Aluminum alloy die casting positioning and cutting device

By designing the edge part, inner hole cutting assembly and down pressure cutting assembly of the aluminum alloy die casting positioning cutting device, the problem of the inability to cut the inner hole of the die casting in the prior art is solved, efficient cutting and grinding of the inner hole and the outside is achieved, and cutting accuracy and product quality are improved.

CN119368827BActive Publication Date: 2025-06-06FULLTECH METAL TECH KUNSHAN CO LTD
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Patent Information

Application Number
CN202411945002.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-06-06
Estimated Expiration
2044-12-27

AI Technical Summary

Technical Problem

The prior art cannot cut and trim the inner holes of aluminum alloy die castings, and can only treat the surface.

Method used

An aluminum alloy die casting positioning and cutting device is designed, including a side and inner hole cutting assembly and a down pressure cutting assembly. The edge portion and inner hole cutting assembly include a first cutting assembly and a second cutting assembly that moves in three-dimensional space. The second cutting assembly is provided with a rotatable circular tube and a second tool for processing the inner hole, so as to be able to cut the inner hole.

Benefits of technology

It realizes efficient cutting and grinding of the inner holes and outside of aluminum alloy die castings, solves the problem of pore burrs, and improves cutting accuracy and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a positioning and cutting device for aluminum alloy die castings, comprising a positioning and cutting device body, wherein a feeding conveyor line and a unloading conveyor line are respectively arranged on both sides of the positioning and cutting device body, wherein a pre-cutting mechanism used in conjunction with the feeding conveyor line is arranged at the feeding conveyor line; the positioning and cutting device body comprises a frame, wherein a positioning fixture seat is installed on the top of the frame, wherein an edge and inner hole cutting assembly for cutting the edge and inner hole of the die casting is installed on the top of the frame, wherein a downward pressing cutting assembly is also installed on the top of the frame, and the downward pressing cutting assembly does not affect the operation of the edge and inner hole cutting assembly when the downward pressing cutting assembly is in a jacking state. The present invention can pre-process the burrs on the side of the die casting through the downward pressing cutting assembly, and can fine-process the side of the die casting and process the inner hole of the die casting through the edge and inner hole cutting assembly; thus solving the problem that the burrs in the inner hole cannot be processed.
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Description

Technical Field

[0001] The invention relates to the technical field of die casting positioning and cutting, in particular to an aluminum alloy die casting positioning and cutting device. Background Art

[0002] Aluminum alloy die-castings are mainly made by pressurizing aluminum alloy liquid into a die-casting machine and forming metal parts through the die-casting machine mold. However, there will be pits and burrs on the surface of the newly formed aluminum alloy die-castings, which requires surface trimming by a cutting machine.

[0003] The existing publication number CN118951804A discloses an aluminum alloy die-casting positioning and cutting device, which relates to the field of positioning and cutting technology, including a cutting table, a frame and a cutting machine, wherein the frame is arranged above the cutting table, the cutting machine is arranged on the inner top of the frame, and a flipping assembly for flipping the aluminum alloy die-casting is arranged on the cutting table, the flipping assembly includes two adjustment frames symmetrically arranged on the cutting table, the adjustment frames can slide relative to the cutting table, adjustment feet are arranged on both sides of the adjustment frames, guide grooves are opened on the side surfaces of the adjustment frames, and lifting blocks are arranged on the outer sides of the adjustment frames; the flipping can be completed without removing the fixing, thereby avoiding the need for conventional flipping cutting processing to remove the fixing before flipping, preventing the aluminum alloy die-casting from being inconsistent with the first fastening position due to re-tightening, and affecting the cutting, and during the flipping process, it is only fixed by clamping plates on both sides to avoid fasteners blocking the cutting of the aluminum alloy die-casting.

[0004] Although the prior art can achieve cutting and trimming of die castings with inner holes, the prior art can only cut the surface of the die castings and cannot cut the inner holes of the die castings. Summary of the invention

[0005] The purpose of the present invention is to provide an aluminum alloy die casting positioning and cutting device to solve the problems in the prior art.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a positioning and cutting device for aluminum alloy die castings, comprising a positioning and cutting device body, a loading conveyor line and a unloading conveyor line are respectively arranged on both sides of the positioning and cutting device body, and a pre-cutting mechanism used in conjunction with the loading conveyor line is arranged at the loading conveyor line;

[0007] The main body of the positioning and cutting device comprises a frame, a positioning fixture seat is installed on the top of the frame, an edge and inner hole cutting assembly for cutting the edge and inner hole of the die casting is installed on the top of the frame, and a downward pressing cutting assembly is also installed on the top of the frame. When the downward pressing cutting assembly is in a jacking state, it does not affect the work of the edge and inner hole cutting assembly, and when the edge and inner hole cutting assembly is in a retreating state, it does not affect the work of the downward pressing cutting assembly;

[0008] The edge and inner hole cutting assembly includes a first cutting assembly and a second cutting assembly moving in a three-dimensional space, wherein the first cutting assembly is composed of a tool holder and a first tool, and the first tool is fixed on the tool holder; the second cutting assembly includes a rotatable circular tube, wherein a second tool for processing the inner hole is rotatably installed in the middle and lower part of the circular tube, and a strip hole is opened in the circular tube for the second tool to pass through, and a downward pressure adjusting assembly for pressing down the second tool is arranged in the circular tube, and a cutting blade for processing the outside of the die casting is arranged on the outer side of the lower part of the circular tube.

[0009] Preferably, the downward pressure adjustment assembly consists of a threaded head, a second spring and a pressure head, the pressure head acts on the second tool, the second spring is located between the threaded head and the pressure head, and the threaded head is adjustably installed in the round tube.

[0010] Preferably, the bottom of the pressure head is an inverted truncated cone structure, and the second tool is located at one end of the pressure head and is provided with an obtuse-angle groove that cooperates with the inverted truncated cone structure; the second tool is arranged at an inclined structure away from the end of the pressure head, a pin is arranged on the round tube, and the second tool is provided with an oblique groove that cooperates with the pin.

[0011] Preferably, the edge and inner hole cutting assembly comprises a moving frame and two parallel slide rail seats, the moving frame is slidably mounted on the two slide rail seats, one side of the slide rail seats is equipped with two first photoelectric switches for sensing the position of the moving frame, and the moving frame is driven by a first servo linear module;

[0012] A horizontal moving seat is slidably mounted on one side of the moving frame, a third servo linear module for driving the horizontal moving seat is mounted on the moving frame, and two second photoelectric switches for sensing the horizontal moving seat are mounted on the top of the moving frame;

[0013] A lifting seat is slidably mounted on one side of the horizontal moving seat, a second servo linear module for driving the lifting seat to move up and down is mounted on the horizontal moving seat, and two third photoelectric switches for sensing the lifting seat are mounted on one side of the horizontal moving seat;

[0014] A first motor, a second motor and a rotating shaft seat are installed on one side of the lifting seat, a rotating shaft is rotatably installed on the rotating shaft seat, a top synchronous pulley is fixedly installed on the top of the rotating shaft, and the synchronous pulley of the second motor output shaft and the top synchronous pulley are connected by a synchronous belt; a bottom synchronous pulley is rotatably installed on the lower part of the rotating shaft, and the synchronous pulley of the first motor output shaft and the bottom synchronous pulley are connected by a synchronous belt; the round tube and the rotating shaft are detachably connected, the round tube is located at the lower end of the rotating shaft, the knife seat is detachably fixed to the bottom end of the bottom synchronous pulley, and the round tube and the knife seat do not interfere with each other.

[0015] Preferably, a camera for photographing the die casting is adjustably mounted on the lower portion of the horizontal movable seat; a circular sensing piece is mounted on the top of the rotating shaft, the circular sensing piece has a notch, and a slot-type photoelectric switch matching the circular sensing piece is mounted on the lifting seat.

[0016] Preferably, the downward pressure cutting assembly comprises four sliding rods arranged in parallel, a lifting plate is slidably mounted on the four sliding rods, an upper cutting knife is mounted on the bottom end of the lifting plate, a top plate is mounted on the top end of the four sliding rods, and a cylinder for driving the lifting plate is mounted on the top plate;

[0017] The upper cutting tool and the positioning fixture seat are both rectangular structures, the upper cutting tool comprises an upper cutting tool body, a second inner cutting edge is arranged at the lower part of the inner side of the upper cutting tool body, the cross-sectional shape of the second inner cutting edge is a triangle, and the protruding edge of the second inner cutting edge is located in the middle of the triangle;

[0018] The positioning jig seat includes a jig seat body, a first inner blade is provided at the lower part of the inner side of the jig seat body, the cross-sectional shape of the first inner blade is funnel-shaped, the cross-sectional shape of the upper part of the jig seat body is funnel-shaped, and the inclination angle of the funnel shape of the jig seat body is greater than the inclination angle of the funnel shape of the first inner blade.

[0019] Preferably, the pre-cutting mechanism includes two first brackets, a pre-cutting roller is rotatably installed between the two first brackets, a motor seat is installed on one side of each first bracket, a first driving component for driving the pre-cutting roller to rotate is installed on the motor seat, a vertical pole is installed on the support plate on the outer side of the first bracket close to the motor seat, the vertical pole is sleeved with a first spring, and the two ends of the first spring are respectively against the support plate and the motor seat.

[0020] Preferably, it also includes a loading and unloading conveying mechanism and a loading and unloading conveying mechanism, which are respectively located at the loading and unloading conveying line and the loading and unloading conveying mechanism each include a second bracket, a lifting frame is slidably installed on one side of the second bracket, a lifting screw is rotatably installed on the lifting frame, a driving motor for driving the lifting screw to rotate is installed on the top of the lifting frame, and a lifting nut cooperating with the lifting screw is installed on the second bracket; a horizontal driving module is adjustably installed on the bottom end of the lifting frame, and the horizontal driving module drives the sliding seat to reciprocate, and an adsorption cover is adjustably installed on the bottom end of the sliding seat.

[0021] Preferably, the internal dimensions of the adsorption hood of the loading and conveying mechanism are slightly larger than the internal dimensions of the adsorption hood of the unloading and conveying mechanism, the internal dimensions of the adsorption hood of the unloading and conveying mechanism are slightly larger than the external dimensions of the die-casting after cutting, and the adsorption hood is connected to an external air circuit.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. A second inner blade is provided at the lower part of the inner side of the upper cutting blade body, the cross-sectional shape of the second inner blade is a triangle, and the protruding edge of the second inner blade is located in the middle of the triangle, so that the upper cutting blade can be well covered on the die casting, and play a certain guiding role for the subsequent downward pressing; when pressing down, the external burrs of the die casting are cleaned by the second inner blade; after the downward cutting is completed, the cutting blade of the second cutting assembly is polished, so that the processing effect is greatly improved; a first inner blade is provided at the lower part of the inner side of the jig seat body, the cross-sectional shape of the first inner blade is funnel-shaped, and the cross-sectional shape of the upper part of the jig seat body is funnel-shaped, and the inclination angle of the funnel shape of the jig seat body is greater than the inclination angle of the funnel shape of the first inner blade, so that the die casting can be well introduced into the positioning jig seat, and on the other hand, the burrs on the lower part of the die casting can be cleaned by the first inner blade. 2. The burrs on the side of the die-casting can be pre-processed by pressing down the cutting assembly, and the side of the die-casting can be fine-processed and the inner hole of the die-casting can be processed by the edge and inner hole cutting assembly; the problem that the burrs on the hole mouth cannot be processed is solved; the edge and inner hole cutting assembly includes a first cutting assembly and a second cutting assembly moving in a three-dimensional space, and the first cutting assembly and the second cutting assembly can be reasonably selected according to needs. A set of motion mechanisms can realize the control of different cutting tools, without the need to replace different equipment and frequent replacement of cutting tools. 3. A second tool for processing the inner hole is rotatably installed in the lower middle part of the round tube. The round tube is provided with a strip hole for the second tool to pass through. A downward pressure adjustment component for pressing the second tool is arranged inside the round tube. A cutting blade for processing the outside of the die-casting is arranged on the outer side of the lower part of the round tube, which can grind the inside of the inner hole and the outside of the die-casting. When the round tube extends into the inner hole, the rotating round tube can clean the burrs at the hole mouth through the second tool. Since the second tool is movable, the die-casting itself will not be damaged while cleaning the burrs in the hole (because the second tool is driven by the spring force of the spring, when the second tool contacts the inner wall of the inner hole, the inner wall of the inner hole will block the second tool, thereby not damaging the die-casting itself). 4. The threaded head is adjustably installed in the round tube. By adjusting the depth of the threaded head rotating into, the degree of compression of the second spring can be adjusted, thereby realizing the adjustment of the pressure of the pressure head. The pressure can be reasonably adjusted according to the needs of cleaning; the bottom of the pressure head is an inverted truncated cone structure, and the second tool is located at one end of the pressure head and is provided with an obtuse groove that cooperates with the inverted truncated cone structure. The angle of the obtuse groove is 100°, and the obtuse groove can be well matched with the inverted truncated cone structure of the pressure head. When the second tool rotates, the obtuse groove does not affect the rotation of the second tool; the second tool is set to an inclined structure away from the end of the pressure head. The inclined structure facilitates the insertion of the second tool into the inner hole of the die-casting to avoid the second tool being stuck outside the inner hole.5. This device does not require manual feeding, and the loading and unloading of die-castings can be achieved through the conveying mechanism; the internal size of the adsorption hood of the loading conveying mechanism is slightly larger than the internal size of the adsorption hood of the unloading conveying mechanism, and the internal size of the adsorption hood of the unloading conveying mechanism is slightly larger than the external size of the die-casting after cutting. If the adsorption hood of the unloading conveying mechanism cannot be stuck on the outside of the die-casting, it can be considered to a certain extent that the die-casting has not been cut, so that the die-casting cannot be covered by the adsorption hood, and the die-casting can be further cut; on the other hand, if there is no problem with the cutting of the die-casting, but the adsorption hood cannot be stuck on the outside of the die-casting, it can be proved that the die-casting is too large, larger than the design size, and is a defective product; in summary, the judgment of cutting accuracy and product size can be achieved to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0024] Figure 1 It is a schematic diagram of the structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the structure of the edge and inner hole cutting assembly of the present invention;

[0026] Figure 3 is a schematic structural diagram of a first cutting assembly of the present invention;

[0027] Figure 4 is a schematic structural diagram of a second cutting assembly of the present invention;

[0028] Figure 5 is a cross-sectional view of a second cutting assembly of the present invention;

[0029] Figure 6 is a schematic diagram of the structure inside the second cutting assembly of the present invention;

[0030] Figure 7 The present invention Figure 6 The main view;

[0031] Figure 8 It is a structural schematic diagram of the downward pressing cutting assembly of the present invention;

[0032] Fig. 9 is a cross-sectional view of the upper cutting tool and the positioning fixture seat of the present invention;

[0033] Fig.10 It is a structural schematic diagram of the pre-cutting mechanism of the present invention;

[0034] Fig.11 It is a structural schematic diagram of the material loading and handling mechanism of the present invention.

[0035] In the figure: 1. feeding conveyor line; 2. pre-cutting mechanism; 3. feeding and handling mechanism; 4. positioning cutting device body; 5. unloading conveyor line; 6. unloading and handling mechanism; 21. pre-cutting roller; 22. first bracket; 23. first drive assembly; 24. first spring; 31. second bracket; 32. drive motor; 33. lifting frame; 34. lifting screw rod; 35. lifting nut; 36. horizontal drive module; 37. sliding seat; 38. Adsorption cover; 41, frame; 42, positioning fixture seat; 43, edge and inner hole cutting assembly; 44, downward pressing cutting assembly; 441, upper cutting knife; 442, lifting plate; 443, slide bar; 444, top plate; 445, cylinder; 421, fixture seat body; 422, first inner cutting edge; 4411, upper cutting knife body; 4412, second inner cutting edge; 4301, slide rail seat; 4302, first photoelectric switch; 4303, first A servo linear module; 4304, a moving frame; 4305, a first motor; 4306, a second photoelectric switch; 4307, a third photoelectric switch; 4308, a horizontal moving seat; 4309, a second servo linear module; 4310, a lifting seat; 4311, a third servo linear module; 4312, a synchronous pulley; 4313, a second motor; 4314, a rotating shaft seat; 4315, a first cutting assembly; 4316, a second cutting assembly Parts; 4317, camera; 4318, rotating shaft; 43151, tool holder; 43152, first tool; 43161, round tube; 43162, pin; 43163, second tool; 431631, inclined groove; 43164, cutting edge; 43165, threaded head; 43166, second spring; 43167, pressure head; 43168, inclined structure; 431632, obtuse groove; 43169, strip hole. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention.

[0037] See also Figure 1In an embodiment of the present invention, a positioning and cutting device for an aluminum alloy die-casting includes a positioning and cutting device body 4, and a loading conveyor line 1 and a unloading conveyor line 5 are respectively arranged on both sides of the positioning and cutting device body 4. A pre-cutting mechanism 2 used in conjunction with the loading conveyor line 1 is arranged at the loading conveyor line 1, and a pre-cutting roller 21 of the pre-cutting mechanism 2 is located above the loading conveyor line 1 to perform cutting on the top of the die-casting; the pre-cutting mechanism 2 can be used to pre-cut the top of the die-casting, which can, on the one hand, handle the burrs on the top of the die-casting, and on the other hand, make the top of the die-casting smoother, which is convenient for the subsequent clamping and transportation of the loading and transportation mechanism 3.

[0038] like Figure 1 and 10 The pre-cutting mechanism 2 includes two first brackets 22, and a pre-cutting roller 21 is rotatably installed between the two first brackets 22. When the pre-cutting roller 21 rotates, the burrs on the top of the die-casting can be removed. A motor seat is installed on one side of each first bracket 22, and the motor seat is installed with a first driving component 23 for driving the pre-cutting roller 21 to rotate. A vertical pole is installed on the support plate outside the first bracket 22 adjacent to the motor seat, and the vertical pole is sleeved with a first spring 24. The two ends of the first spring 24 are respectively against the support plate and the motor seat. The first spring 24 acts like a gasket to prevent the motor seat from loosening.

[0039] like Figure 1 and 11The aluminum alloy die casting positioning and cutting device also includes a loading and transporting mechanism 3 and a unloading and transporting mechanism 6, which are respectively located at the loading and transporting line 1 and the unloading and transporting line 5, and the loading and transporting mechanism 3 and the unloading and transporting mechanism 6 both include a second bracket 31, and a lifting frame 33 is slidably installed on one side of the second bracket 31, and a lifting screw 34 is rotatably installed on the lifting frame 33. A driving motor 32 for driving the lifting screw 34 to rotate is installed at the top of the lifting frame 33, and a lifting nut 35 matched with the lifting screw 34 is installed on the second bracket 31. The lifting screw 34 is driven to rotate by the driving motor 32, and then the lifting nut 35 is matched to realize the lifting of the lifting frame 33; a horizontal driving module 36 is adjustably installed at the bottom end of the lifting frame 33, and the horizontal driving module 36 drives the sliding seat 37 to move back and forth, and the bottom end of the sliding seat 37 is adjustable The adsorption hood 38 is installed on the ground, and the die-casting can be adsorbed by the adsorption hood 38 (it is necessary to ensure that the adsorption force is sufficient to lift the die-casting). This device does not require manual feeding, and the die-casting can be loaded and unloaded through the conveying mechanism; the internal size of the adsorption hood 38 of the loading conveying mechanism 3 is slightly larger than the internal size of the adsorption hood 38 of the unloading conveying mechanism 6, and the internal size of the adsorption hood 38 of the unloading conveying mechanism 6 is slightly larger than the external size of the die-casting after cutting. If the adsorption hood 38 of the unloading conveying mechanism 6 cannot be stuck on the outside of the die-casting, it can be considered to a certain extent that the die-casting has not been cut, so that the die-casting cannot be covered by the adsorption hood 38, and the die-casting can be further cut; on the other hand, if there is no problem with the cutting of the die-casting, but the adsorption hood 38 cannot be stuck on the outside of the die-casting, it can be proved that the die-casting is too large, larger than the design size, and is a defective product. The adsorption hood 38 is connected to an external air path. In summary, the judgment of cutting accuracy and product size can be achieved to a certain extent.

[0040] like Figure 2-7 The main body 4 of the positioning and cutting device includes a frame 41, a positioning fixture seat 42 is installed on the top of the frame 41, an edge and inner hole cutting assembly 43 for cutting the edge and inner hole of the die casting is installed on the top of the frame 41, and a downward pressing cutting assembly 44 is also installed on the top of the frame 41. When the downward pressing cutting assembly 44 is in a jacking state, it does not affect the work of the edge and inner hole cutting assembly 43, and when the edge and inner hole cutting assembly 43 is in a retreating state, it does not affect the work of the downward pressing cutting assembly 44. The burrs on the side of the die casting can be pre-processed by the downward pressing cutting assembly 44, and the side of the die casting can be finely processed and the inner hole of the die casting can be processed by the edge and inner hole cutting assembly 43;

[0041] like Figure 2-7The edge and inner hole cutting assembly 43 includes a first cutting assembly 4315 and a second cutting assembly 4316 that move in a three-dimensional space. The first cutting assembly 4315 is composed of a tool holder 43151 and a first tool 43152, and the first tool 43152 is fixed on the tool holder 43151; the second cutting assembly 4316 includes a rotatable round tube 43161, and a second tool 43163 for processing the inner hole is rotatably installed in the lower part of the round tube 43161. The round tube 43161 is provided with a strip hole 43169 for the second tool 43163 to pass through. The round tube 43161 is provided with a second tool 43163 for processing the inner hole. 3163 is a downward pressure adjustment component, and a cutting blade 43164 for processing the outside of the die-casting is arranged on the outer side of the lower part of the round tube 43161, which can grind the inside of the inner hole and the outside of the die-casting; when the round tube extends into the inner hole, the round tube is rotated, and the burrs at the hole mouth can be cleaned by the second tool 43163. Since the second tool is movable, the die-casting itself will not be damaged while cleaning the burrs in the hole (because the second tool is driven by the spring force of the spring, when the second tool contacts the inner wall of the inner hole, the inner wall of the inner hole will block the second tool, thereby not damaging the die-casting itself).

[0042] like Figure 2-7The downward pressure adjustment component is composed of a threaded head 43165, a second spring 43166 and a pressure head 43167. The pressure head 43167 acts on the second tool 43163. The second spring 43166 is located between the threaded head 43165 and the pressure head 43167. The threaded head 43165 is adjustably installed in the round tube 43161. By adjusting the depth of rotation of the threaded head 43165, the compression degree of the second spring 43166 can be adjusted, thereby realizing the adjustment of the pressure of the pressure head 43167, which can be reasonably adjusted according to the needs of cleaning; the bottom of the pressure head 43167 is an inverted truncated cone structure, and the second tool 43163 is located at one end of the pressure head 43167 and is provided with an obtuse groove 431632 that cooperates with the inverted truncated cone structure, and the angle of the obtuse groove 431632 is 100° The obtuse groove 431632 can cooperate well with the inverted truncated cone structure of the pressure head 43167. When the second tool 43163 rotates, the obtuse groove 431632 does not affect the rotation of the second tool 43163; the second tool 43163 is arranged at one end away from the pressure head 43167 as an inclined structure 43168, and the inclined structure 43168 facilitates the second tool 43163 to be inserted into the inner hole of the die casting, and avoids the second tool 43163 from being stuck outside the inner hole (when the inclined structure 43168 contacts the edge of the opening end of the inner hole, the edge of the opening end of the inner hole can squeeze the inclined structure 43168, so that the second tool 43163 is inserted into the inner hole of the die casting), and a pin shaft 43162 is arranged on the round tube 43161, and the second tool 43163 is provided with an inclined groove 431631 cooperating with the pin shaft 43162.

[0043] like Figure 2-7 The edge and inner hole cutting assembly 43 includes a moving frame 4304 and two parallel slide rail seats 4301. The moving frame 4304 is slidably mounted on the two slide rail seats 4301. One side of the slide rail seat 4301 is equipped with two first photoelectric switches 4302 for sensing the position of the moving frame 4304. The moving frame 4304 is driven by a first servo linear module 4303. The first servo linear module 4303 can drive the moving frame 4304 to move forward and backward. When cutting the edges of the left and right sides of the die casting, if the first cutting assembly 4315 is used, it is only necessary to align the first cutting assembly 4315 with the edge of the die casting, and the burrs on the edge can be cleaned by driving the moving frame 4304 to move forward and backward. If grinding is required, the first cutting assembly 4315 is rotated to the side away from the die casting; the second cutting assembly 4316 is fitted with the die casting, and the round tube of the second cutting assembly 4316 is driven to rotate, and the outside can be grinded by the cutting blade 43164;

[0044] like Figure 2-7, a horizontal moving seat 4308 is slidably installed on one side of the moving frame 4304, and the moving frame 4304 is installed with a third servo linear module 4311 for driving the horizontal moving seat 4308, and two second photoelectric switches 4306 for sensing the horizontal moving seat 4308 are installed on the top of the moving frame 4304 (the two second photoelectric switches 4306 are used to limit the moving range of the horizontal moving seat 4308). When cutting the edges of the front and rear sides of the die-casting, if the first cutting component 4315 is used, it is only necessary to align the first cutting component 4315 with the edge of the die-casting, and the burrs on the edge can be cleaned by driving the horizontal moving seat 4308 to move left and right. If grinding is required, the first cutting component 4315 is rotated to the side away from the die-casting; the second cutting component 4316 is fitted with the die-casting, and the round tube of the second cutting component 4316 is driven to rotate, and the outside can be grinded by the cutting blade 43164;

[0045] like Figure 2-7 A lifting seat 4310 is slidably installed on one side of the horizontal moving seat 4308, and a second servo linear module 4309 for driving the lifting seat 4310 to rise and fall is installed on the horizontal moving seat 4308. Two third photoelectric switches 4307 for sensing the lifting seat 4310 are installed on one side of the horizontal moving seat 4308; by adjusting the height of the lifting seat 4310, the height of the second cutting assembly 4316 can be adjusted, so that the second cutting assembly 4316 can cut die-castings of different heights.

[0046] like Figure 2-7The lifting seat 4310 is provided with a first motor 4305, a second motor 4313 and a rotating shaft seat 4314 on one side. The rotating shaft seat 4314 is rotatably provided with a rotating shaft 4318. A top synchronous pulley is fixedly provided on the top of the rotating shaft 4318. The synchronous pulley 4312 of the output shaft of the second motor 4313 and the top synchronous pulley are connected by a synchronous belt. The rotating shaft 4318 can be driven to rotate by the second motor 4313, thereby driving the second cutting assembly 4316 to rotate. A bottom synchronous pulley is rotatably provided on the lower part of the rotating shaft 4318, for example, the rotating shaft 4318 and the bottom synchronous pulley are connected by a bearing. In contrast, the rotating shaft 4318 and the top synchronous pulley are fixedly provided, and the two rotate synchronously; the rotating shaft 4318 and the top synchronous pulley are rotatably provided, and the two rotate asynchronously. The synchronous pulley 4312 of the output shaft of the first motor 4305 is connected to the bottom synchronous pulley through a synchronous belt. The first motor 4305 can drive the bottom synchronous pulley to rotate, thereby driving the adjustment of different positions of the first cutting component 4315 (the first cutting component 4315 rotates around the outer side of the rotating shaft 4318, which is equivalent to adjusting the first cutting component 4315 to be located on a specific side of the rotating shaft 4318); the round tube 43161 and the rotating shaft 4318 are detachably connected, the round tube 43161 is located at the lower end of the rotating shaft 4318, and the tool seat 43151 is detachably fixed to the bottom end of the bottom synchronous pulley, and the round tube 43161 and the tool seat 43151 do not interfere with each other.

[0047] like Figure 2-7 A camera 4317 for photographing the die-casting is adjustably mounted on the lower part of the horizontal movable seat 4308; a circular sensing sheet is mounted on the top of the rotating shaft, and a notch is opened in the circular sensing sheet. The lifting seat 4310 is mounted with a slot-type photoelectric switch that cooperates with the circular sensing sheet, which can sense the number of rotations of the rotating shaft 4318, and then sense the number of rotations of the second cutting component 4316. If the burr at the hole mouth is cut, it rotates one circle, that is, the second tool 43163 cleans one circle of the hole mouth (the appropriate number of circles can be selected according to the situation of the burr).

[0048] like Figure 1 , 8 9. The downward pressing cutting assembly 44 comprises four parallel sliding rods 443, on which a lifting plate 442 is slidably mounted, and an upper cutting knife 441 is mounted at the bottom end of the lifting plate 442, and a top plate 444 is mounted at the top end of the four sliding rods 443, and a cylinder 445 for driving the lifting plate 442 is mounted on the top plate 444;

[0049] like Figure 8 , 9The upper cutting tool 441 and the positioning fixture seat 42 are both rectangular structures. The upper cutting tool 441 includes an upper cutting tool body 4411. The lower part of the inner side of the upper cutting tool body 4411 is provided with a second inner cutting edge 4412. The cross-sectional shape of the second inner cutting edge 4412 is a triangle, and the protruding edge of the second inner cutting edge 4412 is located in the middle of the triangle. On the one hand, the upper cutting tool 441 can be well covered on the die casting, which plays a certain guiding role for the subsequent downward pressing. When pressing down, the external burrs of the die casting are cleaned by the second inner cutting edge 4412. After the downward cutting is completed, the second cutting assembly 4 The cutting edge 43164 of 316 is polished, so that the processing effect is greatly improved; the positioning jig seat 42 includes a jig seat body 421, and the lower part of the inner side of the jig seat body 421 is provided with a first inner blade 422, and the cross-sectional shape of the first inner blade 422 is funnel-shaped. The cross-sectional shape of the upper part of the jig seat body 421 is funnel-shaped, and the funnel-shaped inclination angle of the jig seat body 421 is greater than the funnel-shaped inclination angle of the first inner blade 422. On the one hand, the die-casting can be well introduced into the positioning jig seat 42, and on the other hand, the burrs on the lower part of the die-casting can be cleaned through the first inner blade 422.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A positioning and cutting device for aluminum alloy die castings, characterized in that: It comprises a positioning cutting device body (4), wherein a loading conveyor line (1) and a unloading conveyor line (5) are respectively arranged on both sides of the positioning cutting device body (4), and a pre-cutting mechanism (2) used in conjunction with the loading conveyor line (1) is arranged at the loading conveyor line (1); The positioning and cutting device body (4) comprises a frame (41), a positioning fixture seat (42) is installed on the top of the frame (41), an edge and inner hole cutting assembly (43) for cutting the edge and inner hole of the die casting is installed on the top of the frame (41), and a downward pressing cutting assembly (44) is also installed on the top of the frame (41), and when the downward pressing cutting assembly (44) is in a lifting state, it does not affect the operation of the edge and inner hole cutting assembly (43), and when the edge and inner hole cutting assembly (43) is in a retreating state, it does not affect the operation of the downward pressing cutting assembly (44); The edge and inner hole cutting assembly (43) comprises a first cutting assembly (4315) and a second cutting assembly (4316) moving in a three-dimensional space, wherein the first cutting assembly (4315) comprises a tool holder (43151) and a first tool (43152), wherein the first tool (43152) is fixed on the tool holder (43151); the second cutting assembly (4316) comprises a rotatable circular tube (43161), wherein a second tool (43163) for processing the inner hole is rotatably mounted in the middle and lower part of the circular tube (43161), wherein a strip hole (43169) for the second tool (43163) to pass through is formed in the circular tube (43161), wherein a downward pressure regulating assembly for pressing down the second tool (43163) is arranged in the circular tube (43161), and a cutting blade (43164) for processing the outside of the die casting is arranged on the outer side of the lower part of the circular tube (43161); The downward pressure adjustment assembly is composed of a threaded head (43165), a second spring (43166) and a pressure head (43167), wherein the pressure head (43167) acts on the second tool (43163), the second spring (43166) is located between the threaded head (43165) and the pressure head (43167), and the threaded head (43165) is adjustably installed in the round tube (43161); The bottom of the pressure head (43167) is an inverted truncated cone structure, and the second tool (43163) is located at one end of the pressure head (43167) and is provided with an obtuse-angled groove (431632) that cooperates with the inverted truncated cone structure; the second tool (43163) is provided with an inclined structure (43168) at one end away from the pressure head (43167), a pin shaft (43162) is provided on the circular tube (43161), and the second tool (43163) is provided with an inclined groove (431631) that cooperates with the pin shaft (43162).

2. The aluminum alloy die casting positioning and cutting device according to claim 1, characterized in that: The edge and inner hole cutting assembly (43) comprises a moving frame (4304) and two parallel slide rail seats (4301), wherein the moving frame (4304) is slidably mounted on the two slide rail seats (4301), wherein one side of one of the slide rail seats (4301) is mounted with two first photoelectric switches (4302) for sensing the position of the moving frame (4304), and the moving frame (4304) is driven by a first servo linear module (4303); A horizontal moving seat (4308) is slidably mounted on one side of the moving frame (4304), a third servo linear module (4311) for driving the horizontal moving seat (4308) is mounted on the moving frame (4304), and two second photoelectric switches (4306) for sensing the horizontal moving seat (4308) are mounted on the top of the moving frame (4304); A lifting seat (4310) is slidably mounted on one side of the horizontal moving seat (4308), a second servo linear module (4309) for driving the lifting seat (4310) to move up and down is mounted on the horizontal moving seat (4308), and two third photoelectric switches (4307) for sensing the lifting seat (4310) are mounted on one side of the horizontal moving seat (4308); A first motor (4305), a second motor (4313) and a rotating shaft seat (4314) are installed on one side of the lifting seat (4310); a rotating shaft (4318) is rotatably installed on the rotating shaft seat (4314); a top synchronous pulley is fixedly installed on the top of the rotating shaft (4318); the synchronous pulley (4312) of the output shaft of the second motor (4313) and the top synchronous pulley are connected by a synchronous belt; the lower part of the rotating shaft (4318) is rotatably installed A bottom synchronous pulley is provided, and the synchronous pulley (4312) of the output shaft of the first motor (4305) and the bottom synchronous pulley are connected via a synchronous belt; the round tube (43161) and the rotating shaft (4318) are detachably connected, the round tube (43161) is located at the lower end of the rotating shaft (4318), and the knife seat (43151) is detachably fixed to the bottom end of the bottom synchronous pulley, and the round tube (43161) and the knife seat (43151) do not interfere with each other.

3. The aluminum alloy die casting positioning and cutting device according to claim 2, characterized in that: A camera (4317) for photographing the die-casting is adjustably mounted on the lower portion of the horizontal movable seat (4308); a circular sensing sheet is mounted on the top of the rotating shaft, the circular sensing sheet is provided with a notch, and a slot-shaped photoelectric switch that cooperates with the circular sensing sheet is mounted on the lifting seat (4310).

4. The aluminum alloy die casting positioning and cutting device according to claim 1, characterized in that: The downward pressing cutting assembly (44) comprises four sliding rods (443) arranged in parallel, a lifting plate (442) is slidably mounted on the four sliding rods (443), an upper cutting knife (441) is mounted on the bottom end of the lifting plate (442), a top plate (444) is mounted on the top end of the four sliding rods (443), and a cylinder (445) is mounted on the top plate (444) for driving the lifting plate (442); The upper cutting tool (441) and the positioning fixture seat (42) are both rectangular structures. The upper cutting tool (441) comprises an upper cutting tool body (4411). A second inner cutting edge (4412) is provided at the lower portion of the inner side of the upper cutting tool body (4411). The cross-sectional shape of the second inner cutting edge (4412) is triangular, and the protruding edge of the second inner cutting edge (4412) is located in the middle of the triangle. The positioning jig seat (42) comprises a jig seat body (421), a first inner blade (422) being provided at the lower portion of the inner side of the jig seat body (421), the cross-sectional shape of the first inner blade (422) being funnel-shaped, the cross-sectional shape of the upper portion of the jig seat body (421) being funnel-shaped, and the inclination angle of the funnel shape of the jig seat body (421) being greater than the inclination angle of the funnel shape of the first inner blade (422).

5. The aluminum alloy die casting positioning and cutting device according to claim 1, characterized in that: The pre-cutting mechanism (2) comprises two first brackets (22), a pre-cutting roller (21) being rotatably mounted between the two first brackets (22), a motor seat being mounted on one side of each first bracket (22), a first driving assembly (23) being mounted on the motor seat for driving the pre-cutting roller (21) to rotate, a vertical pole being mounted on a support plate outside the first bracket (22) adjacent to the motor seat, the vertical pole being sleeved with a first spring (24), the two ends of the first spring (24) respectively abutting against the support plate and the motor seat.

6. The aluminum alloy die casting positioning and cutting device according to claim 1, characterized in that: The invention also comprises a loading and transporting mechanism (3) and a unloading and transporting mechanism (6), wherein the loading and transporting mechanism (3) and the unloading and transporting mechanism (6) are respectively located at the loading and transporting line (1) and the unloading and transporting line (5), and each of the loading and transporting mechanism (3) and the unloading and transporting mechanism (6) comprises a second bracket (31), a lifting frame (33) is slidably mounted on one side of the second bracket (31), a lifting screw rod (34) is rotatably mounted on the lifting frame (33), a driving motor (32) for driving the lifting screw rod (34) to rotate is mounted on the top of the lifting frame (33), and a lifting nut (35) matched with the lifting screw rod (34) is mounted on the second bracket (31); a horizontal driving module (36) is adjustably mounted on the bottom end of the lifting frame (33), and the horizontal driving module (36) drives the sliding seat (37) to reciprocate, and an adsorption cover (38) is adjustably mounted on the bottom end of the sliding seat (37).

7. The aluminum alloy die casting positioning and cutting device according to claim 6, characterized in that: The internal dimensions of the adsorption hood (38) of the loading and conveying mechanism (3) are slightly larger than the internal dimensions of the adsorption hood (38) of the unloading and conveying mechanism (6); the internal dimensions of the adsorption hood (38) of the unloading and conveying mechanism (6) are slightly larger than the external dimensions of the die-casting after cutting; and the adsorption hood (38) is connected to an external air circuit.

Citation Information

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