Novel efficient double-vacuum box type solid-liquid separation equipment
By designing a dual vacuum box solid-liquid separation equipment in a vacuum belt filter, using the diversion groove and circular hole structure, the problem of uneven suction filtration in traditional equipment is solved, and efficient solid-liquid separation and deep dehydration are achieved.
Patent Information
- Application Number
- CN202411302425.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional vacuum belt filters have the problem of unstable suction filtration effect during the filtration and dehydration of solid-liquid mixtures, especially in the middle area of the rubber belt, which has low moisture content and high moisture content at both ends, resulting in low dehydration efficiency.
Design a new high-efficiency double vacuum box solid-liquid separation equipment. By engraving the diversion groove on the rubber belt and punching holes between the vacuum box and the rubber belt, multiple round holes are formed to suction the liquid, and double vacuum is used at the same time System to improve filtration efficiency.
It realizes deep dehydration of materials, improves dehydration efficiency, reduces the moisture content of solids, solves the problem of uneven suction filtration in traditional equipment, and meets the efficient dehydration needs of industrial production.
Smart Images

Figure CN119386540A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of vacuum filters, and relates to a novel high-efficiency double-vacuum cassette solid-liquid separation equipment, and is particularly relevant to the high requirements for filtering and dehydrating solid-liquid mixtures in the industrial process. Background Art
[0002] At present, the dehydration and filtration of industrial products with low viscosity in my country are mostly done by traditional vacuum belt filters, which are mainly used for filtering and dehydrating solid-liquid mixtures. The existing vacuum belt filter is a set of vacuum boxes in the middle. The vacuum pump creates a pressure difference between the material and the vacuum tank. The free water in the slurry is filtered out by the vacuum negative pressure, collected through the liquid collecting pipe, and then the liquid is discharged through the gas-liquid separation tank. The dehydrated material is output through a conveyor belt. However, the wide filter belt has the phenomenon that the moisture content in the middle suction groove area is low and the moisture content at the edge of the rubber belt is high. This phenomenon leads to unstable filtration effect and cannot meet production needs in some industrial production.
[0003] Therefore, it is necessary to make an efficient solid-liquid separation equipment, optimize the design based on the traditional filter, further reduce the moisture content of the solid, and stabilize the material filtration effect to meet industrial needs. Summary of the invention
[0004] In view of this, the purpose of the present invention is to filter and dehydrate non-sticky materials efficiently, and to establish a double vacuum system to exert greater functional characteristics respectively, make the vacuum zone distribution more reasonable, and effectively reduce the moisture content of the material.
[0005] To achieve the above purpose, the present invention provides the following technical solutions: The technical solution of the present invention provides a new type of high-efficiency double vacuum box solid-liquid separation equipment, characterized in that the equipment includes a frame body, a filter cloth, a rubber belt, a vacuum box, a liquid collecting pipe, a gas-liquid separation device and other components; the solid-liquid separation device carves regular grooves on the rubber belt, i.e., a guide groove, and punches a series of circular holes between the vacuum box and the rubber belt to filter the liquid. The gas-liquid separation device is connected to the vacuum box by a pipeline and a liquid collecting pipe, and is well sealed.
[0006] The technical solution of the present invention provides a new type of high-efficiency double vacuum box solid-liquid separation equipment, which is characterized in that in the working state, the material is placed on the filter cloth on the rubber belt, a pressure difference is formed between the material and the vacuum box, the liquid is filtered out through the circular hole, and then collected by the liquid collecting pipe. The filter cloth is driven with the rubber belt and the linear speed of the rubber belt can be adjusted.
[0007] As a further solution of the present invention: the filter cloth can be replaced with a new material to increase the friction between the filter cloth and the conveyor belt; a valve can be installed on the gas-liquid separation tank to control the amount of air extraction; and the liquid collecting pipe device can be made of corrosion-resistant material to increase the service life of the equipment.
[0008] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention provides a new type of high-efficiency double vacuum box solid-liquid separation equipment, wherein the high-efficiency solid-liquid separation equipment is to set two groups of vacuum boxes with the filtration area evenly divided longitudinally below the belt filter, so that a pressure difference is formed between the material and the vacuum box in the working state, which solves the problem that the suction filtration in the middle is good and the suction filtration at both ends is poor when the traditional belt filter has a wide rubber belt, so that the material reaches a state of deep dehydration. Through the above method, the present invention can improve the dehydration efficiency of the material and reduce the moisture content on the basis of the traditional filter. The dehydration problem of the solid-liquid mixture can be solved efficiently and quickly, and the moisture content of the mixture can be reduced to an ideal index.
[0009] Different from traditional filtration equipment, the double vacuum box system compresses the axial length of this equipment, making its volume and floor space much smaller than traditional equipment. This equipment solves the problem of uneven filtration, further reduces its moisture content, and meets most industrial requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a model diagram of a novel high-efficiency double-vacuum box-type solid-liquid separation equipment described in the present invention.
[0011] Figure 2 It is a cross-sectional view of a novel high-efficiency double vacuum box-type solid-liquid separation equipment described in the present invention.
[0012] In the figure, 1. frame body; 2. filter cloth; 3. rubber belt; 4. vacuum box; 5. liquid collecting pipe; 6. gas-liquid separation device. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of patent protection of the present invention.
[0014] A novel high-efficiency double vacuum box solid-liquid separation equipment comprises a frame body 1; a filter cloth 2; a rubber belt 3; a vacuum box 4; a liquid collecting pipe 5; and a gas-liquid separation device 6. In order to achieve the above technical purpose, the technical solution of the present invention provides a novel high-efficiency double vacuum box solid-liquid separation equipment. In the working state, the air pressure in the vacuum box is reduced, so that a pressure difference is formed between the material and the vacuum box, and the liquid is discharged from the liquid collecting pipe through the filter hole, and the gas and liquid are separated in the gas-liquid separation tank.
[0015] It should be noted that the present invention is a new type of high-efficiency double-vacuum box solid-liquid separation equipment. Before use, you must check the airtightness of the vacuum box and the exhaust status of the vacuum pump, observe the filtration efficiency of the equipment, check the reading of the vacuum negative pressure gauge during operation, and ensure that the equipment runs smoothly and efficiently to produce products that meet the requirements.
[0016] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0017] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
[0018] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A new type of high-efficiency double vacuum box solid-liquid separation equipment, characterized in that: A double vacuum box type solid-liquid separation device comprises a frame body (1), a filter cloth (2), a rubber belt (3), a vacuum box (4), a liquid collecting pipe (5), a gas-liquid separation device (6) and other components; the slurry is evenly distributed on the moving filter cloth (2) through a feed hopper, the filter cloth (2) is horizontally laid on the rubber belt (3), water-permeable holes are drilled on the rubber belt (3), two vacuum boxes (4) are fixed to the frame body (1) by bolts and nuts and installed below the rubber belt (3), the liquid collecting pipe (5) is connected to the vacuum box (4) through a pipeline, the gas-liquid separation device (6) is connected to the liquid collecting pipe (5) through a liquid collecting short pipe, and filtration is performed under the action of vacuum negative pressure, the filtrate passes through the filter cloth (2) and rubber (3) belt into the vacuum box (4), and enters the gas-liquid separation device (6) from the hole at the bottom of the vacuum box (4), and the solid remains on the filter cloth (2) to form a filter cake.
2. A novel high-efficiency double vacuum cassette solid-liquid separation equipment according to claim 1, characterized in that: The vacuum boxes are provided with two sets, the two sets of vacuum boxes are parallel and evenly divide the upper filtration area in the longitudinal direction, and the two sets of vacuum boxes share a liquid collecting pipe.
3. A novel high-efficiency double vacuum cassette solid-liquid separation equipment according to claim 1, characterized in that: The water outlets of the vacuum box connected to the gas-liquid separation device are evenly distributed on the vacuum box.
4. A novel high-efficiency double vacuum cassette solid-liquid separation equipment according to claim 1, characterized in that: The rubber belt is provided with two guide holes in the transverse direction, and the two guide holes are respectively located at one third and two thirds of the guide groove.