A concrete manufacturing device and control method thereof
By designing a concrete manufacturing equipment including a mixing mechanism and a driving mechanism, the problem of low processing efficiency of concrete agglomeration problems in the prior art is solved, efficient mixing and dispersing of agglomerated materials are achieved, and production efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202411942045.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-12-27
AI Technical Summary
Existing concrete mixing equipment is inefficient when dealing with concrete agglomeration problems, requiring long-term stirring and manual intervention, resulting in delays in production efficiency and project progress.
A concrete manufacturing equipment is designed, including a mixing mechanism and a driving mechanism. Through the coordination of the movable rod and the extrusion plate, effective stirring of concrete raw materials and crushing and dispersing of agglomerated materials are achieved, reducing manual intervention.
It improves the quality and production efficiency of the finished concrete products, reduces manpower consumption, avoids the existence of clumped materials, and improves the progress of the project.
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Figure CN119369536B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete manufacturing, and in particular to concrete manufacturing equipment and a control method thereof. Background Art
[0002] Concrete, abbreviated as concrete, is a general term for engineering composite materials in which aggregates are bonded into a whole by cementitious materials. The term concrete usually refers to cement as a cementitious material, sand and stone as aggregates, and then mixed with water (which may contain admixtures and additives) in a certain proportion. The mixture obtained by stirring is cement concrete. With the rapid advancement of urbanization, the amount of engineering projects in cities is increasing, and the use of concrete is gradually increasing.
[0003] At present, most concrete processing methods are to mix and evenly mix them through mixers. In this operation, concrete is prone to caking problems. Generally, the caking problem in the concrete mixing process is solved by extending the mixing time. However, the mixing operation is carried out by rotating multiple mixing rollers. Therefore, even under long-term mixing operations, the relatively firmly solidified concrete blocks will still rotate with the water flow and cannot be mixed evenly. At this time, the staff needs to manually break them up.
[0004] Although the above-mentioned solution to the agglomeration problem during concrete mixing is simple and easy to operate, it will waste a lot of time for the preparation of concrete and requires manpower to supervise and assist the concrete mixing process, which not only reduces the manufacturing efficiency of concrete, but also causes delays in the progress of the project. In view of this, the present invention proposes a concrete manufacturing device and a control method thereof. Summary of the invention
[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides a concrete manufacturing device and a control method thereof, which can effectively solve the problems in the prior art.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] The present invention provides a concrete manufacturing device and a control method thereof, comprising an outer cylinder, wherein a stirring mechanism is arranged inside the outer cylinder, wherein the stirring mechanism comprises a plurality of movable rods, wherein the movable rods are slidably connected to the outer cylinder, and a plurality of baffles are arranged between two adjacent movable rods;
[0008] The upper part of the outer cylinder is provided with a driving mechanism, the driving mechanism includes a rotating disk, the bottom surface of the rotating disk is coaxially fixedly connected with a rotating shaft, the top surface of the outer cylinder is provided with an axis groove at a position relative to the rotating shaft, the lower part of the rotating shaft passes through the axis groove and extends to the inside of the outer cylinder and is slidably connected with a plurality of extrusion plates in an annular equidistant structure, the extrusion plates squeeze and disperse the agglomerated concrete raw materials;
[0009] A water inlet pipe and a material inlet pipe are penetrated on one side of the front wall of the outer cylinder, a material discharge pipe is penetrated on the front of the bottom surface of the outer cylinder, a valve is connected to the middle of the material discharge pipe, an inner cylinder is coaxially fixed to a position outside the plurality of movable rods inside the outer cylinder, a feeding mechanism is provided between the inner cylinder and the outer cylinder, and the feeding mechanism feeds concrete powder and water into the inner cylinder.
[0010] Preferably, the rotating shaft is a polygonal column structure, the number of side edges of the rotating shaft is equal to the number of movable rods, a plurality of fixed plates are evenly fixed on the outer wall of the extrusion plate on the side opposite to the rotating shaft, a plate groove for slidingly cooperating with the fixed plate is provided on the outer wall of the rotating shaft, a plurality of sliding rods are symmetrically fixed at the upper and lower ends of the outer wall of the fixed plate on the side opposite to the rotating shaft, a rod groove for slidingly cooperating with the sliding rod is provided on the rotating shaft, and a tension spring is fixed between the end of the sliding rod and the inner wall of the rod groove.
[0011] Preferably, a circular groove is coaxially opened inside the rotating shaft, and an extrusion rod is rotatably connected to the bottom surface of the circular groove. The outer wall of the extrusion rod is an annular structure with equal spacing and opened with multiple grooves. The number of the grooves is consistent with the number of the extrusion plates, and the positions of the grooves correspond one-to-one with the positions of the movable rods. The extrusion rod extends through the bottom surface of the circular groove to the bottom and is connected and fixed to the inner bottom surface of the outer cylinder. The fixed plate has a semi-cylindrical structure relative to one end of the extrusion rod and is in extrusion contact with the outer wall of the extrusion rod and the inner wall of the groove. The outer wall of the extrusion plate has a wavy structure and is provided with multiple vertical depressions.
[0012] Preferably, the upper end of the movable rod is a hemispherical structure, and the upper and lower inner walls of the outer cylinder are both provided with movable grooves that slide with the movable rod, and the multiple movable grooves located at the upper part are arranged in a through structure. A sealing plate is fixed to the lower part of the movable rod, and the sealing plate is a V-shaped structure and is in sliding contact with the inner bottom surface of the outer cylinder. The sealing plate and the movable rod are both provided with through grooves that slide with the baffle plate, and the baffle plate is an I-shaped structure. Multiple baffles slidably connected on both sides of the same sealing plate are arranged in an up and down staggered structure.
[0013] Preferably, the driving mechanism also includes a driving disk, which is rotatably connected to the side wall of the outer cylinder through a supporting frame, the circumferential outer wall of the driving disk is an arc-shaped structure with equal spacing and fixed with a plurality of tooth columns, the circumferential outer wall of the rotating disk is evenly provided with a plurality of tooth grooves meshing with the tooth columns, the bottom surface of the driving disk is coaxially fixedly connected with a motor, the motor is fixedly connected to the side wall of the outer cylinder, a first guide groove is provided on the bottom surface of the rotating disk relative to the upper end of the movable rod, a second guide groove is connected between two adjacent first guide grooves, the plurality of first guide grooves and the plurality of second guide grooves are all arc-shaped structures and constitute a polygonal star shape as a whole, and the first guide groove and the second guide groove are both slidably matched with the upper end of the movable rod.
[0014] Preferably, the feeding mechanism includes a movable ring, and the inner and outer side walls of the movable ring are slidably connected to the outer wall of the inner cylinder and the inner wall of the outer cylinder respectively. The outer wall of the inner cylinder is provided with a plurality of protrusions, and the protrusions prevent the movable ring from rotating. The inner cylinder is an annular structure and its top surface is gap-matched with the inner top surface of the outer cylinder. A fixing ring is coaxially fixedly connected between the upper end of the inner cylinder and the inner top surface of the outer cylinder, and a feed trough is provided on the fixing ring at a position relative to the gap between any two movable rods.
[0015] Preferably, a metal cable is fixedly provided on the bottom surface of the movable ring relative to the movable rod, the lower end of the metal cable passes through the bottom surface of the inner tube, extends to the movable groove located at the lower part and is fixedly connected to the side wall of the movable rod, the metal cable is slidably connected to the outer tube, and a plurality of support springs are fixedly provided between the bottom surface of the movable ring and the bottom surface of the outer tube and are respectively mounted on the outside of the plurality of metal cables.
[0016] Preferably, a partition is slidably connected in the interlayer of the outer wall of the outer cylinder relative to the position of the feed pipe and the water inlet pipe, and the feed pipe and the water inlet pipe are both provided with a bottom groove that slidably cooperates with the partition. When the partition is located inside the bottom groove, the feed pipe and the inside of the water inlet pipe are both separated by the partition, and a support plate is fixedly provided at the lower end of the outer wall of the partition close to the inner side of the outer cylinder, and a side groove that slidably cooperates with the support plate is provided inside the outer cylinder, and a plurality of extrusion springs are fixedly provided between the bottom surface of the support plate and the bottom surface of the side groove, and the bottom surface of the movable ring is extrusion-fitted with the top surface of the support plate.
[0017] Preferably, the inner wall of the fixed ring is provided with a vertical groove which is plugged into the movable rod, and a cavity is provided in the interlayer of the side wall of the inner cylinder at a position relative to the vertical groove, the middle part of the cavity is rotatably connected with a rotating rod in an inclined state, and the upper and lower ends of the rotating rod are rotatably connected with a guide rod and a clamping block respectively, the guide rod passes through the inner wall of the cavity at one end close to the vertical groove, extends into the vertical groove and is slidably connected to the fixed ring, the end of the guide rod is squeezed and fitted with the upper part of the movable rod, the top surface of the clamping block is squeezed and fitted with the bottom surface of the movable ring, a compression spring is fixed between the clamping block and the inner wall of the cavity, and the inner wall of the movable ring is provided with a clamping groove which is clamped and fitted with the clamping block.
[0018] A control method for concrete manufacturing equipment, the steps are as follows:
[0019] S1. Connect the external water source and the feed pump to the water inlet pipe and the feed inlet pipe respectively;
[0020] S2, using a driving mechanism to drive the device to operate, and driving the turntable to intermittently rotate through a plurality of gear columns on the driving disk;
[0021] S3, the rotating turntable drives the rotating shaft and multiple movable rods to move to achieve mixing of the raw materials inside the outer cylinder;
[0022] S4, the reciprocating motion of the movable rod causes the movable ring to move up and down and intermittently open the feed pipe and the water pipe;
[0023] S5. The rising movable ring puts the raw materials between the outer cylinder and the inner cylinder into the range surrounded by the multiple movable rods on the inner side of the inner cylinder.
[0024] Compared with the known public technology, the technical solution provided by the present invention has the following beneficial effects:
[0025] 1. The present invention is provided with a stirring mechanism, through which not only the mixing process of concrete can be realized, but also the agglomerated parts in the concrete coarse material can be crushed and dispersed by utilizing the cooperation between the stirring mechanism and the driving mechanism, thereby ensuring that no agglomerated materials exist in the finished product. In addition, compared with the existing equipment, the dispersion of agglomerated materials is more direct and no human intervention is required, which greatly reduces manpower consumption and thus improves production efficiency. On the other hand, it also effectively improves the quality of the finished concrete product.
[0026] 2. The present invention is provided with a feeding mechanism. With the cooperation of the feeding mechanism and the stirring mechanism, the device can intermittently inject raw materials and stir them, avoiding the burden on the machine caused by stirring a large amount of raw materials at the same time, which not only reduces the stirring difficulty of the device, but also prevents the formation of large-volume lumps from the root, and at the same time reduces the possibility of lumps.
[0027] 3. The present invention is provided with a rotating rod and a clamping block, which can limit the movable ring so that it can return to its original position only after the movable rod is inserted into the vertical groove, which not only provides sufficient time for the injection of raw materials, but also prevents the coarse mixture of powder and water from being injected to the outside of the movable rod and cannot be broken up by the extrusion plate, thereby improving the stability of the device in dealing with the agglomeration problem, and has a clever design and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a schematic diagram of a half-section structure of the present invention;
[0031] Figure 3 It is a schematic diagram of the exploded structure of the stirring mechanism of the present invention;
[0032] Figure 4 It is a schematic diagram of the internal structure of the outer cylinder of the present invention;
[0033] Figure 5It is a schematic diagram of the structure of the upper and lower ends of the rotating rod of the present invention;
[0034] Figure 6 It is a bottom view structural schematic diagram of the driving mechanism of the present invention;
[0035] Figure 7 It is a schematic diagram of the cross-sectional structure of the rotating shaft of the present invention;
[0036] Figure 8 It is a schematic diagram of the rear section structure of the outer cylinder of the present invention;
[0037] Fig. 9 It is a schematic diagram of the exploded positional relationship between the partition, the feed pipe and the water inlet pipe of the present invention.
[0038] The numbers in the figure represent: 1, outer cylinder; 2, stirring mechanism; 3, movable rod; 4, baffle; 5, driving mechanism; 6, turntable; 7, rotating shaft; 8, shaft groove; 9, extrusion plate; 10, water inlet pipe; 11, material inlet pipe; 12, material outlet pipe; 13, valve; 14, inner cylinder; 15, material feeding mechanism; 16, fixed plate; 17, plate groove; 18, slide rod; 19, rod groove; 20, tension spring; 21, round groove; 22, extrusion rod; 23, groove; 24, movable groove; 25, sealing plate; 2 6. Through slot; 27. Drive plate; 28. Support frame; 29. Tooth column; 30. Tooth slot; 31. Motor; 32. First guide slot; 33. Second guide slot; 34. Movable ring; 35. Fixed ring; 36. Feed slot; 37. Metal cable; 38. Support spring; 39. Partition; 40. Bottom slot; 41. Support plate; 42. Side slot; 43. Extrusion spring; 44. Vertical slot; 45. Cavity; 46. Rotating rod; 47. Guide rod; 48. Block; 49. Compression spring; 50. Slot. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] A concrete manufacturing device and a control method thereof, referring to Figure 1-Figure 9, including an outer cylinder 1, a stirring mechanism 2 is arranged inside the outer cylinder 1, the stirring mechanism 2 includes a plurality of movable rods 3, the movable rods 3 are slidably connected to the outer cylinder 1, a plurality of baffles 4 are arranged between two adjacent movable rods 3, a driving mechanism 5 is arranged on the upper part of the outer cylinder 1, the driving mechanism 5 includes a turntable 6, a rotating shaft 7 is coaxially fixedly connected to the bottom surface of the turntable 6, an axis groove 8 is opened on the top surface of the outer cylinder 1 at a position relative to the rotating shaft 7, the lower part of the rotating shaft 7 passes through the axis groove 8 and extends to the inner part of the outer cylinder 1 and is slidably connected to a plurality of extrusion plates 9 in a ring-shaped equidistant structure, and the extrusion plates 9 are pressed to agglomerate The concrete raw materials are squeezed and dispersed, the rotating shaft 7 is a multi-prism structure, the number of side edges of the rotating shaft 7 is equal to the number of movable rods 3, a plurality of fixed plates 16 are evenly fixed on the outer wall of the extrusion plate 9 on the side opposite to the rotating shaft 7, a plate groove 17 is provided on the outer wall of the rotating shaft 7 to slide with the fixed plate 16, a plurality of sliding rods 18 are symmetrically fixed at the upper and lower ends of the outer wall of the fixed plate 16 on the side opposite to the rotating shaft 7, a rod groove 19 is provided on the rotating shaft 7 to slide with the sliding rod 18, a tension spring 20 is fixed between the end of the sliding rod 18 and the inner wall of the rod groove 19, and a circular groove 19 is coaxially provided inside the rotating shaft 7. The bottom surface of the circular groove 21 is rotatably connected with an extrusion rod 22. The outer wall of the extrusion rod 22 is an annular structure with equal spacing and is provided with a plurality of grooves 23. The number of grooves 23 is consistent with the number of the extrusion plate 9. The position of the groove 23 corresponds to the position of the movable rod 3. The extrusion rod 22 extends through the bottom surface of the circular groove 21 to the bottom and is connected and fixed to the inner bottom surface of the outer cylinder 1. The fixed plate 16 is semi-cylindrical relative to one end of the extrusion rod 22 and is in extrusion contact with the outer wall of the extrusion rod 22 and the inner wall of the groove 23. The outer wall of the extrusion plate 9 is a wavy structure and is provided with a plurality of It is vertically recessed, and the upper end of the movable rod 3 is a hemispherical structure. The upper and lower inner walls of the outer cylinder 1 are provided with movable grooves 24 that slide with the movable rod 3. The multiple movable grooves 24 located at the upper part are arranged in a through structure. A sealing plate 25 is fixed to the lower part of the movable rod 3. The sealing plate 25 is a V-shaped structure and is in sliding contact with the inner bottom surface of the outer cylinder 1. A through groove 26 that slides with the baffle 4 is provided on the sealing plate 25 and the movable rod 3. The baffle 4 is an I-shaped structure, and multiple baffles 4 slidably connected on both sides of the same sealing plate 25 are arranged in an up and down staggered structure.
[0041] The driving mechanism 5 also includes a driving disk 27, which is rotatably connected to the side wall of the outer cylinder 1 through a support frame 28. The circumferential outer wall of the driving disk 27 is an arc-shaped structure with equal spacing and is fixed with a plurality of tooth columns 29. The circumferential outer wall of the turntable 6 is evenly provided with a plurality of tooth grooves 30 meshing with the tooth columns 29. A motor 31 is coaxially fixedly connected to the bottom surface of the driving disk 27. The motor 31 is fixedly connected to the side wall of the outer cylinder 1. A first guide groove 32 is provided on the bottom surface of the turntable 6 relative to the upper end of the movable rod 3. A second guide groove 33 is connected between two adjacent first guide grooves 32. The plurality of first guide grooves 32 and the plurality of second guide grooves 33 are all arc-shaped structures and constitute a polygonal star shape as a whole. The first guide groove 32 and the second guide groove 33 are both slidably matched with the upper end of the movable rod 3.
[0042] A water inlet pipe 10 and a material inlet pipe 11 are provided through one side of the front wall of the outer cylinder 1, a material outlet pipe 12 is provided through the front of the bottom of the outer cylinder 1, and a valve 13 is connected to the middle of the material outlet pipe 12. An inner cylinder 14 is coaxially fixed to a position relative to the outer side of the plurality of movable rods 3 inside the outer cylinder 1, and a feeding mechanism 15 is provided between the inner cylinder 14 and the outer cylinder 1. The feeding mechanism 15 feeds concrete powder and water into the inner cylinder 14. The feeding mechanism 15 includes a movable ring 34. The inner and outer side walls of the movable ring 34 are respectively slidably connected with the outer wall of the inner cylinder 14 and the inner wall of the outer cylinder 1. The outer wall of the inner cylinder 14 is provided with a plurality of protrusions, which prevent the movable ring 34 from rotating. The inner cylinder 14 is a ring structure. The top surface thereof is in clearance with the top surface of the inner side of the outer cylinder 1, a fixing ring 35 is coaxially fixedly connected between the upper end of the inner cylinder 14 and the inner top surface of the outer cylinder 1, a feeding groove 36 is provided on the fixing ring 35 at a position corresponding to the gap between any two movable rods 3, a metal cable 37 is fixedly arranged at a position corresponding to the movable rod 3 on the bottom surface of the movable ring 34, the lower end of the metal cable 37 penetrates the bottom surface of the inner cylinder 14 and extends to the movable groove 24 at the lower part and is fixedly connected to the side wall of the movable rod 3, the metal cable 37 is slidably connected to the outer cylinder 1, a plurality of supporting springs 38 are fixedly arranged between the bottom surface of the movable ring 34 and the bottom surface of the outer cylinder 1 and are respectively sleeved on the outside of the plurality of metal cables 37, and the outer cylinder A partition 39 is slidably connected in the outer wall interlayer relative to the position of the feed pipe 11 and the water inlet pipe 10. The feed pipe 11 and the water inlet pipe 10 are both provided with a bottom groove 40 that is slidably matched with the partition 39. When the partition 39 is located inside the bottom groove 40, the feed pipe 11 and the water inlet pipe 10 are both separated by the partition 39. A support plate 41 is fixedly provided at the lower end of the outer wall of the partition 39 close to the inner side of the outer tube 1. A side groove 42 that is slidably matched with the support plate 41 is provided inside the outer tube 1. A plurality of extrusion springs 43 are fixedly provided between the bottom surface of the support plate 41 and the bottom surface of the side groove 42. The bottom surface of the movable ring 34 is extruded and matched with the top surface of the support plate 41. The inner wall of the fixed ring 35 is provided with a side groove 42 that is slidably matched with the movable rod 34. A plug-in vertical groove 44 is provided, and a cavity 45 is provided in the interlayer of the side wall of the inner tube 14 at a position relative to the vertical groove 44. A rotating rod 46 is rotatably connected to the middle part of the cavity 45 in an inclined state. A guide rod 47 and a clamping block 48 are rotatably connected to the upper and lower ends of the rotating rod 46 respectively. The guide rod 47 passes through the inner wall of the cavity 45 near the vertical groove 44 and extends into the vertical groove 44 and is slidably connected to the fixed ring 35. The end of the guide rod 47 is pressed and fitted with the upper part of the movable rod 3, and the top surface of the clamping block 48 is pressed and fitted with the bottom surface of the movable ring 34. A compression spring 49 is fixed between the clamping block 48 and the inner wall of the cavity 45, and a clamping groove 50 is provided on the inner wall of the movable ring 34 to clamp and fit with the clamping block 48.
[0043] Working principle: In the preparation stage, the staff needs to connect the external water source and the output end of the feed pump used to supply concrete powder to the water inlet pipe 10 and the feed pipe 11 in the device respectively. The ends of the two far away from the outer tube 1 are connected with flanges and corresponding seals to facilitate the staff to connect them with external equipment. At this time, the water inlet pipe 10 and the feed pipe 11 are blocked by the sealing plate 25, and the movable ring 34 is supported by the elastic force of the support spring 38 and will be at the highest point. The ratio of the inner diameters of the two pipes is equal to the ratio of water and powder used in concrete manufacturing. At the same time, the ratio of powder and water flowing into the device must meet the production requirements;
[0044] After the preparation work is completed, the staff can start the motor 31 to drive the driving disk 27 to rotate at a constant speed, and then the multiple tooth columns 29 on the driving disk 27 will drive the turntable 6 to rotate through the tooth grooves 30, and the turntable 6 will squeeze the upper end of the movable rod 3 through the first guide groove 32 and the second guide groove 33, and then make it produce a linear reciprocating movement under the limiting effect of the movable groove 24. The tooth columns 29 are provided with a specified number, and the number is just enough to make the movable rod 3 move from the outside to the inside or from the inside to the outside under the drive of the turntable 6, so that it is at the innermost or outermost end of the movable groove 24 when the tooth columns 29 and the tooth grooves 30 are not engaged. The former is to provide sufficient time for feeding and water entry, and the latter is to provide sufficient time for the raw materials on the movable ring 34 to enter the inner cylinder 14;
[0045] During the inward movement of the movable rod 3, its lower end will pull the metal cable 37 to move inward, and then the metal cable 37 will prompt the movable ring 34 to overcome the elastic force of the supporting spring 38 and move downward, and then the movable ring will first contact the support plate 41, and then the baffle 39 will be moved out of the bottom groove 40 by pressing down the support plate 41 (the top surface of the baffle 39 relative to the inside of the two pipes is provided with a semi-cylindrical through groove consistent with the inner diameter of the two pipes. When the baffle 39 drops to the lowest point, the bottom surfaces of the two grooves are respectively flush with the inner bottom surfaces of the two pipes. Such a structure can prevent materials from pouring into the groove where the baffle 39 is located). At this time, the inside of the water inlet pipe 10 and the material inlet pipe 11 will be converted into a through state, and the external materials and water will pour into the gap between the outer cylinder 1 and the inner cylinder 14 from the two and move with the movement of the movable ring 34, and the movable rod 3 moves in position. Before reaching the innermost end of the movable groove 24, the bottom surface of the movable ring 34 will squeeze the top inclined surface of the block 48 and make the block 48 retract into the cavity 45 by overcoming the elastic force of the compression spring 49. When the position of the slot 50 on the movable ring 34 moves to the position of the block 48, the compression spring 49 will push it out and snap it into the slot 50 so that the position of the movable ring 34 cannot rise. The height of the lower opening end of the cavity 45 is lower than the height of the inner wall of the movable ring 34. When the movable ring 34 is at the lowest position, the lower opening end of the cavity 45 will not be connected with the space above the movable ring 34, so there will be no problem of powder or water entering the cavity 45. When the block 48 is located outside the cavity 45, the rotating rod 46 is in a vertical state, and the guide rod 47 at the upper end of the rotating rod 46 will extend into the vertical groove 44. This state is maintained by the elastic force of the compression spring 49, and the movable ring 34 cannot move up without external force.
[0046] During the outward movement of the movable rod 3, the pulling force of its lower end on the metal cable 37 will disappear. However, the movable ring 34 at this time is restricted by the engagement of the block 48 and the slot 50. Therefore, the support spring 38 cannot lift the movable ring 34. Only after the movable rod 3 is re-engaged with the vertical slot 44, the outer wall of the movable rod 3 will squeeze the guide rod 47, thereby causing it to enter the cavity 45, and then the rotating rod 46 will be squeezed into an inclined state again, and the block 48 at its lower end will be pulled into the cavity 45 again under the drive of the rotating rod 46. Subsequently, the movable ring 34 without the restriction of the block 48 will rise to its original position under the elastic force of the support spring 38, and the partition plate 39 will also rise synchronously with it. The partition plate 39 will pull the two pipes together again. The movable ring 34 is sealed for the second time to stop the injection of external raw materials. During the rising process, the powder and water simply mixed on the top surface of the movable ring 34 will be gradually poured into the inner cylinder 14 from the feed groove 36. The top surface of the movable ring 34 is designed as a slope structure with a low inside and a high outside, which is more convenient for the raw materials to flow toward the inner cylinder 14. With such a design, it can be ensured that the movable ring 34 will inject the raw materials into the inner cylinder 14 only after the movable rod 3 is inserted into the vertical groove 44, and it is ensured that all the raw materials are mixed on the inner side of the multiple baffles 4. In addition, the powder and water can be gradually added to the outer cylinder 1 through the multiple up and down movements of the movable ring 34, avoiding the large-area agglomeration problem easily caused by a large amount of powder and water being put in at one time, reducing the difficulty of stirring and the possibility of agglomeration;
[0047] During the inward movement of the movable rod 3, the baffle 4 thereon serves to intercept the concrete agglomerates, pushes them toward the direction of the rotating shaft 7 and cooperates with the external structure of the rotating shaft 7 to break them up. On the other hand, during the continuous rotation of the turntable 6, the rotating shaft 7 coaxially fixedly connected to its bottom surface will also rotate synchronously, thereby driving the multiple extrusion plates 9 slidably connected on its outer wall to rotate. During the rotation, the semi-cylindrical end of the fixed plate 16 will continue to slide in contact with the outer wall of the extrusion rod 22. When the fixed plate 16 is at the position corresponding to the groove 23, it moves inward under the pulling force of the tension spring 20 and contacts with the groove 23. When the movable rod 3 is staggered, the extrusion plate 9 is squeezed outward by the outer wall of the extrusion rod 22. The reciprocating movement can stir the powder and water to make them fluid. The mixing effect can be achieved by cooperating with the reciprocating movable rod 3 and the baffle 4. At the same time, when the movable rod 3 moves to the innermost end, the extrusion plate 9 will move outward when corresponding to the baffle 4. Under the wave-shaped structure of its outer wall and the concave design, the agglomerated concrete is crushed and dispersed. When the extrusion plate 9 retracts, it corresponds to the position of the movable rod 3, and at this time, it is prevented from having a hard contact with the protruding movable rod 3.
[0048] Finally, the staff only needs to stop injecting the raw materials after injecting a certain amount of raw materials, and then use the device to fully stir and mix the raw materials already in the inner cylinder 14 to release them from the discharge pipe 12. The discharge pipe 12 can be opened and closed by the valve 13.
[0049] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A concrete manufacturing device, comprising an outer cylinder (1), characterized in that: A stirring mechanism (2) is provided inside the outer cylinder (1), the stirring mechanism (2) comprising a plurality of movable rods (3), the movable rods (3) being slidably connected to the outer cylinder (1), and a plurality of baffles (4) being provided between two adjacent movable rods (3); A driving mechanism (5) is provided at the upper part of the outer cylinder (1), the driving mechanism (5) comprising a rotating disk (6), the bottom surface of the rotating disk (6) being coaxially fixedly connected to a rotating shaft (7), a shaft groove (8) being provided at a position of the top surface of the outer cylinder (1) relative to the rotating shaft (7), the lower part of the rotating shaft (7) passing through the shaft groove (8) extending into the interior of the outer cylinder (1) and being slidably connected to a plurality of extrusion plates (9) in an annular structure with equal spacing, the extrusion plates (9) extruding and dispersing agglomerated concrete raw materials; A water inlet pipe (10) and a material inlet pipe (11) are provided through one side of the front wall of the outer cylinder (1); a material outlet pipe (12) is provided through the front portion of the bottom surface of the outer cylinder (1); a valve (13) is connected to the middle of the material outlet pipe (12); an inner cylinder (14) is coaxially fixedly provided inside the outer cylinder (1) at a position outside the plurality of movable rods (3); a material delivery mechanism (15) is provided between the inner cylinder (14) and the outer cylinder (1); the material delivery mechanism (15) delivers concrete powder and water into the inner cylinder (14); The rotating shaft (7) is a multi-prism structure, the number of side edges of the rotating shaft (7) is equal to the number of movable rods (3), a plurality of fixed plates (16) are evenly fixedly arranged on the outer wall of the extrusion plate (9) on the side opposite to the rotating shaft (7), a plate groove (17) for slidingly cooperating with the fixed plate (16) is provided on the outer wall of the rotating shaft (7), a plurality of sliding rods (18) are symmetrically fixedly arranged at the upper and lower ends of the outer wall of the fixed plate (16) on the side opposite to the rotating shaft (7), a rod groove (19) for slidingly cooperating with the sliding rod (18) is provided on the rotating shaft (7), and a tension spring (20) is fixedly arranged between the end of the sliding rod (18) and the inner wall of the rod groove (19); A circular groove (21) is coaxially formed inside the rotating shaft (7), and an extrusion rod (22) is rotatably connected to the bottom surface of the circular groove (21). The outer wall of the extrusion rod (22) is formed in an annular structure and is provided with a plurality of grooves (23) at equal intervals. The number of the grooves (23) is the same as the number of the extrusion plate (9), and the positions of the grooves (23) correspond to the positions of the movable rod (3). The extrusion rod (22) passes through the bottom surface of the circular groove (21) and extends downward and is connected and fixed to the inner bottom surface of the outer cylinder (1). The fixed plate (16) is semi-cylindrical at one end relative to the extrusion rod (22) and is in extrusion contact with the outer wall of the extrusion rod (22) and the inner wall of the groove (23). The outer wall of the extrusion plate (9) is in a wave-shaped structure and is provided with a plurality of vertical depressions.
2. A concrete manufacturing equipment according to claim 1, characterized in that: The upper end of the movable rod (3) is a hemispherical structure. The upper and lower inner walls of the outer cylinder (1) are both provided with movable grooves (24) that are slidably matched with the movable rod (3). The plurality of movable grooves (24) located at the upper part are arranged in a through structure. A sealing plate (25) is fixedly provided at the lower part of the movable rod (3). The sealing plate (25) is a V-shaped structure and is in sliding contact with the inner bottom surface of the outer cylinder (1). The sealing plate (25) and the movable rod (3) are both provided with through grooves (26) that are slidably matched with the baffle plate (4). The baffle plate (4) is an I-shaped structure. The plurality of baffle plates (4) slidably connected to the two sides of the same sealing plate (25) are arranged in an up-and-down staggered structure.
3. A concrete manufacturing equipment according to claim 2, characterized in that: The driving mechanism (5) further comprises a driving disk (27), wherein the driving disk (27) is rotatably connected to the side wall of the outer cylinder (1) via a support frame (28), the circumferential outer wall of the driving disk (27) is in an arc-shaped structure with a plurality of tooth columns (29) fixed thereon at equal intervals, the circumferential outer wall of the rotating disk (6) is evenly provided with a plurality of tooth grooves (30) meshingly connected to the tooth columns (29), the bottom surface of the driving disk (27) is coaxially fixedly connected to a motor (31), the motor (31) is fixedly connected to the side wall of the outer cylinder (1), the bottom surface of the rotating disk (6) is provided with a first guide groove (32) at a position relative to the upper end of the movable rod (3), a second guide groove (33) is connected between two adjacent first guide grooves (32), the plurality of first guide grooves (32) and the plurality of second guide grooves (33) are all in an arc-shaped structure and form a polygonal star shape as a whole, and the first guide groove (32) and the second guide groove (33) are both slidably matched with the upper end of the movable rod (3).
4. A concrete manufacturing equipment according to claim 3, characterized in that: The feeding mechanism (15) comprises a movable ring (34), the inner and outer side walls of the movable ring (34) are respectively slidably connected to the outer wall of the inner cylinder (14) and the inner wall of the outer cylinder (1), the outer wall of the inner cylinder (14) is provided with a plurality of protrusions, the protrusions prevent the movable ring (34) from rotating, the inner cylinder (14) is an annular structure and the top surface thereof is clearance-matched with the inner top surface of the outer cylinder (1), a fixing ring (35) is coaxially fixedly connected between the upper end of the inner cylinder (14) and the inner top surface of the outer cylinder (1), and a feeding groove (36) is provided on the fixing ring (35) at a position relative to the gap between any two movable rods (3).
5. A concrete manufacturing equipment according to claim 4, characterized in that: A metal cable (37) is fixedly arranged on the bottom surface of the movable ring (34) at a position relative to the movable rod (3); the lower end of the metal cable (37) passes through the bottom surface of the inner cylinder (14) and extends to the movable groove (24) at the lower portion and is fixedly connected to the side wall of the movable rod (3); the metal cable (37) is slidably connected to the outer cylinder (1); a plurality of support springs (38) are fixedly arranged between the bottom surface of the movable ring (34) and the bottom surface of the outer cylinder (1) and are respectively sleeved on the outside of the plurality of metal cables (37).
6. A concrete manufacturing equipment according to claim 5, characterized in that: A partition (39) is slidably connected in the outer wall interlayer of the outer cylinder (1) at a position relative to the feed pipe (11) and the water inlet pipe (10); the feed pipe (11) and the water inlet pipe (10) are both provided with a bottom groove (40) that slidably cooperates with the partition (39); when the partition (39) is located inside the bottom groove (40), the feed pipe (11) and the water inlet pipe (10) are both separated by the partition (39); a support plate (41) is fixedly provided at the lower end of the outer wall of the partition (39) close to the inner side of the outer cylinder (1); a side groove (42) that slidably cooperates with the support plate (41) is provided inside the outer cylinder (1); a plurality of extrusion springs (43) are fixedly provided between the bottom surface of the support plate (41) and the bottom surface of the side groove (42); and the bottom surface of the movable ring (34) is extrusion-coordinated with the top surface of the support plate (41).
7. A concrete manufacturing equipment according to claim 6, characterized in that: The inner wall of the fixed ring (35) is provided with a vertical groove (44) for plugging with the movable rod (3); a cavity (45) is provided in the side wall interlayer of the inner tube (14) at a position opposite to the vertical groove (44); a rotating rod (46) is rotatably connected to the middle of the cavity (45) in an inclined manner; the upper and lower ends of the rotating rod (46) are rotatably connected to a guide rod (47) and a clamping block (48) respectively; one end of the guide rod (47) close to the vertical groove (44) passes through the inner wall of the cavity (45) and extends into the vertical groove (44) and is slidably connected to the fixed ring (35); the end of the guide rod (47) is pressed and fitted with the upper part of the movable rod (3); the top surface of the clamping block (48) is pressed and fitted with the bottom surface of the movable ring (34); a compression spring (49) is fixedly provided between the clamping block (48) and the inner wall of the cavity (45); and a clamping groove (50) for clamping with the clamping block (48) is provided on the inner wall of the movable ring (34).
8. The control method of concrete manufacturing equipment according to claim 7, characterized in that: Here are the steps: S1, connecting an external water source and a feed pump to a water inlet pipe (10) and a feed inlet pipe (11) respectively; S2, using the driving mechanism (5) to drive the device to operate, and driving the turntable (6) to intermittently rotate through a plurality of tooth columns (29) on the driving disk (27); S3, the rotating turntable (6) drives the rotating shaft (7) and the plurality of movable rods (3) to move to achieve mixing of the raw materials inside the outer cylinder (1); S4, the reciprocating motion of the movable rod (3) causes the movable ring (34) to move up and down and intermittently open the feed pipe (11) and the water pipe (10); S5. The rising movable ring (34) puts the raw materials between the outer cylinder (1) and the inner cylinder (14) into the range surrounded by the multiple movable rods (3) on the inner side of the inner cylinder (14).
Citation Information
Patent Citations
Anti-caking high-efficient cement mixing device
CN112025997A