Design optimization method of airplane tool lightening hole

By derived the maximum deformation formula and optimized design method of the aircraft's cantilever beams, the problem of the large number of products that caused the heavy weight of the aircraft to make it difficult to transfer, realized the optimization balance of the rigidity and weight of the work, simplified the design process and improved the design efficiency.

CN119378094AActive Publication Date: 2025-01-28CHENGDU AIRCRAFT INDUSTRY GROUP
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Patent Information

Application Number
CN202411312027.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-01-28
Estimated Expiration
2044-09-20

AI Technical Summary

Technical Problem

In the existing aircraft tooling design, due to the large weight of the tooling, the product is difficult to transport under the tooling, and there is a lack of systematic design methods and evaluation indicators, resulting in a long iteration cycle and high threshold for reducing hole design.

Method used

Put forward a design optimization method for reducing holes in aircraft work. By obtaining the carrying situation of each beam on the unrestrained workmanship, the cantilever thread beam with rectangular rectangular reducing holes is determined by the maximum deformed formula when concentrated power. The impact of the number of holes on the optimization goals and the optimized design of the design of the design of the workers is reduced.

Benefits of technology

It has achieved effectively reducing weight while ensuring the rigidity of the work installation, simplifying the design process, reducing the threshold of the designer, providing systemic design methods and evaluation indicators, and improving design efficiency and effect.

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Abstract

The invention discloses a design optimization method for lightening holes of an aircraft tooling, which belongs to the technical field of aircraft tooling design and comprises the following steps: acquiring the bearing condition of each beam on a tooling without lightening holes; a beam on a tool is simplified into a statically indeterminate beam with two fixed ends, the statically indeterminate beam is converted into an equivalent statically indeterminate system during solving, a load is moved to the middle point of the beam according to the translation theorem of force, then the deformation amount of the beam is calculated through superposition of section-by-section deformation effects, and a maximum deformation equation of the cantilever beam with the lightening hole when the cantilever beam is subjected to concentrated force is deduced; the rigidity requirement and the weight reduction target of the tool are determined, and limiting conditions for reducing hole parameters are determined; judging a beam load transfer relation, and determining different optimization strategies according to different load transfer modes; and determining the influence degree of the lightening hole parameters on the optimization target by adopting an orthogonal test, and optimally designing the tool lightening hole according to a test result. The invention provides a new thought and method for the design of the tool lightening hole.
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Description

Technical Field

[0001] The invention relates to the field of aircraft tooling design, and in particular to a design optimization method for a lightening hole of an aircraft tooling. Background Art

[0002] Various types of tooling are used in the aircraft manufacturing process. In order to ensure the manufacturing accuracy of the product, a large safety factor is generally used to ensure the rigidity of the tooling when designing the tooling. The side effect of this is that the weight of the tooling increases significantly, making it difficult to transport the product while holding the tooling. For the finished tooling, adding lightening holes to the original structure can effectively reduce the weight while ensuring the rigidity of the tooling.

[0003] The design of lightening holes for aircraft tooling generally relies on engineering experience combined with finite element calculation. This design method has the following problems: 1) The design iteration cycle is long and the threshold for designers is high; 2) There is a lack of evaluation indicators, and it is difficult to evaluate the pros and cons of the design scheme; 3) There is a lack of systematic design methods, the design schemes of lightening holes vary from person to person, and the design concepts and ideas are difficult to preserve and pass on. At present, there are optimization design methods for lightening holes in thin plate structures in the aerospace field in China. Representative examples include Hao Peng [1] and others who optimized the lightening holes in skin truss structures based on neural networks, and Liu Hai [2] who used the finite element method to optimize the number of lightening holes in anti-shear thin plates. There is no method for designing and optimizing lightening holes for aircraft tooling by combining theoretical calculation with orthogonal experiments. Summary of the invention

[0004] The present invention aims to solve the problem in the prior art that due to the heavy weight of the tooling, it is difficult to transport the product under the tooling. A design optimization method for aircraft tooling lightening holes is proposed, which takes the ratio of tooling stiffness to weight as the optimization target and provides an effective reference for designers with respect to the size and distribution of the lightening holes.

[0005] In order to achieve the above-mentioned object of the invention, the technical solution of the present invention is as follows:

[0006] A design optimization method for aircraft tooling lightening holes, characterized by comprising the following steps:

[0007] Step a, obtaining the load condition of each beam on the fixture without lightening holes;

[0008] Step b, simplify the beam on the fixture into a statically indeterminate beam with both ends fixed, transform it into an equivalent statically determinate system when solving, move the load obtained in step a to the midpoint of the beam according to the translation theorem of force, and then calculate the deformation of the beam according to the superposition of the deformation effects of each section;

[0009] Step c, deriving the maximum deformation formula of the cantilever beam with rectangular lightening holes when subjected to concentrated force, and combining with step b, obtaining the stiffness of the statically indeterminate beam with rectangular lightening holes with both ends fixed;

[0010] Step d: According to the tooling design requirements and actual needs, determine the tooling stiffness requirements and weight reduction targets, and clarify the restrictions on reducing hole parameters;

[0011] Step e: using orthogonal test to determine the influence of the lightening hole parameters on the optimization target, and optimizing the design of the tooling lightening hole according to the test results.

[0012] Furthermore, the method of obtaining the load-bearing condition of each beam on the tooling without lightening holes includes: measuring the weight and center of the product on the tooling, simplifying the product into mass points according to the measurement results, connecting it to the tooling joints according to the actual connection form, and reading the load condition borne by each beam constituting the tooling.

[0013] Furthermore, the maximum deformation of the cantilever beam with the lightening hole when subjected to concentrated force is equal to the sum of the deformation of the cantilever beam caused by the concentrated force, the deformation of the cantilever beam caused by the bending internal force and the additional moment, and the deformation of the cantilever beam caused by the shear internal force.

[0014] Furthermore, for thin-walled hollow beams, the maximum deformation of cantilever beams with lightening holes when subjected to concentrated forces should also be corrected by a correction value.

[0015]

[0016] Wherein, n is the number of lightening holes, i=1 when n is an odd number, and i=2 when n is an even number; δ1 is the hole length, δ2 is the spacing between two adjacent lightening holes; I1 is the moment of inertia of the section without lightening holes, and I2 is the moment of inertia of the section with lightening holes; k is the correction coefficient.

[0017] Furthermore, in step e, different optimization strategies are determined according to different load transfer modes of the beams; the beams that transfer the load sequentially are defined as a "series" relationship; when the beams are in a "series" relationship, the optimization strategy is to design the parameters of the lightening holes to optimize the specific stiffness of the beams; the beams that bear the load together are defined as a "parallel" relationship; when the beams are in a "parallel" relationship, the optimization strategy is not only to design the parameters of the lightening holes to optimize the specific stiffness of the beams, but also to ensure that the stiffness of the beams in the parallel relationship remains consistent after the lightening holes are added, maintain structural symmetry, promote uniform load distribution, and avoid additional bending moment.

[0018] Furthermore, in step d, according to the stiffness requirements of the tooling, the load Ω required to produce unit deflection under unit mass is used to represent the specific stiffness of the structure. The larger the Ω, the greater the specific stiffness of the structure, and the smaller the Ω, the smaller the specific stiffness of the structure. The expression is:

[0019]

[0020] Where F is the concentrated load, ω cis the total deformation of the beam, and m is the mass of the beam.

[0021] Furthermore, the lightening hole parameters include the width, length and number of the lightening holes, and the restrictions on the lightening holes include: the length of the lightening holes does not exceed 10% of the total length of the beam; the width of the lightening holes does not exceed 80% of the width of the beam.

[0022] Furthermore, in step f, the width, length and number of the lightening holes are taken as factors, the number of levels x is set according to the precision of the calculation, a factor level table is established, and the specific stiffness and range of each beam are calculated; according to the calculation results, the factors with a greater impact on the target are prioritized in order, and the factors with a smaller impact on the target are weakened, and finally the design results of the tooling lightening holes are obtained.

[0023] Furthermore, the deformation of the cantilever beam with the lightening hole caused by the concentrated force F / 2 includes bending deformation caused by the concentrated force and shear deformation caused by the concentrated force.

[0024] Furthermore, among the deformations of the cantilever beam with lightening holes caused by the concentrated force F / 2, the bending deformation ω caused by the concentrated force M for:

[0025]

[0026] Where: ω1 is the displacement of the first segment due to deformation under the action of concentrated force, ω1 * is the displacement of the first segment due to bending under the action of concentrated force, ω i is the displacement of the i-th segment due to deformation under the action of concentrated force, ω i * is the displacement of the i-th segment due to bending under the action of concentrated force, ω 2n+1 is the displacement of the 2n+1th segment due to deformation under the action of concentrated force;

[0027] Shear deformation caused by concentrated force ω F for:

[0028]

[0029] Where h1 is the height of the outer section of the beam, h2 is the height of the inner section of the beam, G is the shear modulus of the material, n is the number of lightening holes, δ1 is the length of the lightening hole, δ2 is the spacing between two adjacent lightening holes, δ3 is the width of the lightening hole, I1 is the moment of inertia of the section without lightening holes, and I2 is the moment of inertia of the section with lightening holes.

[0030] Furthermore, the bending deformation and shear deformation of the cantilever beam caused by the internal moment and additional moment are and 0, the total deformation caused by the bending moment for:

[0031]

[0032] in: is the displacement of the first segment due to deformation under the action of internal moment Me and additional moment M*, is the displacement of the first segment due to bending under the action of internal moment Me and additional moment M*, is the displacement of the i-th segment due to deformation under the action of internal moment Me and additional moment M*, is the displacement of the i-th segment due to bending under the action of internal moment Me and additional moment M*; It is the displacement of the 2n+1th segment due to deformation under the action of internal moment Me and additional moment M*.

[0033] In summary, the present invention has the following advantages:

[0034] 1. The present invention provides a set of design and optimization strategies for tooling lightening holes. The load-bearing condition of tooling beams is obtained by calculation, and then the relationship between the design parameters of lightening holes and the stiffness and weight of tooling beams is established, and the relationship between design parameters and product indicators is clarified. Finally, the orthogonal test method is used to obtain the influence of different parameters on the indicators, and then single-objective optimization is performed in order from large to small, thereby realizing the optimal design of tooling lightening holes.

[0035] 2. The method of the present invention establishes the relationship between the size and distribution of the tooling lightening holes and the stiffness and weight of the tooling beam through the beam bending and shear deformation formulas in mechanics, and takes the ratio of tooling stiffness to weight as the optimization target, providing effective reference for designers on the size and distribution of lightening holes;

[0036] 3. The method of the present invention derives the maximum deformation formula of the cantilever beam through the segment-by-segment deformation effect superposition method, transforms the two end beams into an equivalent statically determinate system of a statically indeterminate structure, and gives the derivation process of the relationship formula between the design parameters of the lightening hole and the maximum deformation of the tooling beam, providing a reference for designers;

[0037] 4. After determining the parameter range of the lightening hole according to actual needs, the present invention optimizes the parameters through orthogonal tests to obtain the lightening hole design parameters that meet the stiffness requirements and are the lightest in weight. This method has the advantages of high efficiency in calculation and simple operation, and provides new ideas and methods for tooling designers;

[0038] 5. In the method of the present invention, a correction method for deriving the maximum deformation formula of the cantilever beam based on the superposition method of segment-by-segment deformation effects is also proposed, and the correction is made for the thin-walled hollow beam structure to make the design result more reliable;

[0039] 6. The present invention divides the beams constituting the tooling into a "series" relationship and a "parallel" relationship according to the load transfer mode, and selects different optimization strategies for different load transfer modes to obtain a better design effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a schematic diagram of the lightening hole parameters;

[0041] Figure 2 It is the schematic diagram of converting a beam fixed at both ends into its equivalent statically determinate system;

[0042] Figure 3 This is the principle diagram of the segment-by-segment deformation superposition method;

[0043] Figure 4 It is a flow chart of the mitigation hole design method. DETAILED DESCRIPTION

[0044] In order to explain the present invention more clearly, the present invention is further described below in conjunction with preferred embodiments and drawings. It should be understood by those skilled in the art that the content described below is illustrative rather than restrictive, and should not be used to limit the scope of protection of the present invention.

[0045] The present invention provides a design optimization method for aircraft tooling lightening holes, such as Figure 4 As shown, the following steps are included:

[0046] Step 1: Calculate the load-bearing conditions of each beam on the fixture without lightening holes.

[0047] (1) Measure product weight information

[0048] This step may be implemented by, but is not limited to, using 3D modeling software to build a product model installed on the tooling, assigning material properties, and measuring the weight and center of gravity of the product on the tooling.

[0049] (2) Loading

[0050] According to the weight and center of gravity measured in step (1), the product is simplified into mass points and connected to the tooling joints according to the actual connection form. The calculation method of this step can be but is not limited to the finite element method.

[0051] (3) Result reading: Read the load conditions borne by each beam that makes up the tooling.

[0052] Step 2: Derive the maximum deformation equation of the beam

[0053] The design parameters of the tooling lightening hole are as follows: Figure 1 shown.

[0054] Most of the beams on the tooling are connected by welding. When calculating, they can be simplified into statically indeterminate beams with both ends fixed. When solving, they are transformed into statically determinate equivalent systems (the transformation principle is as follows Figure 2 ), where A, B, and C represent the endpoints of the beam.

[0055] The load obtained in step 1 is moved to the midpoint of the beam according to the force translation theorem, and then the deformation of the beam is calculated according to the segment-by-segment deformation effect superposition method (the principle is as follows Figure 3 ).

[0056] The maximum deformation formula of a cantilever beam with a lightening hole when subjected to concentrated force is:

[0057]

[0058] In the formula, ω c is the maximum deformation of the cantilever beam, ω Z is the deformation of the cantilever beam caused by the concentrated force, is the deformation of the cantilever beam due to the bending internal force, is the deformation of the cantilever beam due to the internal force of shear force.

[0059] Bending deformation ω caused by concentrated force F / 2 M for:

[0060]

[0061] Where: ω1 is the displacement of the first segment due to deformation under the action of concentrated force, ω1 * is the displacement of the first segment due to bending under the action of concentrated force, ω i is the displacement of the i-th segment due to deformation under the action of concentrated force, ω i * is the displacement of the i-th segment due to bending under the action of concentrated force, ω 2n+1 is the displacement of the 2n+1th segment due to deformation under the action of concentrated force.

[0062]

[0063] Where F is the magnitude of the concentrated force, E is the elastic modulus of the material, I1 is the moment of inertia of the section without the lightening hole, I2 is the moment of inertia of the section with the lightening hole, l1 is the distance from the end point of the beam to the edge of the first lightening hole, and L is the total length of the beam.

[0064]

[0065] Where n is the number of lightening holes, δ1 is the length of the lightening hole, δ2 is the spacing between two adjacent lightening holes, and δ3 is the width of the lightening hole.

[0066] Shear deformation caused by concentrated force ωF for:

[0067]

[0068] Where h1 is the height of the outer section of the beam, h2 is the height of the inner section of the beam, G is the shear modulus of the material, and the total deformation caused by the concentrated force ω Z for:

[0069] ω Z =ω M +ω F ;

[0070] ω M is the bending deformation caused by the concentrated force, ω F Shear deformation caused by concentrated force.

[0071] Similarly, the bending deformation of the cantilever beam caused by the internal moment Me and the additional moment M* is According to the symmetry of the beam, the deformation caused by the shear internal force is 0, so the total deformation caused by the bending moment is for:

[0072]

[0073] in: is the displacement of the first segment due to deformation under the action of internal moment Me and additional moment M*, is the displacement of the first segment due to bending under the action of internal moment Me and additional moment M*, is the displacement of the i-th segment due to deformation under the action of internal moment Me and additional moment M*, is the displacement of the i-th segment due to bending under the action of internal moment Me and additional moment M*. It is the displacement of the 2n+1th segment due to deformation under the action of internal moment Me and additional moment M*.

[0074]

[0075] When the structure is a thin-walled hollow beam, the calculation results must be corrected. If it is not a thin-walled hollow beam, no correction is required. Assuming the correction coefficient k, the correction formula can be expressed as:

[0076]

[0077] In the formula, when n is an odd number, i=1, and when n is an even number, i=2. Then the final total deformation result is the total deformation caused by the concentrated force + the total deformation caused by the internal moment Me and the additional moment M* + the correction deformation, that is:

[0078]

[0079] Step 3: Determine optimization goals and constraints

[0080] (1) Determine the optimization target of tooling

[0081] Determine the stiffness requirements and weight reduction targets of the tooling based on the tooling design requirements and actual needs.

[0082] The calculation formula for the mass of the beam with lightened holes is as follows:

[0083] M=V(n,l,l1,δ1,δ2,δ3,t,h1,h2,b1,b2)ρ (2)

[0084] Where M represents the mass of the beam, ρ is the material density, and V is the volume of the beam. The expression for the volume is as follows:

[0086] V=[l1+l2+(n-1)δ2](b1h1-b2h2)+nδ1(b1h1-b2h2-2tδ3) (3)

[0087] The specific stiffness of a structure can be expressed by the load Ω required to produce unit deflection under unit mass.

[0088] The larger the structure's specific stiffness is, the smaller Ω is, the smaller the structure's specific stiffness is. The expression is:

[0089]

[0090] Where F is the concentrated load, ω c is the total deformation of the beam, and m and M are the mass of the beam.

[0091] (2) Clearly reduce the constraints on hole parameters

[0092] After the design is completed, the tooling only has three variables: n, δ1, and δ3. Reduce the number of holes n∈0~n max , n max To reduce the number of holes, in order to prevent the local strength of the tooling from being insufficient, the length of the hole δ1 is generally not more than 10% of the total length of the beam, δ1∈0~0.1*L; the width of the hole δ3 is not more than 80% of the width of the beam, that is, δ3∈

[0093] 0~0.8*h1.

[0094] Step 4: Determine the beam load relationship and formulate an optimization strategy

[0095] According to the load transfer method, beams that share the load are called "parallel" relationships; beams that transfer the load sequentially are called "series" relationships. When the beams are in a "series" relationship, the optimization strategy is to design the parameters of the lightening holes to optimize the specific stiffness of the beams; when the beams are in a "parallel" relationship, the optimization strategy is not only to design the parameters of the lightening holes to optimize the specific stiffness of the beams, but also to ensure that the stiffness of the beams in parallel remains consistent after adding lightening holes, maintain structural symmetry, promote uniform load distribution, and avoid additional bending moments.

[0096] Step 5: Orthogonal test to determine the degree of influence on the optimization target

[0097] The orthogonal test method is adopted, with the width, length and number of lightening holes as factors. The number of levels x is set according to the precision of the calculation, and the factor level table is established as shown in Table 1. The specific stiffness and range of each beam are calculated as shown in Table 2.

[0098] Orthogonal table for optimizing design parameters of lightening holes

[0099]

[0100]

[0101] 3 factors x level orthogonal table

[0102]

[0103] Step 6: Optimize the design of tooling lightening holes

[0104] The range obtained in step 5 is the degree of influence of the three factors on the optimization target. The larger the range, the stronger the influence of the factor on the optimization target. When optimizing the design, the factors with greater influence on the target are prioritized in order, and the factors with less influence on the target are weakened, and finally the design result of the tooling lightening hole is obtained.

[0105] Example

[0106] The following is an explanation of this method using specific data.

[0107] ① Calculate the load of each beam on the fixture without lightening holes:

[0108] In this embodiment, a finite element model of the tooling is established using beam units. After calculation, it is found that the load borne by the beam to be optimized is 1200N, and the load position is 200mm away from the geometric center of the beam. According to the translation theorem of force, it is converted into a concentrated force of 1200N and a bending moment of 240N·m at the geometric center of the beam.

[0109] ② The maximum deformation equation of the beam is derived, and after comparison and correction with the calculation results of the finite element shell unit, the two parameters k1=275 and k2=240 in the deformation correction formula are obtained.

[0110] ③Determine optimization goals and constraints

[0111] In this embodiment, the weight reduction target of a single beam is 10%, the length of a single hole satisfies 0<δ1≤230mm, and the width of a single hole satisfies 0<δ3≤85mm.

[0112] ④ Determine the beam load relationship and formulate optimization strategies

[0113] In this embodiment, the beams to be optimized are in a "serial" relationship for sequentially transmitting loads, so it is only necessary to consider the optimal specific stiffness of the beam after adding the lightening holes.

[0114] It is known that the length of the beam to be optimized is 2000mm, the wall thickness is 5mm, the height and length of the outer rectangle of the beam section are 100mm, and the height and length of the inner rectangle of the beam section are 90mm. That is, l=2000, t=5, b1=h1=100, b2=h2=90.

[0115] ⑤ Orthogonal test determines the degree of influence on optimization target

[0116] In order to ensure the symmetry of the structure, avoid additional torque, and reduce the uniform distribution of holes, there is a geometric relationship: δ2=l1=l-nδ1, so there are 3 independent factors.

[0117] Factor Level Table

[0118] Factor 1 Factor 2 Factor 3 n(number of holes) <![CDATA[δ1 (hole length)]]> <![CDATA[δ3 (hole width)]]> Level 1 2 230 40 Level 2 4 200 55 Level 3 6 170 70 Level 4 8 140 85

[0119] A 3-factor 4-level orthogonal table was established, and the specific stiffness of each beam was calculated. The results are as follows:

[0120] 3 factors and 4 levels orthogonal table

[0121]

[0122]

[0123] ⑥Optimize the design of tooling to reduce holes

[0124] It can be seen from the orthogonal test that the factors affecting the specific stiffness of this group of beam structures are ranked in the order of number of holes > hole length > hole width. Therefore, when considering the weight reduction of tooling, it is preferred to increase the width of the holes while meeting the requirements, and try not to increase the number of holes.

[0125] According to the parameter optimization principle obtained from the orthogonal test, in this case, the hole width δ3=85, δ1=230, and n=2 were selected as the parameters for lightening the hole. The calculated weight reduction ratio was 10.29%, which met the optimization target requirements.

[0126] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. A design optimization method for aircraft tooling lightening holes, characterized in that: The steps include: Step a, obtaining the load condition of each beam on the fixture without lightening holes; Step b, simplify the beam on the fixture into a statically indeterminate beam with both ends fixed, transform it into an equivalent statically determinate system when solving, move the load obtained in step a to the midpoint of the beam according to the translation theorem of force, and then calculate the deformation of the beam according to the superposition of the deformation effects of each section; Step c, deriving the maximum deformation formula of the cantilever beam with rectangular lightening holes when subjected to concentrated force, and combining with step b, obtaining the stiffness of the statically indeterminate beam with rectangular lightening holes with both ends fixed; Step d: According to the tooling design requirements and actual needs, determine the tooling stiffness requirements and weight reduction targets, and clarify the restrictions on reducing hole parameters; Step e: using orthogonal test to determine the influence of the lightening hole parameters on the optimization target, and optimizing the design of the tooling lightening hole according to the test results.

2. The design optimization method for aircraft tooling lightening holes according to claim 1, characterized in that: The method of obtaining the load-bearing condition of each beam on the tooling without lightening holes includes: measuring the weight and center of the product on the tooling, simplifying the product into mass points according to the measurement results, connecting it with the tooling joints according to the actual connection form, and reading the load condition borne by each beam constituting the tooling.

3. The design optimization method for aircraft tooling lightening holes according to claim 1, characterized in that: Maximum deformation of a cantilever beam with a lightening hole when subjected to concentrated force ω c Equal to the deformation of the cantilever beam caused by the concentrated force ω Z , deformation of cantilever beam due to bending internal force And the deformation of the cantilever beam due to shear internal force sum.

4. The design optimization method for aircraft tooling lightening holes according to claim 3, characterized in that: For thin-walled hollow beams, the maximum deformation of cantilever beams with lightening holes when subjected to concentrated forces should also be corrected by a correction value. Where n is the number of lightening holes, i=1 when n is an odd number, and i=2 when n is an even number; δ1 is the hole length, and δ2 is the spacing between two adjacent lightening holes; I1 is the moment of inertia of the section without lightening holes, I2 is the moment of inertia of the section with lightening holes; k is the correction coefficient.

5. The design optimization method for aircraft tooling lightening holes according to claim 1, characterized in that: In step e, different optimization strategies are determined according to different load transfer modes of the beam; It is stipulated that the beams that transmit loads sequentially are in a "series" relationship; when the beams are in a "series" relationship, the optimization strategy is to design the parameters of the lightening holes to optimize the specific stiffness of the beams; it is stipulated that the beams that bear the loads together are in a "parallel" relationship. When the beams are in a "parallel" relationship, the optimization strategy is not only to design the parameters of the lightening holes to optimize the specific stiffness of the beams, but also to ensure that the stiffness of the beams in parallel remains consistent after adding lightening holes, maintain structural symmetry, promote uniform load distribution, and avoid additional bending moment.

6. The design optimization method for aircraft tooling lightening holes according to claim 1, characterized in that: In step d, according to the stiffness requirements of the tooling, the load Ω required to produce unit deflection under unit mass is used to represent the specific stiffness of the structure. The larger the Ω, the greater the specific stiffness of the structure, and the smaller the Ω, the smaller the specific stiffness of the structure. The expression is: Where F is the concentrated load, ω c is the total deformation of the beam, and m is the mass of the beam.

7. A design optimization method for aircraft tooling lightening holes as claimed in claim 1 or 5, characterized in that: The lightening hole parameters include the width, length and number of the lightening holes. The restrictions on the lightening holes include: the length of the lightening holes shall not exceed 10% of the total length of the beam; the width of the lightening holes shall not exceed 80% of the width of the beam.

8. The design optimization method for aircraft tooling lightening holes according to claim 1, characterized in that: In step f, the width, length and number of the lightening holes are taken as factors, the number of levels x is set according to the precision of the calculation, a factor level table is established, and the specific stiffness and range of each beam are calculated; according to the calculation results, the factors with a greater impact on the target are prioritized in order, and the factors with a smaller impact on the target are weakened, and finally the design results of the tooling lightening holes are obtained.

9. The design optimization method for aircraft tooling lightening holes according to claim 3, characterized in that: The deformation of the cantilever beam with a lightening hole caused by the concentrated force F / 2 includes bending deformation caused by the concentrated force and shear deformation caused by the concentrated force.

10. The design optimization method for aircraft tooling lightening holes according to claim 9, characterized in that: The bending deformation ω caused by the concentrated force F / 2 on the cantilever beam with a lightening hole M for: Where: ω1 is the displacement of the first segment due to deformation under the action of concentrated force, ω1 * is the displacement of the first segment due to bending under the action of concentrated force, ω i is the displacement of the i-th segment due to deformation under the action of concentrated force, ω i * is the displacement of the i-th segment due to bending under the action of concentrated force, ω 2n+1 is the displacement of the 2n+1th segment due to deformation under the action of concentrated force; Shear deformation caused by concentrated force ω F for: Where h1 is the height of the outer section of the beam, h2 is the height of the inner section of the beam, G is the shear modulus of the material, n is the number of lightening holes, δ1 is the length of the lightening hole, δ2 is the spacing between two adjacent lightening holes, δ3 is the width of the lightening hole, I1 is the moment of inertia of the section without lightening holes, and I2 is the moment of inertia of the section with lightening holes.

11. The design optimization method for aircraft tooling lightening holes according to claim 3, characterized in that: The bending deformation and shear deformation of the cantilever beam caused by the internal moment and additional moment are and 0, the total deformation caused by the bending internal force for: in: is the displacement of the first segment due to deformation under the action of internal moment Me and additional moment M*, is the displacement of the first segment due to bending under the action of internal moment Me and additional moment M*, is the displacement of the i-th segment due to deformation under the action of internal moment Me and additional moment M*, is the displacement of the i-th segment due to bending under the action of internal moment Me and additional moment M*; It is the displacement of the 2n+1th segment due to deformation under the action of internal moment Me and additional moment M*.

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    GB191307553A

  • Improvements in aircraft structures

    GB384838A