Engineering cable processing technology

Through a engineering line -based processing process, the use of cable processing equipment to ensure that the aluminum alloy tablets are closely fitted on the surface of the cable, and the problem of gaps and bubbles between aluminum alloy tablets and cables in existing technology improve sex.

CN119381099AActive Publication Date: 2025-01-28TIANJIN CABLE GENERAL FACTORY

Patent Information

Application Number
CN202411959270.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-01-28
Estimated Expiration
2044-12-30

AI Technical Summary

Technical Problem

During the bonding process of existing cables, due to uneven glue coating, gaps and bubbles appear between the aluminum alloy sheet and the cable, affecting the quality of the cable.

Method used

Adopt a type of engineering cable processing process, including selecting suitable cables and aluminum alloy tablets, cleaning the surface of the cable, selecting suitable glue, and using cable processing equipment, including base, winding components, pressing components, and transportation components to ensure aluminum The alloy film is closely fits on the surface of the cable.

Benefits of technology

Through this process, the gaps and bubbles between cables and aluminum alloy films are avoided, which improves the overall quality and reliability of the cable, and reduces the labor strength of the staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an engineering cable processing technology, and relates to the field of cable processing, and the engineering cable processing technology comprises the following steps: S1, firstly, selecting a cable required by processing, measuring and marking the cable by using a tool according to the required length, and then gradually stripping the sheath of the cable by using a wire stripper until an internal wire and a shielding layer are exposed; according to the engineering cable processing technology, multiple groups of grooves are formed in the outer surface of the roller and are uniformly distributed in the outer surface of the roller, so that the cables in the grooves rotate around the roller, the cables fall onto the collecting plate through the through holes, an operator can conveniently collect the cables, the labor intensity of the operator is further reduced, and the working efficiency is improved. And meanwhile, the situation that bubbles exist in the cable wrapping part when the cable is wrapped is avoided, so that the overall quality of the cable is improved.
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Description

Technical Field

[0001] The invention relates to cable processing technology, and in particular to a processing technology based on engineering cables. Background Art

[0002] Cables are widely used as a medium for power transmission and energy distribution in control installation, equipment connection, power transmission, etc. Cables are mainly composed of conductors, insulation layers and protective layers. The insulation layer and protective layer are wrapped around the outside of the cable core to provide protection. Most existing cables also include a shielding layer to reduce electromagnetic interference.

[0003] When existing cables are in use, a wire stripper is used to strip off the outer sheath of the cable to expose the internal shielding layer and wires, and a cut aluminum alloy sheet is attached to the surface of the cable, and the aluminum alloy sheet is fixed with glue or other fixing materials to ensure that it is firm and reliable. However, when the aluminum alloy sheet is attached to the surface of the cable, the glue is not evenly applied, resulting in gaps and bubbles between the aluminum alloy sheet and the cable, thereby affecting the overall quality of the cable. As a result, a processing technology based on engineering cables has been developed. Summary of the invention

[0004] The purpose of the present invention is to provide a processing technology based on engineering cables to solve the above-mentioned deficiencies in the prior art.

[0005] In order to achieve the above object, the present invention provides the following technical solution: a process based on engineering cable processing, comprising the following steps: S1. First, select the cable required for processing, and use tools to measure and mark the cable according to the required length, and then use wire strippers to gradually peel off the cable sheath until the internal wires and shielding layer are exposed; S2. Before attaching the aluminum alloy sheet, clean the outer surface of the cable to ensure that the cable surface is clean and flat, and select glue suitable for aluminum alloy and cable materials and apply it to the surface of the aluminum alloy sheet; S3. Finally, when attaching the aluminum alloy sheet, use cable processing equipment to tightly attach the aluminum alloy sheet to the outer surface of the cable; The cable processing equipment in S3 includes a base, and a bottom plate is arranged at the upper end of the base, a support is arranged at the upper end of the base and on one side of the bottom plate, and a collection plate is arranged at the upper end of the support, and the processed cables are collected through the collection plate; A winding assembly, which is mounted on the bottom plate and is used to bond the cable to the aluminum alloy sheet; A pressing assembly, which is assembled on the bottom plate and located on one side of the winding assembly, and is used to perform preliminary pressing on the cable and the aluminum alloy sheet; A conveying assembly, which is assembled on one side of the winding assembly and is used to convey the aluminum alloy sheet to the winding assembly; The winding assembly includes a driving member connected to the base plate, a roller is provided at the upper end of the base plate and on one side of the driving member, a plurality of grooves are provided on the outer surface of the roller, and limiting plates are provided on both sides of the base plate, a rotating member is provided at one end of the limiting plate, a fixing column is provided at the end of the rotating member, a slot is provided at one end of the fixing column away from the rotating member, and the end of the aluminum alloy sheet is wrapped through the slot.

[0006] As a further optimization solution of the present invention, a telescopic member is provided at the upper end of the bottom plate and located on one side of the drum, and a partition is provided at the output end of the telescopic member, and the partition is located above the drum.

[0007] As a further optimization scheme of the present invention, a clamping block is provided at the lower end of the limiting plate, and the cable is limited by the clamping block. At the same time, a positioning plate is provided on one side of the limiting plate to limit the movement trajectory of the cable.

[0008] As a further optimization solution of the present invention, the pressing assembly includes a power member connected to the base plate, and adjustment plates are provided at the upper end of the base plate and on both sides of the power member, and a connecting plate is provided between the two adjustment plates.

[0009] As a further optimization solution of the present invention, a slide groove is provided on one side of the two adjustment plates, a slide rod is slidably mounted on the inner wall of the slide groove, and the outer surface of the slide rod is connected to the output end of the power component.

[0010] As a further optimization solution of the present invention, push blocks are provided at both ends of the slide rod, and a pressure block is clamped at one end of the push block away from the slide rod.

[0011] As a further optimization solution of the present invention, an arc-shaped plate is provided at one end of the connecting plate close to the pressing block.

[0012] As a further optimization solution of the present invention, the conveying assembly includes a connecting block connected to the limiting plate, and an extension plate is provided at the lower end of the connecting block.

[0013] As a further optimization solution of the present invention, a pushing member is provided at the end of the extension plate, and a pushing plate is provided at the output end of the pushing member.

[0014] As a further optimization solution of the present invention, the side of the extension plate is connected to a glue dispensing component through an adjusting rod, and the glue dispensing component is located above the extension plate.

[0015] Compared with the prior art, the present invention provides a processing technology based on engineering cables. A plurality of grooves are arranged on the outer surface of the drum, and the plurality of grooves are evenly distributed on the outer surface of the drum, so that the cables in the grooves rotate around the drum, and the cables fall onto the collecting plate through the through holes, which is convenient for operators to collect, thereby reducing the labor intensity of the staff and avoiding the presence of bubbles in the cable wrapping part when wrapping the cable, thereby improving the overall quality of the cable.

[0016] When the rotating part starts, it synchronously drives the fixed column installed at the output end of the rotating part. Since a slot is opened at the end of the fixed column, the aluminum alloy sheet that has not been completely pasted can be inserted into the slot, which is convenient for limiting the cable and subsequent operations. After the initial pressing, the aluminum alloy is U-shaped, corresponding to the slot, so that when the fixed column rotates as a whole, the end of the cable is wrapped, making the cable end wrapped more tightly.

[0017] When the power part is started, it can synchronously push the sliding rod to move. At the same time, an auxiliary plate can be set in the middle part of the sliding rod to limit the cable in the middle part, so that the cable can remain intact as a whole when it is fitted with the aluminum alloy sheet, and when the sliding rod moves, the pressure blocks at both ends of the sliding rod are driven to press the two ends of the cable. After pressing, the ends of the cable are limited to ensure that no gaps are generated at the ends.

[0018] The glue dispensing device is an equal amount discharge device used to quantitatively deliver glue so that it can be evenly applied to the outer surface of the aluminum alloy sheet to ensure the stability of subsequent cable processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 A first schematic diagram of the overall structure provided by an embodiment of the present invention; Figure 2 A second schematic diagram of the overall structure provided by an embodiment of the present invention; Figure 3 A cross-sectional view of the overall internal structure provided by an embodiment of the present invention; Figure 4 A first schematic diagram of the overall internal structure provided by an embodiment of the present invention; Figure 5 A second schematic diagram of the overall internal structure provided by an embodiment of the present invention; Figure 6 A third schematic diagram of the overall internal structure provided by an embodiment of the present invention; Figure 7A schematic diagram of the structure of a winding assembly provided in an embodiment of the present invention; Figure 8 A schematic diagram of the structure of a pressing component provided in an embodiment of the present invention; Fig. 9 A schematic diagram of the fixing column structure provided in an embodiment of the present invention.

[0021] Description of reference numerals: 1. Base; 2. Winding assembly; 3. Pressing assembly; 4. Conveying assembly; 11. Support member; 12. Collecting plate; 13. Baffle; 14. Bottom plate; 15. Through hole; 21. Driving member; 22. Roller; 23. Groove; 24. Telescopic member; 25. Partition; 26. Limiting plate; 27. Block; 28. Positioning plate; 29. ​​Rotating member; 291. Fixed column; 292. Slot; 31. Connecting plate; 32. Adjusting plate; 33. Slide; 34. Slide rod; 35. Power member; 36. Push block; 37. Pressing block; 38. Arc plate; 41. Extension plate; 42. Pushing member; 43. Pushing plate; 44. Connecting block; 45. Glue dispensing member. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0024] See also Figure 1-Figure 9 , a processing technology based on engineering cables, comprising the following steps: S1. First, select the cable required for processing, and use tools to measure and mark the cable according to the required length, and then use wire strippers to gradually peel off the cable sheath until the internal wires and shielding layer are exposed; S2. Before attaching the aluminum alloy sheet, clean the outer surface of the cable to ensure that the cable surface is clean and flat, and select glue suitable for aluminum alloy and cable materials and apply it to the surface of the aluminum alloy sheet; S3. Finally, when attaching the aluminum alloy sheet, use cable processing equipment to tightly attach the aluminum alloy sheet to the outer surface of the cable; Furthermore, the cable processing equipment in S3 includes a base 1, and a bottom plate 14 is provided at the upper end of the base 1, a support member 11 is provided at the upper end of the base 1 and on one side of the bottom plate 14, and a collecting plate 12 is provided at the upper end of the support member 11, and the cables after processing are collected through the collecting plate 12.

[0025] In this solution, the support member 11 is a device with telescopic function such as an electric telescopic rod, and is connected to an external control device. At the same time, the height of the collecting plate 12 can be freely adjusted through the support member 11 to make it suitable for the current scene. A baffle 13 is provided at the upper end of the collecting plate 12, and the baffle 13 is used to limit the fallen cable to prevent the cable from falling.

[0026] The control device can select a single-chip microcomputer as the control end. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (Micro controller unit), which is composed of an arithmetic unit, a controller, a memory, an input and output device, etc., which is equivalent to a microcomputer. Compared with the general-purpose microprocessor used in personal computers, it emphasizes self-supply (no external hardware) and cost saving. Its biggest advantage is that it is small in size and can be placed inside the instrument, but it has a small storage capacity, a simple input and output interface, and low functional consumption.

[0027] Furthermore, the winding assembly 2 is assembled on the bottom plate 14 and is used to bond the cable to the aluminum alloy sheet.

[0028] The winding assembly 2 includes a driving member 21 connected to the base plate 14, a roller 22 is provided at the upper end of the base plate 14 and on one side of the driving member 21, and a plurality of grooves 23 are provided on the outer surface of the roller 22. At the same time, limiting plates 26 are provided on both sides of the base plate 14, a rotating member 29 is provided at one end of the limiting plates 26, a fixing column 291 is provided at the end of the rotating member 29, and a slot 292 is provided at the end of the fixing column 291 away from the rotating member 29, and the end of the aluminum alloy sheet is wrapped through the slot 292.

[0029] In this embodiment, the driving member 21 is a device with power output such as a motor, and is connected to an external control device. At the same time, the output end of the driving member 21 is connected to the end of the roller 22 through a transmission belt, so that when the driving member 21 is started, the roller 22 is synchronously driven to rotate.

[0030] Since multiple groups of grooves 23 are arranged on the outer surface of the drum 22 and the multiple groups of grooves 23 are evenly distributed on the outer surface of the drum 22, the cables in the grooves 23 rotate around the drum 22, so that the cables fall onto the collecting plate 12 through the through holes 15, which is convenient for operators to collect.

[0031] The rotating member 29 is a device with power output such as a motor, and is connected to an external control device. When the rotating member 29 is started, it synchronously drives a fixed column 291 installed at the output end of the rotating member 29. Since a slot 292 is provided at the end of the fixed column 291, the aluminum alloy sheet that has not been completely pasted can be inserted into the slot 292, which is convenient for limiting the cable and subsequent operations.

[0032] Furthermore, a telescopic member 24 is provided at the upper end of the bottom plate 14 and located on one side of the drum 22 , and a partition 25 is provided at the output end of the telescopic member 24 , and the partition 25 is located above the drum 22 .

[0033] Specifically, the telescopic member 24 is a device with a telescopic function, such as an electric telescopic rod, and is connected to an external control device, so that when the telescopic member 24 is started, the driving device moves the partition 25 at the output end of the telescopic member 24 to move it above the roller 22, so as to isolate the cable being processed from the outside, prevent external debris from contacting the cable, and ensure the integrity of the cable processing.

[0034] Furthermore, a clamping block 27 is provided at the lower end of the limiting plate 26, and the cable is limited by the clamping block 27. At the same time, a positioning plate 28 is provided on one side of the limiting plate 26 for limiting the moving trajectory of the cable.

[0035] Specifically, the block 27 is rotationally connected to the limit plate 26, and a device with power output such as a motor is provided at the connection between the block 27 and the limit plate 26 to control the gap between the block 27 and the positioning plate 28, thereby controlling the placement of the cable.

[0036] Furthermore, the pressing assembly 3 is assembled on the bottom plate 14 and is located on one side of the winding assembly 2. The pressing assembly 3 is used to perform preliminary pressing on the cable and the aluminum alloy sheet.

[0037] The pressing assembly 3 includes a power member 35 connected to the bottom plate 14 . Adjustment plates 32 are disposed on the upper end of the bottom plate 14 and on both sides of the power member 35 . A connecting plate 31 is disposed between the two adjustment plates 32 .

[0038] A slide groove 33 is formed on one side of the two adjustment plates 32 . A slide rod 34 is slidably mounted on the inner wall of the slide groove 33 . Meanwhile, the outer surface of the slide rod 34 is connected to the output end of the power member 35 .

[0039] In this solution, the power part 35 is a device with power output such as an electric telescopic rod, and is connected to an external control device, so that when the power part 35 is started, it can synchronously push the sliding rod 34 to move. At the same time, an auxiliary plate can be provided in the middle part of the sliding rod 34 to limit the cable in the middle part, so that the cable can remain intact as a whole when it is fitted with the aluminum alloy sheet.

[0040] Furthermore, push blocks 36 are provided at both ends of the slide rod 34 , and a pressing block 37 is clamped at one end of the push block 36 away from the slide rod 34 .

[0041] Specifically, one end of the pressing block 37 is cylindrical and the other end is spherical. The cylindrical end fits the inner wall of the pushing block 36, which is convenient for users to replace the pressing block 37 to make it suitable for the current scene.

[0042] Furthermore, an arc-shaped plate 38 is provided at one end of the connecting plate 31 close to the pressing block 37 .

[0043] Specifically, a certain gap is reserved between the arc plate 38 and the roller 22, and the through hole 15 is in contact with the arc plate 38, so that the arc plate 38 is used to limit the position of the cable after processing.

[0044] Furthermore, the conveying assembly 4 is assembled on one side of the winding assembly 2 and is used to convey the aluminum alloy sheet to the winding assembly 2 .

[0045] The conveying assembly 4 includes a connecting block 44 connected to the limiting plate 26 , and an extension plate 41 is provided at the lower end of the connecting block 44 .

[0046] In this solution, a certain gap is reserved between the connecting block 44 and the extension plate 41, and fixing blocks are provided at both ends of the connecting block 44, through which the connecting block 44 is connected to the extension plate 41, while ensuring the stability of the extension plate 41.

[0047] Furthermore, a pushing member 42 is provided at the end of the extension plate 41 , and a pushing plate 43 is provided at the output end of the pushing member 42 .

[0048] Specifically, the pushing member 42 is a device with a telescopic function such as an electric telescopic rod, and is connected to an external control device. When the pushing member 42 is started, it pushes the push plate 43 arranged at its output end to move. When the user places the required aluminum alloy sheet on the extension plate 41, the push plate 43 pushes the aluminum alloy sheet to the roller 22, and the unprocessed cable falls on the aluminum alloy sheet. Since the roller 22 is provided with a groove 23, the cable is pressed into the groove 23 with the pressure block 37, and then the cable and the aluminum alloy sheet are slowly moved to one side of the fixed column 291 through the push plate 43, so that the cable and the aluminum alloy sheet are embedded in the slot 292 as a whole. When the fixed column 291 rotates, the aluminum alloy sheet is slowly wrapped around the outer surface of the store.

[0049] Furthermore, a side surface of the extension plate 41 is connected to a glue dispensing component 45 via an adjusting rod, and the glue dispensing component 45 is located above the extension plate 41 .

[0050] Specifically, the glue dispensing component 45 is an equal amount discharge device for quantitatively conveying glue so that it is evenly applied to the outer surface of the aluminum alloy sheet to ensure the stability of subsequent cable processing.

[0051] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A processing technology based on engineering cables, characterized in that: The following steps are involved: S1. First, select the cable required for processing, and use tools to measure and mark the cable according to the required length, and then use wire strippers to gradually peel off the cable sheath until the internal wires and shielding layer are exposed; S2. Before attaching the aluminum alloy sheet, clean the outer surface of the cable to ensure that the cable surface is clean and flat, and select glue suitable for aluminum alloy and cable materials and apply it to the surface of the aluminum alloy sheet; S3. Finally, when attaching the aluminum alloy sheet, use cable processing equipment to tightly attach the aluminum alloy sheet to the outer surface of the cable; The cable processing equipment in S3 comprises a base (1), wherein a bottom plate (14) is arranged at the upper end of the base (1), a support member (11) is arranged at the upper end of the base (1) and on one side of the bottom plate (14), and a collection plate (12) is arranged at the upper end of the support member (11), and the processed cables are collected by the collection plate (12); A winding assembly (2) mounted on the bottom plate (14) and used for laminating the cable to the aluminum alloy sheet; A pressing component (3) which is assembled on the bottom plate (14) and is located on one side of the winding component (2), and the pressing component (3) is used to perform preliminary pressing on the cable and the aluminum alloy sheet; A conveying assembly (4), which is assembled on one side of the winding assembly (2) and is used to convey the aluminum alloy sheet to the winding assembly (2); The winding assembly (2) comprises a driving member (21) connected to the bottom plate (14); a roller (22) is provided at the upper end of the bottom plate (14) and on one side of the driving member (21); a plurality of groups of grooves (23) are provided on the outer surface of the roller (22); and limiting plates (26) are provided on both sides of the bottom plate (14); a rotating member (29) is provided at one end of the limiting plates (26); a fixing column (291) is provided at the end of the rotating member (29); a slot hole (292) is provided at one end of the fixing column (291) away from the rotating member (29); and the end of the aluminum alloy sheet is wrapped through the slot hole (292).

2. The engineering cable processing technology according to claim 1 is characterized in that: A telescopic member (24) is provided at the upper end of the bottom plate (14) and located on one side of the drum (22), and a partition (25) is provided at the output end of the telescopic member (24), and the partition (25) is located above the drum (22).

3. The engineering cable processing technology according to claim 1 is characterized in that: A clamping block (27) is provided at the lower end of the limiting plate (26), and the cable is limited by the clamping block (27). At the same time, a positioning plate (28) is provided on one side of the limiting plate (26) for limiting the movement trajectory of the cable.

4. The engineering cable processing technology according to claim 1 is characterized in that: The pressing assembly (3) comprises a power member (35) connected to the base plate (14), an adjustment plate (32) is provided at the upper end of the base plate (14) and on both sides of the power member (35), and a connecting plate (31) is provided between the two adjustment plates (32).

5. The engineering cable processing technology according to claim 4 is characterized in that: A slide groove (33) is provided on one side of each of the two adjustment plates (32), a slide rod (34) is slidably mounted on the inner wall of the slide groove (33), and an outer surface of the slide rod (34) is connected to the output end of the power member (35).

6. The engineering cable processing technology according to claim 5 is characterized in that: Push blocks (36) are provided at both ends of the slide rod (34), and a pressure block (37) is clamped on one end of the push block (36) away from the slide rod (34).

7. The engineering cable processing technology according to claim 6 is characterized in that: An arc-shaped plate (38) is provided at one end of the connecting plate (31) close to the pressing block (37).

8. The engineering cable processing technology according to claim 1 is characterized in that: The conveying assembly (4) comprises a connecting block (44) connected to the limiting plate (26), and an extension plate (41) is provided at the lower end of the connecting block (44).

9. The engineering cable processing technology according to claim 8 is characterized in that: A pushing member (42) is provided at the end of the extension plate (41), and a pushing plate (43) is provided at the output end of the pushing member (42).

10. The engineering cable processing technology according to claim 9 is characterized in that: The side surface of the extension plate (41) is connected to a glue dispensing component (45) via an adjustment rod, and the glue dispensing component (45) is located above the extension plate (41).

Citation Information

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