Plate lifting appliance welding tool and using method thereof

Abstract

The invention discloses a lifting appliance welding tool for plates and a using method of the lifting appliance welding tool. The lifting appliance welding tool for the plates comprises a machine table. A filter screen is movably connected to the upper portion of the machine table, a rocker is movably connected to the side face of the machine table, an operation table is arranged on the upper portion of the machine table and located on the filter screen, the operation table can be rotated by rotating the rocker, a case is fixed to the top of the machine table, and the operation table is located between the case and the machine table. A smoke outlet is formed in the top of the case, and an exhaust device is slidably connected to the side face of the case. According to the plate lifting appliance welding tool, the structural design is reasonable, the space between the machine box and the machine table is the semi-closed space, smoke generated in the semi-closed space during welding can be rapidly exhausted through the exhaust device movably installed on the machine box, a good working environment can be provided for welding operators, and the plate lifting appliance welding tool has great application prospects.

Description

Technical Field

[0001] The invention relates to the technical field of welding tooling, in particular to a plate hanger welding tooling and a use method thereof. Background Art

[0002] Welding tooling is a set of flexible welding fixtures for fixing, clamping and positioning. It is mainly used for welding large, medium and small materials. It is widely used in auxiliary positioning welding of structural products in various industries, especially in small and medium batch production, such as steel structure, vehicle manufacturing, rail transit welding, engineering machinery and other fields. The design and use of welding tooling is of great significance to improving welding efficiency and quality. It can ensure the stability and accuracy of the welding process. In addition, welding tooling also needs to have good adaptability and flexibility to meet the needs of different welding tasks. In short, welding tooling is an indispensable part of modern welding technology and plays an important role in promoting the development and application of welding technology.

[0003] The plate hanger welding fixture is a flexible fixture used for welding various weldable materials, mainly used for small and medium-sized batch production. It is suitable for steel structures, vehicle body manufacturing, rail transit welding, bicycle and motorcycle manufacturing, engineering machinery, frames and boxes, pressure vessels, robot welding, sheet metal processing, metal furniture, equipment assembly, industrial pipelines and other welding and detection systems. CN 202311861658.7 discloses a hanger welding fixture for electrolytic plates, which has the advantages of good positioning effect, automatic loading of the hanger, alignment with the electrolytic plate and automatic welding, but it does not consider the problems of welding smoke and welding debris. When using welding fixture equipment, smoke will be generated inside the welding fixture equipment due to welding, and these fumes will increase with the welding work, thereby affecting the progress of the welding work, and when welding, debris will be generated when welding the product, and these debris will not be cleaned up in time, which will also cause some trouble to the product welding.

[0004] Therefore, it is of great practical significance to develop a hoist welding tool for plates that can provide a good working environment for welding operators and facilitate the construction of welding operators. Summary of the invention

[0005] In view of the above-mentioned defects in the prior art, the present invention provides a plate hanger welding tool that can provide a good working environment for welding workers and facilitate welding workers' construction, thereby overcoming the defect that the existing plate hanger welding tool design does not take into account problems such as welding smoke and welding debris.

[0006] In order to achieve the above object, the present invention provides the following technical solutions:

[0007] A plate hanger welding tool, comprising a machine platform;

[0008] A filter is movably connected to the top of the machine, a rocker is movably connected to the side of the machine, an operating table is arranged above the machine and the operating table is located above the filter, the operating table can be rotated by rotating the rocker, a chassis is fixed on the top of the machine, the operating table is located between the chassis and the machine, a smoke outlet is provided on the top of the chassis and an exhaust device is slidably connected to the side of the chassis.

[0009] The plate hanger welding tooling of the present invention has a reasonable structural design. The space between the chassis and the machine platform is a semi-enclosed space. The exhaust device movably installed on the chassis can quickly exhaust the smoke generated during welding in the semi-enclosed space, which can provide a good working environment for welding operators and has good application prospects.

[0010] As the preferred technical solution:

[0011] In the above-mentioned plate hanger welding tool, two relatively arranged support columns are fixedly connected to the top of the machine, the operating table is arranged between the two support columns and movably connected to the support columns through a rotating shaft, the rocker is installed on the outside of a support column and fixedly connected to the rotating shaft, and a fixer is slidably connected to the operating table.

[0012] A plate hanger welding tool as described above, wherein a debris collection device is slidably connected to the side of the machine table;

[0013] A through hole is formed on the machine platform, and the filter screen and the debris collection device are respectively located at the upper and lower ends of the through hole. The movable debris collection device can be conveniently and quickly taken out and collects welding debris generated at the operating table.

[0014] A plate hanger welding tool as described above, wherein the exhaust device comprises a handle, activated carbon cotton, a fan box, a fan, a No. 1 screw and a cross plate;

[0015] The fan box is slidably connected to the side of the chassis;

[0016] The middle of the fan box is provided with a hollow portion that penetrates the fan box. A plurality of fans are installed on the fan box. The fans are assembled with the fan box by No. 1 screws. A horizontal plate is slidably connected to the side of the fan box. A handle is provided on the outer side of the horizontal plate. The horizontal plate is covered with activated carbon cotton. Through the cooperation between the horizontal plate and the fan box in the exhaust device, the fan installed inside the fan box is used to extract the smoke generated during welding. The extracted smoke is discharged from the smoke outlet installed on the outer surface of the upper end of the chassis, thereby avoiding the smoke from not dispersing on the operating table for a long time and affecting the welding of the staff. The activated carbon cotton installed on the horizontal plate can alleviate the pungent smoke generated by welding, thereby ensuring that the staff can perform welding work for a long time.

[0017] In the above-mentioned plate hanger welding tool, a horizontal plate insertion groove communicating with the hollow portion is formed on the side of the fan box.

[0018] A plate hanger welding tool as described above, wherein the debris collection device comprises a handle, a round hole, a backing plate, a No. 2 screw, a magnetic plate, a fastening frame and a drawer;

[0019] The drawer is slidably connected to the side of the machine table;

[0020] The drawer is provided with a handle on the outside, and a pad is installed in the drawer. The pad is provided with a plurality of round holes. The pad is connected to the fastening frame arranged on the pad by threading with the round holes through No. 2 screws, and the magnetic plate is movably connected to the fastening frame. Through the cooperation between the drawer and the fastening frame in the debris collection device, the pad installed in the drawer can conveniently fix the fastening frame in the drawer, and the magnetic plate installed on the outer surface of the upper end of the fastening frame can adsorb the debris generated by welding on the magnetic plate, thereby facilitating subsequent cleaning work.

[0021] The present invention also provides a method for using the above-mentioned plate hanger welding tool, comprising the following steps:

[0022] (1) Fix the plate on the operating table;

[0023] (2) Install the exhaust device into the chassis and install the debris collection device into the machine;

[0024] (3) Turn on the exhaust device and perform welding work on the operating table;

[0025] (4) Turn the joystick to adjust the angle of the operating table as needed to facilitate welding operations;

[0026] (5) After the welding operation is completed, remove the debris collection device and clean up the debris in it.

[0027] The above technical solution is only a feasible technical solution of the present invention, and the protection scope of the present invention is not limited thereto. Those skilled in the art can reasonably adjust the specific design according to actual needs.

[0028] The above invention has the following advantages or beneficial effects:

[0029] (1) The plate hanger welding tool of the present invention uses the cooperation between the horizontal plate and the fan box in the exhaust device to extract the smoke generated during welding by using the fan installed inside the fan box. The extracted smoke is discharged from the smoke outlet installed on the upper outer surface of the chassis, thereby preventing the smoke from not dispersing on the operating table for a long time and affecting the welding of the workers. The activated carbon cotton installed on the upper outer surface of the horizontal plate can alleviate the pungent smoke generated by welding, thereby ensuring that the workers can perform welding work for a long time.

[0030] (2) The plate hanger welding tool of the present invention cooperates between the drawer and the fastening frame in the debris collection device, and uses a pad installed in the drawer to conveniently fix the fastening frame in the drawer, and the magnetic plate installed on the outer surface of the upper end of the fastening frame can adsorb the debris generated by welding on the magnetic plate, thereby facilitating subsequent cleaning work;

[0031] (3) The plate hanger welding tooling of the present invention has a reasonable structural design. The space between the chassis and the machine table is a semi-enclosed space. The exhaust device movably installed on the chassis can quickly exhaust the smoke generated during welding in the semi-enclosed space, which can provide a good working environment for the welding operator. At the same time, the design of the debris collection device can greatly facilitate the welding operator to collect debris, thereby facilitating the welding operation, and has great application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The present invention and its features, appearance and advantages will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings. The same reference numerals indicate the same parts in all the drawings. The drawings are not drawn to scale, and emphasis is placed on illustrating the subject matter of the present invention.

[0033] Figure 1 It is a schematic diagram of the overall structure of the plate hanger welding tool of the present invention;

[0034] Figure 2 is a schematic diagram of the machine;

[0035] Figure 3 is a schematic diagram of the structure of the exhaust device;

[0036] Figure 4 is a schematic diagram of the structure of a debris collection device;

[0037] Numbers in the figure: 1. Machine; 2. Filter; 3. Operating table; 4. Smoke outlet; 5. Chassis; 6. Exhaust device; 7. Rocker; 8. Debris collection device; 9. Support column; 10. Fixer; 11. Handle; 12. Activated carbon cotton; 13. Fan box; 14. Fan; 15. No. 1 screw; 16. Horizontal board; 17. Handle; 18. Round hole; 19. Pad; 20. No. 2 screw; 21. Magnetic plate; 22. Fastening frame; 23. Drawer. DETAILED DESCRIPTION

[0038] The structure of the present invention is further described below in conjunction with the accompanying drawings and specific embodiments, but is not intended to limit the present invention.

[0039] Example 1

[0040] A plate hanger welding tool, such as Figure 1 As shown, it includes a machine 1;

[0041] A filter screen 2 is movably connected to the top of the machine 1, and a debris collection device 8 is slidably connected to the side of the machine 1. A through hole is opened on the machine 1, and the filter screen 2 and the debris collection device 8 are respectively located at the upper and lower ends of the through hole. The debris collection device 8 includes a handle 17, a round hole 18, a pad 19, a No. 2 screw 20, a magnetic plate 21, a fastening frame 22 and a drawer 23. The drawer 23 is slidably connected to the side of the machine 1. A handle 17 is provided on the outside of the drawer 23. A pad 19 is installed in the drawer 23. A plurality of round holes 18 are opened on the pad 19. The pad 19 is threadedly connected to the fastening frame 22 arranged on the pad 19 through the No. 2 screw 20 and the round hole 18. The magnetic plate 21 is movably connected to the fastening frame 22. The magnetic plate provided can more effectively adsorb the debris on the magnetic plate, thereby preventing the debris from being scattered everywhere.

[0042] Two supporting columns 9 arranged opposite to each other are fixedly connected above the machine 1, an operating table 3 is arranged between the two supporting columns 9 and movably connected to the supporting columns 9 through a rotating shaft, a rocker 7 is installed on the outside of a supporting column 9 and fixedly connected to the rotating shaft, a fixture 10 is slidably connected to the operating table 3 (the product to be welded is fixed by the fixture), an operating table 3 is arranged above the machine 1 and the operating table 3 is located above the filter 2, the operating table 3 can be rotated by rotating the rocker 7, a chassis 5 is fixed on the top of the machine 1, the operating table 3 is located between the chassis 5 and the machine 1, a smoke outlet 4 is provided on the top of the chassis 5 and an exhaust device 6 is slidably connected to the side of the chassis 5, the exhaust device 6 includes a handle 11, Activated carbon cotton 12, fan box 13, fan 14, No. 1 screw 15 and cross plate 16. A hollow part running through the fan box 13 is opened in the middle of the fan box 13, and a cross plate insertion slot connected to the hollow part is opened on the side of the fan box 13. The fan box 13 slides into the chassis 5 through the cross plate insertion slot. Multiple fans 14 are installed on the fan box 13. The fan 14 is assembled with the fan box 13 by the No. 1 screw 15. The side of the fan box 13 is slidably connected with a cross plate 16. A handle 11 is provided on the outer side of the cross plate 16. Activated carbon cotton 12 is laid on the cross plate 16. The fan in the exhaust device can draw smoke out of the operating table. The presence of activated carbon cotton can absorb dust in the smoke and reduce pollution.

[0043] The method for using the above-mentioned plate hanger welding tool comprises the following steps:

[0044] (1) Fix the plate on the operating table and use the fixture on the operating table to fix the product for welding;

[0045] (2) Install the exhaust device into the chassis and install the debris collection device into the machine (first install the magnetic plate on the upper end of the fastening frame, then install the fastening frame on the pad on the inner wall of the drawer, and finally place the drawer into the machine);

[0046] (3) Turn on the exhaust device and perform welding on the operating table. When welding on the operating table generates smoke, the fan in the exhaust device installed inside the chassis will extract the smoke generated on the operating table and then discharge it through the smoke outlet;

[0047] (4) Turn the joystick to adjust the angle of the operating table as needed to facilitate welding operations;

[0048] (5) After the welding operation is completed, remove the debris collection device and clean up the debris in it. The debris generated by welding will fall from the filter installed on the outer surface of the upper end of the machine into the debris collection device installed at the lower end of the machine, and the magnetic plate in the debris collection device will adsorb the fallen debris on the magnetic plate, making it convenient for subsequent cleaning.

[0049] It has been verified that the plate hanger welding tool of the present invention, through the cooperation between the horizontal plate and the fan box in the exhaust device, uses the fan installed inside the fan box to extract the smoke generated during welding, and the extracted smoke is discharged from the smoke outlet installed on the upper outer surface of the chassis, thereby avoiding the smoke from not dispersing on the operating table for a long time and affecting the welding of the workers, and the activated carbon cotton installed on the upper outer surface of the horizontal plate can alleviate the pungent smoke generated by welding, thereby ensuring that the workers can perform welding work for a long time; through the cooperation between the drawer and the fastening frame in the debris collection device, By utilizing the pad installed in the drawer, the pad can conveniently fix the fastening frame in the drawer, and the magnetic plate installed on the outer surface of the upper end of the fastening frame can adsorb the debris generated by welding on the magnetic plate, thereby facilitating subsequent cleaning work; the structural design is reasonable, and the space between the chassis and the machine table is a semi-enclosed space. The exhaust device movably installed on the chassis can quickly exhaust the smoke generated during welding in the semi-enclosed space, which can provide a good working environment for the welding operator. At the same time, the design of the debris collection device can greatly facilitate the welding operator to collect debris, thereby facilitating the welding operation, and has great application prospects.

[0050] Those skilled in the art should understand that those skilled in the art can implement variations by combining the prior art and the above embodiments, which will not be described in detail here. Such variations do not affect the essential content of the present invention, and will not be described in detail here.

[0051] The above describes the preferred embodiments of the present invention. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solutions of the present invention without departing from the scope of the technical solutions of the present invention, or modify them into equivalent embodiments of equivalent changes, which does not affect the essential content of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solutions of the present invention are still within the scope of protection of the technical solutions of the present invention.

Claims

1. A plate hanger welding tool, characterized in that: Including machines; A filter is movably connected to the top of the machine, a rocker is movably connected to the side of the machine, an operating table is arranged above the machine and the operating table is located above the filter, the operating table can be rotated by rotating the rocker, a chassis is fixed on the top of the machine, the operating table is located between the chassis and the machine, a smoke outlet is provided on the top of the chassis and an exhaust device is slidably connected to the side of the chassis.

2. A plate hanger welding tool according to claim 1, characterized in that: Two supporting columns arranged opposite to each other are fixedly connected above the machine platform, the operating table is arranged between the two supporting columns and movably connected to the supporting columns through a rotating shaft, the rocker is installed on the outside of a supporting column and fixedly connected to the rotating shaft, and a fixer is slidably connected to the operating table.

3. The plate hanger welding tool according to claim 1, characterized in that: A debris collection device is slidably connected to the side of the machine table; A through hole is formed on the machine platform, and the filter screen and the debris collecting device are respectively located at the upper and lower ends of the through hole.

4. The plate hanger welding tool according to claim 1, characterized in that: The exhaust device includes a handle, activated carbon cotton, a fan box, a fan, a No. 1 screw and a horizontal plate; The fan box is slidably connected to the side of the chassis; A hollow portion penetrating the fan box is opened in the middle of the fan box, and a plurality of fans are installed on the fan box. The fans are assembled to the fan box by No. 1 screws. A horizontal plate is slidably connected to the side of the fan box, a handle is provided on the outer side of the horizontal plate, and activated carbon cotton is laid on the horizontal plate.

5. A plate hanger welding tool according to claim 4, characterized in that: A transverse plate insertion slot communicating with the hollow portion is provided on the side of the fan box.

6. The plate hanger welding tool according to claim 3, characterized in that: The debris collection device includes a handle, a round hole, a backing plate, a No. 2 screw, a magnetic plate, a fastening frame and a drawer; The drawer is slidably connected to the side of the machine table; A handle is provided on the outside of the drawer, a pad is installed in the drawer, a plurality of round holes are opened on the pad, the pad is threadedly connected to a fastening frame arranged on the pad through No. 2 screws and the round holes, and the magnetic plate is movably connected to the fastening frame.

7. The method for using a plate hanger welding tool as claimed in any one of claims 1 to 6, characterized in that: The following steps are involved: (1) Fix the plate on the operating table; (2) Install the exhaust device into the chassis and install the debris collection device into the machine; (3) Turn on the exhaust device and perform welding work on the operating table; (4) Turn the joystick to adjust the angle of the operating table as needed to facilitate welding operations; (5) After the welding operation is completed, remove the debris collection device and clean up the debris in it.

Images