A drying and turning device for forage processing

Abstract

This invention relates to the field of forage processing technology and provides a drying and turning device for forage processing, comprising: an outer shell and wheels mounted on the outer shell; a turning mechanism mounted inside the outer shell, the turning mechanism including a support plate, a turning component, and an auxiliary component, the support plate being fixedly installed inside the outer shell, two sets of support frames being fixedly installed at the bottom of the support plate, one set of turning components being mounted on each set of support frames, and a drive component being mounted on the support plate, the auxiliary component being mounted on the support plate; and a feeding guide component being mounted at the inner bottom of the outer shell. This invention, through the coordinated arrangement of the turning mechanism and the feeding guide component, avoids the problems of existing turning methods, which are time-consuming and labor-intensive, difficult to ensure uniform turning, and even if turning is achieved, clumped forage is not easily broken up, resulting in poor drying effect and affecting processing quality.

Description

Technical Field

[0001] This invention relates to the field of forage processing technology, specifically a drying and turning device for forage processing. Background Technology

[0002] In the livestock farming industry, the quality of forage plays a crucial role in the growth, health, and production performance of livestock. Forage typically contains high moisture content after harvest, and if not properly handled promptly, it is prone to mold and rot, which not only reduces its nutritional value but may also breed harmful bacteria, posing a threat to livestock. Traditional forage drying relies heavily on natural spreading, where forage is directly laid flat on the ground or in a makeshift drying area. This method has several drawbacks: First, it is inefficient, as damp forage tends to clump together, and the lower layers often remain in a dark and damp environment for extended periods, significantly prolonging the drying time. Second, it requires substantial manual labor for regular turning to ensure all forage receives adequate sunlight and air. Manual turning is difficult to ensure even distribution, and even when turning is achieved, clumps are not easily broken up, resulting in poor drying and affecting processing quality.

[0003] Therefore, in view of the above situation, there is an urgent need to provide a drying and turning device for forage processing to overcome the shortcomings in current practical applications. Summary of the Invention

[0004] The purpose of this invention is to provide a drying and turning device for forage processing, which aims to solve the problems mentioned in the background art.

[0005] This invention is implemented as follows: a drying and turning device for forage processing, comprising:

[0006] The outer shell and the wheels mounted on the outer shell, wherein the bottom of the outer shell has an open structure;

[0007] The flipping mechanism is installed inside the outer shell. The flipping mechanism includes a support plate, a flipping component, and an auxiliary component. The support plate is fixedly installed inside the outer shell. Two sets of support frames are fixedly installed at the bottom of the support plate and are symmetrical to each other. One set of flipping components is provided on each set of support frames. The support plate is also provided with a drive component for controlling the working state of the flipping component. The auxiliary component is provided on the support plate and is located between the two sets of flipping components.

[0008] And a feed guide assembly, which is disposed at the inner bottom of the housing.

[0009] As a further aspect of the present invention: the flipping component includes:

[0010] A square rod is slidably installed at the bottom of a support frame one, and a support frame two and a support base are respectively fixedly installed at both ends of the square rod;

[0011] A spring for elastic support of the support base, the spring being sleeved on the square rod;

[0012] The roller is rotatably mounted on the support base;

[0013] Support rollers, multiple sets of which are rotatably mounted on support frame two, and a turning belt is installed on the support rollers;

[0014] The flipping toothed plates are arranged in multiple sets at intervals on the surface of the flipping belt;

[0015] And a gear two fixedly installed on one of the support rollers, and a rack two meshing with the gear two is also fixedly installed on the support frame one.

[0016] As a further aspect of the present invention: the driving component includes:

[0017] A translation frame is slidably mounted on a support plate, and the support plate is also provided with an electric telescopic rod for moving the translation frame.

[0018] And a pressing block for pushing the square rod to move, the pressing block having an inclined surface that contacts the roller, and two sets of pressing blocks are symmetrically arranged on the translation frame.

[0019] As a further aspect of the present invention: the auxiliary component includes:

[0020] The uprights are symmetrically arranged in two sets on the support plate;

[0021] A uniform roller is located between two sets of vertical plates, and the uniform roller is rotatably connected to the vertical plates via a rotating tube.

[0022] The turning component is provided in multiple sets in the circumferential direction of the uniform roller. Each set of turning components includes multiple sets of turning rods, and each set of turning rods is provided with spray holes facing both sides.

[0023] And the linkage components used to drive the rotation of the rotating tube.

[0024] As a further aspect of the present invention: the linkage component includes:

[0025] A rotating shaft mounted on a support plate is rotatably connected to a rotating tube via a linkage component;

[0026] Gear 1, which is fixedly mounted on the rotating shaft;

[0027] And a rack that meshes with a gear, the rack being fixedly connected to the translation frame.

[0028] As a further aspect of the present invention: the auxiliary component further includes:

[0029] The compression box is fixedly installed between two sets of support frames and has two cavities inside. The top of the compression box has two sets of air inlets that are respectively connected to the two cavities.

[0030] Piston plates, wherein a set of piston plates is slidably installed in both cavities;

[0031] An air guide chamber 1 is formed inside the vertical plate, and the air guide chamber 1 is connected to the cavity of the compression box through a conduit 1;

[0032] A second air guide chamber is provided inside the uniform roller. The second air guide chamber is connected to the spray hole on the flipping rod and is also connected to the rotating pipe.

[0033] Second conduit, which is used to connect the first air chamber to the rotating tube, and the second conduit is rotatably connected to the rotating tube;

[0034] A push-pull rod, one end of which is fixedly connected to a piston plate, and a linkage frame is fixedly installed at the other end of the push-pull rod;

[0035] And limiting grooves are provided on both sides of the second support frame, and the limiting grooves are slidably engaged with the linkage frame.

[0036] As a further aspect of the present invention: the feed guide assembly includes:

[0037] A guide block is fixedly installed inside the outer shell. The guide block has an inclined surface facing the feed end of the outer shell. Two sets of guide blocks are symmetrically arranged inside the outer shell. The flipping mechanism is located between the two sets of guide blocks.

[0038] And a conveyor belt integration for moving feed into the outer shell, the conveyor belt integration being disposed on a guide block.

[0039] As a further aspect of the present invention, it also includes a material leveling component disposed at the discharge end of the outer casing.

[0040] As a further aspect of the present invention: the uniform material assembly includes:

[0041] A control box that is fixedly installed at the discharge end of the outer casing;

[0042] The control box also includes a material leveling toothed plate that is slidably mounted on the bottom of the control box, and an electric guide rail for driving the material leveling toothed plate to move back and forth.

[0043] Compared with the prior art, the beneficial effects of the present invention are as follows: During the movement of the outer shell, the feed guide component can transport the feed to be turned to the underside of the support plate. The drive component can turn the feed by driving two sets of turning components. With the help of the auxiliary component, the feed can be turned evenly and the clumps of feed can be broken up. The turned feed is discharged from the discharge end of the outer shell to the drying yard, thereby improving the drying effect and ensuring that the feed is fully dried. The present invention avoids the problems of existing turning methods, which are time-consuming and labor-intensive, difficult to ensure the uniformity of turning, and even if the feed is turned over, the clumps of feed are not easily broken up, resulting in poor drying effect and affecting the processing quality. Attached Figure Description

[0044] Figure 1 This is a schematic diagram of the structure of the present invention.

[0045] Figure 2 This is a schematic diagram of the internal structure of the present invention.

[0046] Figure 3 for Figure 2 A magnified structural diagram of point A in the middle.

[0047] Figure 4 This is a schematic diagram of the flipping mechanism in this invention.

[0048] Figure 5 This is a schematic diagram of the flipping component in this invention.

[0049] Figure 6 for Figure 4 A schematic diagram of the structure of the compression box.

[0050] Figure 7 for Figure 6 A magnified structural diagram at point B in the middle.

[0051] Figure 8 This is a schematic diagram of the uniform roller in this invention.

[0052] In the attached diagram: 1-Outer shell, 2-Guide block, 3-Integrated conveyor belt, 4-Walking wheel, 5-Control box, 6-Equalizing toothed plate, 7-Electric telescopic rod, 8-Pressing block, 9-Support plate, 10-Support frame one, 11-Support frame two, 12-Tilting belt, 13-Compression box, 14-Equalizing roller, 15-Upright plate, 16-Rack one, 17-Gear one, 18-Rotating shaft, 19-Linkage component, 20-Transfer frame, 21-Push-pull rod, 22-Linkage frame, 23-Rack two, 24-Conduit two, 25-Conduit one, 26-Tilting rod, 27-Rotating tube, 28-Spring, 29-Square rod, 30-Support roller, 31-Gear two, 32-Tilting toothed plate, 33-Limiting groove, 34-Piston plate, 35-Roller, 36-Support seat. Detailed Implementation

[0053] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0054] Please see Figures 1-8 This invention provides a drying and turning device for forage processing, comprising:

[0055] The outer shell 1 and the wheels 4 mounted on the outer shell 1 are provided. The bottom of the outer shell 1 is an open structure. There are four sets of wheels 4, each set of which is controlled by a separate motor. This enables the outer shell 1 to move forward, backward, and turn. The user can remotely control the driving status of the outer shell 1 via a remote control. The remote control system can use existing publicly available technology.

[0056] The flipping mechanism is installed inside the outer shell 1. The flipping mechanism includes a support plate 9, a flipping component, and an auxiliary component. The support plate 9 is fixedly installed inside the outer shell 1. Two sets of support frames 10 are fixedly installed at the bottom of the support plate 9, and the two sets of support frames 10 are symmetrical to each other. One set of flipping components is provided on each set of support frames 10. The support plate 9 is also provided with a drive component for controlling the working state of the flipping component. The auxiliary component is provided on the support plate 9 and is located between the two sets of flipping components.

[0057] And a feed guide assembly, which is disposed at the inner bottom of the housing 1.

[0058] In an embodiment of the present invention, the user can use a remote control to move the outer shell 1 on the drying field. The outer shell 1 can also be equipped with a camera to transmit real-time images to the remote control. The above-mentioned workflow can be achieved by existing technology. During the movement of the outer shell 1, the feed guide component can transport the feed to be turned to the underside of the support plate 9. The drive component can turn the feed by driving two sets of turning components. With the help of the auxiliary component, the feed can be turned evenly and the clumps of feed can be broken up. The turned feed is discharged from the discharge end of the outer shell 1 onto the drying field, thereby improving the drying effect and ensuring that the feed is fully dried. Compared with the prior art, the present invention avoids the problems of existing turning methods, which are time-consuming and labor-intensive, difficult to ensure the uniformity of turning, and even if the turning is achieved, the clumps of feed are not easily broken up, resulting in poor drying effect and affecting the processing quality.

[0059] In one embodiment of the present invention, please refer to Figures 1-8 The flipping component includes:

[0060] A square rod 29 is slidably installed at the bottom of the support frame 10, and a support frame 21 and a support base 36 are respectively fixedly installed at both ends of the square rod 29;

[0061] A spring 28 is used to provide elastic support for the support base 36, and the spring 28 is sleeved on the square rod 29;

[0062] Roller 35, which is rotatably mounted on support base 36;

[0063] Support roller 30, multiple sets of which are rotatably mounted on support frame 2 11, and a turning belt 12 is mounted on the support roller 30;

[0064] The flipping toothed plate 32 is provided with multiple sets of flipping toothed plates at intervals on the surface of the flipping belt 12;

[0065] And a gear 31 fixedly installed on one of the support rollers 30, and a rack 23 meshing with the gear 31 is also fixedly installed on the support frame 10;

[0066] The driving component includes:

[0067] A translation frame 20 is slidably mounted on a support plate 9, and the support plate 9 is also provided with an electric telescopic rod 7 for moving the translation frame 20.

[0068] And a pressing block 8 for pushing the square rod 29 to move, the pressing block 8 having an inclined surface that contacts the roller 35, and two sets of pressing blocks 8 are symmetrically arranged on the translation frame 20;

[0069] The auxiliary components include:

[0070] Upright plate 15, two sets of upright plates 15 are symmetrically arranged on the support plate 9;

[0071] A uniform roller 14 is located between two sets of vertical plates 15, and the uniform roller 14 is rotatably connected to the vertical plates 15 via a rotating tube 27.

[0072] The flipping component is provided in multiple sets in the circumferential direction of the uniform roller 14. Each set of flipping components includes multiple sets of flipping rods 26, and each set of flipping rods 26 has spray holes facing both sides.

[0073] And the linkage assembly used to drive the rotating tube 27 to rotate;

[0074] The linkage component includes:

[0075] Rotary shaft 18 is rotatably mounted on support plate 9, and the rotating shaft 18 is connected to rotating tube 27 through linkage 19; wherein the linkage 19 adopts a combination structure of pulley and transmission belt.

[0076] Gear 17, which is fixedly mounted on the rotating shaft 18;

[0077] And a rack 16 that meshes with gear 17, the rack 16 being fixedly connected to the translation frame 20;

[0078] The auxiliary components also include:

[0079] Compression box 13 is fixedly installed between two sets of support frames 10, and the compression box 13 has two cavities. The top of the compression box 13 has two sets of air inlets that are respectively connected to the two cavities.

[0080] Piston plate 34, wherein a set of piston plates 34 is slidably installed in both cavities;

[0081] An air guide chamber 1 is provided in the vertical plate 15. The air guide chamber 1 is connected to the cavity of the compression box 13 through a conduit 25. A one-way valve is provided at the connection between the conduit 25 and the compression box 13 and in the air inlet.

[0082] A second air guide chamber is provided inside the uniform roller 14. The second air guide chamber is connected to the spray hole on the flipping rod 26 and is also connected to the rotating pipe 27.

[0083] Second conduit 24, which is used to connect the first air delivery chamber and the rotating tube 27, and the second conduit 24 and the rotating tube 27 are rotatably connected;

[0084] Push-pull rod 21, one end of which is fixedly connected to piston plate 34, and the other end of push-pull rod 21 is fixedly installed with linkage frame 22;

[0085] And limiting grooves 33 are provided on both sides of the support frame 21. The limiting grooves 33 are slidably engaged with the linkage frame 22. The limiting grooves 33 enable the linkage frame 22 to move with the support frame 21, while the linkage frame 22 can slide within the limiting grooves 33, which can offset the displacement difference between the support frame 21 and the push-pull rod 21.

[0086] In this embodiment, the electric telescopic rod 7 drives the translation frame 20 to reciprocate on the support plate 9. The pressing block 8 intermittently presses the roller 35, and with the support of the spring 28, the square rod 29 reciprocates on the support frame 10. The two sets of pressing blocks 8 allow the two sets of square rods 29 to move alternately up and down. The square rod 29 drives the support frame 11 to reciprocate, and with the meshing of the rack 23 and gear 31, it drives the support roller 30 to rotate reciprocally. The support roller 30 drives the turning belt 12 to reciprocate, and the turning belt 12 drives the turning toothed plate 32 to reciprocate. In this manner, and in conjunction with the reciprocating movement of the support frame 21 along the length of the square rod 29, the feed can be turned over. The setting of two sets of turning components effectively improves the turning effect (the turning of feed is mainly used to break up the feed so that the feed can be fully exposed to sunlight); the rack 16, by following the movement of the translation frame 20, can drive the gear 17 and the rotating shaft 18 to reciprocate, and the linkage 19 can drive the rotating tube 27 and the uniform roller 14 to reciprocate. The uniform roller 14, by driving the turning rod 26 to reciprocate, can turn the feed between the two sets of turning components again, improving the turning effect of the feed;

[0087] The linkage frame 22 moves along with the support frame 21, and the piston plate 34 is moved by the push-pull rod 21. The piston plate 34 can guide the gas in the compression box 13 into the air guide chamber 2 through the first conduit 25, the first air guide chamber, and the second conduit 24. Finally, the gas is sprayed out through the nozzle on the flipping rod 26. The sprayed gas can further break up the clumps of feed and effectively prevent clumping.

[0088] In one embodiment of the present invention, please refer to Figures 1-8 The feed guide assembly includes:

[0089] A guide block 2 is fixedly installed inside the outer shell 1. The guide block 2 has an inclined surface facing the feed end of the outer shell 1. Two sets of guide blocks 2 are symmetrically arranged inside the outer shell 1. The flipping mechanism is located between the two sets of guide blocks 2.

[0090] And a conveyor belt assembly 3 for moving feed into the outer shell 1, the conveyor belt assembly 3 being disposed on the guide block 2.

[0091] In this embodiment, the conveyor belt integrated 3 facilitates the movement of the feed that needs to be turned into the outer shell 1, and the guide block 2 facilitates the gathering of the feed below the turning mechanism.

[0092] In one embodiment of the present invention, please refer to Figures 1-8 It also includes a material leveling component disposed at the discharge end of the outer casing 1;

[0093] The material leveling component includes:

[0094] A control box 5 is fixedly installed at the discharge end of the outer casing 1;

[0095] The control box 5 also includes a uniform toothed plate 6 that is slidably mounted on the bottom of the control box 5. The control box 5 is further provided with an electric guide rail for driving the uniform toothed plate 6 to move back and forth. The electric guide rail can be made using existing publicly available technology.

[0096] In this embodiment, the feed spreading toothed plate 6 moves back and forth on the control box 5 to facilitate the even spreading of the feed processed by the turning mechanism, thereby improving the drying effect. The installation height of the control box 5 can be adjusted automatically.

[0097] In this invention, unless otherwise explicitly specified and limited, the terms "sliding," "rotating," "fixed," and "equipped" should be interpreted broadly. For example, they can refer to welded connections, bolted connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0098] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A drying and turning device for forage processing, comprising an outer shell and wheels mounted on the outer shell, wherein the bottom of the outer shell has an open structure, characterized in that, Also includes: The flipping mechanism is installed inside the outer shell. The flipping mechanism includes a support plate, a flipping component, and an auxiliary component. The support plate is fixedly installed inside the outer shell. Two sets of support frames are fixedly installed at the bottom of the support plate and are symmetrical to each other. One set of flipping components is provided on each set of support frames. The support plate is also provided with a drive component for controlling the working state of the flipping component. The auxiliary component is provided on the support plate and is located between the two sets of flipping components. And a feed guide assembly, which is disposed at the inner bottom of the housing; The flipping component includes: A square rod is slidably installed at the bottom of a support frame one, and a support frame two and a support base are respectively fixedly installed at both ends of the square rod; A spring for elastic support of the support base, the spring being sleeved on the square rod; The roller is rotatably mounted on the support base; Support rollers, multiple sets of which are rotatably mounted on support frame two, and a turning belt is installed on the support rollers; The flipping toothed plates are arranged in multiple sets at intervals on the surface of the flipping belt; And a gear two fixedly installed on one of the support rollers, and a rack two meshing with the gear two is also fixedly installed on the support frame one; The driving component includes: A translation frame is slidably mounted on a support plate, and the support plate is also provided with an electric telescopic rod for moving the translation frame. And a pressing block for pushing the square rod to move, the pressing block having an inclined surface that contacts the roller, and two sets of pressing blocks are symmetrically arranged on the translation frame; The auxiliary components include: The uprights are symmetrically arranged in two sets on the support plate; A uniform roller is located between two sets of vertical plates, and the uniform roller is rotatably connected to the vertical plates via a rotating tube. The turning component is provided in multiple sets in the circumferential direction of the uniform roller. Each set of turning components includes multiple sets of turning rods, and each set of turning rods is provided with spray holes facing both sides. And the linkage components used to drive the rotation of the rotating tube.

2. The drying and turning device for forage processing according to claim 1, characterized in that, The linkage component includes: A rotating shaft mounted on a support plate is rotatably connected to a rotating tube via a linkage component; Gear 1, which is fixedly mounted on the rotating shaft; And a rack that meshes with a gear, the rack being fixedly connected to the translation frame.

3. The drying and turning device for forage processing according to claim 1, characterized in that, The auxiliary components also include: The compression box is fixedly installed between two sets of support frames and has two cavities inside. The top of the compression box has two sets of air inlets that are respectively connected to the two cavities. Piston plates, wherein a set of piston plates is slidably installed in both cavities; An air guide chamber 1 is formed inside the vertical plate, and the air guide chamber 1 is connected to the cavity of the compression box through a conduit 1; A second air guide chamber is provided inside the uniform roller. The second air guide chamber is connected to the spray hole on the flipping rod and is also connected to the rotating pipe. The second conduit is used to connect the first air delivery chamber to the rotating tube, and the second conduit is rotatably connected to the rotating tube. A push-pull rod, one end of which is fixedly connected to a piston plate, and a linkage frame is fixedly installed at the other end of the push-pull rod; And limiting grooves are provided on both sides of the second support frame, and the limiting grooves are slidably engaged with the linkage frame.

4. The drying and turning device for forage processing according to claim 1, characterized in that, The feed guide assembly includes: A guide block is fixedly installed inside the outer shell. The guide block has an inclined surface facing the feed end of the outer shell. Two sets of guide blocks are symmetrically arranged inside the outer shell. The flipping mechanism is located between the two sets of guide blocks. And a conveyor belt integration for moving feed into the outer shell, the conveyor belt integration being disposed on a guide block.

5. The drying and turning device for forage processing according to claim 1, characterized in that, It also includes a material leveling component located at the discharge end of the outer casing.

6. The drying and turning device for forage processing according to claim 5, characterized in that, The material leveling component includes: A control box that is fixedly installed at the discharge end of the outer casing; The control box also includes a material leveling toothed plate that is slidably mounted on the bottom of the control box, and an electric guide rail for driving the material leveling toothed plate to move back and forth.

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