Cartridge dust collector
By designing a filter cartridge dust collector, using components such as split blocks, spiral blades and pulse solenoid valves, automatic cleaning of dust on the filter cartridge is achieved, solving the problem of blockage of filter parts in existing equipment, and ensuring the improvement of filtration effect and equipment life.
Patent Information
- Application Number
- CN202411981437.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-12-31
AI Technical Summary
The existing dust removal equipment lacks a cleaning structure for filter parts, which will cause the filter parts to be blocked for a long time and affect the filtration effect.
A filter cartridge dust collector is designed, including a box, partition, filter cartridge, fan and blowing components. A split block and spiral blade are provided in the filter cartridge. The blowing assembly includes a pulse solenoid valve and an air bag for automatic cleaning of dust adhered to the filter cartridge.
By automatically cleaning up dust, we ensure that the filter cartridge has good filtration effect, extend the service life of the filter cartridge, and effectively solve the problem of filter parts blockage.
Smart Images

Figure CN119386584B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of dust removal, and in particular to a cartridge dust collector. Background Art
[0002] Abrasive belt machines generate a lot of dust during operation. The friction between the abrasive belt and the material being processed is the main cause of dust generation. The particles on the surface are ground down to form dust. Its composition depends on the properties of the material being processed. Dust has a wide range of particle size distribution, ranging from larger particles to tiny inhalable particles. Tiny particles are more likely to be suspended in the air and inhaled by the human body.
[0003] In order to protect human health and prevent air pollution caused by suspended dust, a dust removal device is needed to collect and process dust to solve the problem of dust diffusion and human inhalation. Existing dust removal equipment usually filters dust in the air through filters. Since dust easily adheres to the filters, long-term use will cause the filters to become clogged, thus affecting the filtering effect. Therefore, a dust removal device that can clean the dust on the filters is needed. Summary of the invention
[0004] The main purpose of the present application is to propose a filter cartridge dust collector, which aims to solve the problem that the existing equipment has no filter cleaning structure.
[0005] To achieve the above-mentioned objectives, the filter cartridge dust collector proposed in the present application includes: a box body, a first partition plate and a second partition plate are arranged in the box body, the first partition plate and the second partition plate divide the box body into an exhaust space, a blowing space and a filtering space in sequence, an air inlet is opened on the box body corresponding to the filtering space, an air outlet is opened on the box body corresponding to the exhaust space, a fan is arranged in the exhaust space, the fan is used to blow the gas in the blowing space into the exhaust space, a filter cartridge is arranged in the filtering space, the filter cartridge is used to filter the gas in the filtering space and transport it to the blowing space, a blowing assembly is arranged in the blowing space corresponding to the filter cartridge, and the blowing assembly is used to blow air into the filter cartridge.
[0006] Optionally, a conical diverter block is coaxially arranged in the filter cartridge, and an end of the diverter block with a smaller diameter faces the blowing assembly.
[0007] Optionally, the filter cartridge is rotatably connected to the partition, a plurality of spiral blades are arranged on the side of the diverter block, the plurality of blades are evenly distributed around the circumference of the diverter block, the blades and the diverter block are an integrally formed structure, and each blade is fixedly connected to the inner wall of the filter cartridge by a connecting block.
[0008] Optionally, a brush is arranged on the outside of the filter cartridge, one end of the brush is fixedly mounted on the partition, and the bristles of the brush are in contact with the outer side surface of the filter cartridge.
[0009] Optionally, the first partition plate and the second partition plate are both sealed and fixedly connected to the inner wall of the box body, a plurality of through holes are opened on the partition plate, and the filter cartridge is sealably rotatably arranged in the through holes.
[0010] Optionally, the filter cartridge is configured as a cylindrical structure with one end open, a plurality of the filter cartridges are disposed in the filtration space, a plurality of the filter cartridges are evenly distributed in a matrix, and an axis of the filter cartridge is disposed perpendicularly to the second partition plate.
[0011] Optionally, a guide plate is arranged in the filter space between the air inlet and the filter cartridge, and the guide plate is arranged vertically to the second partition plate. Three side surfaces of the guide plate are respectively fixedly connected to the second partition plate and the inner wall of the box body, and there is a distance between the other side surface of the guide plate and the box body.
[0012] Optionally, the blowing assembly includes a pulse solenoid valve, and the pulse solenoid valves are arranged at positions corresponding to the filter cartridges in the blowing space. An air bag is arranged in the blowing space between the pulse solenoid valves, and the air bag is used to store compressed air. The air bag is fixedly mounted on the second partition plate. The pulse solenoid valves are connected to the air bag through pipes, and the air bag is connected to an air supply device through an air pressure pipe. The air supply device is used to transport compressed air to the air bag through the air pressure pipe.
[0013] Optionally, an ash hopper is provided at the lower end of the filter space, the ash hopper is sealed and fixedly connected to the inner wall of the box body, an ash bucket is provided at the lower end of the ash hopper, the ash bucket is detachably connected to the ash hopper via a snap-on structure, and the ash bucket is communicated with the filter space via the ash hopper.
[0014] Optionally, the fan is fixedly mounted on the first partition, a second through hole is provided on the first partition corresponding to the air inlet of the fan, the air outlet of the fan is communicated with the exhaust space, a motor is also provided in the exhaust space, the motor is fixedly mounted on the casing of the fan, and the motor is used to drive the fan.
[0015] The technical solution of the present application is to arrange filter cartridges, fans and other structures in the box body so that the dusty air from the outside can enter the box body, and is filtered through the filter cartridges under the action of the fan, and finally the filtered air can be discharged back into the outside air. The arrangement of the blowing component can automatically clean the dust adhering to the filter cartridge, thereby ensuring that the filter cartridge has a better filtering effect and extending the service life of the filter cartridge. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the external structure of the cartridge dust collector of this application;
[0018] Figure 2 This is one of the internal structure schematic diagrams of the cartridge dust collector of this application;
[0019] Figure 3 For this application Figure 2 A schematic diagram of the enlarged local structure at point A in the middle;
[0020] Figure 4 This is the second schematic diagram of the internal structure of the cartridge dust collector of this application;
[0021] Figure 5 This is an enlarged schematic diagram of the structure of the filter cartridge and nearby related components in the filter cartridge dust collector of this application;
[0022] Figure 6 This is a schematic diagram of the structure of the airflow guide assembly in the cartridge dust collector of this application.
[0023] Description of Figure Numbers:
[0024] 1. Box body; 110. First partition; 120. Second partition; 130. Air inlet; 140. Air outlet; 2. Support member; 3. Exhaust space; 310. Fan; 320. Motor; 4. Blowing space; 401. Solenoid valve; 402. Air bag; 403. Pipeline; 5. Filter space; 510. Filter cartridge; 511. Diverter block; 512. Blade; 513. Connecting block; 520. Guide plate; 530. Ash hopper; 540. Ash bucket; 541. Universal wheel; 542. Hand-held part; 6. Brush; 7. Cover plate.
[0025] The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0027] It should be noted that when an element is referred to as being "fixed on" or "set on" another component, it can be directly on the other component or indirectly set on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component.
[0028] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0029] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if the meaning of "and / or" appearing in the full text is to include three parallel schemes, taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0030] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.
[0031] A large amount of dust is generated during the operation of the belt sander. The friction between the sanding belt and the processed material is the main reason for the generation of dust. The particles on the surface are ground down to form dust. Its composition depends on the nature of the processed material. Dust has a wide range of particle size distribution, ranging from larger particles to tiny inhalable particles. Tiny particles are more likely to be suspended in the air and inhaled by the human body. In order to protect human health and prevent the problem of air pollution caused by suspended dust, a dust removal device is needed to collect and process the dust to solve the problem of dust diffusion and human inhalation. Existing dust removal equipment usually uses a filter element to filter the dust in the air. Since dust easily adheres to the filter element, long-term use will cause the filter element to be blocked, thereby affecting the filtering effect; therefore, a dust removal device that can clean the dust on the filter element is needed.
[0032] In view of this, the present application proposes a filter cartridge dust collector, comprising: a box body 1, wherein a first partition plate 110 and a second partition plate 120 are arranged in the box body 1, the first partition plate 110 and the second partition plate 120 divide the box body 1 into an exhaust space 3, a blowing space 4 and a filter space 5 in sequence, an air inlet 130 is opened on the box body 1 corresponding to the filter space 5, an air outlet 140 is opened on the box body 1 corresponding to the exhaust space 3, a fan 310 is arranged in the exhaust space 3, the fan 310 is used to blow the gas in the blowing space 4 into the exhaust space 3, a filter cartridge 510 is arranged in the filter space 5, the filter cartridge 510 is used to filter the gas in the filter space 5 and transport it to the blowing space 4, a blowing component is arranged in the blowing space 4 corresponding to the filter cartridge 510, and the blowing component is used to blow air into the filter cartridge 510.
[0033] In the examples of this application, refer to Figures 1 to 6 The above-mentioned cartridge dust collector includes: a rectangular box body 1, the lower end of the box body 1 is supported on the ground by two rectangular plate-shaped support members 2, the support member 2 is fixedly connected to the box body 1, and a first partition 110 and a second partition 120 are horizontally arranged in the box body 1, the first partition 110 and the second partition 120 are both sealed and fixedly connected to the inner wall of the box body 1, and the first partition 110 and the second partition 120 divide the box body 1 into three spaces, which are an exhaust space 3, a blowing space 4, and a filtering space 5 from top to bottom, wherein the exhaust space 3 is used to discharge filtered air, the blowing space 4 is used to accommodate the blowing assembly, and the filtering space 5 is used to filter dust in the air.
[0034] refer to Figure 1 and Figure 2An air inlet 130 is provided on the side of the box body 1 corresponding to the filter space 5, and the air inlet 130 is connected to an air inlet pipe, and the other end of the air inlet pipe is connected to a dust collecting structure for collecting dust and transporting it to the filter space 5 through the air inlet pipe. An air outlet 140 is provided on the side of the box body 1 corresponding to the exhaust space 3 for discharging the filtered and dust-removed air into the outside air. The air outlet 140 can also be connected to an air outlet pipe, and the other end of the air outlet pipe is connected to a designated position for discharging air to the designated position.
[0035] refer to Figure 2 and Figure 4 A plurality of filter cartridges 510 are arranged in the filter space 5, and the filter cartridges 510 can filter dust and irritating odors in the air. The plurality of filter cartridges 510 are evenly distributed in a matrix, and the axis of the filter cartridge 510 is arranged perpendicularly to the second partition plate 120. The filter cartridge 510 is arranged as a cylindrical structure with one end open, and the open end of the filter cartridge 510 is rotatably mounted on the second partition plate 120 through a bearing, and a first through hole is provided on the second partition plate 120 corresponding to the filter cartridge 510, so that the blowing space 4 is communicated with the filter cartridge 510, so that the air filtered by the filter cartridge can enter the blowing space.
[0036] refer to Figure 2 A guide plate 520 is arranged in the filter space 5 between the air inlet 130 and the filter cartridge 510. The guide plate 520 is arranged vertically with the second partition plate 120. Three side surfaces of the guide plate 520 are fixedly connected to the second partition plate 120 and the inner wall of the box body 1 respectively. There is a certain distance between the lower side surface of the guide plate 520 and the box body 1 for air to pass through, so that the air passing through the air inlet can enter the filter space through the distance on the lower side of the guide plate. The design of the guide plate can prevent the air from directly impacting the filter cartridge.
[0037] refer to Figure 2 and Figure 4 A blowing assembly is provided in the blowing space 4, and the blowing assembly is used to clean the dust adhering to the filter cartridge 510. An ash hopper 530 is provided at the lower end of the filter space 5 for collecting dust. The ash hopper 530 is sealed and fixedly connected to the inner wall of the box body 1. An ash bucket 540 is provided at the lower end of the ash hopper 530. The ash bucket 540 is detachably connected to the ash hopper 530 through a snap-on structure. The ash bucket 540 is communicated with the filter space 5 through the ash hopper 530. When the blowing assembly cleans the filter cartridge 510, the dust on the filter cartridge 510 will fall into the ash bucket 540 through the ash hopper 530.
[0038] refer to Figure 1 and Figure 2A plurality of universal wheels 541 are installed on the bottom surface of the ash bucket 540 to facilitate the movement of the ash bucket. A hand-held portion 542 is installed on the side of the ash bucket 540. When the dust in the ash bucket 540 is full, the ash bucket 540 can be separated from the ash hopper 530 by opening the snap structure, and then the ash bucket 540 can be pulled by the hand-held portion to move, which facilitates the transportation of dust.
[0039] refer to Figure 2 and Figure 4 A fan 310 and a motor 320 are provided in the exhaust space 3. The fan 310 is fixedly mounted on the first partition plate 110. A second through hole is provided on the first partition plate 110 corresponding to the air inlet of the fan 310, so that the fan 310 is communicated with the blowing space 4. The air outlet of the fan 310 is communicated with the exhaust space 3, so that the fan 310 can suck the air in the blowing space 4 and discharge it into the exhaust space 3. The motor 320 is fixedly mounted on the outer casing of the fan 310, and the output shaft of the motor 320 is connected to the input shaft of the fan, so that the motor 320 can drive the fan 310 to operate.
[0040] refer to Figure 3 and Figure 4 The blowing assembly includes a pulse solenoid valve 401. The pulse solenoid valves 401 are arranged at the openings of the filter cartridge 510 in the blowing space 4. An air bag 402 is arranged between the pulse solenoid valves 401 in the blowing space 4. The air bag 402 is used to store compressed air. The air bag 402 is fixedly installed on the second partition plate 120. The pulse solenoid valves 401 are connected to the air bag 402 through pipes 403. The air bag 402 is connected to the air supply equipment through an air pressure pipe. The air supply equipment is used to transport the compressed air to the air bag 402 through the air pressure pipe. When the pulse solenoid valve 401 is started, the pulse solenoid valve 401 will spray the compressed gas into the filter cartridge 510, thereby blowing the dust adhered to the surface of the filter cartridge 510 into the ash hopper 530 below.
[0041] refer to Figure 5 and Figure 6 An airflow guiding assembly is arranged in the filter cartridge 510, and the airflow guiding assembly includes a conical diverter block 511, which is coaxially arranged with the corresponding filter cartridge 510, and the end with a smaller diameter of the diverter block 511 faces the opening of the filter cartridge 510. When the pulse solenoid valve 401 blows air to the filter cartridge 510, the diverter block can disperse the gathered airflow to the surroundings, and the dispersed airflow will blow to the side wall of the filter cartridge 510, thereby blowing off the dust on the side wall of the filter cartridge.
[0042] refer to Figure 5 and Figure 6, a plurality of spiral blades 512 are arranged on the side of the diverter block 511, and the plurality of blades 512 are evenly distributed around the diverter block 511. The blades 512 and the diverter block 511 are integrally formed. Each blade 512 is fixedly connected to the inner wall of the corresponding filter cartridge 510 by a connecting block 513, that is, a plurality of circumferentially evenly distributed connecting blocks 513 fix the blades 512 and the diverter block 511 in the corresponding filter cartridge 510. When the pulse solenoid valve 401 is pressed against the filter cartridge 510, the blades 512 and the diverter block 511 are fixedly installed in the corresponding filter cartridge 510. When blowing, the rapidly blown airflow will impact the diverter block 511 and the spiral blades 512. Under the blowing of the airflow, the blades 512 will drive the corresponding filter cartridge to rotate rapidly through the connecting block 513. The rapidly rotating filter cartridge will separate the adhered dust from the filter cartridge through the centrifugal force. At the same time, since the diameter of the diverter block increases from top to bottom, combined with the setting of the spiral blades, the effect of gathering the airflow can be increased, so that the airflow has a greater impact force to rush to the side wall of the filter cartridge, further increasing the dust removal effect.
[0043] refer to Figure 5 A vertical brush 6 is arranged on the outside of the filter cartridge 510, one end of the brush 6 is fixedly mounted on the second partition plate 120, the bristles of the brush 6 are in contact with the outer side surface of the corresponding filter cartridge 510, and when the filter cartridge 510 rotates, the brush 6 can further brush off the dust on the outer surface of the filter cartridge 510.
[0044] refer to Figure 1 A plurality of inspection ports are provided on the outside of the box body 1, and cover plates 7 are arranged outside the inspection ports. The cover plates 7 are sealed and fixedly mounted on the box body 1 by screws, so that it is convenient to repair and replace the parts inside the box body through the inspection ports.
[0045] In summary, when the device is used, the motor 320 is started, and the motor 320 drives the fan 310 to operate. Under the action of the fan 310, the air with dust will enter the filter space 5 through the air inlet pipe and the air inlet 130. Under the filtering action of the filter cartridge 510, the dust in the air will adhere to the outer surface of the filter cartridge 510, and the air will enter the blowing space 4 through the filter cartridge 510, and then enter the exhaust air through the fan 310. Finally, the filtered air will be discharged to the outside air through the exhaust port; when the pulse solenoid valve 401 is opened, the compressed air in the air bag 402 will pass through the pulse solenoid valve 401. The solenoid valve 401 blows toward the corresponding filter cartridge 510, and the diverter block 511 and the blades 512 can disperse the gathered airflow to the surroundings. The dispersed airflow will blow toward the side wall of the filter cartridge 510, thereby blowing off the dust on the side wall of the filter cartridge 510. At the same time, under the blowing of the airflow, the blades 512 will drive the corresponding filter cartridge 510 to rotate rapidly through the connecting block 513. The rapidly rotating filter cartridge 510 will generate centrifugal force to further separate the adhered dust from the filter cartridge 510. Finally, due to the rotation of the filter cartridge 510, the brush 6 can also brush the outermost layer of dust from the filter cartridge 510 into the ash hopper 530.
[0046] The technical solution of the present application is to arrange filter cartridges, fans and other structures in the box body so that the dusty air from the outside can enter the box body, and is filtered through the filter cartridges under the action of the fan, and finally the filtered air can be discharged back into the outside air. The arrangement of the blowing component can automatically clean the dust adhering to the filter cartridge, thereby ensuring that the filter cartridge has a better filtering effect and extending the service life of the filter cartridge.
[0047] The above description is only an optional embodiment of the present application, and does not limit the patent scope of the present application. All equivalent structural transformations made by using the contents of the present application specification and drawings under the inventive concept of the present application, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present application.
Claims
1. A cartridge dust collector, characterized in that: include: A box body, wherein a first partition and a second partition are arranged in the box body, and the first partition and the second partition divide the box body into an exhaust space, a blowing space and a filtering space in sequence. An air inlet is opened on the box body corresponding to the filtering space, and an air outlet is opened on the box body corresponding to the exhaust space. A fan is arranged in the exhaust space, and the fan is used to blow the gas in the blowing space into the exhaust space. A filter cartridge is arranged in the filtering space, and the filter cartridge is used to filter the gas in the filtering space and transport it to the blowing space. A blowing assembly is arranged in the blowing space corresponding to the filter cartridge, and the blowing assembly is used to blow air into the filter cartridge; A conical diverter block is coaxially arranged in the filter cartridge, and the end of the diverter block with a smaller diameter faces the blowing assembly; The filter cartridge is rotatably connected to the second partition plate, a plurality of spiral blades are arranged on the side of the diverter block, the plurality of blades are evenly distributed around the circumference of the diverter block, the blades and the diverter block are an integrally formed structure, and each blade is fixedly connected to the inner wall of the filter cartridge via a connecting block.
2. The cartridge dust collector according to claim 1, characterized in that: A brush is arranged on the outside of the filter cartridge, one end of the brush is fixedly mounted on the second partition plate, and the bristles of the brush are in contact with the outer side surface of the filter cartridge.
3. The cartridge dust collector according to claim 1, characterized in that: The first partition plate and the second partition plate are both sealed and fixedly connected to the inner wall of the box body. A plurality of through holes are opened on the second partition plate, and the filter cartridge is sealably and rotatably arranged in the through holes.
4. The cartridge dust collector according to claim 1, characterized in that: The filter cartridge is configured as a cylindrical structure with one end open, a plurality of the filter cartridges are disposed in the filter space, a plurality of the filter cartridges are evenly distributed in a matrix, and an axis of the filter cartridge is disposed perpendicularly to the second partition plate.
5. The cartridge dust collector according to claim 4, characterized in that: A guide plate is arranged in the filter space between the air inlet and the filter cartridge. The guide plate is arranged vertically to the second partition plate. Three side surfaces of the guide plate are respectively fixedly connected to the second partition plate and the inner wall of the box body, and there is a distance between the other side surface of the guide plate and the box body.
6. The cartridge dust collector according to claim 1, characterized in that: The blowing assembly includes a pulse solenoid valve, and the pulse solenoid valves are arranged at the positions corresponding to the filter cartridges in the blowing space. An air bag is arranged in the blowing space between the pulse solenoid valves, and the air bag is used to store compressed air. The air bag is fixedly mounted on the second partition plate. The pulse solenoid valves are connected to the air bag through pipelines, and the air bag is connected to the air supply equipment through an air pressure pipe. The air supply equipment is used to transport compressed air to the air bag through the air pressure pipe.
7. The cartridge dust collector according to claim 1, characterized in that: An ash hopper is arranged at the lower end of the filter space, and the ash hopper is sealed and fixedly connected to the inner wall of the box body. An ash bucket is arranged at the lower end of the ash hopper, and the ash bucket is detachably connected to the ash hopper through a snap structure. The ash bucket is communicated with the filter space through the ash hopper.
8. The cartridge dust collector according to claim 1, characterized in that: The fan is fixedly mounted on the first partition, a second through hole is provided on the first partition corresponding to the air inlet of the fan, the air outlet of the fan is communicated with the exhaust space, a motor is also provided in the exhaust space, the motor is fixedly mounted on the casing of the fan, and the motor is used to drive the fan.
Citation Information
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