Preparation method and equipment of novel energy-saving sealing material for bricklaying

Abstract

The invention relates to the technical field of preparation of sealing materials, in particular to a preparation method and equipment of a novel energy-saving sealing material for bricklaying. Preparing a phase change material emulsion; preparing a prepolymer aqueous solution; preparing a phase change microcapsule; preparing a novel energy-saving sealing material; determining whether the dispersion performance of the phase change microcapsule meets the standard or not based on the dispersion evaluation value, and determining whether the elastic performance of the novel energy-saving sealing material meets the standard or not based on the elongation; and determining the relationship between the addition amount of the phase change microcapsules and the temperature. The equipment comprises a first reaction kettle for preparing an acrylic acid glue solution; comprising a first reaction tank and a second reaction tank; the third reaction kettle is used for preparing phase change microcapsules; the fourth reaction kettle is used for preparing a novel energy-saving sealing material; and the central control unit is used for adjusting parameters. The service life of the sealing material can be prolonged.

Description

Technical Field

[0001] The invention relates to the technical field of sealing material preparation, and in particular to a preparation method and equipment of a novel energy-saving sealing material for bricklaying. Background Art

[0002] With the intensification of the global energy crisis and the improvement of environmental awareness, the construction industry, as a major energy consumer and carbon emitter, urgently needs to adopt new energy-saving materials to improve building energy efficiency, reduce energy consumption and environmental pollution. In this context, new energy-saving sealing materials for brickwork have emerged. They not only have excellent thermal insulation performance, but also can effectively reduce the weight of the building, improve construction efficiency, and meet the requirements of sustainable development.

[0003] The preparation methods of these new materials often involve advanced production processes and technologies, such as using natural lightweight aggregates such as spheroidized sealed pumice aggregates to make multi-row hollow blocks through specific processes to achieve the goal of reducing deadweight and improving thermal insulation and energy-saving performance. At the same time, supporting equipment such as self-insulating block equipment also uses advanced foaming composite technology, which can directly lay foam blocks during the production process without the need for additional fixing tools, greatly improving construction speed and efficiency.

[0004] To sum up, the preparation method of new energy-saving sealing materials for bricklaying and its equipment are a direct reflection of the construction industry's demand for energy conservation and environmental protection, and are also an important way to promote the transformation and upgrading of the building materials industry and achieve sustainable development.

[0005] China Patent Publication No.: CN109207108B discloses a building sealing material and its preparation method, characterized in that the raw material composition of the sealing material, by weight, includes: 90-110 parts of silane-modified polymer; 20-40 parts of plasticizer; 100-150 parts of incremental filler; 0.5-2 parts of volatile organic solvent; 1-2 parts of thixotropic agent; 1-2 parts of penetrant; 0.05-2 parts of catalyst; 0.5-2 parts of coupling agent; 0.03-1 parts of light stabilizer; the silane-modified polymer is a hydrolyzable alkoxy-terminated polyether or alkoxy-terminated polyurethane; the plasticizer is a phthalate compound; the penetrant is selected from a compound with the general formula of CnH2n+1Si(OR)3, wherein n=4-16, and R is methyl or ethyl. The sealing material has a good penetration and bonding effect, has a reinforcing effect on the surface of the building connection, and can be widely used in the sealing and waterproofing of the joints of prefabricated buildings.

[0006] It can be seen that the building sealing material and the preparation method thereof have the following problems: the invention lacks monitoring of the preparation process of the sealing material, and cannot ensure that the sealing and waterproof performance of the sealing material reaches the optimal effect, thereby unable to ensure the service life of the sealing material. Summary of the invention

[0007] To this end, the present invention provides a method and equipment for preparing a new energy-saving sealing material for bricklaying, so as to overcome the problem in the prior art that the preparation process of the sealing material lacks monitoring, the performance of the sealing material cannot be guaranteed to achieve the optimal effect, and thus the service life of the sealing material cannot be guaranteed.

[0008] To achieve the above object, on the one hand, the present invention provides a method for preparing a new energy-saving sealing material for bricklaying, comprising:

[0009] Step S1, preparing acrylic glue, mixing acrylic emulsion, thickener, filler, additive, stabilizer, anti-sticking agent, pH adjuster and solvent in a reaction kettle to obtain acrylic glue;

[0010] Step S2, preparing a phase change material emulsion, placing the phase change material in a reaction kettle, heating and adding an emulsifier and water for emulsification to obtain an emulsion, and adjusting the pH value of the emulsion to a first preset pH value with a pH adjuster to obtain a phase change material emulsion;

[0011] Step S3, preparing a prepolymer aqueous solution, mixing the prepolymer monomer and the solvent in a preset ratio and adjusting the pH value to a second preset pH value, and stirring until the prepolymer monomer is completely melted to obtain a prepolymer aqueous solution;

[0012] Step S4, preparing phase change microcapsules, heating the phase change material emulsion in a water bath at a first preset stirring rate, and adding a fluorescent substance and the prepolymer aqueous solution, after the prepolymer aqueous solution is added, continuing to react for a preset time at a second preset stirring rate, and then adjusting the pH value to obtain a phase change material microcapsule emulsion, and cooling the phase change material microcapsule emulsion and filtering to obtain a filter cake, washing the filter cake and vacuum drying to obtain a phase change microcapsule;

[0013] Step S5, preparing a novel energy-saving sealing material, adding the phase change microcapsules into the acrylic glue solution in a preset ratio, and stirring evenly to obtain the novel energy-saving sealing material;

[0014] Step S6, applying the new energy-saving sealing material sample on the experimental plate with a preset coating amount, obtaining the position image of the phase change microcapsules, and comparing it with the position image of the phase change microcapsules after curing to determine the dispersion evaluation value, and determining whether the dispersion performance of the phase change microcapsules meets the standard based on the dispersion evaluation value, and determining to adjust the second preset stirring rate or the preset time under the condition that the dispersion performance of the phase change microcapsules does not meet the standard;

[0015] Step S7, applying the new energy-saving sealing material sample on two adjacent test plates with the preset coating amount, stretching the two test plates after curing until the new energy-saving sealing material breaks, recording the elongation to determine whether the elastic properties of the new energy-saving sealing material meet the standards, and adjusting the addition amount of the thickener or the addition amount of the solvent under the condition that the elastic properties of the new energy-saving sealing material do not meet the standards;

[0016] Step S8, adding the phase change microcapsules into the acrylic glue in different proportions to form different types of new energy-saving sealing materials, applying each type of new energy-saving sealing material on several test boards with the preset coating amount, and after curing, placing each test board under the same temperature conditions to measure the temperature of each test board to determine the relationship between the addition amount of the phase change microcapsules and the temperature.

[0017] Furthermore, the process of determining the dispersion evaluation value includes:

[0018] Acquire the position image of the phase change microcapsules before and after the new energy-saving material is cured;

[0019] Acquire a first quantity of the phase change microcapsules in the position image;

[0020] Acquire a second number of the phase-change microcapsules whose positions overlap in the position image;

[0021] The ratio of the second number to the first number is recorded as the dispersion evaluation value.

[0022] Further, the process of determining whether the dispersion performance of the phase change microcapsule meets the standard based on the dispersion evaluation value includes:

[0023] If the dispersion evaluation value is greater than or equal to the preset dispersion evaluation value, it is determined that the dispersion performance of the phase change microcapsule meets the standard;

[0024] If the dispersion evaluation value is less than the preset dispersion evaluation value, it is determined that the dispersion performance of the phase change microcapsules does not meet the standard.

[0025] Further, under the condition that the dispersion performance of the phase-change microcapsules does not meet the standard, adjusting the second preset stirring rate or the preset time is determined based on the evaluation value difference,

[0026] If the evaluation value difference is greater than the preset evaluation value difference, determining to adjust the second preset stirring rate;

[0027] If the evaluation value difference is less than or equal to the preset evaluation value difference, determining to adjust the preset time length;

[0028] Wherein, a plurality of adjustment modes are set for the second preset stirring rate, and each adjustment mode has a different adjustment range for the second preset stirring rate;

[0029] Several adjustment methods are set for the preset time length, and each adjustment method has a different adjustment range for the preset time length.

[0030] Furthermore, the process of determining whether the elastic performance of the new energy-saving sealing material meets the standard based on the elongation includes:

[0031] If the elongation is greater than or equal to the preset elongation, it is determined that the elastic performance meets the standard;

[0032] If the elongation is less than the preset elongation, it is determined that the elastic performance does not meet the standard.

[0033] Further, under the condition that the elastic performance does not meet the standard, the amount of the thickener or the auxiliary agent added is adjusted based on the elongation difference.

[0034] If the elongation difference is greater than or equal to a preset elongation difference, determining to adjust the amount of the thickener to be added;

[0035] If the elongation difference is less than the preset elongation difference, it is determined to adjust the amount of the additive added.

[0036] Furthermore, several adjustment methods are provided for the amount of the thickener added, and each adjustment method has a different adjustment range for the amount of the thickener added.

[0037] Furthermore, several adjustment methods are set for the amount of the solvent added, and each adjustment method has a different adjustment range for the amount of the solvent added.

[0038] Furthermore, for the different types of new energy-saving sealing materials, each of the test boards is placed in the same temperature environment, and the actual temperature of each of the test boards is recorded to form a curve of the addition amount and temperature of the phase change microcapsules, so as to determine the type of the new energy-saving sealing material based on the actual use environment.

[0039] On the other hand, the present invention also provides a new energy-saving sealing material equipment for bricklaying, comprising:

[0040] The first reaction kettle is used to prepare acrylic acid glue;

[0041] The second reactor comprises a first reaction tank and a second reaction tank, wherein the first reaction tank is used to prepare a phase change material emulsion, and the second reaction tank is used to prepare a prepolymer aqueous solution;

[0042] A third reaction kettle, connected to the second reaction kettle, for preparing phase change microcapsules;

[0043] A fourth reactor, which is connected to the first reactor and the third reactor and is used to prepare a new energy-saving sealing material;

[0044] A central control unit is connected to the first reactor, the second reactor, the third reactor and the fourth reactor, and is used to adjust the second preset stirring rate or the preset time based on the evaluation value difference, and to adjust the addition amount of the thickener or the addition amount of the auxiliary agent based on the elongation difference.

[0045] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention prepares a new energy-saving sealing material based on acrylic glue and phase change microcapsules, and according to the characteristics of phase change microcapsules that absorb heat when the ambient temperature is higher than the temperature of the environment, and release heat when the ambient temperature is lower than the temperature of the environment, reduces the strain of bricks caused by thermal expansion and contraction, thereby reducing cracking and extending the service life of the sealing material; based on the elastic properties of acrylic colloid, further reduces the cracking caused by the strain of bricks caused by thermal expansion and contraction, thereby further extending the service life of the sealing material; by monitoring the dispersion of phase change microcapsules in the sealing material, the influence of phase change microcapsules on the adhesion of the sealing material is reduced, by monitoring the elongation of the sealing material, the elastic properties of the sealing material are guaranteed, and based on the curve relationship between the amount of phase change microcapsules added and the temperature, different types of new sealing materials are selected for different use environments, thereby further improving the monitoring accuracy of the sealing material preparation process and further extending the service life of the sealing material.

[0046] Furthermore, the present invention utilizes a fluorescence microscope to obtain a position image of the phase change microcapsules of the sealing material before and after curing, and determines a dispersion evaluation value based on the position overlap of the phase change microcapsules, determines whether the dispersion performance of the phase change microcapsules meets the standard based on the dispersion evaluation value, and determines to adjust a second preset stirring rate or preset time based on the difference in the evaluation values ​​when the dispersion performance does not meet the standard, so as to accurately adjust the preparation process of the phase change microcapsules, thereby improving the monitoring accuracy of the preparation process of the sealing material and further extending the service life of the sealing material.

[0047] Furthermore, the present invention determines whether the elastic properties of the sealing material meet the standards based on the elongation. When the elastic properties do not meet the standards, the amount of thickener or auxiliary agent to be added is determined based on the elongation difference, and the elongation of the sealing material is accurately adjusted. The elongation of the sealing material is improved while ensuring the sealing performance, thereby coping with the strain caused by the bricks during thermal expansion and contraction, further improving the monitoring accuracy of the sealing material preparation process, and further extending the service life of the sealing material.

[0048] Furthermore, the present invention determines appropriate models according to the relationship between temperature and the amount of phase change microcapsules added in view of the different usage environments of the sealing material, so that the sealing material can better cope with the deformation caused by thermal expansion and contraction due to environmental changes, improves the monitoring accuracy of the sealing material preparation process, and further extends the service life of the sealing material. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] Figure 1 This is a flow chart of a method for preparing a new energy-saving sealing material for bricklaying according to an embodiment of the present invention;

[0050] Figure 2 A flow chart for determining whether the dispersion performance of the phase change microcapsules meets the standards according to an embodiment of the present invention;

[0051] Figure 3 A flow chart for determining to adjust the second preset stirring rate or the preset duration according to an embodiment of the present invention;

[0052] Figure 4 This is a structural diagram of a new energy-saving sealing material device for bricklaying according to an embodiment of the present invention;

[0053] In the figure: a first reaction kettle 1, a second reaction kettle 2, a first reaction tank 11, a second reaction tank 12, a third reaction kettle 3, and a fourth reaction kettle 4. DETAILED DESCRIPTION

[0054] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0055] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.

[0056] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0057] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0058] See also Figure 1 As shown, it is a flow chart of a method for preparing a new energy-saving sealing material for bricklaying according to an embodiment of the present invention.

[0059] On the one hand, an embodiment of the present invention provides a method for preparing a new energy-saving sealing material for bricklaying, comprising:

[0060] Step S1, preparing acrylic glue, mixing acrylic emulsion, thickener, filler, additive, stabilizer, anti-sticking agent, pH adjuster and solvent in a reaction kettle to obtain acrylic glue;

[0061] Step S2, preparing a phase change material emulsion, placing the phase change material in a reaction kettle, heating and adding an emulsifier and water for emulsification to obtain an emulsion, and adjusting the pH value of the emulsion to a first preset pH value with a pH adjuster to obtain a phase change material emulsion;

[0062] Step S3, preparing a prepolymer aqueous solution, mixing the prepolymer monomer and the solvent in a preset ratio and adjusting the pH value to a second preset pH value, and stirring until the prepolymer monomer is completely melted to obtain a prepolymer aqueous solution;

[0063] Step S4, preparing phase change microcapsules, heating the phase change material emulsion in a water bath at a first preset stirring rate, and adding a fluorescent substance and the prepolymer aqueous solution, after the prepolymer aqueous solution is added, continuing to react for a preset time at a second preset stirring rate, and then adjusting the pH value to obtain a phase change material microcapsule emulsion, and cooling the phase change material microcapsule emulsion and filtering to obtain a filter cake, washing the filter cake and vacuum drying to obtain a phase change microcapsule;

[0064] Step S5, preparing a novel energy-saving sealing material, adding the phase change microcapsules into the acrylic glue solution in a preset ratio, and stirring evenly to obtain the novel energy-saving sealing material;

[0065] Step S6, applying the new energy-saving sealing material sample on the experimental plate with a preset coating amount, obtaining the position image of the phase change microcapsules, and comparing it with the position image of the phase change microcapsules after curing to determine the dispersion evaluation value, and determining whether the dispersion performance of the phase change microcapsules meets the standard based on the dispersion evaluation value, and determining to adjust the second preset stirring rate or the preset time under the condition that the dispersion performance of the phase change microcapsules does not meet the standard;

[0066] Step S7, applying the new energy-saving sealing material sample on two adjacent test plates with the preset coating amount, stretching the two test plates after curing until the new energy-saving sealing material breaks, recording the elongation to determine whether the elastic properties of the new energy-saving sealing material meet the standards, and adjusting the addition amount of the thickener or the addition amount of the solvent under the condition that the elastic properties of the new energy-saving sealing material do not meet the standards;

[0067] Step S8, adding the phase change microcapsules into the acrylic glue in different proportions to form different types of new energy-saving sealing materials, applying each type of new energy-saving sealing material on several test boards with the preset coating amount, and after curing, placing each test board under the same temperature conditions to measure the temperature of each test board to determine the relationship between the addition amount of the phase change microcapsules and the temperature.

[0068] Specifically, the ratio of acrylic emulsion, thickener, filler, additive, stabilizer, anti-sticking agent and solvent is: 160-165: 1: 15-20: 0.5-0.8: 0.014-0.016-0.3-0.6: 80-100.

[0069] Specifically, the thickener is nano sodium silicate, the filler is silicon dioxide, the auxiliary agent is acrylate copolymer, the stabilizer is a light stabilizer, the anti-sticking agent is silicone oil, and the solvent is water.

[0070] Specifically, the present invention prepares a new energy-saving sealing material based on acrylic glue and phase change microcapsules. According to the characteristics of phase change microcapsules that they absorb heat when the ambient temperature is higher than their own temperature, and release heat when the ambient temperature is lower than their own temperature, the strain of bricks caused by thermal expansion and contraction is reduced, so as to reduce cracking and extend the service life of the sealing material. Based on the elastic properties of acrylic colloid, the cracking caused by the strain of bricks caused by thermal expansion and contraction is further reduced, thereby further extending the service life of the sealing material. By monitoring the dispersion of phase change microcapsules in the sealing material, the influence of phase change microcapsules on the adhesion of the sealing material is reduced. By monitoring the elongation of the sealing material, the elastic properties of the sealing material are guaranteed. Based on the curve relationship between the amount of phase change microcapsules added and the temperature, different types of new sealing materials are selected for different use environments, thereby further improving the monitoring accuracy of the sealing material preparation process and further extending the service life of the sealing material.

[0071] Specifically, the process of determining the dispersion evaluation value includes:

[0072] Acquire the position image of the phase change microcapsules before and after the new energy-saving material is cured;

[0073] Acquire a first quantity of the phase change microcapsules in the position image;

[0074] Acquire a second number of the phase-change microcapsules whose positions overlap in the position image;

[0075] The ratio of the second number to the first number is recorded as the dispersion evaluation value.

[0076] Specifically, the instrument used to obtain the position image of the phase-change microcapsules is a fluorescence microscope, and the specific model is not limited.

[0077] See also Figure 2 As shown, it is a flow chart of determining whether the dispersion performance of the phase change microcapsules meets the standard according to an embodiment of the present invention.

[0078] Specifically, the process of determining whether the dispersion performance of the phase change microcapsules meets the standard based on the dispersion evaluation value includes:

[0079] If the dispersion evaluation value is greater than or equal to 85% of the preset dispersion evaluation value, it is determined that the dispersion performance of the phase change microcapsules meets the standard;

[0080] If the dispersion evaluation value is less than 85% of the preset dispersion evaluation value, it is determined that the dispersion performance of the phase change microcapsules does not meet the standard.

[0081] See also Figure 3 As shown, it is a flow chart for determining and adjusting the second preset stirring rate or the preset time duration according to an embodiment of the present invention.

[0082] Specifically, under the condition that the dispersion performance of the phase-change microcapsules does not meet the standard, the second preset stirring rate or the preset time is adjusted based on the evaluation value difference.

[0083] If the evaluation value difference is greater than the preset evaluation value difference by 10%, it is determined to adjust the second preset stirring rate to 700 r / min;

[0084] If the evaluation value difference is less than or equal to the preset evaluation value difference of 10%, it is determined to adjust the preset time length to 3.5 hours;

[0085] Among them, several adjustment methods are set for the second preset stirring rate, and each adjustment method has a different adjustment range for the second preset stirring rate of 700r / min;

[0086] Several adjustment methods are set for the preset time length, and each adjustment method has a different adjustment range for the preset time length.

[0087] Specifically, the percentage of the difference between the evaluation value difference and the preset evaluation value difference to the preset evaluation value difference is recorded as the first percentage.

[0088] If the first percentage is less than or equal to the first preset percentage of 50%, it is determined that the first rate adjustment coefficient of 1.1 is used to adjust the second preset stirring rate to 700 r / min;

[0089] If the first percentage is greater than the first preset percentage of 50%, it is determined that the second preset stirring rate of 700 r / min is adjusted using the second rate adjustment coefficient of 1.2.

[0090] Specifically, the percentage of the difference between the preset evaluation value difference and the evaluation value difference to the preset evaluation value difference is recorded as the second percentage.

[0091] If the second percentage is less than or equal to the preset second preset percentage of 40%, it is determined to use the first duration adjustment coefficient of 1.05 to adjust the preset duration to 3.5 hours;

[0092] If the second percentage is greater than the preset second percentage of 40%, it is determined to use the second duration adjustment coefficient of 1.15 to adjust the preset duration to 3.5 hours.

[0093] Specifically, the present invention uses a fluorescence microscope to obtain a position image of the phase change microcapsules of the sealing material before and after curing, and determines a dispersion evaluation value based on the position overlap of the phase change microcapsules, determines whether the dispersion performance of the phase change microcapsules meets the standard based on the dispersion evaluation value, and adjusts the second preset stirring rate or preset time based on the evaluation value difference under the condition that the dispersion performance does not meet the standard, accurately adjusts the preparation process of the phase change microcapsules, thereby improving the monitoring accuracy of the sealing material preparation process and further extending the service life of the sealing material.

[0094] Specifically, the process of determining whether the elastic properties of the new energy-saving sealing material meet the standards based on the elongation includes:

[0095] If the elongation is greater than or equal to a preset elongation of 12%, it is determined that the elastic performance meets the standard;

[0096] If the elongation is less than 12% of the preset elongation, it is determined that the elastic performance does not meet the standard.

[0097] Specifically, under the condition that the elastic properties do not meet the standard, the amount of the thickener or the auxiliary agent added is adjusted based on the elongation difference.

[0098] If the elongation difference is greater than or equal to a preset elongation difference of 3%, determining to adjust the amount of the thickener to be added;

[0099] If the elongation difference is less than the preset elongation difference of 3%, it is determined to adjust the amount of the additive added.

[0100] Specifically, several adjustment methods are set for the amount of thickener added, and each adjustment method has a different adjustment range for the amount of thickener added;

[0101] Specifically, several adjustment methods are set for the amount of the solvent added, and each adjustment method has a different adjustment range for the amount of the solvent added.

[0102] Specifically, the difference between the elongation difference and the preset elongation difference is recorded as the first difference.

[0103] If the first difference is greater than the preset first difference of 2%, it is determined to use the first thickener adjustment coefficient of 0.9 to adjust the amount of the thickener added;

[0104] If the first difference is less than or equal to the preset first difference of 2%, it is determined to use a second thickener adjustment coefficient of 0.95 to adjust the amount of thickener added.

[0105] Specifically, the difference between the preset elongation difference and the elongation difference is recorded as the second difference.

[0106] If the second difference is greater than the preset second difference of 3%, it is determined to use the first auxiliary agent adjustment coefficient of 1.1 to adjust the amount of the auxiliary agent added;

[0107] If the second difference is less than or equal to the preset second difference of 3%, it is determined to use the first auxiliary agent adjustment coefficient of 1.05 to adjust the amount of the auxiliary agent added.

[0108] Specifically, the present invention determines whether the elastic properties of the sealing material meet the standards based on the elongation. If the elastic properties do not meet the standards, the amount of thickener or auxiliary agent to be added is determined based on the elongation difference, and the elongation of the sealing material is accurately adjusted. The elongation of the sealing material is improved while ensuring the sealing performance, thereby coping with the strain caused by bricks during thermal expansion and contraction, further improving the monitoring accuracy of the sealing material preparation process, and further extending the service life of the sealing material.

[0109] Specifically, for the different types of new energy-saving sealing materials, each of the experimental plates is placed in the same high temperature environment of 40°C or low temperature environment of -20°C, and the actual temperature of each of the experimental plates is recorded to form a curve of the addition amount and temperature of the phase change microcapsules to determine the model of the new energy-saving sealing material based on the actual use environment.

[0110] Specifically, according to the actual ambient temperature in the southern and northern regions, different amounts of phase change materials are added to adjust the local temperature of the bricks.

[0111] See also Figure 4 As shown, it is a structural block diagram of a new energy-saving sealing material device for bricklaying according to an embodiment of the present invention.

[0112] On the other hand, an embodiment of the present invention further provides a new energy-saving sealing material device for bricklaying, comprising:

[0113] The first reaction kettle 1 is used to prepare acrylic acid glue;

[0114] The second reactor 2 comprises a first reaction tank 11 and a second reaction tank 12, wherein the first reaction tank 11 is used to prepare a phase change material emulsion, and the second reaction tank 12 is used to prepare a prepolymer aqueous solution;

[0115] A third reaction kettle 3, which is connected to the second reaction kettle 2 and is used to prepare phase change microcapsules;

[0116] A fourth reaction kettle 4, which is connected to the first reaction kettle 1 and the third reaction kettle 3, and is used to prepare a new energy-saving sealing material;

[0117] A central control unit (not shown in the figure) is connected to the first reactor 1, the second reactor 2, the third reactor 3 and the fourth reactor 4, and is used to adjust the second preset stirring rate or the preset time based on the evaluation value difference, and to adjust the addition amount of the thickener or the addition amount of the auxiliary agent based on the elongation difference.

[0118] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A method for preparing a new energy-saving sealing material for bricklaying, characterized in that: include: Step S1, preparing acrylic glue, mixing acrylic emulsion, thickener, filler, additive, stabilizer, anti-sticking agent, pH adjuster and solvent in a reaction kettle to obtain acrylic glue; Step S2, preparing a phase change material emulsion, placing the phase change material in a reaction kettle, heating and adding an emulsifier and water for emulsification to obtain an emulsion, and adjusting the pH value of the emulsion to a first preset pH value with a pH adjuster to obtain a phase change material emulsion; Step S3, preparing a prepolymer aqueous solution, mixing the prepolymer monomer and the solvent in a preset ratio and adjusting the pH value to a second preset pH value, and stirring until the prepolymer monomer is completely melted to obtain a prepolymer aqueous solution; Step S4, preparing phase change microcapsules, heating the phase change material emulsion in a water bath at a first preset stirring rate, and adding a fluorescent substance and the prepolymer aqueous solution, after the prepolymer aqueous solution is added, continuing to react for a preset time at a second preset stirring rate, and then adjusting the pH value to obtain a phase change material microcapsule emulsion, and cooling the phase change material microcapsule emulsion and filtering to obtain a filter cake, washing the filter cake and vacuum drying to obtain a phase change microcapsule; Step S5, preparing a novel energy-saving sealing material, adding the phase change microcapsules into the acrylic glue solution in a preset ratio, and stirring evenly to obtain the novel energy-saving sealing material; Step S6, applying the new energy-saving sealing material sample on the experimental plate with a preset coating amount, obtaining the position image of the phase change microcapsules, and comparing it with the position image of the phase change microcapsules after curing to determine the dispersion evaluation value, and determining whether the dispersion performance of the phase change microcapsules meets the standard based on the dispersion evaluation value, and determining to adjust the second preset stirring rate or the preset time under the condition that the dispersion performance of the phase change microcapsules does not meet the standard; Step S7, applying the new energy-saving sealing material sample on two adjacent test plates with the preset coating amount, stretching the two test plates after curing until the new energy-saving sealing material breaks, recording the elongation to determine whether the elastic properties of the new energy-saving sealing material meet the standards, and adjusting the addition amount of the thickener or the addition amount of the solvent under the condition that the elastic properties of the new energy-saving sealing material do not meet the standards; Step S8, adding the phase change microcapsules into the acrylic glue in different proportions to form different types of new energy-saving sealing materials, applying each type of new energy-saving sealing material on several test boards with the preset coating amount, and after curing, placing each test board under the same temperature conditions to measure the temperature of each test board to determine the relationship between the addition amount of the phase change microcapsules and the temperature.

2. The method for preparing the new energy-saving sealing material for bricklaying according to claim 1, characterized in that: The process of determining the dispersion evaluation value includes: Acquire the position image of the phase change microcapsules before and after the new energy-saving material is cured; Acquire a first quantity of the phase change microcapsules in the position image; Acquire a second number of the phase-change microcapsules whose positions overlap in the position image; The ratio of the second number to the first number is recorded as the dispersion evaluation value.

3. The method for preparing the new energy-saving sealing material for bricklaying according to claim 1, characterized in that: The process of determining whether the dispersion performance of the phase-change microcapsules meets the standard based on the dispersion evaluation value includes: If the dispersion evaluation value is greater than or equal to the preset dispersion evaluation value, it is determined that the dispersion performance of the phase change microcapsule meets the standard; If the dispersion evaluation value is less than the preset dispersion evaluation value, it is determined that the dispersion performance of the phase change microcapsules does not meet the standard.

4. The method for preparing the new energy-saving sealing material for bricklaying according to claim 3, characterized in that: Under the condition that the dispersion performance of the phase-change microcapsules does not meet the standard, the second preset stirring rate or the preset time is adjusted based on the evaluation value difference, If the evaluation value difference is greater than the preset evaluation value difference, determining to adjust the second preset stirring rate; If the evaluation value difference is less than or equal to the preset evaluation value difference, determining to adjust the preset time length; Wherein, a plurality of adjustment modes are set for the second preset stirring rate, and each adjustment mode has a different adjustment range for the second preset stirring rate; Several adjustment methods are set for the preset time length, and each adjustment method has a different adjustment range for the preset time length.

5. The method for preparing the new energy-saving sealing material for bricklaying according to claim 1, characterized in that: The process of determining whether the elastic performance of the new energy-saving sealing material meets the standard based on the elongation includes: If the elongation is greater than or equal to the preset elongation, it is determined that the elastic performance meets the standard; If the elongation is less than the preset elongation, it is determined that the elastic performance does not meet the standard.

6. The method for preparing the new energy-saving sealing material for bricklaying according to claim 5, characterized in that: Under the condition that the elastic properties do not meet the standard, the amount of the thickener or the auxiliary agent added is adjusted based on the elongation difference. If the elongation difference is greater than or equal to a preset elongation difference, determining to adjust the amount of the thickener to be added; If the elongation difference is less than the preset elongation difference, it is determined to adjust the amount of the additive added.

7. The method for preparing the new energy-saving sealing material for bricklaying according to claim 6, characterized in that: Several adjustment methods are provided for the amount of the thickener to be added, and each adjustment method has a different adjustment range for the amount of the thickener to be added.

8. The method for preparing the new energy-saving sealing material for bricklaying according to claim 6, characterized in that: Several adjustment methods are set for the amount of the solvent added, and each adjustment method has a different adjustment range for the amount of the solvent added.

9. The method for preparing the new energy-saving sealing material for bricklaying according to claim 8, characterized in that: For the different types of new energy-saving sealing materials, each of the test boards is placed in the same temperature environment, and the actual temperature of each of the test boards is recorded to form a curve of the addition amount and temperature of the phase change microcapsules to determine the type of new energy-saving sealing material based on the actual use environment.

10. A new energy-saving sealing material equipment for bricklaying using the method according to any one of claims 1 to 9, characterized in that: include: The first reaction kettle is used to prepare acrylic acid glue; The second reactor comprises a first reaction tank and a second reaction tank, wherein the first reaction tank is used to prepare a phase change material emulsion, and the second reaction tank is used to prepare a prepolymer aqueous solution; A third reaction kettle, connected to the second reaction kettle, for preparing phase change microcapsules; A fourth reactor, which is connected to the first reactor and the third reactor and is used to prepare a new energy-saving sealing material; A central control unit is connected to the first reactor, the second reactor, the third reactor and the fourth reactor, and is used to adjust the second preset stirring rate or the preset time based on the evaluation value difference, and to adjust the addition amount of the thickener or the addition amount of the auxiliary agent based on the elongation difference.

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