Tape casting mold for ceramics
By designing the cooperation between the rolling parts and the filter mesh in the ceramic casting molding abrasives, and using swing and elastic structures, the problems of ceramic slurry agglomeration and filter mesh clogging are solved, and the efficiency of ceramic casting is improved.
Patent Information
- Application Number
- CN202411957347.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-12-30
AI Technical Summary
In the existing ceramic casting and forming technology, the ceramic slurry may agglomerate in the casting box, resulting in clogging of the filter screen and affecting the efficiency of ceramic casting and forming.
A casting abrasive tool for ceramics is designed, including a casting box, a filter, a rolling member and a swing mechanism. The rolling member comes into contact with the filter. Through the combination of swing and elastic structure, the filter is driven to lift and lower, shake off the agglomerated slurry to prevent clogging.
Effectively prevent ceramic slurry from agglomerating in the casting box, improve the smoothness of the filter, and enhance the efficiency of ceramic casting.
Smart Images

Figure CN119369503B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic tape-casting, in particular to a tape-casting grinding tool for ceramics. Background Art
[0002] Tape casting is a precision molding technology used to manufacture ceramic materials, which is widely used in electronics, energy, aerospace and other fields. The tape casting mold is an indispensable component in this process. Its main function is to carry and transfer the ceramic slurry to form a uniform layer of the required thickness.
[0003] When preparing ceramic slurry, adhesives and additives need to be poured in. The mixed adhesives and additives may clump inside the casting box. The prior art filters the ceramic slurry by setting a filter so that the agglomerated part of the ceramic slurry will not fall onto the top of the transmission mechanism. However, the agglomerated slurry will accumulate on the top of the filter. As the agglomerated slurry continues to accumulate, the filter is prone to clogging, affecting the efficiency of the ceramic slurry flowing to the transmission mechanism, thereby affecting the efficiency of ceramic casting. Summary of the invention
[0004] The object of the present invention is to provide a tape-casting mold for ceramics to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tape-casting mold for ceramics, comprising an equipment body, a tape-casting box is fixedly installed on the top of the equipment body, a scraper is detachably installed on the top of the equipment body, a feed inlet is provided on the top of the tape-casting box, a discharge outlet is provided on the bottom of the tape-casting box, a filter is provided on the discharge outlet, a No. 1 rolling part and a No. 2 rolling part are provided inside the tape-casting box, the No. 1 rolling part and the No. 2 rolling part are both in contact with the filter, the No. 1 rolling part and the No. 2 rolling part are symmetrically arranged, and a swing mechanism is provided between the No. 1 rolling part and the No. 2 rolling part.
[0006] Preferably, the filter screen is arranged in an arc shape, a mounting frame is fixedly installed below the filter screen, the filter screen extends above the bottom of the casting box, and the mounting frame is slidably connected to the casting box through an elastic structure.
[0007] Preferably, the elastic structure includes a column, which is fixedly installed below the casting box, and the mounting frame is slidably installed on the column. The outer movable sleeve of the column is provided with a spring, the upper end of the spring abuts against the mounting frame, and the lower end of the spring abuts against the limit platform at the lower end of the column.
[0008] Preferably, the swing mechanism includes a cross bar, which is fixedly inserted inside the casting box, and the outer rotating sleeve of the cross bar is provided with a support plate No. 1 and a support plate No. 2, and the support plate No. 1 and the support plate No. 2 are slidingly connected to the rolling part No. 1 and the rolling part No. 2 respectively through grooves, and the support plate No. 1 and the support plate No. 2 are transmission connected to the power assembly.
[0009] Preferably, the power assembly includes a slider and a slide groove, the slide groove is opened inside the casting box, the slide groove is horizontally arranged, the slider is slidably inserted inside the slide groove, the slider is connected to the No. 1 support plate through an adjustment structure, and a movable cross plate is fixedly installed on the outside of the slider, and the cross plate is connected to the No. 2 rolling member through a pushing structure.
[0010] Preferably, the adjustment structure includes a movable groove and a connecting rod, the movable groove is provided on the No. 1 support plate, the connecting rod movably passes through the movable groove, and the connecting rod is fixedly connected to the slider.
[0011] Preferably, the pushing structure includes a fixed plate and a push plate, wherein the fixed plate is fixedly mounted on the outside of the transverse plate, one end of the push plate is rotatably connected to the fixed plate, and the other end of the push plate is rotatably connected to the side of the second rolling piece.
[0012] Preferably, one end of the transverse plate away from the slider passes through the casting box and extends to the outside of the casting box, and a plate is fixedly installed on the end of the transverse plate away from the slider. An electric push rod is fixedly installed on the outside of the casting box, and the output end of the electric push rod is fixedly connected to the plate. A feed pipe is slidably installed below the casting box, and the cross-sectional area of the feed pipe is twice the cross-sectional area of the discharge port. The feed pipe is fixedly connected to the plate.
[0013] Preferably, an adjustment plate is fixedly installed on the outside of the cross bar, the adjustment plate is fan-shaped, a guide groove is opened on the side of the adjustment plate away from the cross bar, the guide groove is wavy, guide blocks are fixedly installed above the No. 1 rolling part and the No. 2 rolling part, and the guide blocks and guide grooves cooperate.
[0014] Preferably, blades are fixedly mounted on the outside of the No. 1 rolling piece and the No. 2 rolling piece, the bottoms of the No. 1 rolling piece and the No. 2 rolling piece are arc-shaped, and protrusions are fixedly mounted on the bottoms of the No. 1 rolling piece and the No. 2 rolling piece.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The No. 1 rolling piece and the No. 2 rolling piece are alternately swung inside the casting box to drive the ceramic slurry inside the casting box to stir, so that the ceramic slurry is not easy to agglomerate inside the casting box, and the agglomerated slurry inside the casting box can be crushed, which is beneficial to ensure the effect of ceramic casting.
[0017] 2. By setting up the filter, the agglomerated pulp can be filtered. When the No. 1 rolling piece and the No. 2 rolling piece swing, they can drive the protrusions to hammer the agglomerated pulp filtered above the filter, thereby crushing the agglomerated pulp. Moreover, the filter is in an arc shape, so that the pulp remaining on the surface of the filter can slide to the bottom of the casting box, which is beneficial to ensure the use effect of the filter.
[0018] 3. By setting up an elastic structure, the No. 1 rolling part and the No. 2 rolling part can drive the filter to rise and fall when they swing, so that when the filter is raised and lowered, the agglomerated slurry filtered above the filter can be shaken off, ensuring the smooth flow of the filter, which is beneficial to improving the efficiency of ceramic tape casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a structural cross-sectional view of the present invention;
[0021] Figure 3 For the present invention Figure 2 A magnified image of point A;
[0022] Figure 4 It is another perspective structural cross-sectional view of the present invention;
[0023] Figure 5 It is a partial structural cross-sectional view of the present invention;
[0024] Figure 6 It is a schematic diagram of the local structure of the present invention;
[0025] Figure 7 It is a partial structural decomposition schematic diagram of the present invention;
[0026] Figure 8 It is a partial structural diagram of the present invention.
[0027] In the attached drawings, the list of components represented by each reference number is as follows: 1. Equipment body; 2. Casting box; 3. Scraper; 4. Feed port; 5. Discharge port; 6. Filter; 7. Mounting frame; 8. Column; 9. Spring; 10. Cross bar; 11. Support plate No. 1; 12. Rolling part No. 1; 13. Support plate No. 2; 14. Rolling part No. 2; 15. Blade; 16. Protrusion; 17. Movable groove; 18. Connecting rod; 19. Slider; 20. Slide; 21. Cross plate; 22. Fixed plate; 23. Push plate; 24. Adjusting plate; 25. Guide groove; 26. Guide block; 27. Groove; 28. Feeding pipe; 29. Electric push rod; 30. Plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1 - Figure 8 In the figure, a tape-casting mold for ceramics includes an equipment body 1, a tape-casting box 2 is fixedly installed on the top of the equipment body 1, a scraper 3 is detachably installed on the top of the equipment body 1, a feed port 4 is opened on the top of the tape-casting box 2, a discharge port 5 is opened on the bottom of the tape-casting box 2, a filter screen 6 is arranged inside the discharge port 5, a No. 1 rolling piece 12 and a No. 2 rolling piece 14 are arranged inside the tape-casting box 2, both of which are in contact with the filter screen 6, the No. 1 rolling piece 12 and the No. 2 rolling piece 14 are symmetrically arranged, and a swing mechanism is arranged between the No. 1 rolling piece 12 and the No. 2 rolling piece 14.
[0030] Furthermore, the filter screen 6 is arranged in an arc shape, and a mounting frame 7 is fixedly installed below the filter screen 6. The mounting frame 7 is slidably connected to the casting box 2. The filter screen 6 protrudes above the bottom of the casting box 2, and the mounting frame 7 is connected to the casting box 2 through an elastic structure.
[0031] Specifically, the elastic structure includes a column 8, which is fixedly installed below the casting box 2. The column 8 is arranged in a vertical shape, and the column 8 is slidably connected to the mounting frame 7. The outer movable sleeve of the column 8 is provided with a spring 9, the upper end of the spring 9 abuts against the mounting frame 7, and the lower end of the spring 9 abuts against the limit platform at the lower end of the column 8.
[0032] Furthermore, the swing mechanism includes a cross bar 10, which is fixedly inserted inside the casting box 2. The outer rotating sleeve of the cross bar 10 is provided with a No. 1 support plate 11 and a No. 2 support plate 13. The No. 1 support plate 11 and the No. 2 support plate 13 are slidingly connected to the No. 1 rolling part 12 and the No. 2 rolling part 14 respectively through a groove 27. A power component is commonly provided on the outside of the No. 1 support plate 11 and the No. 2 support plate 13.
[0033] The power assembly includes a slider 19 and a slide trough 20. The slide trough 20 is opened inside the casting box 2. The slide trough 20 is horizontally arranged. The slider 19 is slidably inserted inside the slide trough 20. The slider 19 is connected to the No. 1 support plate 11 through an adjustment structure. A movable cross plate 21 is fixedly installed on the outside of the slider 19, and the cross plate 21 is connected to the No. 2 rolling member 14 through a pushing structure.
[0034] The adjustment structure includes a movable groove 17 and a connecting rod 18 . The movable groove 17 is arranged inside the first support plate 11 . The connecting rod 18 movably passes through the movable groove 17 . The connecting rod 18 and the sliding block 19 are fixedly connected.
[0035] Specifically, the pushing structure includes a fixed plate 22 and a push plate 23 . The fixed plate 22 is fixedly installed on the outside of the cross plate 21 . One end of the push plate 23 is rotatably connected to the cross plate 21 , and the other end of the push plate 23 is rotatably connected to the side of the second rolling piece 14 .
[0036] One end of the transverse plate 21 away from the slider 19 passes through the casting box 2 and extends to the outside of the casting box 2. A plate 30 is fixedly installed on the end of the transverse plate 21 away from the slider 19. An electric push rod 29 is fixedly installed on the outside of the casting box 2. The output end of the electric push rod 29 is fixedly connected to the plate 30. A feed pipe 28 is slidably installed below the casting box 2. The cross-sectional area of the feed pipe 28 is twice the cross-sectional area of the discharge port 5. The feed pipe 28 and the plate 30 are fixedly connected.
[0037] Furthermore, an adjustment plate 24 is fixedly installed on the outside of the cross bar 10, and the adjustment plate 24 is fan-shaped. A guide groove 25 is opened on the side of the adjustment plate 24 away from the cross bar 10, and the guide groove 25 is wavy. Guide blocks 26 are fixedly installed above the No. 1 rolling piece 12 and the No. 2 rolling piece 14, and the guide blocks 26 and the guide grooves 25 are slidably matched.
[0038] Furthermore, blades 15 are fixedly installed on the outside of the No. 1 rolling piece 12 and the No. 2 rolling piece 14, the bottoms of the No. 1 rolling piece 12 and the No. 2 rolling piece 14 are both arc-shaped, and protrusions 16 are fixedly installed on the bottoms of the No. 1 rolling piece 12 and the No. 2 rolling piece 14.
[0039] Working principle: The ceramic slurry mixed with the adhesive and the additive is poured into the interior of the casting box 2 through the feed port 4, and flows to the top of the equipment body 1 through the discharge port 5. The scraper 3 can scrape the ceramic slurry above the equipment body 1 flat.
[0040] During this process, when the ceramic slurry flows out through the discharge port 5 inside the casting box 2, it will pass through the filter screen 6. The filter screen 6 filters the agglomerated part of the ceramic slurry, so that the agglomerated slurry will not fall into the equipment body 1. The feed pipe 28 is in contact with the upper surface of the equipment body 1. The feed pipe 28 opens in the direction of the scraper 3, and the electric push rod 29 is connected to the external power supply. The electric push rod 29 drives the feed pipe 28 to move left and right under the casting box 2 through the plate 30, so that when the ceramic slurry flowing out of the discharge port 5 falls on the top of the equipment body 1, the feed pipe 28 can allow the ceramic slurry to be more evenly applied to the equipment body 1, which is beneficial to improving the effect of ceramic casting.
[0041] At the same time, the plate 30 drives the cross plate 21 to move, and the cross plate 21 can drive the slider 19 to reciprocate inside the slide groove 20 along the length direction of the slide groove 20, and the slider 19 drives the connecting rod 18 to move inside the movable groove 17, thereby driving the No. 1 support plate 11 to rotate around the cross bar 10. When the slider 19 and the connecting rod 18 move to the left, the No. 1 rolling piece 12 can be driven to swing to the right through the No. 1 support plate 11. At this time, under the action of the No. 2 support plate 13, the cross plate 21 pushes the No. 2 rolling piece 14 to swing left around the cross bar 10 through the push plate 23. When the connecting rod 18 rotates to the right, the No. 1 rolling piece 12 swings to the left. At this time, the No. 2 rolling piece 14 swings to the right, and the No. 1 rolling piece 12 and the No. 2 rolling piece 14 swing alternately, so that the ceramic raw material between the No. 1 rolling piece 12 and the No. 2 rolling piece 14 can be kneaded to separate the agglomerated raw pulp. Under the action of the blade 15, the separation efficiency of the agglomerated raw pulp can be improved.
[0042] At the same time, the No. 1 rolling piece 12 and the No. 2 rolling piece 14 can contact the filter 6 when swinging, and squeeze the filter 6 to move downward. The filter 6 drives the mounting frame 7 to slide downward along the column 8. At this time, the spring 9 is deformed by the force. With the cooperation of the protrusion 16, the agglomerated pulp filtered above the filter 6 can be beaten to crush the pulp. At the same time, it can prevent the agglomerated pulp from clogging the filter holes opened on the filter 6, which is beneficial to ensure the filtering effect of the filter 6. When the No. 1 rolling piece 12 and the No. 2 rolling piece 14 are separated from the filter 6, the filter 6 can be driven to reset upward under the elastic force of the spring 9.
[0043] Furthermore, the No. 1 rolling piece 12 and the No. 2 rolling piece 14 can drive the guide block 26 to move synchronously when swinging. Under the action of the adjusting plate 24, the guide block 26 slides inside the guide groove 25, thereby driving the No. 1 support plate 11 to slide inside the groove 27. At the same time, the No. 2 support plate 13 can slide inside another group of grooves 27. The No. 1 rolling piece 12 and the No. 2 rolling piece 14 approach or move away from each other, squeezing the agglomerated pulp, which is beneficial to further improve the crushing effect of the agglomerated pulp.
[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tape-casting mold for ceramics, comprising a device body (1), characterized in that: A casting box (2) is fixedly installed above the equipment body (1), a scraper (3) is detachably installed above the equipment body (1), a feed port (4) is opened above the casting box (2), a discharge port (5) is opened below the casting box (2), a filter screen (6) is arranged on the discharge port (5), a first rolling piece (12) and a second rolling piece (14) are arranged inside the casting box (2), the first rolling piece (12) and the second rolling piece (14) are both in contact with the filter screen (6), and the first rolling piece (12) and the second rolling piece (14) are in contact with the filter screen (6). The first rolling piece (12) and the second rolling piece (14) are symmetrically arranged, and a swing mechanism is arranged between them. The swing mechanism comprises a cross bar (10), and the cross bar (10) is fixedly inserted in the interior of the casting box (2). The outer rotating sleeve of the cross bar (10) is provided with a first support plate (11) and a second support plate (13). The first support plate (11) and the second support plate (13) are respectively slidably connected to the first rolling piece (12) and the second rolling piece (14) through grooves (27). The first support plate (11) and the second support plate (13) are transmission-connected to the power assembly.
2. A tape-casting mold for ceramics according to claim 1, characterized in that: The filter screen (6) is arranged in an arc shape, and a mounting frame (7) is fixedly mounted below the filter screen (6). The filter screen (6) extends above the bottom of the casting box (2), and the mounting frame (7) is slidably connected to the casting box (2) via an elastic structure.
3. A tape-casting mold for ceramics according to claim 2, characterized in that: The elastic structure comprises a column (8), wherein the column (8) is fixedly mounted below the casting box (2), the mounting frame (7) is slidably mounted on the column (8), and an external movable sleeve of the column (8) is provided with a spring (9), the upper end of the spring (9) abuts against the mounting frame (7), and the lower end of the spring (9) abuts against a limit platform at the lower end of the column (8).
4. The tape-casting mold for ceramics according to claim 1, characterized in that: The power assembly comprises a slider (19) and a slide groove (20), wherein the slide groove (20) is provided inside the casting box (2), the slide groove (20) is arranged horizontally, the slider (19) is slidably inserted inside the slide groove (20), the slider (19) is connected to the first support plate (11) through an adjustment structure, and a movable cross plate (21) is fixedly installed outside the slider (19), and the cross plate (21) is connected to the second rolling member (14) through a pushing structure.
5. A tape-casting mold for ceramics according to claim 4, characterized in that: The adjustment structure comprises a movable groove (17) and a connecting rod (18); the movable groove (17) is provided on the first support plate (11); the connecting rod (18) movably passes through the movable groove (17); and the connecting rod (18) and the sliding block (19) are fixedly connected.
6. A tape-casting mold for ceramics according to claim 4, characterized in that: The pushing structure comprises a fixed plate (22) and a push plate (23), wherein the fixed plate (22) is fixedly mounted on the outside of the transverse plate (21), one end of the push plate (23) is rotatably connected to the fixed plate (22), and the other end of the push plate (23) is rotatably connected to the side of the second rolling piece (14).
7. A tape-casting mold for ceramics according to claim 4, characterized in that: The end of the transverse plate (21) away from the slider (19) passes through the casting box (2) and extends to the outside of the casting box (2); the end of the transverse plate (21) away from the slider (19) is fixedly mounted with a plate (30); an electric push rod (29) is fixedly mounted on the outside of the casting box (2); the output end of the electric push rod (29) is fixedly connected to the plate (30); a feed pipe (28) is slidably mounted below the casting box (2); the cross-sectional area of the feed pipe (28) is twice the cross-sectional area of the discharge port (5); and the feed pipe (28) is fixedly connected to the plate (30).
8. The tape-casting mold for ceramics according to claim 1, characterized in that: An adjustment plate (24) is fixedly mounted on the outside of the cross bar (10), the adjustment plate (24) is fan-shaped, a guide groove (25) is provided on a side of the adjustment plate (24) away from the cross bar (10), the guide groove (25) is wavy, and guide blocks (26) are fixedly mounted above the first rolling piece (12) and the second rolling piece (14), the guide blocks (26) and the guide groove (25) cooperate.
9. The tape-casting mold for ceramics according to claim 1, characterized in that: A blade (15) is fixedly mounted on the outside of the first rolling piece (12) and the second rolling piece (14); the bottoms of the first rolling piece (12) and the second rolling piece (14) are both arc-shaped; and a protrusion (16) is fixedly mounted on the bottoms of the first rolling piece (12) and the second rolling piece (14).
Citation Information
Patent Citations
Ceramic pigment grinding device for ceramic ink production
CN212681114U
Height-adjustable casting machine extrusion structure
CN215202531U