Optical film optical detection device
By designing an optical film optical detection device including a limiting assembly and a detection assembly, the problems of limiting instability and dust influence in the prior art are solved, and an optical film detection with higher accuracy is achieved.
Patent Information
- Application Number
- CN202411922747.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2044-12-25
AI Technical Summary
The existing optical film detection devices lack a stable limiting mechanism, resulting in inaccurate detection results, and dust and fingerprints are easily adhered to the surface of the optical film, affecting the detection effect.
An optical film optical detection device including a light transmittance meter, a limiting assembly and a detection assembly is designed. The limiting assembly realizes flexible fixing and cleaning of the optical film through a limiting frame, limiting rod and adjustment mechanism, while the detection assembly is used to accurately locate and measure the flatness and thickness of the optical film.
It effectively solves the problems of limit instability and dust in optical film detection, and improves the accuracy of detection data and the integrity of the optical film surface.
Smart Images

Figure CN119375189B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of material detection, and in particular to an optical film optical detection device. Background Art
[0002] With the rapid development of optoelectronic technology, optical films are increasingly used in optoelectronic displays, optical communications, optical instruments and other fields. The performance and quality of optical films directly affect the performance and service life of related products. Therefore, it is particularly important to accurately and efficiently detect the optical properties of optical films. The surface flatness of optical films is one of the important indicators for evaluating the production process level of optical films. Traditional optical film detection methods mainly rely on manual operation and are easily affected by human factors, resulting in low accuracy and reliability of detection results. In recent years, with the continuous development of automation technology and intelligent technology, applying these technologies to optical film detection devices to improve detection efficiency and accuracy has become a hot topic in the industry, thereby improving the deficiencies of existing detection device technology.
[0003] The existing technology still has the following problems:
[0004] 1. When using a transmittance meter to test the transmittance of an optical film, there is a lack of a stable limiting mechanism, and the staff often needs to hold the test in hand, which may cause displacement due to hand shaking. This displacement will interfere with the accuracy of the test results, making it impossible for the test data to truly reflect the performance of the optical film. It is also easy for the optical film to be easily sticky with fingerprints and dust. For optical films that have been stored for a long time, dust is more likely to adhere to their surfaces. If they are not cleaned before testing, the light transmittance test of the optical film will be affected.
[0005] 2. The surface flatness of the optical film is crucial to the image quality. If the surface is uneven, it will cause light to scatter and diffract when propagating on the surface of the film, thereby reducing the image quality and clarity. Optical films are mostly very thin films, and surface marks are difficult to observe carefully with the naked eye. Therefore, this method leads to low detection efficiency and poor detection effect when inspecting thin film parts. Ordinary detection equipment is difficult to accurately locate scratches. In addition, the thickness detection error of the optical film is large, so it is difficult to calculate its optical performance based on the thickness of the film layer to ensure that the designed optical film can meet specific application requirements. Summary of the invention
[0006] In order to overcome the lack of a stable limiting mechanism, optical films are prone to fingerprints, dust, etc., and for optical films that have been stored for a long time, dust is more likely to adhere to their surfaces. If they are not cleaned before detection, the light transmittance detection of the optical film will be affected, and surface marks are difficult to observe carefully with the naked eye. Therefore, this method leads to low detection efficiency and poor detection effect when inspecting thin film parts. Ordinary detection equipment is difficult to accurately locate scratches. In addition, the thickness detection error of the optical film is large, making it difficult to calculate its optical performance based on the thickness of the film layer. The purpose of the present invention is to provide an optical film optical detection device to solve the above-mentioned shortcomings.
[0007] The present application provides an optical film optical detection device, including a transmittance meter, a light source probe is arranged on the lower surface of the top of the transmittance meter, a limit assembly is arranged in the inner cavity of the transmittance meter, the limit assembly is located directly below the light source probe, a detection assembly is arranged in the inner cavity of the transmittance meter, the limit assembly includes a limit frame, limit rods are fixedly installed at both ends of the limit frame, a first threaded rod is rotatably connected to the inner wall of the limit frame, a first fixed bar is arranged on the outer surface of the first threaded rod, a moving bar is rotatably connected to the outer surface of the first threaded rod through a thread, an adjustment mechanism is fixedly installed on the lower surface of the first fixed bar and the moving bar, a limit mechanism is arranged at the bottom end of the adjustment mechanism, there are two limit mechanisms, and a cleaning mechanism is arranged on the outer surface of the limit mechanism below the moving bar, a lifting mechanism is arranged on the outer surface of the limit frame, a motor is arranged on the outer surface of the limit frame, a detection platform is arranged on the upper surface of the limit frame, the motor is sleeved with the output end of the first threaded rod, the moving bar and the limit rod are slidably connected, the first fixed bar and the limit rod are fixedly connected, and the first threaded rod and the first fixed bar are rotatably connected.
[0008] The cam is connected to the first sliding block by the spring, and the cam is connected to the first sliding block by the spring.
[0009] Furthermore, the limiting mechanism includes a pressure block, lifting blocks are fixedly installed at both ends of the pressure block, a pressure rod is rotatably connected to the inner cavity of the bottom end of the pressure block, the upper surface of the pressure block is fixedly connected to a fixing ring, and the bottom end of the pressure rod is fitted with the detection table.
[0010] Furthermore, the cleaning mechanism includes a dust box, the dust box and the pressure block are fixedly connected, insertion rods are fixedly installed at both ends of the dust box, the insertion rods and the pressure block at the movable bar are inserted, a scraping plate is fixedly installed on one side of the dust box, the scraping plate and the pressure rod are fitted, a dust removal groove is opened on the outer surface of the pressure block, and the scraping plate is located in the inner cavity of the dust removal groove.
[0011] Furthermore, the lifting mechanism includes a cylinder, the inner cavity of the cylinder is slidably connected to a piston rod, one end of the piston rod is fixedly installed with a moving frame, both ends of the moving frame are fixedly installed with lifting bars, the upper surface of the lifting bar is inclined, and the upper surface of the bottom end of the lifting bar is in contact with the top bottom wall of the lifting block, and the moving frame and the limit frame are slidably connected.
[0012] Furthermore, the detection assembly includes a support plate, which is movably connected to the inner cavity of the transmittance meter, and the upper surface of the support plate is rotatably connected to the second storage rod, and the inner cavity of the second storage rod is slidably connected to the adjustment rod, one end of the adjustment rod is fixedly installed with a connecting strip, and the end of the connecting strip away from the adjusting rod is fixedly installed with a detection plate, a slide groove is provided on the outer surface of the detection plate, and the inner cavity of the slide groove is slidably connected with a detection mechanism, the upper surface of the detection plate is provided with a measuring mechanism, and the outer surface of the measuring mechanism is provided with an alarm mechanism, the slide groove, detection mechanism, measuring mechanism and alarm mechanism are evenly distributed on the detection plate, and the outer surface of the detection plate away from the detection mechanism is provided with scale lines, and the middle scale is zero, and increases sequentially outward.
[0013] Further, the detection mechanism includes a detection block, the inner cavity of the detection block is slidably connected to an adjustment block, the inner cavity of the detection block is rotatably connected to a third threaded rod, the bottom end of the adjustment block is fixedly installed with a first connecting block, the inner cavity of the first connecting block is rotatably connected to a detection rod, the outer surface of the detection block is fixedly installed with a first fixed block, both ends of the first fixed block are fixedly installed with sliding rods, and the outer surface of the sliding rod is sleeved with a second spring.
[0014] Furthermore, the third threaded rod and the adjusting block are connected by threads, the sliding rod and the sliding groove are slidably connected, the second spring is located between the detection plate and the first fixed block, the bottom end of the second spring is fixedly connected to the first fixed block, and the second spring is in a compressed state when the first fixed block is located in the middle part of the detection plate.
[0015] Further, the measuring mechanism includes a second fixed bar, the outer surface of the second fixed bar is slidably connected to the first slide bar, the outer surface of the first slide bar is slidably connected to the second slide bar, a pointer is fixedly installed on the middle part of the second slide bar, the outer surface of the first slide bar is rotatably connected to a rotating rod, the outer surface of the rotating rod is sleeved with a belt, a second connecting block is fixedly installed on the middle part of one side of the belt, one end of the second connecting block away from the belt is fixedly connected to the second slide bar, a second fixed block is fixedly installed on the middle part of the second fixed bar, one end of the second fixed block is fixedly connected to the middle part of the belt, and when the first fixed block is located in the middle part of the detection plate, the bottom end of the pointer is located on the zero scale line on the outer surface of the detection plate.
[0016] Furthermore, the alarm mechanism includes a fourth threaded rod, the fourth threaded rod is rotatably connected to the second fixed bar, both ends of the fourth threaded rod are rotatably connected to the second slider through threads, the threads at both ends of the fourth threaded rod are in opposite directions, the second slider is slidably connected to the second fixed bar, an indicator light is provided on the outer surface of the second slider, a button is provided on the outer surface of the second slider away from the indicator light, the button and the indicator light are electrically connected, and a pressure plate is fixedly installed on the middle part of the first slider, and the pressure plate is located between the buttons.
[0017] The technical solution provided by this application has at least the following technical effects or advantages:
[0018] 1. The use of a limit assembly effectively solves the problem of lack of a stable limit mechanism when using a transmittance meter to perform light transmittance detection on an optical film. The staff is often required to hold the test in hand, which may be displaced due to hand shaking of the staff. Such displacement will interfere with the accuracy of the test results, making it impossible for the test data to truly reflect the performance of the optical film, and easily causing fingerprints, dust, etc. to stick to the optical film. Moreover, for an optical film that has been stored for a long time, dust is more likely to adhere to its surface. If it is not cleaned before detection, the light transmittance detection of the optical film will be affected. The present invention can flexibly fix and clean the optical film through a limit assembly, and can smoothly unfold the optical film during cleaning. The flexible rolling cleaning method uses a soft material and a rolling method, which will not cause scratches or wear on the surface of the optical film. Compared with traditional brushing or wiping methods, the flexible rolling cleaning is more gentle, can maintain the integrity and aesthetics of the optical film surface, prevent dust from affecting the detection data during optical film detection, facilitate subsequent light transmittance detection, and improve the accuracy of the detection data.
[0019] 2. The use of a detection component effectively solves the problem that the surface flatness of the optical film is crucial to the imaging quality. If the surface is uneven, it will cause scattering and diffraction of light when propagating on the surface of the film, thereby reducing the imaging quality and clarity. Optical films are mostly very thin films, and surface marks are difficult to observe carefully with the naked eye. Therefore, this method leads to low detection efficiency and poor detection effect when inspecting thin film parts. Ordinary detection equipment is difficult to accurately locate scratches. In addition, the thickness detection error of the optical film is large, so it is difficult to calculate its optical performance based on the thickness of the film layer to ensure that the designed optical film can meet specific application requirements. The present invention can accurately locate the unevenness of the outer surface of the optical film through the detection component, and issue a warning at the detection point. At the same time, it can measure the thickness of the optical film and improve the accuracy of the optical film thickness measurement. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure in an embodiment of the present application;
[0021] Figure 2 This is a schematic diagram of the structure of the limit assembly in the embodiment of the present application;
[0022] Figure 3 Schematic diagram of the limit rod structure in the embodiment of the present application;
[0023] Figure 4 It is a schematic diagram of the structure of the adjustment mechanism in the embodiment of the present application;
[0024] Figure 5 Schematic diagram of the limit mechanism structure in the embodiment of the present application;
[0025] Figure 6 This is a schematic diagram of the cleaning mechanism structure in an embodiment of the present application;
[0026] Figure 7 For the embodiment of this application Figure 6 A schematic diagram of the structure enlargement at the center A;
[0027] Figure 8 This is a schematic diagram of the structure of the lifting mechanism in the embodiment of the present application;
[0028] Fig. 9 This is a schematic diagram of the structure of the detection component in the embodiment of the present application;
[0029] Fig.10 It is a schematic diagram of the local structure of the detection board in the embodiment of the present application;
[0030] Fig.11 It is a schematic diagram of the structure of the detection mechanism in the embodiment of the present application;
[0031] Fig.12It is a schematic diagram of the structure of the measuring mechanism in the embodiment of the present application;
[0032] Fig.13 This is a schematic diagram of the third threaded rod structure in an embodiment of the present application.
[0033] In the figure: 1, light transmittance meter; 2, light source probe; 3, limit assembly; 31, limit frame; 32, limit rod; 33, first threaded rod; 34, first fixed bar; 35, moving bar; 36, adjustment mechanism; 361, adjustment seat; 362, first slider; 363, second threaded rod; 364, first storage rod; 365, telescopic rod; 366, adjustment plate; 367, drive block; 368, buffer block; 369, fixed ring; 3610, first spring; 37, limit mechanism; 371, pressure block; 372, lifting block; 373, pressure rod; 38, cleaning mechanism; 381, dust box; 382, plug rod; 383, scraping plate; 384, dust removal slot; 39, lifting mechanism; 391, cylinder; 392, piston rod; 393, moving frame; 394, lifting bar; 31 0. Motor; 311. Testing table; 4. Testing assembly; 41. Support plate; 42. Second storage rod; 43. Adjustment rod; 44. Connecting strip; 45. Testing plate; 46. Slide; 47. Testing mechanism; 471. Testing block; 472. Adjustment block; 473. Third threaded rod; 474. First connecting block; 475. Testing rod; 476. First fixed block; 477. Slide bar; 478. Second spring; 48. Measuring mechanism; 481. Second fixed bar; 482. First slide bar; 483. Second slide bar; 484. Pointer; 485. Rotating rod; 486. Belt; 487. Second connecting block; 488. Second fixed block; 49. Alarm mechanism; 491. Fourth threaded rod; 492. Second slider; 493. Indicator light; 494. Button; 495. Pressure plate. DETAILED DESCRIPTION
[0034] In case the optical film is not cleaned before detection, which affects the light transmittance detection, the present invention can flexibly fix and clean the optical film through a limiting component, and can smoothly unfold the optical film during cleaning; as surface marks are difficult to observe carefully with the naked eye, the present invention can accurately locate the unevenness of the outer surface of the optical film and issue a warning at the detection point.
[0035] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0036] See also Figure 1As shown, an optical film optical inspection device includes a transmittance meter 1, a light source probe 2 is arranged on the lower surface of the top of the transmittance meter 1, a limit component 3 is arranged in the inner cavity of the transmittance meter 1, and the limit component 3 is located directly below the light source probe 2. A detection component 4 is arranged in the inner cavity of the transmittance meter 1, and the optical film to be inspected is placed on the limit component 3, and the optical film is limited by the limit component 3. At the same time, the limit component 3 can clean the optical film when limiting. The detection component 4 is used to detect the flatness and thickness of the optical film, and the light source probe 2 is used to emit light to ensure that the light can accurately irradiate the optical film for transmittance analysis.
[0037] See also Figure 2 and Figure 3As shown, the limit assembly 3 includes a limit frame 31, and limit rods 32 are fixedly installed at both ends of the limit frame 31. The inner wall of the limit frame 31 is rotatably connected with a first threaded rod 33, and the outer surface of the first threaded rod 33 is provided with a first fixed bar 34. The outer surface of the first threaded rod 33 is rotatably connected with a moving bar 35 through a thread, and the lower surfaces of the first fixed bar 34 and the moving bar 35 are fixedly installed with an adjustment mechanism 36. The bottom end of the adjustment mechanism 36 is provided with a limit mechanism 37, and there are two limit mechanisms 37, and the outer surface of the limit mechanism 37 below the moving bar 35 is provided with a cleaning Mechanism 38, the outer surface of the limit frame 31 is provided with a lifting mechanism 39, the outer surface of the limit frame 31 is provided with a motor 310, and the upper surface of the limit frame 31 is provided with a detection table 311, the motor 310 and the output end of the first threaded rod 33 are sleeved, the moving bar 35 and the limit rod 32 are slidably connected, the first fixed bar 34 and the limit rod 32 are fixedly connected, and the first threaded rod 33 and the first fixed bar 34 are rotatably connected. When performing optical film inspection, the detection component 4 is first stored and waited until the limit mechanism 37 is cleaned before presenting the detection component 4 on the detection table 311, through The first threaded rod 33 is rotated by the operation of the motor 310, and the rotation of the first threaded rod 33 drives the moving bar 35 to move on the first threaded rod 33, so that the moving bar 35 moves to the first fixed bar 34, and the limiting mechanism 37 is lifted by the operation of the lifting mechanism 39, so that there is a gap between the bottom end of the limiting mechanism 37 and the detection table 311, and the optical film is displayed on the detection table 311 through the limiting frame 31. At the same time, the moving distance of the moving bar 35 can be controlled according to the length of the optical film, and the two ends of the optical film can be fixed, so that the optical film can be smoothly unfolded during cleaning. At this time, the lifting mechanism The structure 39 works to drive the limiting mechanism 37 to contact the detection table 311, and the motor 310 works again to drive the moving bar 35 to slide on the limiting rod 32. The movement of the moving bar 35 drives the adjustment mechanism 36 to move, and the movement of the adjustment mechanism 36 drives the limiting mechanism 37 to move. The limiting mechanism 37 flattens the optical film and cleans the outer surface of the optical film. The adjustment mechanism 36 can be used to adjust the pressure of the limiting mechanism 37 on the optical film to increase a flexible force. The cleaning mechanism 38 is used to collect dust generated when the limiting mechanism 37 is cleaned, so as to facilitate regular cleaning.
[0038] See also Figure 3 , Figure 4 and Figure 5As shown, the adjustment mechanism 36 includes an adjustment seat 361, a first slider 362 is slidably connected to the lower surface of the adjustment seat 361, a driving rod is fixedly installed on the outer surface of the first slider 362, a second threaded rod 363 is rotatably connected to the inner cavity of the adjustment seat 361, the second threaded rod 363 and the first slider 362 are threadedly connected, a first receiving rod 364 is fixedly installed at the four corners of the lower surface of the adjustment seat 361, a telescopic rod 365 is slidably connected to the inner cavity of the first receiving rod 364, an adjustment plate 366 is fixedly installed on the bottom end of the telescopic rod 365, a driving block 367 is fixedly installed on the upper surface of the adjustment plate 366, a driving groove is provided on the outer surface of the driving block 367, the driving rod and the driving groove are slidably connected, a buffer block 368 is slidably connected to the inner cavity of the bottom end of the adjustment plate 366, and a fixing ring 369 is fixedly installed on the bottom end of the buffer block 368. A first spring 3610 is sleeved on the outer surface of the bottom end of the buffer block 368, and the first spring 3610 is located between the adjustment plate 366 and the fixed ring 369. The adjustment seat 361 is fixedly connected to the first fixed bar 34 and the movable bar 35 respectively. The first slider 362 is driven to slide on the adjustment seat 361 by rotating the second threaded rod 363. The sliding of the adjustment seat 361 drives the driving rod to slide on the driving groove on the outer surface of the driving block 367. At this time, the telescopic rod 365 slides in the inner cavity of the first storage rod 364. The sliding of the telescopic rod 365 drives the adjustment plate 366 to move, so that the buffer block 368 drives the fixed ring 369 to move. At this time, the distance from the pressure rod 373 to the detection table 311 can be adjusted, and at the same time, the pressure of the pressure rod 373 on the optical film can be adjusted to achieve flexible clamping of the optical film and avoid damage to the optical film during early clamping.
[0039] See also Figure 6 , Figure 7 and Figure 8As shown, the limiting mechanism 37 includes a pressure block 371, and lifting blocks 372 are fixedly installed at both ends of the pressure block 371. The inner cavity at the bottom end of the pressure block 371 is rotatably connected to a pressure rod 373. The upper surface of the pressure block 371 is fixedly connected to the fixing ring 369, and the bottom end of the pressure rod 373 is in contact with the detection table 311. The cleaning mechanism 38 includes a dust box 381, and the dust box 381 and the pressure block 371 are fixedly connected. The two ends of the dust box 381 are fixedly installed with an insertion rod 382, and the insertion rod 382 is inserted into the pressure block 371 at the moving bar 35. A scraping plate 383 is fixedly installed on one side of the dust box 381, and the scraping plate 383 and the pressure rod 373 are in contact. A dust removal groove 384 is provided on the outer surface of the pressure block 371, and the scraping plate 383 is located in the inner cavity of the dust removal groove 384. The lifting mechanism 39 includes a cylinder 391, the inner cavity of the cylinder 391 is slidably connected with a piston rod 392, one end of the piston rod 392 is fixedly installed with a moving frame 393, and both ends of the moving frame 393 are fixedly installed with lifting bars 394, the upper surface of the lifting bar 394 is inclined, and the upper surface of the bottom end of the lifting bar 394 contacts the top bottom wall of the lifting block 372, and the moving frame 393 is slidably connected with the limiting frame 31. When the moving bar 35 moves to the first fixed bar 34, the operation of the cylinder 391 drives the piston rod 392 to move, and the movement of the piston rod 392 drives the moving frame 393 to slide on the limiting frame 31, and the movement of the moving frame 393 drives the lifting bar 394 to move, and the movement of the lifting bar 394 drives the two lifting blocks 372 on the pressure block 371 to lift up, so that the pressure block 371 is raised as a whole, and there is a gap between the pressure rod 373 and the inspection table 311 at this time, so that the optical film can be passed through the bottom end of the pressure rod 373 during the inspection of the optical film, and the optical film is displayed on the inspection table 311, one end of which is prevented from being directly below the first fixed bar 34, and as the cylinder 391 works again, the lifting bar 394 is separated from the lifting block 372, and one end of the optical film is fixed to the lower part of the pressure rod 373, and at the same time, the motor 310 works to drive the moving bar 35 to move on the first threaded rod 33, and at this time, the pressure rod 373 rolls on the optical film. The pressure rod 373 is made of soft material, and the pressure rod 373 rotates during the movement of the pressure block 371. At this time, the pressure rod 373 can clean the dust on the outer surface of the optical film, and at the same time, it rotates. During the movement, the pressure rod 373 and the scraping plate 383 come into contact, so that the dust on the outer surface of the pressure rod 373 falls from the inner cavity of the dust removal groove 384 into the dust box 381 for centralized collection. The plug rod 382 and the pressure block 371 are separated by plugging and pulling, and the dust on the dust box 381 can be cleaned regularly. At the same time, due to the flexibility and adjustability of the adjustment mechanism 36, it can be adjusted according to optical films of different specifications. That is, when detecting optical films of different thicknesses, the height of the pressure rod 373 can be adjusted to prevent the optical film from being damaged by too much pressure and to prevent the optical film from being uncleanly cleaned due to too little pressure. The flexible rolling cleaning method adopts soft materials and rolling methods, which will not cause scratches or wear on the surface of the optical film. Compared with traditional brushing or wiping methods,Flexible rolling cleaning is more gentle and can maintain the integrity and aesthetics of the optical film surface. The cleaning effect is good. When the pressure rod 373 reaches the other end of the optical film, it stops moving. At this time, the two pressure rods 373 can limit the optical film, which is convenient for subsequent testing and makes the subsequent test data more accurate.
[0040] See also Fig. 9 and Fig.10 As shown, the detection assembly 4 includes a support plate 41, the support plate 41 and the inner cavity of the transmittance meter 1 are movably connected, the upper surface of the support plate 41 is rotatably connected to the second storage rod 42, the inner cavity of the second storage rod 42 is slidably connected to the adjustment rod 43, one end of the adjustment rod 43 is fixedly installed with a connecting strip 44, the end of the connecting strip 44 away from the adjustment rod 43 is fixedly installed with a detection plate 45, the outer surface of the detection plate 45 is provided with a slide groove 46, the inner cavity of the slide groove 46 is slidably connected to the detection mechanism 47, and the upper surface of the detection plate 45 is provided with a A measuring mechanism 48 is arranged, and an alarm mechanism 49 is arranged on the outer surface of the measuring mechanism 48. The slide groove 46, the detection mechanism 47, the measuring mechanism 48 and the alarm mechanism 49 are evenly distributed on the detection plate 45. The outer surface of the detection plate 45 away from the detection mechanism 47 is provided with scale lines, and the middle scale is zero, and increases outward in sequence. After the pressure rod 373 is cleaned, the support plate 41 is pulled to move the support plate 41 on the transmittance meter 1, and the second storage rod 42 is rotated to adjust the angle, so that the connecting strip 44 and The direction of the first fixing bar 34 remains consistent, and the position of the adjusting rod 43 in the inner cavity of the second receiving rod 42 is adjusted. When the bottom end of the detection mechanism 47 contacts the upper surface of the detection platform 311, the positions of the adjusting rod 43 and the second receiving rod 42 are relatively stable. The second receiving rod 42 and the adjusting rod 43 can be fixed by bolts. Since the optical film has a thickness that drives the detection mechanism 47 to move, the thickness of the optical film can be read by the position of the measuring mechanism 48 on the scale line, and the measuring mechanism 48 has a double stroke effect, which is convenient for better reading of data. That is, since the optical film is usually thin and it is inconvenient to read the value, when the measuring mechanism 48 is used to read the data, it is equivalent to the thickness of two optical films superimposed together. In this way, half of the read value is the thickness of the optical film. The flatness of the optical film is detected by the detection mechanism 47. When the detection mechanism 47 encounters a concave or convex part of the optical film, it drives the measuring mechanism 48 to move. The movement of the measuring mechanism 48 drives the alarm mechanism 49 to move, thereby causing the alarm mechanism 49 to issue a warning.
[0041] See also Fig.10 and Fig.11As shown, the detection mechanism 47 includes a detection block 471, the inner cavity of the detection block 471 is slidably connected to an adjustment block 472, the inner cavity of the detection block 471 is rotatably connected to a third threaded rod 473, the bottom end of the adjustment block 472 is fixedly installed with a first connection block 474, the inner cavity of the first connection block 474 is rotatably connected to a detection rod 475, the outer surface of the detection block 471 is fixedly installed with a first fixed block 476, both ends of the first fixed block 476 are fixedly installed with a slide rod 477, and the outer surface of the slide rod 477 is sleeved with The second spring 478, the third threaded rod 473 and the adjustment block 472 are connected by threads, the slide rod 477 and the slide groove 46 are slidably connected, the second spring 478 is located between the detection plate 45 and the first fixed block 476, the bottom end of the second spring 478 is fixedly connected to the first fixed block 476, and the second spring 478 is in a compressed state when the first fixed block 476 is located in the middle of the detection plate 45. The position of the adjustment block 472 in the inner cavity of the detection block 471 can be adjusted by rotating the third threaded rod 473. The movement of 472 drives the first connecting block 474 to move, and the movement of the first connecting block 474 drives the detection rod 475 to move. When measuring the thickness of the optical film, by adjusting the detection rod 475 and the detection platform 311 to fit together, the first fixing block 476 is located in the middle of the detection plate 45. At this time, the bottom end of the pointer 484 points to the zero scale of the optical film. In this way, when the detection rod 475 passes through the optical film, the thickness of the optical film causes the detection rod 475 to rise. At this time, the detection rod 475 drives the detection block 471 to move upward. The upward movement of the detection block 471 drives the first fixed block 476 to move upward, and the upward movement of the first fixed block 476 drives the slide rod 477 to slide in the inner cavity of the slide groove 46. At this time, the second spring 478 is compressed, thereby driving the pointer 484 to move on the scale line, which is convenient for reading the thickness of the optical film. During the detection, one of the detection rods 475 can be brought into contact with the detection table 311 and not in contact with the optical film, so as to ensure that the pointer 484 is always on the zero scale line during the detection, thereby ensuring that the entire equipment is in a relatively stable state during the detection.
[0042] See also Fig.10 , Fig.11 , Fig.12 and Fig.13As shown, the measuring mechanism 48 includes a second fixed bar 481, the outer surface of the second fixed bar 481 is slidably connected to the first slide bar 482, the outer surface of the first slide bar 482 is slidably connected to the second slide bar 483, the middle part of the second slide bar 483 is fixedly installed with a pointer 484, the outer surface of the first slide bar 482 is rotatably connected to a rotating rod 485, the outer surface of the rotating rod 485 is sleeved with a belt 486, a second connecting block 487 is fixedly installed at the middle part of one side of the belt 486, one end of the second connecting block 487 away from the belt 486 is fixedly connected to the second slide bar 483, a second fixed block 488 is fixedly installed at the middle part of the second fixed bar 481, one end of the second fixed block 488 is fixedly connected to the middle part of the belt 486, when the first fixed block 476 is located in the middle part of the detection plate 45, the bottom end of the pointer 484 is located on the zero scale line of the outer surface of the detection plate 45, and the alarm mechanism 49 includes a fourth threaded rod 491, the first The fourth threaded rod 491 is rotatably connected to the second fixed bar 481, and the two ends of the fourth threaded rod 491 are rotatably connected to the second slider 492 through threads. The threads at the two ends of the fourth threaded rod 491 are in opposite directions. The second slider 492 is slidably connected to the second fixed bar 481. An indicator light 493 is provided on the outer surface of the second slider 492, and a button 494 is provided on the outer surface of the second slider 492 away from the indicator light 493. The button 494 and the indicator light 493 are electrically connected. A pressure plate 495 is fixedly installed in the middle part of the first slider 482, and the pressure plate 495 is located between the buttons 494. In addition to detecting the thickness of the optical film, the detection mechanism 47 can also detect the flatness of the outer surface of the optical film. When the detection rod 475 encounters a concave and convex part of the outer surface of the optical film, the detection rod 475 is lowered in the concave part under the elastic force of the second spring 478. At the same time, when the detection rod 475 is at the convex part of the optical film, the second spring 478 is compressed and increased. At this time, the detection rod 475 is lifted at the protrusion, which is convenient for accurately finding the optical defect. At the same time, the movement of the detection block 471 drives the pressure plate 495 to move, and the movement of the pressure plate 495 drives the first slide bar 482 to slide on the second fixed bar 481. The movement of the first slide bar 482 drives the belt 486 to move, and the movement of the belt 486 drives the second fixed block 488 and the belt 486 to move. At this time, the rotating rod 485 rotates on the first slide bar 482, and the movement of the belt 486 drives the second connecting block 487 to move. The movement of the connecting block 487 drives the second slide bar 483 to move, so that the moving distance of the second slide bar 483 is twice the moving distance of the detection block 471, that is, the optical film thickness measured by the pointer 484 is twice the actual optical film thickness, so that it is convenient to read data when measuring the film, and at the same time, when there are defects on the outer surface of the optical film, it can be observed more clearly. At the same time, when the pressure plate 495 moves, it will squeeze the button 494, and the squeezing of the button 494 will drive the indicator light 493 to issue a warning, so that the defects of the optical film can be quickly found.At the same time, the second slider 492 can be driven to slide on the second fixing bar 481 by rotating the fourth threaded rod 491, so as to adjust the distance between the second slider 492 and the pressure plate 495. When the outer surface of the optical film reaches the adjusted distance, a reminder is issued according to the needs, so that the staff can find it easily.
[0043] In summary, the optical film is limited by the limiting component 3, and the limiting component 3 can clean the optical film when limiting. The detection component 4 is used to detect the flatness and thickness of the optical film. The light source probe 2 is used to emit light to ensure that the light can accurately irradiate the optical film for light transmittance analysis. When performing optical film detection, the detection component 4 is first stored and waited until the limiting mechanism 37 is cleaned before presenting the detection component 4 on the detection table 311. The moving bar 35 is moved to the first fixed bar 34 through the operation of the motor 310, and the limiting mechanism 37 is lifted by the operation of the lifting mechanism 39 to make the limiting There is a gap between the bottom end of the mechanism 37 and the testing table 311, and the optical film is passed through the limiting frame 31 and displayed on the testing table 311. At this time, the lifting mechanism 39 works to drive the limiting mechanism 37 to contact the testing table 311, and the motor 310 works again to drive the moving bar 35 to slide on the limiting rod 32. The movement of the moving bar 35 drives the adjustment mechanism 36 to move, and the movement of the adjustment mechanism 36 drives the limiting mechanism 37 to move. The limiting mechanism 37 flattens the optical film and cleans the outer surface of the optical film. The adjustment mechanism 36 can be used to adjust the pressure of the limiting mechanism 37 on the optical film to increase a flexible force. The cleaning mechanism 38 is used to collect The dust generated when the limit mechanism 37 is cleaned is convenient for regular cleaning. After the pressure rod 373 is cleaned, the support plate 41 is pulled to move the support plate 41 on the transmittance meter 1, and the second storage rod 42 is rotated to adjust the angle so that the connection strip 44 and the first fixing strip 34 are in the same direction, and the position of the adjustment rod 43 in the inner cavity of the second storage rod 42 is adjusted. When the bottom end of the detection mechanism 47 contacts the upper surface of the detection table 311, the position of the adjustment rod 43 and the second storage rod 42 is relatively stable. The second storage rod 42 and the adjustment rod 43 can be fixed by bolts. Since the optical film has a thickness that drives the detection mechanism When the measuring mechanism 48 moves, the thickness of the optical film can be read by the position of the measuring mechanism 48 on the scale line, and the measuring mechanism 48 has a double stroke effect, which is convenient for better reading of data. That is, since optical films are usually thin, it is inconvenient to read the values. When the measuring mechanism 48 is used to read the data, it is equivalent to the thickness of two optical films superimposed together. In this way, half of the read value is the thickness of the optical film. The flatness of the optical film is detected by the detection mechanism 47. When the detection mechanism 47 encounters a concave or convex part of the optical film, it drives the measuring mechanism 48 to move. The alarm mechanism 49 is used to issue a warning when unevenness appears on the outer surface of the optical film.
[0044] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
[0045] What has been described above is only a preferred specific implementation manner of the embodiments of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes according to the technical scheme and concept of the present application within the technical scope disclosed in the present application, which should be covered by the protection scope of the present application.
Claims
1. An optical film optical detection device, comprising a light transmittance meter (1), characterized in that: A light source probe (2) is disposed on the lower surface of the top of the light transmittance meter (1), a limit assembly (3) is disposed in the inner cavity of the light transmittance meter (1), the limit assembly (3) is located directly below the light source probe (2), and a detection assembly (4) is disposed in the inner cavity of the light transmittance meter (1); The limiting assembly (3) comprises a limiting frame (31), limiting rods (32) are fixedly mounted at both ends of the limiting frame (31), a first threaded rod (33) is rotatably connected to the inner wall of the limiting frame (31), a first fixing bar (34) is arranged on the outer surface of the first threaded rod (33), a moving bar (35) is rotatably connected to the outer surface of the first threaded rod (33) via a thread, an adjusting mechanism (36) is fixedly mounted on the lower surfaces of the first fixing bar (34) and the moving bar (35), a limiting mechanism (37) is arranged at the bottom end of the adjusting mechanism (36), and there are two limiting mechanisms (37), and A cleaning mechanism (38) is provided on the outer surface of the limiting mechanism (37) below the moving bar (35), a lifting mechanism (39) is provided on the outer surface of the limiting frame (31), a motor (310) is provided on the outer surface of the limiting frame (31), a detection platform (311) is provided on the upper surface of the limiting frame (31), the motor (310) and the output end of the first threaded rod (33) are sleeved, the moving bar (35) and the limiting rod (32) are slidably connected, the first fixing bar (34) and the limiting rod (32) are fixedly connected, and the first threaded rod (33) and the first fixing bar (34) are rotatably connected; The detection assembly (4) comprises a support plate (41), the support plate (41) and the inner cavity of the light transmittance meter (1) are movably connected, the upper surface of the support plate (41) is rotatably connected to a second storage rod (42), the inner cavity of the second storage rod (42) is slidably connected to an adjustment rod (43), one end of the adjustment rod (43) is fixedly mounted with a connecting strip (44), the end of the connecting strip (44) away from the adjustment rod (43) is fixedly mounted with a detection plate (45), and the outer surface of the detection plate (45) is provided with a sliding groove ( 46), the inner cavity of the slide groove (46) is slidably connected to a detection mechanism (47), the upper surface of the detection plate (45) is provided with a measuring mechanism (48), the outer surface of the measuring mechanism (48) is provided with an alarm mechanism (49), the slide groove (46), the detection mechanism (47), the measuring mechanism (48) and the alarm mechanism (49) are evenly distributed on the detection plate (45), and the outer surface of the detection plate (45) away from the detection mechanism (47) is provided with scale lines, and the middle scale is zero and increases outwards in sequence; The detection mechanism (47) comprises a detection block (471), the inner cavity of the detection block (471) is slidably connected to an adjustment block (472), the inner cavity of the detection block (471) is rotatably connected to a third threaded rod (473), a first connection block (474) is fixedly installed at the bottom end of the adjustment block (472), the inner cavity of the first connection block (474) is rotatably connected to a detection rod (475), a first fixed block (476) is fixedly installed on the outer surface of the detection block (471), sliding rods (477) are fixedly installed at both ends of the first fixed block (476), and a second spring (478) is sleeved on the outer surface of the sliding rod (477); The third threaded rod (473) and the adjusting block (472) are connected by threads, the sliding rod (477) and the sliding groove (46) are slidably connected, the second spring (478) is located between the detection plate (45) and the first fixed block (476), the bottom end of the second spring (478) is fixedly connected to the first fixed block (476), and the second spring (478) is in a compressed state when the first fixed block (476) is located in the middle of the detection plate (45); The measuring mechanism (48) comprises a second fixed bar (481), the outer surface of the second fixed bar (481) is slidably connected to a first sliding bar (482), the outer surface of the first sliding bar (482) is slidably connected to a second sliding bar (483), a pointer (484) is fixedly mounted at the middle portion of the second sliding bar (483), the outer surface of the first sliding bar (482) is rotatably connected to a rotating rod (485), the outer surface of the rotating rod (485) is sleeved with a belt (486), and one side of the belt (486) A second connecting block (487) is fixedly installed in the middle part, and one end of the second connecting block (487) away from the belt (486) is fixedly connected to the second slide bar (483). A second fixing block (488) is fixedly installed in the middle part of the second fixing bar (481), and one end of the second fixing block (488) is fixedly connected to the middle part of the belt (486). When the first fixing block (476) is located in the middle part of the detection plate (45), the bottom end of the pointer (484) is located on the zero scale line on the outer surface of the detection plate (45).
2. An optical film optical detection device as claimed in claim 1, characterized in that: The adjustment mechanism (36) comprises an adjustment seat (361), the lower surface of the adjustment seat (361) is slidably connected to a first slider (362), the outer surface of the first slider (362) is fixedly mounted with a driving rod, the inner cavity of the adjustment seat (361) is rotatably connected to a second threaded rod (363), the second threaded rod (363) and the first slider (362) are connected by threads, the four corners of the lower surface of the adjustment seat (361) are fixedly mounted with a first storage rod (364), the inner cavity of the first storage rod (364) is slidably connected to a telescopic rod (365), and the bottom end of the telescopic rod (365) is fixedly mounted with an adjustment plate (366) ), a driving block (367) is fixedly mounted on the upper surface of the adjustment plate (366), a driving groove is formed on the outer surface of the driving block (367), the driving rod and the driving groove are slidably connected, a buffer block (368) is slidably connected to the inner cavity at the bottom end of the adjustment plate (366), a fixing ring (369) is fixedly mounted on the bottom end of the buffer block (368), a first spring (3610) is sleeved on the outer surface of the bottom end of the buffer block (368), the first spring (3610) is located between the adjustment plate (366) and the fixing ring (369), and the adjustment seat (361) is fixedly connected to the first fixing bar (34) and the movable bar (35) respectively.
3. An optical film optical detection device as claimed in claim 2, characterized in that: The limiting mechanism (37) comprises a pressure block (371), lifting blocks (372) are fixedly mounted at both ends of the pressure block (371), a pressure rod (373) is rotatably connected to the inner cavity at the bottom end of the pressure block (371), the upper surface of the pressure block (371) is fixedly connected to a fixing ring (369), and the bottom end of the pressure rod (373) is in contact with the detection platform (311).
4. The optical film optical detection device according to claim 3, characterized in that: The cleaning mechanism (38) comprises a dust box (381), the dust box (381) and the pressure block (371) are fixedly connected, plug rods (382) are fixedly mounted on both ends of the dust box (381), the plug rods (382) and the pressure block (371) at the movable bar (35) are plugged together, a scraping plate (383) is fixedly mounted on one side of the dust box (381), the scraping plate (383) and the pressure rod (373) are in close contact, a dust removal groove (384) is provided on the outer surface of the pressure block (371), and the scraping plate (383) is located in the inner cavity of the dust removal groove (384).
5. The optical film optical detection device according to claim 3, characterized in that: The lifting mechanism (39) comprises a cylinder (391), the inner cavity of the cylinder (391) is slidably connected to a piston rod (392), one end of the piston rod (392) is fixedly mounted with a moving frame (393), both ends of the moving frame (393) are fixedly mounted with lifting bars (394), the upper surface of the lifting bar (394) is inclined, and the upper surface of the bottom end of the lifting bar (394) is in contact with the top bottom wall of the lifting block (372), and the moving frame (393) is slidably connected to the limiting frame (31).
6. The optical film optical detection device according to claim 1, characterized in that: The alarm mechanism (49) comprises a fourth threaded rod (491), the fourth threaded rod (491) is rotatably connected to the second fixing bar (481), the two ends of the fourth threaded rod (491) are rotatably connected to the second slider (492) through threads, the threads at the two ends of the fourth threaded rod (491) are in opposite directions, the second slider (492) is slidably connected to the second fixing bar (481), an indicator light (493) is arranged on the outer surface of the second slider (492), a button (494) is arranged on the outer surface of the side of the second slider (492) away from the indicator light (493), the button (494) and the indicator light (493) are electrically connected, and a pressure plate (495) is fixedly installed in the middle part of the first slider (482), and the pressure plate (495) is located between the buttons (494).
Citation Information
Patent Citations
Film thickness detection device for degradable optical film production
CN118758145A
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