Cutter stone construction equipment and method

Abstract

The invention relates to chopped artificial stone construction equipment and method.The chopped artificial stone construction equipment comprises a rack, a power system, a vertical transmission system, a horizontal transmission system, a chopping transmission system and a chopping head, the rack comprises a base and a portal, the portal is fixed to one side of the upper surface of the base, the power system is installed on the base, the vertical transmission system is installed on one side of the portal, and the horizontal transmission system is installed on the other side of the portal; the power system is in transmission connection with the vertical transmission system, the power system is in transmission connection with the horizontal transmission system, and the chopping head ascends and descends through the vertical transmission system, translates through the horizontal transmission system and rotates through extrusion of the chopping transmission system. According to the chopped artificial stone construction equipment and method, precise, efficient and green construction of chopped artificial stone can be conducted in a semi-automatic mode, the chopped artificial stone can be attached to various wall surfaces through multiple adjustable supports, and the chopping head can achieve multi-direction and multi-depth chopped artificial stone texture chopping construction through direction and force adjustment.

Description

Technical Field

[0001] The invention relates to the field of building construction equipment, and in particular to equipment and a method for cutting artificial stones. Background Art

[0002] In recent years, with the deepening of urban renewal, the protection and repair of historical buildings have received more and more attention from the society and the government. Urban renewal and transformation must effectively strengthen the protection of historical culture and put forward higher requirements for the quality and effect of the protection and repair of historical buildings. There are many modern historical buildings with rich types and various forms. Among them, the exterior wall finishing of the building is the most intuitive embodiment of the building's appearance and artistic expression. Due to historical and regional restrictions such as origin, construction, and cost, stone and imitation stone materials are often used in modern historical buildings. Fake stone is one of the common imitation stone materials, which has a high value of protection and inheritance in terms of architectural art, science and technology, and traditional crafts. Due to the late coating coverage, weathering and peeling, external wear and tear, etc., the original fake stone of most historical buildings has blurred texture and uneven lines. During protection and repair, it is also the content that needs to be repaired and restored.

[0003] However, conventional or traditional artificial stone wall construction uses stone chips as aggregate, mixes them with cement and water, and applies them to the building surface. After hardening, stone patterns are manually chopped out with tools such as chopping axes. This method is an artificial stone-like decoration with the following disadvantages or shortcomings: First, it is highly dependent on the construction experience of the operating craftsmen, and it is not easy to control the strength of manual chopping evenly, resulting in uneven texture and depth among different workers and at different times; second, since manual work is required, the construction efficiency is very low; third, due to the lack of craftsmen in recent years, there is often an embarrassing situation of "no workers available" for large-scale, high-standard renovation construction, which indirectly leads to increased construction costs and obstacles to the excavation, inheritance and development of traditional craftsmanship. Summary of the invention

[0004] In order to solve the technical problems existing in the prior art, the present invention provides a kind of artificial stone cutting construction equipment and method, which can carry out accurate, efficient and green construction of artificial stone cutting in a semi-automatic manner, fit various wall surfaces through multiple adjustable brackets, and realize multi-directional and multi-depth artificial stone texture cutting construction through direction and strength adjustable chopping heads.

[0005] To achieve the above object, the technical solution of the present invention is as follows:

[0006] A kind of artificial stone chopping construction equipment comprises a frame, a power system, a vertical transmission system, a horizontal transmission system, a chopping transmission system and a chopping head. The frame comprises a base and a door frame. The door frame is fixed on one side of the upper surface of the base. The power system is installed on the base. The vertical transmission system is installed on one side of the door frame. The power system is connected to the vertical transmission system by transmission. The power system is connected to the horizontal transmission system by transmission. The chopping head is lifted and lowered by the vertical transmission system, translated by the horizontal transmission system, and rotated by the chopping transmission system.

[0007] As a preferred technical solution, the vertical transmission system includes a vertical transmission gear, a spiral rod and a slider. The power system is connected to the vertical transmission gear. The upper and lower ends of the spiral rod are rotatably installed between the top of the gantry and the base. The vertical transmission gear is coaxially arranged with the spiral rod and fixed on the spiral rod. The slider is provided with a through hole and the through hole is provided with a screw hole matching the thread of the spiral rod. The slider is sleeved on the spiral rod through the through hole. The base of the chopping head passes through a support rod. A slide rail is provided inside one side of the gantry. A pulley is installed on the slider. The pulley is slidably connected to the slide rail. The slider is fixedly connected to one end of the support rod, and the other end of the support rod is connected to the horizontal transmission system.

[0008] As a preferred technical solution, the power system includes a first motor, a vertical drive gear and two drive assemblies. The shaft of the first motor is transmission connected to the center of the vertical drive gear, the vertical drive gear is meshed with the vertical transmission gear, and the two drive assemblies are respectively transmission connected to the horizontal transmission system and the chopping transmission system.

[0009] As a preferred technical solution, the horizontal transmission system includes a transmission bevel gear, a connecting piece and a screw rod. The power system is connected to the moving bevel gear through one of the drive components, and the other drive component is connected to the chopping transmission system. The transmission bevel gear is coaxially arranged and fixedly connected to one end of the screw rod. The screw rod remains parallel to the support rod. The connecting piece is sleeved on the screw rod and the through hole of the connecting piece is provided with a thread matching the screw rod. The base of the chopping head is provided with an arc hole and the arc hole passes through the screw rod. The two sides of the connecting piece clamp the base in the middle.

[0010] As a preferred technical solution, the chopping transmission system includes an eccentric bevel gear, a pressure rod and a connecting rod. The eccentric bevel gear is fixedly connected to one end of the pressure rod, the driving assembly connected to the chopping transmission system is transmission connected to the eccentric bevel gear, the other end of the pressure rod is connected to the connecting rod hinged on the slider, the pressure rod rests on the recess at the rear of the chopping head base, and the rotation of the eccentric bevel gear drives the pressure rod to press against the chopping head to achieve the squeezing and rotation of the chopping head.

[0011] As a preferred technical solution, the driving assembly includes a second motor, a driving wheel, a transmission belt, a driven wheel, a vertical shaft and a driving bevel gear. The shaft of the second motor is drivingly connected to the center of the driving wheel, the driving wheel is drivingly connected to the driven wheel through a transmission belt, the driven wheel is coaxially arranged and fixedly connected to the vertical shaft, the driving bevel gear is sleeved on the vertical shaft, and the driving bevel gears of the two driving assemblies are respectively meshed with the eccentric bevel gear and the transmission bevel gear.

[0012] As a preferred technical solution, the vertical axis is a pin key rod, and an opening matching the pin key rod is provided on the driving bevel gear.

[0013] As a preferred technical solution, the chopping head includes a base, a horizontal turntable, a vertical turntable, a clamping joint, a horizontal rod, a rear adjustable spring and a cutter head. The clamping joint is rotatably connected to the base 180° through the horizontal turntable, one end of the horizontal rod is rotatably connected to the cutter head 360° through the vertical turntable, and the other end of the horizontal rod passes through the clamping joint. The rear adjustable spring is arranged in the clamping joint and its two ends are respectively fixed in the horizontal rod and the clamping joint.

[0014] As a preferred technical solution, a plurality of universal wheels are installed under the base, and six positioning supports are installed on the side of the door frame away from the base.

[0015] As a preferred technical solution, a method for using artificial stone cutting construction equipment comprises the following steps:

[0016] Step 1: Move the artificial stone cutting equipment to the wall to be constructed by universal wheels and lock the plane position. Fine-tune the fit between the equipment and the wall by the six positioning supports on the side of the gantry.

[0017] Step 2: According to the layout and texture planning of the artificial stone facade, adjust the facade direction and chopping angle of the chopping axe through the horizontal turntable and the vertical turntable, and adjust the expansion and contraction amount of the rear spring according to the test chopping situation;

[0018] Step 3, start the power system, and adjust the vertical position of the chopping head through the vertical transmission system and the horizontal transmission system;

[0019] Step 4: The chopping head is driven by the chopping transmission system to perform chopping construction;

[0020] Step 5: After the construction of one machine position is completed, the equipment is moved to the next machine position to carry out the next stage of construction. Compared with the prior art, the artificial stone cutting construction equipment and method of the present invention have the following beneficial effects:

[0021] (1) It solved the problems of lack of craftsmen and reliance on workers, and achieved accurate and uniform construction of artificial stone walls;

[0022] (2) It can reduce the number of workers and greatly improve construction efficiency, especially for large-area artificial stone walls such as bases. One worker can control one construction equipment, and the efficiency of assembly line operation is estimated to be 200% higher than that of manual construction.

[0023] (3) It can shorten the construction period and reduce the project cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the artificial stone cutting construction equipment of the present invention;

[0025] Figure 2 It is a structural schematic diagram of a chopping head in the artificial stone chopping construction equipment of the present invention;

[0026] Figure 3 It is a schematic diagram of the installation position of the rear adjustable spring in the artificial stone cutting construction equipment of the present invention;

[0027] Figure 4 It is an axonometric diagram of a vertical transmission system and a horizontal transmission system in the artificial stone cutting construction equipment of the present invention;

[0028] Figure 5 It is a structural schematic diagram of a chopping transmission system and a horizontal transmission system in the artificial stone chopping construction equipment of the present invention;

[0029] Figure 6 It is a structural schematic diagram of a vertical transmission system in the artificial stone cutting construction equipment of the present invention;

[0030] Figure 7 It is a structural schematic diagram of a driving assembly in the artificial stone cutting construction equipment of the present invention;

[0031] Figure 8 It is a structural schematic diagram of a chopping power system in the artificial stone chopping construction equipment of the present invention.

[0032] In the figure: 1. frame; 11. base; 12. door frame; 13. positioning support; 2. power system; 21. vertical drive gear; 22. vertical shaft; 23. driving bevel gear; 3. vertical transmission system; 31. vertical transmission gear; 32. screw rod; 33. slider; 4. horizontal transmission system; 41. transmission bevel gear; 42. connecting piece; 43. screw rod; 5. chopping transmission system; 51. eccentric bevel gear; 52. pressure rod; 6. chopping head; 61. base; 62. horizontal turntable; 63. vertical turntable; 64. card joint; 65. horizontal rod; 66. rear adjustable spring; 67. cutter head; 7. support rod. DETAILED DESCRIPTION

[0033] The technical solution of the present invention is further described below in conjunction with specific implementation methods:

[0034] like Figure 1 As shown, a kind of artificial stone chopping construction equipment includes a frame 1, a power system 2, a vertical transmission system 3, a horizontal transmission system 4, a chopping transmission system 5 and a chopping head 6. The frame 1 includes a base 6111 and a door frame 12. The door frame 12 is fixed to one side of the upper surface of the base 6111. The power system 2 is installed on the base 6111, and the vertical transmission system 3 is installed on one side of the door frame 12. The power system 2 is connected to the vertical transmission system 3 for transmission, and the power system 2 is connected to the horizontal transmission system 4 for transmission. The chopping head 6 is raised and lowered by the vertical transmission system 3, translated by the horizontal transmission system 4, and rotated by the chopping transmission system 5.

[0035] like Figure 4 and Figure 6 As shown, the vertical transmission system 3 includes a vertical transmission gear 41, a screw rod and a slider. The power system 2 is connected to the vertical transmission gear 41. The upper and lower ends of the screw rod are rotatably installed between the top of the door frame 12 and the base 6111. The vertical transmission gear 41 is coaxially arranged with the screw rod and fixed on the screw rod. The slider is provided with a through hole and the through hole is provided with a screw hole matching the thread of the screw rod. The slider is sleeved on the screw rod through the through hole. The base 6111 of the chopping head 6 passes through a support rod 7. A slide rail is provided inside one side of the door frame 12. A pulley is installed on the slider. The pulley is slidably connected to the slide rail. The slider is fixedly connected to one end of the support rod 7, and the other end of the support rod 7 is connected to the horizontal transmission system 4.

[0036] The power system 2 includes a first motor, a vertical drive gear 21 and two drive assemblies. The shaft of the first motor is connected to the center of the vertical drive gear 21 by transmission, and the vertical drive gear 21 is meshed with the vertical transmission gear 41. In fact, the equipment also includes a control system for controlling the first motor and the second motor in the drive assembly to rotate forward and reverse. The vertical drive gear 21 is driven by the first motor to rotate, which drives the vertical transmission gear 41 to rotate, causing the spiral rod to rotate accordingly. The slider moves up and down along the spiral rod under the limit of the pulley and the slide rail, and drives the chopping head 6 to rise and fall through the support rod 7.

[0037] like Figure 5As shown, the horizontal transmission system 4 includes a transmission bevel gear, a connecting member 42 and a screw rod 43. The power system 2 is connected to the movable bevel gear through one of the driving components, and the other driving component is connected to the chopping transmission system 5. The transmission bevel gear is coaxially arranged and fixedly connected with one end of the screw rod 43. The screw rod 43 is parallel to the support rod 7. The connecting member 42 is sleeved on the screw rod 43 and the through hole of the connecting member 42 is provided with a thread matching the screw rod 43. The base 6111 of the chopping head 6 is provided with an arc hole and the arc hole passes through the screw rod 43. The two sides of the connecting member 42 clamp the base 6111 in the middle. The support rod 7 can also limit the connecting member 42. A slip ring matching the support rod 7 is sleeved on the support rod 7, and the slip ring is fixedly connected to the connecting member 42. The power system 2 drives the transmission bevel gear to rotate, drives the screw rod 43 to rotate, and causes the connecting member 42 to drive the base 6111 of the chopping head 6 to translate.

[0038] like Figure 5 and Figure 8 As shown, the chopping transmission system 5 includes an eccentric bevel gear 51, a pressure rod 52 and a connecting rod. The eccentric bevel gear 51 is fixedly connected to one end of the pressure rod 52, the driving assembly connected to the chopping transmission system 5 is transmission-connected to the eccentric bevel gear 51, the other end of the pressure rod 52 is connected to the connecting rod hinged on the slider, the pressure rod 52 abuts against the rear recess of the base 6111 of the chopping head 6, and the rotation of the eccentric bevel gear 51 drives the pressure rod 52 to press toward the chopping head 6, so as to realize the squeezing and turning of the chopping head 6.

[0039] like Figure 7 As shown, the driving assembly includes a second motor, a driving wheel, a transmission belt, a driven wheel, a vertical shaft 22 and a driving bevel gear 23. The shaft of the second motor is connected to the center of the driving wheel by transmission. The driving wheel is connected to the driven wheel by transmission belt. The driven wheel is coaxially arranged and fixedly connected to the vertical shaft 22. The driving bevel gear 23 is sleeved on the vertical shaft 22. The driving bevel gears 23 of the two driving assemblies are respectively meshed with the eccentric bevel gear 51 and the transmission bevel gear. The second motor drives the driving wheel to rotate, and drives the driven wheel to rotate through the transmission belt, so that the vertical shaft 22 rotates, and drives the driving bevel gear 23 to rotate. The driving bevel gear 23 is meshed with the eccentric bevel gear 51 and the transmission bevel gear through bearings and other parts, and follows the lifting and lowering of the support rod 7.

[0040] The vertical shaft 22 is a pin key rod, and an opening matching the pin key rod is provided on the driving bevel gear 23. Through the pin key and the opening, the driving bevel gear 23 can be lifted and lowered on the vertical shaft 22, and can also rotate with the vertical shaft 22.

[0041] like Figure 2 and Figure 3As shown, the chopping head 6 includes a base 6111, a horizontal rotating disk 62, a vertical rotating disk 63, a clamping joint 64, a horizontal rod 65, a rear adjustable spring 66 and a cutter head. The clamping joint 64 is rotatably connected to the base 6111 by 180 degrees through the horizontal rotating disk 62, one end of the horizontal rod 65 is rotatably connected to the cutter head by 360 degrees through the vertical rotating disk 63, and the other end of the horizontal rod 65 passes through the clamping joint 64. The rear adjustable spring 66 is arranged in the clamping joint 64 and its two ends are respectively fixed in the horizontal rod 65 and the clamping joint 64. When the cutter head chops the wall, it is subjected to pressure, and the elastic force of the rear adjustable spring 66 offsets this part of the pressure.

[0042] A plurality of universal wheels are installed below the base 6111 , and six positioning supports 13 are installed on the side of the door frame 12 away from the base 6111 .

[0043] A method for using artificial stone cutting construction equipment comprises the following steps:

[0044] Step 1: Move the artificial stone cutting construction equipment to the wall to be constructed by universal wheels and lock the plane position, and fine-tune the fit between the equipment and the wall by six positioning supports 13 on the side of the door frame 12;

[0045] Step 2: According to the layout and texture planning of the artificial stone facade, the facade direction and chopping angle of the chopping axe are adjusted by the horizontal turntable 62 and the vertical turntable 63 to simulate the direction of holding the axe for artificial chopping. According to the test chopping situation, the expansion and contraction amount of the rear spring 66 is adjusted to control the strength of each chopping of the chopping axe.

[0046] Step 3, start the power system 2, and control the vertical transmission system 3 and the horizontal transmission system 4 to start transmission through the control system, so as to adjust the vertical position of the chopping head 6;

[0047] The power system 2 is driven by a motor, and the control system realizes the forward and reverse rotation of the screw rod of the vertical transmission system 3 and the vertical shaft 22 in one of the driving components through the gear lever, thereby realizing all-round movement up and down and left and right.

[0048] Step 4: drive another vertical shaft 22 to rotate through the control system, drive the driving bevel gear 23 and the transmission bevel gear on the same driving assembly to rotate, so that the pressure rod 52 rotates the chopping head 6 in turn to achieve chopping construction on the wall;

[0049] Step 5: When construction of one position is completed, move the equipment to the next position and repeat steps 1 to 4 to carry out the next stage of construction.

[0050] This embodiment is only a further explanation of the invention rather than a limitation of the invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. However, as long as they are within the scope of the claims of the invention, they are protected by the patent law.

Claims

1. A kind of artificial stone cutting construction equipment, characterized in that: It includes a frame, a power system, a vertical transmission system, a horizontal transmission system, a chopping transmission system and a chopping head. The frame includes a base and a gantry. The gantry is fixed on one side of the upper surface of the base. The power system is installed on the base. The vertical transmission system is installed on one side of the gantry. The power system is connected to the vertical transmission system in transmission. The power system is connected to the horizontal transmission system in transmission. The chopping head is raised and lowered by the vertical transmission system, translated by the horizontal transmission system, and rotated by the chopping transmission system.

2. The artificial stone cutting construction equipment according to claim 1, characterized in that: The vertical transmission system includes a vertical transmission gear, a spiral rod and a slider. The power system is connected to the vertical transmission gear. The upper and lower ends of the spiral rod are rotatably installed between the top of the door frame and the base. The vertical transmission gear is coaxially arranged with the spiral rod and fixed on the spiral rod. The slider is provided with a through hole and the through hole is provided with a screw hole matching the thread of the spiral rod. The slider is sleeved on the spiral rod through the through hole. The base of the chopping head passes through a support rod. A slide rail is provided inside one side of the door frame. A pulley is installed on the slider. The pulley is slidably connected to the slide rail. The slider is fixedly connected to one end of the support rod, and the other end of the support rod is connected to the horizontal transmission system.

3. The artificial stone cutting construction equipment according to claim 2, characterized in that: The power system includes a first motor, a vertical drive gear and two drive assemblies. The shaft of the first motor is transmission-connected to the center of the vertical drive gear. The vertical drive gear is meshed with the vertical transmission gear. The two drive assemblies are transmission-connected to the horizontal transmission system and the chopping transmission system respectively.

4. The artificial stone cutting construction equipment according to claim 3 is characterized in that: The horizontal transmission system includes a transmission bevel gear, a connecting piece and a screw rod. The power system is connected to the moving bevel gear through one of the driving components, and the other driving component is connected to the chopping transmission system. The transmission bevel gear is coaxially arranged and fixedly connected to one end of the screw rod. The screw rod remains parallel to the support rod. The connecting piece is sleeved on the screw rod and the through hole of the connecting piece is provided with a thread matching the screw rod. The base of the chopping head is provided with an arc hole and the arc hole passes through the screw rod. The two sides of the connecting piece clamp the base in the middle, and the connecting piece is fixedly connected to a slip ring sleeved on the support rod.

5. The artificial stone cutting construction equipment according to claim 4, characterized in that: The chopping transmission system includes an eccentric bevel gear, a pressure rod and a connecting rod. The eccentric bevel gear is fixedly connected to one end of the pressure rod. The driving assembly connected to the chopping transmission system is transmission-connected to the eccentric bevel gear. The other end of the pressure rod is connected to a connecting rod hinged on a slider. The pressure rod rests against a recess at the rear of the chopping head base. The rotation of the eccentric bevel gear drives the pressure rod to press against the chopping head to achieve squeezing and turning of the chopping head.

6. The artificial stone cutting construction equipment according to claim 5, characterized in that: The driving assembly includes a second motor, a driving wheel, a transmission belt, a driven wheel, a vertical shaft and a driving bevel gear. The shaft of the second motor is drivingly connected to the center of the driving wheel. The driving wheel is drivingly connected to the driven wheel through a transmission belt. The driven wheel is coaxially arranged and fixedly connected to the vertical shaft. The driving bevel gear is sleeved on the vertical shaft. The driving bevel gears of the two driving assemblies are respectively meshed with the eccentric bevel gear and the driving bevel gear.

7. The artificial stone cutting construction equipment according to claim 6, characterized in that: The vertical shaft is a pin key rod, and the driving bevel gear is provided with an opening matching the pin key rod.

8. The artificial stone cutting construction equipment according to claim 1, characterized in that: The chopping head includes a base, a horizontal turntable, a vertical turntable, a clamping joint, a horizontal rod, a rear adjustable spring and a cutter head. The clamping joint is rotatably connected to the base by 180° via the horizontal turntable, one end of the horizontal rod is rotatably connected to the cutter head by 360° via the vertical turntable, and the other end of the horizontal rod passes through the clamping joint. The rear adjustable spring is arranged in the clamping joint and its two ends are respectively fixed in the horizontal rod and the clamping joint.

9. The artificial stone cutting construction equipment according to claim 1, characterized in that: A plurality of universal wheels are installed below the base, and six positioning supports are installed on a side of the door frame away from the base.

10. A method for using the artificial stone cutting construction equipment according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: Step 1: Move the artificial stone cutting equipment to the wall to be constructed by universal wheels and lock the plane position. Fine-tune the fit between the equipment and the wall by the six positioning supports on the side of the gantry. Step 2: According to the layout and texture planning of the artificial stone facade, adjust the facade direction and chopping angle of the chopping axe through the horizontal turntable and the vertical turntable, and adjust the expansion and contraction amount of the rear spring according to the test chopping situation; Step 3, start the power system, and adjust the vertical position of the chopping head through the vertical transmission system and the horizontal transmission system; Step 4: The chopping head is driven by the chopping transmission system to perform chopping construction; Step 5: When construction at one position is completed, move the equipment to the next position to carry out the next stage of construction.

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