Machine-made sand dust removal device

By designing a dust removal device that adopts a hair dryer and vacuum plate, the amplitude of the lifting plate is adjusted to solve the problem of poor separation effects in the existing technologies, and a more efficient dust removal effect is achieved.

CN119368513AInactive Publication Date: 2025-01-28SHANDONG LIXIN NEW MATERIAL GRP CO LTD
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Patent Information

Application Number
CN202411942460.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-01-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the dust removal process of existing machine sand dust removal equipment, the separation effect is poor, and most of the stone powder falls along with the machine sand, resulting in unsatisfactory dust removal effect.

Method used

A mechanical sand dust removal device is designed, which adopts a combination of a hair dryer mechanism and a vacuum plate to adjust the amplitude of the lifting plate to enhance the separation effect of dust and mechanism sand. The device includes a separation mechanism and a storage box. The separation mechanism consists of a lifting plate, a steel wire screen, a hair dryer mechanism, and a vacuum plate. It is driven vertically by driving the lift plate through a hair dryer mechanism to use the vacuum plate vacuum to achieve the effective removal of dust.

Benefits of technology

Through the design of this device, the separation efficiency of mechanism sand dust removal has been significantly improved, the problem of the existing technologies of the stone powder follow -up of the sand fall, and achieved a more efficient dust removal effect.

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Abstract

A machine-made sand dust removal device relates to the field of screening and impurity removal and comprises a support, a separation mechanism and a storage box are mounted on the support, the separation mechanism is communicated with the storage box, the separation mechanism comprises a separation box, the separation box comprises a side plate, a top plate and an inclined plate, a feeding hopper is arranged on the top plate, an exhaust pipe is arranged on the inclined plate, and the exhaust pipe is communicated with the storage box. The air suction pipe is connected with a dust collection plate, lifting plates are arranged on the two sides of the side plate in a sliding fit mode, a steel wire screen is arranged in the middle of each lifting plate, the lifting plates and the dust collection plate are arranged in parallel, and an air blowing mechanism is arranged below the lifting plates and drives the lifting plates to vertically move. The vibration amplitude of the lifting plate can be adjusted through the combined design of the blowing mechanism, the dust collection plate and the like, the vibration effect of the lifting plate is better, accelerated separation of dust and machine-made sand is better facilitated, and the technical defects that in the prior art, most stone powder falls to a discharging port along with the machine-made sand, and the separation effect is poor are overcome.
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Description

Technical Field

[0001] The invention relates to the field of screening and impurity removal, in particular to a machine-made sand dust removal device. Background Art

[0002] Artificial sand is a kind of sand prepared by mechanical methods, which has the advantages of low cost and stable quality. However, during the preparation process, artificial sand usually contains a certain amount of dust, which will have a certain impact on the production environment and workers' health. At present, artificial sand dust removal technology has been widely used and studied. The more commonly used method is mechanical dust removal. Mechanical dust removal mainly removes dust from artificial sand by screening, sand washing, etc., which has low cost and is easy to realize automation and large-scale production, but the screening efficiency is low.

[0003] Chinese patent CN213316201U discloses a machine-made sand dust removal device, which uses airflow to separate the machine-made sand from the stone powder mixed therein, but is provided with a plurality of air guide plates, which face the air inlet. The air guide plates are used to guide the wind while also weakening the wind force, and the feed port is relatively close to the machine body. When the amount of sand fed is too large, part of the stone powder in the machine-made sand is easily separated, and most of the stone powder falls to the discharge port together with the machine-made sand, resulting in poor separation effect. Summary of the invention

[0004] In view of the problems mentioned in the prior art, the present invention provides a machine-made sand dust removal device, which can avoid the occurrence of the above problems.

[0005] The technical solution adopted by the present invention to solve the technical problem is: A machine-made sand dust removal device comprises a bracket, on which a separation mechanism and a storage box are installed, the separation mechanism is connected to the storage box, the separation mechanism comprises a separation box, and the separation box comprises side panels, a top panel is provided on the top of the side panels, an inclined panel is provided between the top panel and the side panels, a conical tube is connected to the bottom of the side panels, a discharge tube is provided at the bottom of the conical tube, a feed hopper is provided on the top panel, an exhaust pipe is provided on the inclined panel, the exhaust pipe is connected to the dust suction plate after passing through the inclined panel, a first vertical slide groove and a second vertical slide groove are provided on both sides of the side panels, a lifting plate is slidably matched in the first vertical slide groove and the second vertical slide groove, a wire screen is provided in the middle of the lifting plate, the lifting plate is arranged parallel to the dust suction plate, a blower mechanism is provided below the lifting plate, and the blower mechanism drives the lifting plate to move vertically.

[0006] Furthermore, the hair blowing mechanism includes a sliding block, a sliding groove is provided on the inner wall of the side panel, a sliding block is slidably fitted in the sliding groove, a locking bolt is provided on the sliding block, and the locking bolt can enable the sliding block to move along the sliding groove and position at a point on the sliding groove, a connecting rod is provided between the two sliding blocks, a plurality of rotating shafts are provided on the connecting rod, a high-pressure jet head is installed on the rotating shaft, and the high-pressure jet head is connected to an air pump.

[0007] Furthermore, a guide hole is provided at the bottom of each of the first vertical slide groove and the second vertical slide groove, a guide rod is slidably fitted in the guide hole, a flexible spring is provided between the bottom of the guide hole and the guide rod, and the upper end of the guide rod is fixedly connected to the lifting plate.

[0008] Furthermore, a dustproof plate is connected to the left end of the lifting plate, and a dustproof cover is provided on the outer wall of the side plate.

[0009] Furthermore, a guide hole is provided at the bottom of each of the first vertical slide groove and the second vertical slide groove, a guide rod is slidably fitted in the guide hole, a first permanent magnet is provided at the bottom of the guide rod, and a second permanent magnet is provided at the bottom of the guide hole, and the first permanent magnet and the second permanent magnet magnetically repel each other.

[0010] Furthermore, the end of the lifting plate passes through the second vertical slide groove and extends into the storage box.

[0011] Furthermore, the storage box includes a lower plate, a left plate and an upper plate, wherein the upper plate and the lower plate are fixedly connected by two side plates, the left plate is fixedly connected to the left side of the lower plate, a channel for accommodating the up and down movement of the lifting plate is formed between the left plate and the upper plate, and the lower plate is rotatably connected to a blocking door on the right side.

[0012] Furthermore, a positioning block is provided on the top of the blocking door, and a positioning slot matching with the positioning block is provided on the upper plate.

[0013] Furthermore, the blocking door is provided with transparent glass.

[0014] Furthermore, the dust suction plate is provided with a plurality of dust suction holes.

[0015] Furthermore, a blocking plate is rotatably connected to the pipe opening of the discharge pipe, and the blocking plate can block the discharge pipe.

[0016] Furthermore, the bracket includes a mounting plate, and a plurality of legs are provided at the bottom of the mounting plate.

[0017] Furthermore, the mounting plate is provided with a positioning mounting hole for accommodating the insertion of the separation mechanism.

[0018] Furthermore, a vertical rod is provided on one side of the lifting plate close to the storage box, a rack is provided on the vertical rod, a first gear is rotatably connected to the side plate, the rack is meshed with the first gear, a first rotating shaft is rotatably connected to the side plate, a second gear is installed on the first rotating shaft, the first gear is meshed with the second gear, and a sand removing tooth is also fixedly connected to the first rotating shaft.

[0019] The beneficial effect of the present invention is that the device utilizes a combination design of a blower mechanism, a dust suction plate, etc. to adjust the amplitude of the lifting plate, so that its vibration effect is better, which is more conducive to the accelerated separation of dust and machine-made sand, and solves the technical defect in the prior art that most of the stone powder falls to the discharge port together with the machine-made sand, resulting in poor separation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the first embodiment; Figure 2 for Figure 1 A partial enlarged view of the middle A; Figure 3 is a structural schematic diagram of a second embodiment; Figure 4 for Figure 3 A partial enlarged view of point B in the middle; Figure 5 for Figure 3 A partial enlarged view of point C in the middle; In the figure: 1 bracket, 11 mounting plate, 12 supporting leg, 3 separation mechanism, 31 side plate, 32 top plate, 33 oblique plate, 34 feed hopper, 35 exhaust pipe, 351 dust suction plate, 36 lifting plate, 361 vertical rod, 362 rack, 363 first gear, 364 first rotating shaft, 365 sanding tooth, 37 wire screen, 38 dust plate, 39 dust cover, 311 guide hole, 312 guide rod, 313 flexible spring, 314 second permanent magnet, 315 first permanent magnet, 301 conical tube, 302 discharge pipe, 303 blocking plate, 304 first vertical slide, 305 second vertical slide, 4 storage box, 41 lower plate, 42 upper plate, 43 left plate, 44 blocking door, 45 transparent glass, 46 positioning card block, 47 positioning card slot, 51 sliding block, 52 connecting rod, 53 rotating shaft, 54 high pressure jet head. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention. In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.

[0022] like Figures 1 to 5 As shown, a machine-made sand dust removal device comprises a bracket 1, on which a separation mechanism 3 and a storage box 4 are installed, the separation mechanism 3 is connected to the storage box 4, the separation mechanism 3 comprises a separation box, the separation box comprises a side plate 31, a top plate 32 is arranged on the top of the side plate 31, an inclined plate 33 is arranged between the top plate 32 and the side plate 31, a conical tube 301 is connected to the bottom of the side plate 31, a discharge pipe 302 is arranged at the bottom of the conical tube 301, a feed hopper 34 is arranged on the top plate 32, and the inclined plate 33 is arranged between the top plate 32 and the side plate 31. An exhaust pipe 35 is provided on the inclined plate 33, and the exhaust pipe 35 is connected to a dust collection plate 351 after passing through the inclined plate 33. A first vertical slide groove 304 and a second vertical slide groove 305 are respectively provided on both sides of the side plate 31. A lifting plate 36 is slidably matched in the first vertical slide groove 304 and the second vertical slide groove 305. A wire screen 37 is provided in the middle of the lifting plate 36. The lifting plate 36 is arranged parallel to the dust collection plate 351, and a blower mechanism is provided under the lifting plate 36, and the blower mechanism drives the lifting plate 36 to move vertically.

[0023] The steps for using the machine-made sand dust removal device are as follows: Place the machine-made sand in the feed hopper 34, start the blower mechanism, so that the blower mechanism drives the lifting plate 36 to move vertically, the wire screen 37 on the lifting plate 36 is blown up, and the dust in the machine-made sand is blown up, and this part of the dust is sucked away by the dust collecting plate 351, and the dust that cannot be blown up falls into the storage box 4 from the second vertical chute 305. At this time, the blower mechanism and the dust collecting plate 351 are parallel to the lifting plate 36. While the blower mechanism blows air, the dust collecting plate 351 also collects dust at the same time, so that the amplitude of the lifting plate 36 reaches the maximum. When the amplitude reaches the maximum, the lifting plate 36 will move in the opposite direction, so that the lifting plate 36 vibrates back and forth, and then the dust is screened out multiple times. In addition, the blower mechanism and the dust collecting plate 351 of this case can also move intermittently to achieve a better screening effect. When the amplitude reaches the maximum, the blower mechanism and the dust collecting plate 351 stop working at the same time, then the lifting plate 36 is not affected by external force, but the machine-made sand will accelerate and move a certain distance due to inertia to separate the machine-made sand from the dust. The lifting plate 36 accelerates down under the action of the gravity of the machine-made sand. When the lifting plate 36 falls back, the blower mechanism and the dust collecting plate 351 work again, so that the vibration effect of the lifting plate 36 is better.

[0024] Repeat the above steps until there are no more impurities in the machine-made sand.

[0025] Through the above steps, the machine-made sand dust removal device can effectively separate impurities in the machine-made sand, making the separated machine-made sand purer, thereby improving product quality.

[0026] It is worth noting that when the hair dryer is not in operation for a period of time, dust may fall into the conical tube 301, and the dust falling there should be cleaned regularly.

[0027] In at least one embodiment, the hair blowing mechanism includes a sliding block 51, and in cooperation with the sliding block 51, a sliding groove is provided on the inner wall of the side panel 31, and the sliding block 51 is slidably fitted in the sliding groove, and a locking bolt is provided on the sliding block 51, and the locking bolt can enable the sliding block 51 to move along the sliding groove and position at a point on the sliding groove, and a connecting rod 52 is provided between the two sliding blocks 51, and a plurality of rotating shafts 53 are provided on the connecting rod 52, and a high-pressure jet head 54 is installed on the rotating shaft 53, and the high-pressure jet head 54 is connected to an air pump.

[0028] In at least one embodiment, Figure 1 and Figure 2 As shown, a guide hole 311 is provided at the bottom of the first vertical slide groove 304 and the second vertical slide groove 305, and a guide rod 312 is slidably fitted in the guide hole 311. A flexible spring 313 is provided between the bottom of the guide hole 311 and the guide rod 312, and the upper end of the guide rod 312 is fixedly connected to the lifting plate 36.

[0029] Furthermore, a dustproof plate 38 is connected to the left end of the lifting plate 36, and a dustproof cover 39 is provided on the outer wall of the side plate 31. The dustproof plate 38 can be used to block the first vertical slide groove 304, and the dustproof cover 39 further prevents dust from escaping from there to the outside.

[0030] Working mode: During the use of the embodiment of the blower mechanism, the flexible spring 313 plays a certain accelerating role. When the lifting plate 36 moves to the highest point of vertical displacement, the flexible spring 313 is in a stretched state, providing a downward pulling force. When the blower mechanism and the dust collecting plate 351 are not working, the lifting plate 36 is accelerated to move downward. When the lifting plate 36 moves to the lowest point of vertical displacement, the flexible spring 313 is in a compressed state, increasing a vertical upward thrust. The blower mechanism and the dust collecting plate 351 start to work, causing the lifting plate 36 to move upward.

[0031] In at least one embodiment, Figure 3 and Figure 4 As shown, a guide hole 311 is provided at the bottom of each of the first vertical slide groove 304 and the second vertical slide groove 305, a guide rod 312 is slidably fitted in the guide hole 311, a first permanent magnet 315 is provided at the bottom of the guide rod 312, and a second permanent magnet 314 is provided at the bottom of the guide hole 311, and the first permanent magnet 315 and the second permanent magnet 314 repel each other magnetically.

[0032] Working mode, during the use of the hair dryer mechanism embodiment, the cooperation of the two permanent magnets can make the vertical movement of the lifting plate 36 more inclined to free fall motion. When the lifting plate 36 moves to the highest point of vertical displacement, the first permanent magnet 315 and the second permanent magnet 314 are too far apart, and the two do not play any role. The lifting plate 36 accelerates down under the action of the gravity of the machine-made sand. When the lifting plate 36 moves to make the guide rod 312 close to the bottom of the guide hole 311, the first permanent magnet 315 and the second permanent magnet 314 magnetically repel each other, preventing the guide rod 312 from touching the bottom of the guide hole 311, thereby avoiding equipment damage. This process is similar to the process of emergency braking, which ensures the safety of the equipment.

[0033] Furthermore, the end of the lifting plate 36 passes through the second vertical slide groove 305 and extends into the storage box 4.

[0034] In at least one embodiment, the storage box 4 includes a lower plate 41, a left plate 43 and an upper plate 42, wherein the upper plate 42 is fixedly connected to the lower plate 41 by two supporting connecting plates, the left plate 43 is fixedly connected to the left side of the lower plate 41, and a channel for accommodating the up and down movement of the lifting plate 36 is formed between the left plate 43 and the upper plate 42, and the channel can also accommodate machine-made sand falling into the storage box 4, and the right side of the lower plate 41 is rotatably connected to a blocking door 44.

[0035] Furthermore, a positioning block 46 is provided on the top of the blocking door 44 , and in coordination therewith, a positioning slot 47 is provided on the upper plate 42 to cooperate with the positioning block 46 .

[0036] Furthermore, a transparent glass 45 is provided on the blocking door 44 , through which people can observe the feeding of the machine-made sand in the storage box 4 .

[0037] Furthermore, the dust suction plate 351 is provided with a plurality of dust suction holes to suck away the dust therefrom.

[0038] Furthermore, a sealing plate 303 is rotatably connected to the pipe mouth of the discharge pipe 302, and the sealing plate 303 can seal the discharge pipe to prevent the discharge pipe 302 from leaking material from there, and can also make the discharge pipe 302 connected to the outside world to facilitate the leakage of the separated machine-made sand from there.

[0039] In at least one embodiment, the bracket 1 includes a mounting plate 11 , and a plurality of legs 12 are provided at the bottom of the mounting plate 11 .

[0040] The solution is refined. The mounting plate 11 is provided with a positioning mounting hole for accommodating the insertion of the separation mechanism.

[0041] In at least one embodiment, a vertical rod 361 is provided on one side of the lifting plate 36 close to the storage box 4, and a rack 362 is provided on the vertical rod 361, and in coordination with the vertical rod 361, a first gear 363 is rotatably connected to the side plate 31, and the rack 362 is meshed with the first gear 363, and a first rotating shaft 364 is rotatably connected to the side plate 31, and a second gear is installed on the first rotating shaft 364, and the first gear 363 is meshed with the second gear, and a sand removing tooth 365 is also fixedly connected to the first rotating shaft 364.

[0042] Working mode, the mechanism can perform secondary turning of machine-made sand. When the lifting plate 36 moves vertically under the action of the blower mechanism and the dust collecting plate 351, when the lifting plate 36 moves vertically upward, the vertical rod 361 drives the rack 362 to move vertically, and the rack 362 drives the first gear 363 to rotate counterclockwise, so that the second gear rotates clockwise, and therefore the sand-moving tooth 365 also rotates clockwise. Figure 5As shown, the machine-made sand gradually slides from the lifting plate 36 from the left side to the right side, and a part of the machine-made sand will come into contact with the sand-swiping teeth 365, and this part of the machine-made sand will be flipped by the sand-swiping teeth 365 to the bottom of the dust collecting plate 351, which is beneficial to the separation of dust and machine-made sand. When the lifting plate 36 moves vertically downward, the blower mechanism and the dust collecting plate 351 are not working. At this time, if machine-made sand falls into the sand-swiping teeth 365, the sand-swiping teeth 365 will rotate counterclockwise under the force, then the second gear will rotate counterclockwise, and the first gear 363 will rotate clockwise, then the rack 362 will move vertically downward to accelerate the downward movement of the lifting plate 36, thereby changing the vertical lifting amplitude of the lifting plate 36, so that the vibration separation effect is better.

[0043] Except for the technical features described in the specification, all other technical features are known technologies to those skilled in the art.

Claims

1. A machine-made sand dust removal device, characterized in that: The utility model comprises a bracket, on which a separation mechanism and a storage box are installed, the separation mechanism is connected with the storage box, the separation mechanism comprises a separation box, the separation box comprises a side panel, a top panel is provided on the top of the side panel, an inclined panel is provided between the top panel and the side panel, a conical tube is connected to the bottom of the side panel, a discharge tube is provided at the bottom of the conical tube, a feed hopper is provided on the top panel, an exhaust pipe is provided on the inclined panel, the exhaust pipe is connected with a dust collecting plate after passing through the inclined panel, a first vertical slide groove and a second vertical slide groove are provided on both sides of the side panel respectively, a lifting plate is slidably matched in the first vertical slide groove and the second vertical slide groove, a wire screen is provided in the middle of the lifting plate, the lifting plate is arranged parallel to the dust collecting plate, a blower mechanism is provided under the lifting plate, and the blower mechanism drives the lifting plate to move vertically.

2. The machine-made sand dust removal device according to claim 1 is characterized in that: The hair dryer mechanism includes a sliding block, a sliding groove is provided on the inner wall of the side plate, a sliding block is slidably fitted in the sliding groove, a locking bolt is provided on the sliding block, and the locking bolt can enable the sliding block to move along the sliding groove and be positioned at a place on the sliding groove, a connecting rod is provided between the two sliding blocks, a plurality of rotating shafts are provided on the connecting rod, a high-pressure jet head is installed on the rotating shaft, and the high-pressure jet head is connected to an air pump.

3. The machine-made sand dust removal device according to claim 2 is characterized in that: A guide hole is provided at the bottom of each of the first vertical slide groove and the second vertical slide groove. A guide rod is slidably fitted in the guide hole. A flexible spring is provided between the bottom of the guide hole and the guide rod. The upper end of the guide rod is fixedly connected to the lifting plate.

4. The machine-made sand dust removal device according to claim 2 or 3, characterized in that: The left end of the lifting plate is connected with a dustproof plate, and the outer wall of the side plate is provided with a dustproof cover.

5. The machine-made sand dust removal device according to claim 2, characterized in that: A guide hole is provided at the bottom of each of the first vertical slide groove and the second vertical slide groove. A guide rod is slidably fitted in the guide hole. A first permanent magnet is provided at the bottom of the guide rod. A second permanent magnet is provided at the bottom of the guide hole. The first permanent magnet and the second permanent magnet repel each other magnetically.

6. The machine-made sand dust removal device according to claim 3 or 5, characterized in that: The end of the lifting plate extends into the storage box after passing through the second vertical slide groove, and the storage box includes a lower plate, a left plate and an upper plate, wherein the upper plate and the lower plate are fixedly connected by two side plates, the left side of the lower plate is fixedly connected to the left plate, a channel for accommodating the up and down movement of the lifting plate is formed between the left plate and the upper plate, and the right side of the lower plate is rotatably connected to a blocking door.

7. The machine-made sand dust removal device according to claim 6, characterized in that: The blocking door is provided with transparent glass.

8. The machine-made sand dust removal device according to claim 3 or 5, characterized in that: A vertical rod is provided on the side of the lifting plate close to the storage box, and a rack is provided on the vertical rod. A first gear is rotatably connected to the side plate, and the rack is meshed with the first gear. A first rotating shaft is rotatably connected to the side plate, and a second gear is installed on the first rotating shaft, and the first gear is meshed with the second gear. A sand removing tooth is also fixedly connected to the first rotating shaft.

Citation Information

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