Industrial waste gas incineration device and using method
By setting up dust removal components and adjusting components in industrial exhaust gas incineration devices, the circulation problems caused by dust particles in the exhaust gas are solved, and the thermal energy use is optimized through the thermal energy recycling component, which improves incineration efficiency and thermal energy recovery efficiency.
Patent Information
- Application Number
- CN202411874917.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-01-28
AI Technical Summary
During the use of the existing industrial waste gas incineration device, the exhaust gas contains a large amount of dust particles and macromolecular organic compounds, which leads to poor gas flowability, affecting the incineration efficiency. When the gas flow is small, the heat energy recovery efficiency is low, resulting in thermal energy. Severe loss.
By setting up the dust removal component, the dust particles in the exhaust gas are filtered and collected, and the filter shakes up and down with the external force during the gas flow to ensure the flow of gas; Different heat exchanges, and the recovered thermal energy is used for preheating exhaust gas to reduce heating demand.
It improves the efficiency of exhaust gas incineration, ensures the flow of gas in the filter, and by optimizes thermal energy recovery, reduce thermal energy loss, and improve the overall response speed and efficiency.
Smart Images

Figure CN119374115A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial waste gas incineration, and in particular to an industrial waste gas incineration device and a use method thereof. Background Art
[0002] Industrial waste gas incineration is a method of treating harmful or unwanted gas emissions generated in industrial production. It aims to convert harmful chemicals in the waste gas into relatively harmless substances such as water and carbon dioxide or reduce their content to environmentally acceptable standards through a high-temperature oxidation process.
[0003] During the use of existing industrial waste gas incineration devices, since the waste gas contains a large amount of dust particles and some macromolecular organic compounds, the waste gas is easy to adhere to the inner wall of the pipe after entering the device, affecting the circulation of the gas, or it is in contact with the fuel during the incineration stage and adsorbed, resulting in incomplete combustion of the fuel. Therefore, the existing device is usually equipped with a dust removal net to filter the dust particles or some macromolecular organic compounds in the waste gas. However, after a long period of use, a large amount of substances are easily attached to the surface of the dust removal net, resulting in poor gas circulation, thereby affecting the efficiency of the waste gas entering the device for incineration. When the existing device is in use, due to the large specific heat capacity of water, water is usually used as a means of heat recovery to recover the heat energy of the gas after incineration. However, when encountering a gas with a small flow rate, the heat energy in the gas cannot completely heat the large amount of water inside the device, resulting in serious heat energy loss. Summary of the invention
[0004] The present invention aims to solve the shortcomings existing in the background technology and provide an industrial waste gas incineration device and a method of use. Through the setting of the dust removal component, the dust particles or some macromolecular organic compounds in the waste gas can be filtered, collected and processed, and the gas flowability of the filter can be ensured. By adjusting the coordinated setting of the component and the heat recovery component, different heat exchange chambers can be adjusted according to the flow rate of the waste gas, and the recovered heat energy can be used to preheat the waste gas, thereby reducing the heating demand and indirectly improving the overall reaction speed and efficiency.
[0005] To achieve the above object, the present invention provides the following technical solution, an industrial waste gas incineration device, comprising: A box body, a dust removal chamber is provided inside the box body, a mounting block is installed inside the dust removal chamber, a heating chamber is provided inside the box body, a primary incineration chamber and a secondary incineration chamber are provided inside the box body, two heat exchange chambers are provided inside the box body, and a dehumidification box is provided on one side of the box body; A dust removal component disposed inside the dust removal chamber is used to remove dust particles in the exhaust gas; a regulating component disposed inside the box body selects the use of the heat exchange chamber according to the exhaust gas flow rate; and The heat energy recovery component arranged inside the heat exchange chamber and the heating chamber is used to recover and utilize the heat energy of the gas after incineration.
[0006] Furthermore, a vent hole is provided inside the mounting block, and the dust removal assembly includes: A plurality of arc-shaped blocks connected to the inside of the vent hole, wherein the plurality of arc-shaped blocks are evenly distributed in a circular array; A collection box is arranged inside the air vent, and a plurality of connection plates corresponding to the positions of the arc blocks are connected to the outside of the collection box; Two annular plates connected to the air vents and arranged vertically, with a filter screen arranged between the two annular plates; A dust removal net is arranged inside the dust removal chamber.
[0007] Furthermore, a slot is provided on the arc block, a block matching the slot is connected to the bottom of the connecting plate, a plurality of evenly distributed return springs are connected between the filter screen and the two annular plates, and an impact rod with an L-shaped structure is connected to the inner walls of the two annular plates.
[0008] Furthermore, an air duct is provided inside the box body, and one end of the air duct is communicated with the dust removal chamber, and the other end of the air duct passes through the heating chamber and is communicated with the primary incineration chamber, the primary incineration chamber is located below the secondary incineration chamber, a conduit is connected between the primary incineration chamber and the secondary incineration chamber, a waste box is provided inside the primary incineration chamber, and igniters are installed inside the primary incineration chamber and the secondary incineration chamber, a fuel pipe is installed on the top of the box body, the fuel pipe passes through the secondary incineration chamber and extends into the primary incineration chamber, and an atomizing nozzle is installed on one side of the fuel pipe.
[0009] Furthermore, the adjustment component includes: an air flow sensor installed inside the air duct; A first exhaust fan and a second exhaust fan installed on the top of the box, wherein the power of the first exhaust fan is greater than the power of the second exhaust fan; An exhaust pipe connected to the inside of the box, one end of the exhaust pipe is connected to the secondary incineration chamber, and the other end of the exhaust pipe is connected to the first exhaust fan and the second exhaust fan respectively; A three-way pipe is connected between the first exhaust fan and the second exhaust fan, one end of the three-way pipe is connected to an air supply pipe, and one end of the air supply pipe extends to the inside of the box and is connected to a regulating block.
[0010] Furthermore, the interior of the regulating block is a hollow structure, and two ventilation plates are connected inside the regulating block, and the ventilation plates are located on both sides of the air pipe outlet, and a ventilation hole is opened in the middle of the ventilation plate, and one side of the ventilation plate is connected to a plurality of evenly distributed connecting springs, one end of the connecting spring is connected to a blocking block, one end of the regulating block is connected to a first air outlet pipe, and a second air outlet pipe is connected to the bottom of the regulating block, and the first air outlet pipe and the second air outlet pipe are respectively connected to two heat exchange chambers.
[0011] Furthermore, the heat recovery component comprises: The two heat exchange chambers are divided into a first heat exchange chamber and a second heat exchange chamber; a first heat exchange tube disposed inside the first heat exchange cavity; a second heat exchange tube disposed inside the second heat exchange cavity; A first heating tube and a second heating tube are arranged inside the heating chamber, and the first heating tube and the second heating tube are both arranged in a threaded structure.
[0012] Furthermore, the two ends of the first heat exchange tube are respectively connected to the two ends of the first heating tube, and the two ends of the second heat exchange tube are respectively connected to the two ends of the second heating tube. The number of the first heating tubes is less than the number of the second heating tubes. One side of the heat exchange chamber is connected to the water outlet pipe, and the front of the first heat exchange chamber and the top of the second heat exchange chamber are both connected to the water inlet pipe.
[0013] Furthermore, an exhaust pipe is connected between the box body and the dehumidification box, and one end of the exhaust pipe is communicated with the two heat exchange chambers respectively, and a plurality of dehumidification nets are installed inside the dehumidification box.
[0014] Further, the method for using the industrial waste gas incineration device comprises the following steps: S1. The waste gas to be treated is discharged into the dust removal chamber. The dust removal components in the dust removal chamber filter and treat the particulate matter and some macromolecular organic matter in the waste gas, which can reduce the competitive adsorption and blocking phenomenon in the incineration stage, thereby improving the incineration efficiency; S2. The waste gas after being filtered by the dust removal chamber enters the heating chamber for preliminary heating treatment to increase the waste gas temperature, which can reduce the heating demand of the waste gas and indirectly improve the overall reaction speed and efficiency; S3. The preheated waste gas is incinerated in the primary incineration chamber and the secondary incineration chamber in turn to decompose the harmful substances in the waste gas; S4. The incinerated gas is drawn into the heat exchange chamber, and the heat energy in the exhaust gas is recovered through the water in the heat exchange chamber and the first heat exchange tube or the second heat exchange tube, and then transferred to the heating chamber to provide heat energy for preheating the exhaust gas; S5. At the same time, the water in the heat exchange chamber can filter the impurities generated after the exhaust gas is burned; S6. The exhaust gas passing through the heat exchange chamber enters the dehumidification box, and the moisture in the gas is removed by the dehumidification net in the dehumidification box and then discharged to the outside.
[0015] The advantages of the present invention are that, through the setting of the dust removal component, dust particles or part of the macromolecular organic compounds in the exhaust gas can be filtered, collected and processed, competitive adsorption and blocking phenomena in the incineration stage can be reduced, thereby improving the incineration efficiency. At the same time, the external force applied during the gas flow is used to drive the filter to shake and impact up and down, so that the material attached to the filter falls off, thereby ensuring the gas flowability of the filter. Secondly, by adjusting the coordination of the components and the heat recovery components, different heat exchange chambers can be adjusted according to the flow rate of the exhaust gas to improve the efficiency of heat recovery, and the recovered heat energy can be transferred to the heating chamber to preheat the exhaust gas, reducing the heating demand and indirectly improving the overall reaction speed and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the overall structure of the present invention from another angle.
[0018] Figure 3 It is a cross-sectional view of the overall structure of the present invention.
[0019] Figure 4 It is a schematic diagram of the heating chamber structure of the present invention.
[0020] Figure 5 It is a schematic diagram of the installation block structure of the present invention.
[0021] Figure 6 It is a schematic diagram of the structure of the collection box of the present invention.
[0022] Figure 7 This is a schematic diagram of the collection box structure from another angle of the present invention.
[0023] Figure 8 It is a top view of the arc block structure of the present invention.
[0024] Fig. 9 This is a schematic diagram of the first heat exchange tube structure of the present invention. ; Fig.10 It is a schematic diagram of the structure of the adjustment block of the present invention.
[0025] Fig.11 For the present invention Figure 3 Enlarged view of point A in .
[0026] Fig.12 It is a schematic diagram of the method of use of the present invention.
[0027] Figure 1-12 Middle: 1. Box; 101. Dust removal chamber; 102. Dust removal net; 2. Mounting block; 201. Arc block; 202. Card slot; 203. Collection box; 204. Connecting plate; 205. Card block; 206. Ring plate; 2061. Impact rod; 207. Return spring; 208. Filter; 3. Heating chamber; 301. Air guide tube; 302. Air flow sensor; 303. First heating tube; 304. Second heating tube; 4. Primary incineration chamber; 401. Secondary incineration chamber; 402. Ignitor; 403, waste box; 404, conduit; 405, fuel pipe; 406, atomizing nozzle; 5, exhaust pipe; 501, first exhaust fan; 502, second exhaust fan; 503, three-way pipe; 504, gas pipe; 6, regulating block; 601, ventilation plate; 602, connecting spring; 603, blocking block; 604, first air outlet pipe; 605, second air outlet pipe; 7, heat exchange chamber; 701, first heat exchange tube; 702, second heat exchange tube; 703, exhaust pipe; 8, dehumidification box; 801, dehumidification net. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.
[0029] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.
[0030] The embodiment of the present application provides an industrial waste gas incineration device and a method of use, and the industrial waste gas incineration device and the method of use are described in detail below. It should be noted that the description order of the following embodiments is not intended to limit the preferred order of the embodiments.
[0031] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods. Example
[0032] See also Figure 1-12In this embodiment, an industrial waste gas incineration device is provided, including: a box body 1, one side of the box body 1 is connected to an air inlet pipe, a dust removal chamber 101 is opened inside the box body 1, a mounting block 2 is installed inside the dust removal chamber 101, a heating chamber 3 is provided inside the box body 1, a primary incineration chamber 4 and a secondary incineration chamber 401 are provided inside the box body 1, two heat exchange chambers 7 are provided inside the box body 1, and a dehumidification box 8 is provided on one side of the box body 1; a dust removal component arranged inside the dust removal chamber 101, for removing dust particles in the waste gas; an adjustment component arranged inside the box body 1, for selecting the use of the heat exchange chamber 7 according to the size of the waste gas flow; and a heat energy recovery component arranged inside the heat exchange chamber 7 and the heating chamber 3, for recovering and utilizing the heat energy of the gas after incineration.
[0033] Among them, through the setting of the dust removal component, the dust particles or some large molecular organic compounds in the exhaust gas can be filtered, collected and processed, which can reduce the competitive adsorption and blocking phenomena in the incineration stage, thereby improving the incineration efficiency. At the same time, the external force applied during the gas flow is used to drive the filter 208 to shake and collide up and down, so that the materials attached to the filter 208 fall off, thereby ensuring the gas flowability of the filter 208; secondly, through the coordinated setting of the adjustment component and the heat recovery component, different heat exchange chambers 7 can be adjusted and used according to the flow rate of the exhaust gas, thereby improving the efficiency of heat recovery, and transferring the recovered heat energy to the heating chamber 3 to preheat the exhaust gas, thereby reducing the heating demand and indirectly improving the overall reaction speed and efficiency. Example
[0034] On the basis of Example 1, an air vent is provided inside the mounting block 2, and the dust removal assembly includes: a plurality of arc blocks 201 connected to the inside of the air vent, and the plurality of arc blocks 201 are evenly distributed in a circular array; a collecting box 203 is provided inside the air vent, and a plurality of connecting plates 204 corresponding to the positions of the arc blocks 201 are connected to the outside of the collecting box 203; two annular plates 206 distributed up and down and connected to the inside of the air vent, and a filter screen 208 is provided between the two annular plates 206; a dust removal net 102 is provided inside the dust removal chamber 101, a card slot 202 is provided on the arc block 201, a card block 205 matching the card slot 202 is connected to the bottom of the connecting plate 204, a plurality of evenly distributed reset springs 207 are connected between the filter screen 208 and the two annular plates 206, and an L-shaped impact rod 2061 is connected to the inner walls of the two annular plates 206.
[0035] Before the waste gas is incinerated, due to the large amount of dust particles and some macromolecular organic matter mixed in the waste gas, it is easy to adhere to the inner wall of the pipe during the waste gas input process, affecting the flow rate of the waste gas. At the same time, a large amount of dust particles are easily released from the fuel, affecting the combustion efficiency of the fuel. Therefore, before the waste gas is discharged into the primary incineration chamber 4, the waste gas is discharged into the dust removal chamber 101. At this time, the waste gas is blown into the filter screen 208 through the gap between the arc blocks 201, and the dust particles and some macromolecular organic matter in the waste gas are processed by the filter screen 208. Then, the dust removal net 102 is set to perform adsorption and filtration again to minimize the dust particles and macromolecular organic matter in the waste gas.
[0036] Then, when the exhaust gas passes through the filter 208, the filter 208 applies a certain external force to the filter 208, so that the filter 208 moves. The upper and lower surfaces of the filter 208 are provided with return springs 207. At this time, the filter 208 continuously squeezes or stretches the return spring 207 during its movement, so that the return spring 207 generates elastic force, and the elastic force is applied back to the filter 208, so that the filter 208 continuously shakes up and down, and the dust particles and macromolecular organic matter attached to the filter 208 are shaken off. At the same time, when the filter 208 shakes up and down, it collides with the impact rod 2061, so as to shake off the dust particles on the filter 208, thereby reducing the dust particles adhering to the filter 208, resulting in a decrease in the flow rate of the exhaust gas passing through the filter 208, affecting the efficiency of the exhaust gas incineration treatment, and the particles or macromolecular organic matter shaken off fall into the collection box 203; After the waste gas incineration is completed, the dust removal chamber 101 can be opened through the box door on the front side of the box body 1, and then the collection box 203 can be lifted from the bottom. At this time, the block 205 at the bottom of the connecting plate 204 is separated from the card slot 202, and then the collection box 203 is rotated to make the connecting plate 204 move to the gap between the arc blocks 201, and then the collection box 203 is moved down, and the collection box 203 can be taken out from the mounting block 2, and the dust impurities collected in the collection box 203 can be processed. After the processing is completed, the collection box 203 can be reloaded into the mounting block 2. Example
[0037] On the basis of Example 1, an air duct 301 is provided inside the box body 1, and one end of the air duct 301 is communicated with the dust removal chamber 101, and the other end of the air duct 301 passes through the heating chamber 3 and is communicated with the primary incineration chamber 4, the primary incineration chamber 4 is located below the secondary incineration chamber 401, and a conduit 404 is connected between the primary incineration chamber 4 and the secondary incineration chamber 401, a waste box 403 is provided inside the primary incineration chamber 4, and igniters 402 are installed inside the primary incineration chamber 4 and the secondary incineration chamber 401, a fuel pipe 405 is installed on the top of the box body 1, the fuel pipe 405 passes through the secondary incineration chamber 401 and extends into the primary incineration chamber 4, and an atomizing nozzle 406 is installed on one side of the fuel pipe 405.
[0038] The gas after dust removal and filtration enters the air duct 301 and is discharged into the primary incineration chamber 4 through the air duct 301. At this time, the fuel is sprayed into the primary incineration chamber 4 and the secondary incineration chamber 401 through the fuel pipe 405 and the atomizing nozzle 406, and the fuel is ignited by the igniter 402, so that the exhaust gas is incinerated in the primary incineration chamber 4. As the exhaust gas is continuously injected, the exhaust gas above the primary incineration chamber 4 is discharged into the secondary incineration chamber 401 through the conduit 404 for secondary incineration, thereby ensuring the complete incineration of harmful substances in the exhaust gas. At the same time, through the setting of the atomizing nozzle 406, the fuel can be atomized and sprayed, thereby increasing the contact area with the exhaust gas and the combustion area, allowing the fuel to burn more efficiently. The fuel sprayed from the fuel pipe 405 is natural gas or liquefied petroleum gas.
[0039] On the basis of Example 1 and Example 3, further, the adjustment component includes: an air flow sensor 302 installed inside the air duct 301; a first exhaust fan 501 and a second exhaust fan 502 installed on the top of the box 1, and the power of the first exhaust fan 501 is greater than the power of the second exhaust fan 502; an exhaust pipe 5 connected to the inside of the box 1, one end of the exhaust pipe 5 is connected to the secondary incineration chamber 401, and the other end of the exhaust pipe 5 is respectively connected to the first exhaust fan 501 and the second exhaust fan 502; a three-way pipe 503 connected between the first exhaust fan 501 and the second exhaust fan 502, one end of the three-way pipe 503 is connected to the air supply pipe 504, one end of the air supply pipe 504 extends to the inside of the box 1 and is connected to the adjustment block 6, and a control panel is installed on the surface of the box 1, and the control panel is electrically connected to the first exhaust fan 501 and the second exhaust fan 502.
[0040] When the exhaust gas passes through the air duct 301, the air flow sensor 302 is set to monitor the exhaust gas flow discharged into the box 1 for incineration treatment, and transmit the monitoring data to the control panel, and control the start-up of the first exhaust fan 501 or the second exhaust fan 502 through the flow threshold set in advance in the control panel. When the exhaust gas flow is large, the control panel controls the start-up of the first exhaust fan 501, so that the first exhaust fan 501 draws the exhaust gas in the secondary incineration chamber 401 into the three-way pipe 503 through the exhaust pipe 5, and discharges it into the regulating block 6 through the air supply pipe 504. When the exhaust gas flow is low, the second exhaust fan 502 is controlled to start. Since the power of the first exhaust fan 501 is greater than that of the second exhaust fan 502, exhaust fans of different powers can be selected and adjusted according to the flow of the exhaust gas to be incinerated, thereby reducing power loss and achieving energy-saving effects.
[0041] Among them, the interior of the regulating block 6 is a hollow structure, and two ventilation plates 601 are connected inside the regulating block 6, and the ventilation plates 601 are located on both sides of the pipe mouth of the gas supply pipe 504, and a ventilation hole is opened in the middle of the ventilation plate 601. One side of the ventilation plate 601 is connected to multiple evenly distributed connecting springs 602, and one end of the connecting spring 602 is connected to a blocking block 603. One end of the regulating block 6 is connected to the first air outlet pipe 604, and the bottom of the regulating block 6 is connected to the second air outlet pipe 605. The first air outlet pipe 604 and the second air outlet pipe 605 are respectively connected to the two heat exchange chambers 7.
[0042] When the first exhaust fan 501 is started, the gas flow rate entering the regulating block 6 is large. At this time, the blocking block 603 near the first outlet pipe 604 is pushed by the gas and is away from the ventilation plate 601, while the blocking block 603 near the second outlet pipe 605 is pressed by the gas and is close to the ventilation plate 601. Therefore, the gas in the regulating block 6 is discharged into the second heat exchange cavity through the first outlet pipe 604. When the second exhaust fan 502 is started, the gas flow rate entering the regulating block 6 is small. At this time, the blocking block 603 near the first outlet pipe 605 is pressed by the gas and is close to the ventilation plate 601. The thrust applied to the blocking block 603 at 604 is smaller than the elastic force applied by the connecting spring 602, so that the blocking block 603 remains in place to seal the ventilation plate 601, and the blocking block 603 at the second air outlet pipe 605 is subjected to the pressure of the gas. When the pressure applied to the blocking block 603 is smaller than the elastic force applied by the connecting spring 602, the blocking block 603 is separated from the ventilation plate 601 under the action of the elastic force of the connecting spring 602. At this time, the gas in the regulating block 6 is discharged into the first heat exchange chamber through the second air outlet pipe 605. Example
[0043] On the basis of Example 1, the heat energy recovery component includes: two heat exchange chambers 7 are divided into a first heat exchange chamber and a second heat exchange chamber; a first heat exchange tube 701 is arranged inside the first heat exchange chamber; a second heat exchange tube 702 is arranged inside the second heat exchange chamber; a first heating tube 303 and a second heating tube 304 are arranged inside the heating chamber 3, and the first heating tube 303 and the second heating tube 304 are both arranged in a threaded structure, the two ends of the first heat exchange tube 701 are respectively connected to the two ends of the first heating tube 303, and the two ends of the second heat exchange tube 702 are respectively connected to the two ends of the second heating tube 304, the number of first heating tubes 303 is less than the number of second heating tubes 304, one side of the heat exchange chamber 7 is connected to a water outlet pipe, the front of the first heat exchange chamber and the top of the second heat exchange chamber are both connected to a water inlet pipe, an exhaust pipe 703 is connected between the box body 1 and the dehumidification box 8, and one end of the exhaust pipe 703 is communicated with the two heat exchange chambers 7 respectively, and a plurality of dehumidification nets 801 are installed inside the dehumidification box 8.
[0044] After the gas enters the heat exchange chamber 7, the impurities generated by the combustion in the gas are filtered again by the water inside the heat exchange chamber 7, thereby reducing the content of harmful substances in the gas and absorbing the heat energy carried by the gas. At the same time, the heat in the heat exchange chamber 7 is transferred to the heating chamber 3 through the first heat exchange tube 701 or the second heat exchange tube 702, and the air guide tube 301 in the heating chamber 3 is heated, thereby preheating the exhaust gas passing through the air guide tube 301; Then, the internal space of the first heat exchange cavity is larger than the internal space of the second heat exchange cavity. When the exhaust gas is discharged into the second heat exchange cavity through the first outlet pipe 604, the heat is transferred to the second heating tube 304 through the second heat exchange tube 702. When the gas is discharged into the first heat exchange cavity through the second outlet pipe 605, the heat is transferred to the first heating tube 303 through the first heat exchange tube 701. When the gas flow rate is large, the gas enters the second heat exchange chamber with a larger space. At this time, the water capacity in the second heat exchange chamber is large, which can absorb more heat carried by the gas and transfer the heat through the second heat exchange tubes 702 with a larger number. When the gas flow rate is small, the gas enters the first heat exchange chamber with a small space for heat energy recovery. Different heat energy recovery modes can be switched according to the flow rate of the exhaust gas discharge, thereby avoiding that when the gas flow rate is small, after the gas is discharged into the second heat exchange chamber with a larger space, the heat carried by the gas cannot meet the temperature of heating all the water to the temperature that meets the heat conduction of the second heat exchange tube 702, resulting in all the heat energy of the gas being lost in heating the water, causing a waste of heat energy. Therefore, when the exhaust gas discharge flow rate is small, the incinerated gas is introduced into the first heat exchange chamber with a small space, so that the heat energy in the gas heats the water in the first heat exchange chamber and transfers the heat energy through the first heat exchange tubes 701 with a smaller number, thereby avoiding the excessive number of first heat exchange tubes 701 and increasing the loss of heat energy in the transfer process; The gas after passing through the heat exchange chamber 7 is discharged into the dehumidification box 8 through the exhaust pipe 703, and the moisture contained in the gas is processed by the dehumidification net in the dehumidification box 8.
[0045] By providing the water inlet pipe and the water outlet pipe, the water in the heat exchange chamber 7 can be replaced.
[0046] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0047] The above is a detailed introduction to an industrial waste gas incineration device and a method of use provided in the embodiments of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. An industrial waste gas incineration device, characterized in that: include: A box body (1), wherein a dust removal chamber (101) is provided inside the box body (1), a mounting block (2) is installed inside the dust removal chamber (101), a heating chamber (3) is provided inside the box body (1), a primary incineration chamber (4) and a secondary incineration chamber (401) are provided inside the box body (1), two heat exchange chambers (7) are provided inside the box body (1), and a dehumidification box (8) is provided on one side of the box body (1); A dust removal component disposed inside the dust removal chamber (101) is used to remove dust particles in the exhaust gas; an adjustment component disposed inside the housing (1) is used to select the use of the heat exchange chamber (7) according to the exhaust gas flow rate; and The heat energy recovery component arranged inside the heat exchange chamber (7) and the heating chamber (3) is used to recover and utilize the heat energy of the gas after incineration.
2. The industrial waste gas incineration device according to claim 1, characterized in that: The mounting block (2) is provided with an air vent inside, and the dust removal component comprises: A plurality of arc-shaped blocks (201) connected to the inside of the air vent, wherein the plurality of arc-shaped blocks (201) are evenly distributed in a circular array; A collection box (203) is provided inside the air vent, and a plurality of connection plates (204) corresponding to the positions of the arc-shaped blocks (201) are connected to the outside of the collection box (203); Two annular plates (206) arranged vertically and connected to the inside of the air vent, a filter screen (208) being arranged between the two annular plates (206); A dust removal net (102) is arranged inside the dust removal chamber (101).
3. The industrial waste gas incineration device according to claim 2, characterized in that: The arc block (201) is provided with a slot (202); a slot block (205) matching the slot (202) is connected to the bottom of the connecting plate (204); a plurality of evenly distributed return springs (207) are connected between the filter screen (208) and the two annular plates (206); and an L-shaped impact rod (2061) is connected to the inner walls of the two annular plates (206).
4. The industrial waste gas incineration device according to claim 1, characterized in that: An air guide pipe (301) is provided inside the housing (1), and one end of the air guide pipe (301) is communicated with the dust removal chamber (101), and the other end of the air guide pipe (301) passes through the heating chamber (3) and is communicated with the primary incineration chamber (4); the primary incineration chamber (4) is located below the secondary incineration chamber (401); a guide pipe (404) is connected between the primary incineration chamber (4) and the secondary incineration chamber (401); a waste box (403) is provided inside the primary incineration chamber (4); an igniter (402) is installed inside the primary incineration chamber (4) and the secondary incineration chamber (401); a fuel pipe (405) is installed on the top of the housing (1); the fuel pipe (405) passes through the secondary incineration chamber (401) and extends into the primary incineration chamber (4); and an atomizing nozzle (406) is installed on one side of the fuel pipe (405).
5. The industrial waste gas incineration device according to claim 4, characterized in that: The adjustment component comprises: An air flow sensor (302) installed inside the air guide pipe (301); A first exhaust fan (501) and a second exhaust fan (502) installed on the top of the box (1), wherein the power of the first exhaust fan (501) is greater than the power of the second exhaust fan (502); An exhaust pipe (5) connected to the inside of the box (1), one end of the exhaust pipe (5) communicating with the secondary incineration chamber (401), and the other end of the exhaust pipe (5) respectively connected to the first exhaust fan (501) and the second exhaust fan (502); A three-way pipe (503) is connected between the first exhaust fan (501) and the second exhaust fan (502), one end of the three-way pipe (503) is connected to an air supply pipe (504), and one end of the air supply pipe (504) extends into the interior of the box (1) and is connected to a regulating block (6).
6. The industrial waste gas incineration device according to claim 5, characterized in that: The regulating block (6) has a hollow structure inside. Two ventilation plates (601) are connected inside the regulating block (6). The ventilation plates (601) are located on both sides of the pipe opening of the gas transmission pipe (504). A ventilation hole is opened in the middle of the ventilation plate (601). One side of the ventilation plate (601) is connected to a plurality of evenly distributed connecting springs (602). One end of the connecting spring (602) is connected to a blocking block (603). One end of the regulating block (6) is connected to a first air outlet pipe (604). The bottom of the regulating block (6) is connected to a second air outlet pipe (605). The first air outlet pipe (604) and the second air outlet pipe (605) are respectively connected to two heat exchange chambers (7).
7. The industrial waste gas incineration device according to claim 1, characterized in that: The heat recovery component comprises: The two heat exchange chambers (7) are divided into a first heat exchange chamber and a second heat exchange chamber; A first heat exchange tube (701) arranged inside the first heat exchange cavity; a second heat exchange tube (702) disposed inside the second heat exchange cavity; A first heating tube (303) and a second heating tube (304) are arranged inside the heating chamber (3), and the first heating tube (303) and the second heating tube (304) are both arranged in a threaded structure.
8. The industrial waste gas incineration device according to claim 7, characterized in that: The two ends of the first heat exchange tube (701) are respectively connected to the two ends of the first heating tube (303), and the two ends of the second heat exchange tube (702) are respectively connected to the two ends of the second heating tube (304). The number of the first heating tubes (303) is less than the number of the second heating tubes (304). One side of the heat exchange chamber (7) is connected to a water outlet pipe, and the front of the first heat exchange chamber and the top of the second heat exchange chamber are both connected to a water inlet pipe.
9. The industrial waste gas incineration device according to claim 1, characterized in that: An exhaust pipe (703) is connected between the box body (1) and the dehumidification box (8), and one end of the exhaust pipe (703) is respectively in communication with the two heat exchange chambers (7), and a plurality of dehumidification nets (801) are installed inside the dehumidification box (8).
10. The method for using the industrial waste gas incineration device according to claim 1, characterized in that: Follow these steps: S1. The waste gas to be treated is discharged into the dust removal chamber. The dust removal components in the dust removal chamber filter and treat the particulate matter and some macromolecular organic matter in the waste gas, which can reduce the competitive adsorption and blocking phenomenon in the incineration stage, thereby improving the incineration efficiency; S2. The waste gas after being filtered by the dust removal chamber enters the heating chamber for preliminary heating treatment to increase the waste gas temperature, which can reduce the heating demand of the waste gas and indirectly improve the overall reaction speed and efficiency; S3. The preheated waste gas is incinerated in the primary incineration chamber and the secondary incineration chamber in turn to decompose the harmful substances in the waste gas; S4. The incinerated gas is drawn into the heat exchange chamber, and the heat energy in the exhaust gas is recovered through the water in the heat exchange chamber and the first heat exchange tube or the second heat exchange tube, and then transferred to the heating chamber to provide heat energy for preheating the exhaust gas; S5. At the same time, the water in the heat exchange chamber can filter the impurities generated after the exhaust gas is burned; S6. The exhaust gas passing through the heat exchange chamber enters the dehumidification box, and the moisture in the gas is removed by the dehumidification net in the dehumidification box and then discharged to the outside.