, so that the bearings are conveyed one by one in the conveying rail 21. The push ring 23 is installed at one end of the conveying groove close to the ultrasonic cleaning box 1, and the bottom wall of one end of the conveying groove has a stepped hole 211 that penetrates the two side end surfaces and is provided for the push ring 23. The conveying lifting member 22 is a push cylinder vertically arranged at the bottom of the conveying rail, and its output shaft and the push ring 23 are fixed.
[0041] A limit baffle 24 is also fixedly installed on the top of the conveying slide 21. The length of the limit baffle 24 is smaller than that of the conveying slide 21. A push-out gap is formed between the limit baffle 24 and the push ring 23. The push-out gap matches the outer diameter of a single bearing. When the bearing moves to the push ring 23 in the conveying groove, the conveying lifting member 22 is started to drive the push ring 23 and the bearing to be lifted together, so that the bearing is located at the top of the conveying slide 21 as a whole.
[0042] Reference Figure 1 and Figure 3 The ultrasonic cleaning box 1 is an overall box with an open top, which has a cleaning chamber 11 for placing a workpiece rack 3. An ultrasonic generator and an ultrasonic transducer are provided at the bottom of the cleaning chamber 11. The ultrasonic generator generates high-frequency electrical energy, and then transmits the vibration to the cleaning liquid through the ultrasonic transducer. The structure and principle of the ultrasonic generator and the ultrasonic transducer are consistent with the prior art, and will not be described in this application. The ultrasonic cleaning box 1 has multiple groups of submersible stirring pumps 12 installed on the side walls of the cleaning chamber 11. The submersible stirring pumps 12 are arranged at intervals along the circumferential axis of the ultrasonic cleaning box 1, so that the cleaning agent can flow in a circular circulation to enhance the cleaning effect.
[0043] The workpiece placement frame 3 is used for bearing placement, and the workpiece placement frame 3 includes two sets of parallel annular frames 31, a placement connecting rod 32 connecting the two annular frames 31, and a fixed placement rod 33 fixed to the placement connecting rod 32. The annular frame 31, the placement connecting rod 32 and the fixed placement rod 33 are all metal rods and are fixed to each other by welding.
[0044] Placing the connecting rod 32 includes connecting a group of central rod bodies 321 and a plurality of outer rod bodies 322. The axes of the central rod body 321 and the two groups of annular frames 31 are coaxially corresponding, and the two ends of the outer rod body 322 are respectively fixed to the inner sides of the two groups of annular frames 31.
[0045] The ultrasonic cleaning box 1 is provided with a support assembly 13 for positioning and installing the workpiece placement rack 3, and the support assembly 13 includes a rotating seat 131 and a telescopic member 133. A rotating shaft 132 that is sleeved with the central rod body 321 is fixed to the top of the rotating seat 131. The telescopic member 133 includes two telescopic rod bodies sleeved with each other and an elastic member connecting the two telescopic rod bodies, and the elastic member is a compression spring. Through the telescopic member 133, the bottom of the rotating seat 131 can always fit with the bottom of the workpiece placement rack 3.
[0046] Reference Figure 3 and Figure 4 , two groups of fixed placement rods 33 are arranged at intervals along the height direction on one side of the placement connecting rod 32 away from the central axis of the annular frame 31. The fixed placement rod 33 includes a first fixed rod 331 and a second fixed rod 332, the first fixed rod 331 is tilted and fixed to the placement connecting rod 32, and the second fixed rod 332 and the first fixed rod 331 are hinged. The first fixed rod 331 is tilted downward as a whole, and the second fixed rod 332 is vertically upward as a whole. Among them, a torsion spring member (not marked in the figure) is arranged at the hinge axis of the first fixed rod 331 and the second fixed rod 332, and the fixed placement rod 33 is L-shaped under normal conditions through the torsion spring member. The inner hole of the bearing passes through the second fixed rod 332, and then automatically falls under the action of gravity, so that the bearing is limited and loaded to the first fixed rod 331.
[0047] Reference Figure 3 and Figure 5 In order to improve the feeding efficiency of the bearing and enhance the cleaning effect, the present application also includes a lifting component 14 for driving the workpiece placement rack 3 to rise and fall and a rotating component 15 for driving the workpiece placement rack 3 to rotate.
[0048] The lifting assembly 14 includes a lifting frame 141 disposed on opposite sides of the ultrasonic cleaning box 1, a frame lifting member 142 fixed to the lifting frame 141, and a support seat 143 disposed on the output shaft of the frame lifting member 142. The frame lifting member 142 can be an electric push rod, a push cylinder, etc. in the prior art to realize the lifting drive member. The support seat 143 is fixed by a universal joint and the frame lifting member 142, and a roller 1431 is rotatably installed on the top of the support seat 143, so that the support seat 143 can rotate 360 degrees in the horizontal direction.
[0049] The bottom of the annular frame 31 at the top is provided with a rotating annular groove 311, and the roller 1431 of the support seat 143 abuts against the bottom wall of the rotating annular groove 311. The frame lifting member 142 drives the support seat 143 to rise and fall, and at the same time drives the workpiece placement frame 3 to rise upward. In addition, through the rotatable installation of the support seat 143, the rotation of the workpiece placement frame 3 will not affect the support of the support seat 143 to the annular frame 31.
[0050] The rotating assembly 15 includes a rotating frame body 151 and a second rotating member 152 fixedly mounted on the top of the rotating frame body 151. The second rotating member 152 is a rotating motor, and its output shaft corresponds to the workpiece placement frame 3 downward. The output shaft of the second rotating member 152 is coaxially arranged with the central rod body 321, and the second rotating member 152 is fixed with a limiting sliding rod 153 on the output shaft for limiting cooperation with the central rod body 321.
[0051] The central rod body 321 is provided with an extension portion 323 extending upward, and the extension portion 323 is plugged and matched with the limiting sliding rod 153, and the extension portion 323 has a limiting bar-shaped hole 3231 arranged along the height direction. The side wall of the limiting sliding rod 153 is installed with a limiting block 1531 arranged in the limiting bar-shaped hole 3231. Through the cooperation of the limiting block 1531 and the limiting bar-shaped hole 3231, the circumferential fixation of the extension portion 323 and the limiting sliding rod 153 is achieved, and the second rotating member 152 can drive the workpiece placement member to rotate without affecting the lifting operation of the frame lifting member 142 on the workpiece placement frame 3.
[0052] Reference Figure 2 , Figure 6 and Figure 7The loading mechanism 4 is used to load the bearing lifted in the conveying mechanism 2 to the fixed placement rod 33. The loading mechanism 4 includes a loading bracket 41, a clamping member 42 for horizontally grasping the bearing, a first rotating member 43 for driving the clamping member 42 to flip and move, and a transmission member 44 connecting the clamping member 42 and the rotating driving member.
[0053] The loading bracket 41 provides a certain height for the clamping member 42 and the first rotating member 43, so that the clamping member 42 can be at the same height as the top of the conveying slide rail 21. The clamping member 42 is a clamping cylinder of the prior art, and the two clamping claws of its output shaft are used to clamp the outer ring of the bearing. In order to improve the clamping effect, the clamping member 42 is provided with a friction pad on the side where the two clamping claws are close to each other.
[0054] The first rotating member 43 is a rotating motor that is lifted and fixed to the loading bracket 41. The loading mechanism 4 also includes a loading slide 45 for the first rotating member 43 to be bolted. The loading bracket 41 has a loading slide rail 411 arranged along the height direction and slidingly matched with the loading slide 45.
[0055] The transmission member 44 includes a driving rod 441, a driving gear 442, a driven gear 443, a transmission shaft 444 and a loading fixed block 445. One end of the driving rod 441 is fixed to the output shaft of the first rotating member 43, and the other end is eccentrically fixed to the driving gear 442. The driving gear 442 and the driven gear 443 are meshed and matched. The driving gear 442 and the driven gear 443 are both located on one side of the loading fixed block 445. The clamping member 42 is located on the other side of the loading fixed block 445, and the transmission shaft 444 passes through the loading fixed block 445 and its two ends are respectively fixed to the clamping member 42 and the driven gear 443.
[0056] A guide plate 446 is also fixedly mounted on the top of the loading fixed block 445, and the guide plate and the loading fixed block are connected by an elastic buffer 4451. A limit slide post 447 is integrally arranged on the guide plate 446, and the loading bracket 41 has a guide arc hole 412 for the limit slide post 447 to slide and arrange. When the rotating drive member is started, the driving rod 441 rotates along the output shaft of the first rotating member 43, and drives the driving gear, the driven gear 443 and the clamping member 42 to flip in turn. At the same time, the axis of the driving gear 442 and the rotating drive member are staggered, so that the driving rod 441 has a tendency to drive the driving gear 442 to rotate along the axis of the rotating drive member as a whole. Through the cooperation of the guide arc hole 412 and the guide post, the stability of the loading fixed block 445 during rotation is improved.
[0057] Reference Figure 8 The ultrasonic cleaning box 1 is also provided with a material unloading mechanism 6 at one end away from the conveying mechanism 2 for unloading the bearing after cleaning.
[0058] The unloading mechanism 6 comprises an unloading placement rod 61 and a clamping assembly 62 for clamping the second fixing rod 332. The unloading placement rod 61 is placed obliquely, and one side of the ultrasonic cleaning box 1 has an unloading mounting plate 63 for fixing the end of the unloading placement rod 61.
[0059] The clamping assembly 62 includes a clamping drive 621, a moving roller 622, a clamping rod 623 and a limiting seat 624. The limiting seat 624 has a sliding limiting hole 6241 arranged in the horizontal direction and for the moving roller 622 to be slidably installed. One end of the moving roller 622 is fixed to the output shaft of the clamping drive 621, and the other end is hinged to the clamping rod 623. The clamping rod 623 is tilted upward toward the workpiece placement rack 3 as a whole, and a collar 6231 is provided at one end of the clamping rod 623 away from the moving roller 622. The side wall of the second fixed rod 332 has a sleeve rod 3321 for plugging with the collar 6231. When the clamping drive 621 is started, the moving roller 622 is driven to move in the sliding limiting hole 6241, and the clamping rod 623 is driven to move, and the second fixed rod 332 is driven to tilt by the clamping rod 623, so that the second fixed rod 332 gradually rotates to an angle parallel to the first fixed rod 331. In order to reset the pressing rod 623 , a reset elastic member 625 is connected between the pressing rod 623 and the limiting seat 624 .
[0060] The clamping assembly 62 also includes a moving plate 626, a moving rod 627, and a linear module for driving the moving plate 626 to move horizontally. The clamping drive 621 and the limit seat 624 are both fixed on the moving plate 626. The moving plate 626 is slidably installed at the bottom of the blanking mounting plate 63 through the linear module, and its sliding direction is perpendicular to the axis of the blanking placement rod 61. After the second fixed rod 332 rotates to be coaxial with the first fixed rod 331, the bearing slides from the first fixed rod 331 to the sleeve rod 3321 of the second fixed rod 332, and then the linear module drives the moving plate 626 to move horizontally, so that the sleeve ring 6231 and the sleeve rod 3321 are separated, and at the same time, the moving rod 627 is pressed on the second fixed rod 332 on the side away from the sleeve rod 3321, and the second fixed rod 332 is pressed by the clamping rod 623 to the moving rod 627.
[0061] The cleaning mechanism 5 includes a blowing assembly 51 disposed at the bottom of the material placement rod 61 and a sweeping brush assembly 52 disposed at the top of the material placement rod 61. The blowing assembly 51 includes a heating element and a fan, which is used to blow hot air to the bearing after cleaning for heating and drying. The sweeping brush assembly 52 includes a sweeping brush motor 521, a sweeping brush mounting rod 522 disposed on the output shaft of the sweeping brush motor 521, and a sweeping brush wheel 523 disposed at intervals on the sweeping brush mounting rod 522. The sweeping brush wheel 523 has hard bristles that abut against the bearing.
[0062] The implementation principle of the automatic bearing cleaning machine of the embodiment of the present application is as follows: the bearings are transported one by one on the conveying slide rail 21, the bearings are lifted upward by the conveying lifting member 22, the bearings are clamped and flipped and sleeved on the fixed placement rod 33 by the feeding mechanism 4, and the bearings are dropped and sleeved on the first fixed rod 331; the workpiece placement rack 3 is rotated and lifted so that the fixed placement rods 33 on the workpiece placement rack 3 are all hung with bearings; then the workpiece placement rack 3 is lowered down to the ultrasonic cleaning box 1, the cleaning agent is poured in, the submersible stirring pump 12 and the ultrasonic generator are started, and ultrasonic cleaning is started; after cleaning, the workpiece placement rack 3 is lifted again so that the fixed placement rod 33 and the feeding mechanism are Mechanism 6 corresponds to the workpiece placement rack 3, and when the fixed placement rod 33 and the unloading placement rod 61 correspond, the sleeve rod 3321 and the ring 6231 cooperate, and the clamping assembly 62 is started to make the second fixed rod 332 rotate downward. The bearing automatically falls to the sleeve rod 3321 under the action of gravity, and the clamping rod 623 is moved, and the ring 6231 is disengaged. The second fixed rod 332 is clamped by the moving rod 627, and the bearing starts to move again and finally moves to the unloading placement rod 61; repeat the above operation, so that the bearings are all unloaded to the unloading placement rod 61; finally, the unloading mechanism 6 is used to perform the final heating and drying of the bearings and sweep the surface impurities.
[0063] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automatic bearing cleaning machine, characterized in that: It comprises an ultrasonic cleaning box (1), a conveying mechanism (2) for conveying bearings one by one, a workpiece placement rack (3) rotatably mounted on the ultrasonic cleaning box (1) and used to place bearings, a loading mechanism (4) arranged between the end of the conveying mechanism (2) and the workpiece placement rack (3) and used to place bearings, a unloading mechanism (6) arranged on a side of the ultrasonic cleaning box (1) away from the conveying mechanism (2), and a cleaning mechanism (5) for sweeping and brushing the bearings after cleaning; The workpiece placement rack (3) comprises two groups of annular frames (31) arranged in parallel, a placement connecting rod (32) connecting the two annular frames (31), and a fixed placement rod (33) arranged at intervals on the placement connecting rod (32), wherein the fixed placement rod (33) is L-shaped, and the placement connecting rod (32) is arranged at intervals along the circumferential direction of the axis of the annular frame (31); The material discharge mechanism (6) comprises a material discharge placement rod (61) and a clamping assembly (62) which are placed horizontally and tilted, and the cleaning mechanism (5) and the material discharge placement rod (61) are arranged correspondingly.
2. The automatic bearing cleaning machine according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveying slide rail (21), a conveying lifting member (22) arranged at one end of the conveying slide rail (21), and a pushing ring (23) abutting against a ball of a bearing, the pushing ring (23) being installed on the conveying slide rail (21) in a lifting and sliding manner, a limit baffle (24) being arranged on the top of the conveying slide rail (21), and a push-out gap for pushing out a single bearing is formed between the limit baffle (24) and the pushing ring (23).
3. The automatic bearing cleaning machine according to claim 1, characterized in that: The feeding mechanism (4) comprises a feeding bracket (41), a clamping member (42) for grabbing a bearing, a first rotating member (43) for driving the clamping member (42) to rotate and move, and a transmission member (44) connecting the clamping member (42) and the first rotating member (43); when the first rotating member (43) is started, the clamping member (42) is driven to flip through the transmission member (44), so that the bearing is inserted into the fixed placement rod (33).
4. The automatic bearing cleaning machine according to claim 3, characterized in that: The transmission member (44) comprises a driving rod (441) connected to the output shaft of the first rotating member (43), a driving gear (442), a driven gear (443) cooperating with the driving gear (442), and a loading fixing block (445) for mounting the driving gear (442) and the driven gear (443); the driving gear (442) and the driving rod (441) are eccentrically fixed; the clamping member (42) is located on a side of the loading fixing block (445) away from the driven gear (443); the clamping member (42) is provided with a transmission shaft (444) coaxially fixed with the driven gear (443); a limiting sliding column (447) is provided on the top of the loading fixing block (445); and the loading bracket (41) has a guide arc hole (412) for limiting sliding of the limiting sliding column (447); The loading bracket (41) is provided with a loading slide seat (45) for mounting the first rotating member (43) and a loading slide rail (411) arranged in the height direction and slidably matched with the loading slide seat (45).
5. The automatic bearing cleaning machine according to claim 1, characterized in that: The fixed placement rod (33) comprises a first fixed rod (331) tiltedly fixed to the placement connecting rod (32) and a second fixed rod (332) rotatably mounted at the end of the first fixed rod (331), the first fixed rod (331) tilts downward away from the axis of the annular frame (31), the rotation axis (132) of the second fixed rod (332) is parallel to the first fixed rod (331), and the rotation axes (132) of the first fixed rod (331) and the second fixed rod (332) are provided with torsion springs, the torsion springs drive the second fixed rod (332) to always maintain a vertical state, and the unloading mechanism (6) is provided with a clamping assembly (62) for clamping the second fixed rod (332).
6. The automatic bearing cleaning machine according to claim 5, characterized in that: The clamping assembly (62) comprises a clamping drive member (621), a moving roller (622) connected to an output shaft of the clamping drive member (621), a clamping rod (623) rotatably mounted on the moving roller (622), and a limiting seat (624) for limiting the mounting of the moving roller (622), the limiting seat (624) being provided with a horizontal sliding limiting hole (6241), a sleeve ring (6231) being provided at one end of the clamping rod (623) away from the moving roller (622), and a sleeve rod (3321) plugged into the sleeve ring (6231) being provided on a side wall of the second fixing rod (332); The clamping assembly (62) further comprises a movable plate (626) for fixing the clamping drive member (621) and a linear module for driving the movable plate (626) to move. The movable plate (626) is provided with a movable rod (627) for resetting the second fixed rod (332) with a limited position. When the clamping assembly (62) rotates the second fixed rod (332) to be coaxial with the first fixed rod (331), the pushing cylinder is started, the sleeve ring (6231) is separated from the sleeve rod (3321), and the movable rod (627) is located at the top of the second fixed rod (332).
7. The automatic bearing cleaning machine according to claim 1, characterized in that: The ultrasonic cleaning box (1) is provided with a rotating assembly (15) for driving the workpiece placement rack (3) to rotate, and a lifting assembly (14) for driving the workpiece placement rack (3) to lift and lower; The lifting assembly (14) comprises a lifting frame (141), a frame lifting member (142) arranged on the lifting frame (141), and a support seat (143) arranged on the output shaft of the frame lifting member (142); a rotating ring groove (311) is provided at the bottom of the annular frame (31) for rotation with the support seat (143); the rotating assembly (15) comprises a rotating frame (151) and a second rotating member (152); the output shaft of the second rotating member (152) is fixed to the top axis of the annular frame (31); The rotating assembly (15) comprises a rotating frame (151) mounted on both sides of the ultrasonic cleaning box (1) and a second rotating member (152) arranged on the top of the rotating frame (151); the output shaft of the second rotating member (152) is provided with a limiting sliding rod (153) that cooperates with the workpiece placement frame (3) in a limiting manner; the limiting sliding rod (153) and the annular frame (31) are coaxially arranged.
8. The automatic bearing cleaning machine according to claim 7, characterized in that: The bottom wall of the ultrasonic cleaning box (1) is provided with a support assembly (13) for positioning and placing the workpiece placement rack (3), and the support assembly (13) comprises a rotating seat (131) and a telescopic member (133).
9. The automatic bearing cleaning machine according to claim 1, characterized in that: The inner wall of the ultrasonic cleaning box (1) is provided with a plurality of groups of submersible stirring pumps (12) at intervals in the circumferential direction along the axis of the workpiece placement rack (3).
10. The automatic bearing cleaning machine according to claim 1, characterized in that: The cleaning mechanism (5) comprises an air blowing assembly (51) arranged at the bottom of the material unloading placement rod (61) and a sweeping brush assembly (52) arranged at the top of the material unloading placement rod (61).
Citation Information
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