A new energy battery energy storage tray welding clamping tool

Abstract

The present invention discloses a welding clamping tool for a new energy battery energy storage tray, comprising: a platform, a vertical support bar provided on the middle of the platform, a front backrest provided on the front of the platform, a longitudinal cylinder provided on the rear of the platform, a side backrest provided on one side of the platform, a transverse cylinder provided on the other side of the platform, and a plurality of clamping units provided on the left and right sides of the platform, each clamping unit having a structure comprising: a support and a pressing mechanism; a first positioning mechanism provided on the left and right sides of the front of the platform, a second positioning mechanism provided on the left and right sides of the front of the platform, and a third positioning mechanism provided on the left and right sides of the rear of the platform. The welding clamping tool for a new energy battery energy storage tray is simple and reliable to operate, and can quickly and accurately clamp and position the square base, the first horizontal bar, the second horizontal bar, and the third horizontal bar, so that the energy storage tray can be automatically welded, thereby greatly improving welding efficiency and product quality.

Description

Technical Field

[0001] The present invention relates to the field of welding clamping tools, and in particular to a welding clamping tool for a new energy battery energy storage tray. Background Art

[0002] The energy storage tray for new energy batteries includes a square base with three horizontal bars welded to it, running left and right and clipped onto it. These bars are the first, second, and third bars. The first bar has an L-shaped cross-section and is welded to the front end of the square base. The third bar is welded to the rear end of the square base, and the second bar is welded to the front end of the square base. Typically, workers manually position the first, second, and third bars and then manually weld them to the square base. This manual welding of the bars on the energy storage tray results in low positioning efficiency, poor positioning accuracy, and low production efficiency. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a new energy battery energy storage tray welding clamping tool that can automate the welding of horizontal bars on the energy storage tray and improve the positioning efficiency and positioning accuracy of the three horizontal bars.

[0004] In order to solve the above problems, the technical solution adopted by the present invention is: a new energy battery energy storage tray welding clamping tool, comprising: a platform, a vertical support bar running forward and backward is provided on the middle part of the platform, the vertical support bar is used to support the middle part of the square base, a front backrest is provided on the front part of the platform, and a longitudinal cylinder capable of pushing the square base forward is provided on the rear part of the platform. After the square base is placed on the platform, it can be positioned forward and backward by being clamped by the longitudinal cylinder and the front backrest. A side backrest is provided on one side of the platform, and a horizontal cylinder capable of pushing the square base toward the side backrest is provided on the other side of the platform. After the square base is placed on the platform, it can be positioned left and right by being clamped by the horizontal cylinder and the side backrest. Several front backrests are respectively provided on the left and right sides of the platform. The clamping units for fixing the square base are aligned and arranged at the back, and the structure of each clamping unit includes: a pillar and a pressing mechanism. After the square base is positioned on the platform, the pillar can support the side of the square base, and the pressing mechanism can press the side of the square base; a first positioning mechanism for pressing and positioning the first horizontal bar is respectively provided on the left and right sides of the front of the platform, a second positioning mechanism for pressing and positioning the second horizontal bar is respectively provided on the left and right sides of the front middle of the platform, and a third positioning mechanism for pressing and positioning the third horizontal bar is respectively provided on the left and right sides of the rear of the platform. The structure of the first positioning mechanism includes: a first pressing bar running left and right and a first pressing driving mechanism for driving the first pressing bar to flip, and two left pressing bars are provided on the first pressing bar. The first pressing block arranged on the right and the two positioning plates aligned front and back, the first pressing bar can be flipped toward the platform under the drive of the first pressing drive mechanism, and can press one side of the first horizontal bar placed on the square base through the two first pressing blocks thereon, and can position the first horizontal bar front and back by clamping the first horizontal bar between the two positioning plates; the structure of the second positioning mechanism includes: a second pressing bar running left and right and a second pressing drive mechanism for driving the second pressing bar to flip, the second pressing bar is provided with two L-shaped pressing blocks arranged left and right, a leaning block, and a second pin seat, and the second pin seat is provided with a pluggable pin, and the second pressing bar can be flipped toward the platform under the drive of the second pressing drive mechanism, and can be placed on the square base through the two L-shaped pressing blocks thereon. The third pressing bar is driven by the third pressing driving mechanism and then flipped toward the platform. After the third pressing bar is flipped toward the platform, the two third pressing blocks thereon can press one side of the third horizontal bar placed on the square base, and the third horizontal bar can be positioned forward and backward by inserting the pins on the third pin seat into the holes on the third horizontal bar.

[0005] Furthermore, the aforementioned new energy battery energy storage tray welding clamping tooling, wherein: a sliding seat and a sliding drive mechanism that can drive the sliding seat to slide back and forth are respectively provided on the left and right sides of the front end of the platform, and each sliding seat is provided with two anti-deformation plug-ins arranged side by side on the left and right. After the two sliding seats slide backward under the drive of their respective sliding drive mechanisms, the four anti-deformation plug-ins can be respectively inserted under the four first pressure blocks pressing the first horizontal bar, and the anti-deformation plug-ins can support the first horizontal bar to prevent the first horizontal bar from being deformed under the pressure of the first pressure block.

[0006] Furthermore, the aforementioned new energy battery energy storage tray welding clamping tooling, wherein: a swing block, a vertical pole frame, and a swing cylinder are arranged in the middle of the front end of the platform, the lower end of the vertical pole frame is hinged to the platform, the middle part of the swing block is hinged to the top of the vertical pole frame, and the top of the piston rod of the swing cylinder is hinged to the front end of the swing block. After the swing cylinder is extended and retracted, it can drive the swing block to swing, so that the rear end of the swing block can press the middle of the front end of the square base placed on the platform.

[0007] Furthermore, in the aforementioned welding clamping tooling for a new energy battery energy storage tray, support blocks capable of supporting a square base are provided on the platform where each pressing block presses the horizontal bar.

[0008] Furthermore, in the aforementioned new energy battery energy storage tray welding clamping tooling, each pressing drive mechanism is a strong clamping cylinder.

[0009] Furthermore, the aforementioned new energy battery energy storage tray welding clamping tooling, wherein: the pressing mechanism is a 90-degree angle clamping cylinder.

[0010] The advantages of the present invention are: the welding clamping tooling of the new energy battery energy storage tray is simple and reliable to operate, and can quickly and accurately clamp and position the square base, the first horizontal bar, the second horizontal bar, and the third horizontal bar, so that the energy storage tray can be automatically welded, thereby greatly improving welding efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a structural schematic diagram of the welding clamping tooling for the new energy battery energy storage tray described in the present invention.

[0012] Figure 2 This is a schematic structural diagram of the new energy battery energy storage tray welding clamping tooling after clamping the workpiece.

[0013] Figure 3 This is a structural diagram of the energy storage tray. DETAILED DESCRIPTION

[0014] like Figure 1 、 Figure 2 、 Figure 3As shown, the welding clamping tooling of the new energy battery energy storage tray includes: a platform 1, a vertical support bar 2 running forward and backward is provided on the middle part of the platform 1. In this embodiment, three vertical support bars 2 are provided, and are aligned and spaced apart in the front and back; the vertical support bar 2 is used to support the middle part of the square base 34, and a front backrest 3 is provided on the front part of the platform 1, and a longitudinal cylinder 4 capable of pushing the square base 34 forward is provided on the rear part of the platform 1. After the square base 34 is placed on the platform 1, it can be positioned forward and backward by being clamped by the longitudinal cylinder 4 and the front backrest 3. In this embodiment, there are two front backrests 3 and two longitudinal cylinders 4; a side backrest 5 is provided on one side of the platform 1, and a cylinder capable of pushing the square base 34 toward the side backrest 5 is provided on the other side of the platform 1. The horizontal cylinder 6 that moves can be used to move the square base 34. After the square base 34 is placed on the platform 1, it can be positioned left and right by being clamped by the horizontal cylinder 6 and the side support 5. In this embodiment, there are two side support 5 and horizontal cylinder 6. Four clamping units 7 aligned front and back for fixing the square base 34 are respectively provided on the left and right sides of the platform 1. The structure of each clamping unit 7 includes: a pillar 8 and a pressing mechanism 9. After the square base 34 is positioned on the platform 1, the pillar 8 can support the side of the square base 34, and the pressing mechanism 9 can press the side of the square base 34. A first positioning mechanism for pressing and positioning the first horizontal bar 10 is respectively provided on the left and right sides of the front of the platform 1, and a first positioning mechanism for pressing and positioning the first horizontal bar 10 is respectively provided on the left and right sides of the front of the platform 1. A second positioning mechanism for pressing and positioning the second horizontal bar 11 is provided on the left and right sides of the rear portion of the platform 1, respectively, with a third positioning mechanism for pressing and positioning the third horizontal bar 12. The structure of the first positioning mechanism includes: a first pressing bar 13 running left and right and a first pressing driving mechanism 14 for driving the first pressing bar 13 to flip over. The first pressing bar 13 is provided with two first pressing blocks 15 arranged left and right and two positioning plates 16 arranged front and back. After the first pressing bar 13 is flipped toward the platform 1 under the drive of the first pressing driving mechanism 14, it can press one side of the first horizontal bar 10 placed on the square base 34 through the two first pressing blocks 15 thereon, and can clamp the first horizontal bar 10 between the two positioning plates 16 to position the first horizontal bar 10. Front and rear positioning; the structure of the second positioning mechanism includes: a second pressing bar 17 running left and right and a second pressing drive mechanism 18 for driving the second pressing bar 17 to flip, the second pressing bar 17 is provided with two L-shaped pressing blocks 19 arranged left and right, a leaning block 20, and a second pin seat 21, and the second pin seat 21 is provided with a pluggable pin 22. After the second pressing bar 17 is flipped toward the platform 1 under the drive of the second pressing drive mechanism 18, it can press one side of the second horizontal bar 11 placed on the square base 34 through the two L-shaped pressing blocks 19 thereon, and can position the second horizontal bar 11 front and back by making the second horizontal bar 11 abut against the leaning block 20 and inserting the pin 22 on the second pin seat 21 into the hole on the second horizontal bar 11;The third positioning mechanism comprises a left-right oriented third pressing bar 23 and a third pressing drive mechanism 26 for driving the third pressing bar 23 to rotate. The third pressing bar 23 is provided with two left-right arranged third pressing blocks 24 and a third pin holder 25. The third pin holder 25 is provided with a pluggable pin 22. Driven by the third pressing drive mechanism 26, the third pressing bar 23 rotates toward the platform 1, and the two third pressing blocks 24 thereon press one side of the third horizontal bar 12 placed on the square base 34. Furthermore, the third horizontal bar 12 can be positioned forward and backward by inserting the pin 22 on the third pin holder 25 into the hole in the third horizontal bar 12.

[0015] In this embodiment, a sliding seat 27 and a sliding drive mechanism 28 that can drive the sliding seat 27 to slide back and forth are respectively provided on the left and right sides of the front end of the platform 1. In this embodiment, the sliding drive mechanism 28 is a cylinder, and each sliding seat 27 is provided with two anti-deformation plug-ins 29 arranged side by side on the left and right. After the two sliding seats 27 slide backward under the drive of their respective sliding drive mechanisms 28, the four anti-deformation plug-ins 29 can be respectively inserted under the four first pressure blocks 15 pressing the first horizontal bar 10. The anti-deformation plug-ins 29 can support the first horizontal bar 10 to prevent the first horizontal bar 10 from being deformed under the pressure of the first pressure block 15.

[0016] When welding, the worker places the square base 34 on the platform 1, and then the worker makes the front end of the square base 34 lean against the front backrest 3, and makes one side of the square base 34 lean against the side backrest 5, and then the worker controls the piston rods of the longitudinal cylinder 4 and the transverse cylinder 6 to extend through the controller, so that the square base 34 can be positioned front and back and left and right, and then the worker controls each clamping unit 7 to clamp the square base 34 through the controller, and then the worker places the first horizontal bar 10, the second horizontal bar 11, and the third horizontal bar 12 on the square base 34, and then the worker controls the two first pressing bars 13 through the controller to flip toward the platform 1 under the drive of their respective first pressing drive mechanisms 14, and presses the left and right sides of the first horizontal bar 10 placed on the square base 34 respectively through the two first pressing blocks 15 thereon, and positions the first horizontal bar 10 front and back by clamping the left and right sides of the first horizontal bar 10 between their corresponding two positioning plates 16; then the worker controls the two second pressing bars 13 through the controller 17 is driven by the second pressing drive mechanism 18 to flip toward the platform 1, and the two L-shaped pressing blocks 19 thereon are used to press the left and right sides of the second horizontal bar 11 placed on the square base 34 respectively, and the second horizontal bar 11 is positioned forward and backward by making the second horizontal bar 11 abut against the two leaning blocks 20 and inserting the pins 22 on the two second pin seats 21 into the holes on the left and right ends of the second horizontal bar 11 respectively; then the worker controls the two third pressing bars 23 through the controller to flip toward the platform 1 under the drive of the respective third pressing drive mechanisms 26, and the two third pressing blocks 24 thereon are used to press the left and right sides of the third horizontal bar 12 placed on the square base 34 respectively, and the pins 22 on the two third pin seats 25 are used to insert the holes on the left and right ends of the third horizontal bar 12 respectively to position the third horizontal bar 12 forward and backward; finally, the welding robot automatically welds the square base 34, the first horizontal bar 10, the second horizontal bar 11, and the third horizontal bar 12 clamped on the tooling.

[0017] A swing block 31, a vertical pole frame 32, and a swing cylinder 33 are provided in the middle of the front end of the platform 1. The lower end of the vertical pole frame 32 is hinged to the platform 1, the middle part of the swing block 31 is hinged to the top of the vertical pole frame 32, and the top of the piston rod of the swing cylinder 33 is hinged to the front end of the swing block 31. After the swing cylinder 33 is extended and retracted, it can drive the swing block 31 to swing, so that the rear end of the swing block 31 can press the middle of the front end of the square base 34 placed on the platform 1. This arrangement can prevent the square base 34 from being easily deformed during the welding process.

[0018] A support block 30 that can support the square base 34 is provided on the platform 1 at the location where each pressing block presses the horizontal bar. This arrangement can prevent the square base 34 from being pressed and deformed.

[0019] Each pressing drive mechanism is a strong clamping cylinder, which is a commercially available cylinder. The pressing mechanism is a 90-degree angle clamping cylinder. With this arrangement, when the square base 34 is no longer pressed, the pressing handle of the 90-degree angle clamping cylinder can be rotated 90 degrees and moved away from the top of the square base 34, thereby facilitating the removal of the square base 34.

Claims

1. A new energy battery energy storage tray welding clamping tool, comprising: The platform is provided with a vertical support bar running forward and backward on the middle part of the platform, and the vertical support bar is used to support the middle part of the square base. A front backrest is provided on the front part of the platform, and a longitudinal cylinder capable of pushing the square base forward is provided on the rear part of the platform. After the square base is placed on the platform, it can be positioned forward and backward by being clamped by the longitudinal cylinder and the front backrest. A side backrest is provided on one side of the platform, and a transverse cylinder capable of pushing the square base toward the side backrest is provided on the other side of the platform. After the square base is placed on the platform, it can be positioned left and right by being clamped by the transverse cylinder and the side backrest. It is characterized in that: a plurality of clamping units for fixing the square base, which are aligned front and back, are respectively provided on the left and right sides of the platform, and the structure of each clamping unit is The structure includes: a pillar and a pressing mechanism. After the square base is positioned on the platform, the pillar can support the side of the square base, and the pressing mechanism can press the side of the square base; a first positioning mechanism for pressing and positioning the first horizontal bar is respectively provided on the left and right sides of the front part of the platform, a second positioning mechanism for pressing and positioning the second horizontal bar is respectively provided on the left and right sides of the front part of the platform, and a third positioning mechanism for pressing and positioning the third horizontal bar is respectively provided on the left and right sides of the rear part of the platform. The structure of the first positioning mechanism includes: a first pressing bar running left and right and a first pressing driving mechanism for driving the first pressing bar to flip, and the first pressing bar is provided with two first pressing blocks arranged left and right and two positioning blocks aligned front and back. The first pressing bar can be turned toward the platform by the drive of the first pressing driving mechanism, and can press one side of the first horizontal bar placed on the square base through the two first pressing blocks thereon, and can position the first horizontal bar forward and backward by clamping the first horizontal bar between the two positioning plates; the structure of the second positioning mechanism includes: a second pressing bar running left and right and a second pressing driving mechanism for driving the second pressing bar to turn over, the second pressing bar is provided with two L-shaped pressing blocks, a leaning block, and a second pin seat arranged left and right, and the second pin seat is provided with a pluggable pin, and the second pressing bar can be turned toward the platform by the drive of the second pressing driving mechanism, and can press one side of the second horizontal bar placed on the square base through the two L-shaped pressing blocks thereon. The cam is pressed against the support block, and the second horizontal bar can be positioned forward and backward by making the second horizontal bar abut against the leaning block and inserting the pin on the second pin seat into the hole on the second horizontal bar; the structure of the third positioning mechanism includes: a third pressing bar running left and right and a third pressing driving mechanism for driving the third pressing bar to flip, the third pressing bar is provided with two third pressing blocks and a third pin seat arranged left and right, the third pin seat is provided with a pluggable pin, and after the third pressing bar is flipped toward the platform under the drive of the third pressing driving mechanism, it can press one side of the third horizontal bar placed on the square base through the two third pressing blocks thereon, and can position the third horizontal bar forward and backward by inserting the pin on the third pin seat into the hole on the third horizontal bar.

2. A new energy battery energy storage tray welding clamping tool according to claim 1, characterized in that: A sliding seat and a sliding drive mechanism that can drive the sliding seat to slide back and forth are respectively provided on the left and right sides of the front end of the platform. Each sliding seat is provided with two anti-deformation plug-ins arranged side by side on the left and right. After the two sliding seats slide backward under the drive of their respective sliding drive mechanisms, the four anti-deformation plug-ins can be respectively inserted under the four first pressure blocks pressing the first horizontal bar. The anti-deformation plug-ins can support the first horizontal bar to prevent the first horizontal bar from being deformed under the pressure of the first pressure blocks.

3. A new energy battery energy storage tray welding clamping tool according to claim 1 or 2, characterized in that: A swing block, a vertical pole frame, and a swing cylinder are arranged in the middle of the front end of the platform. The lower end of the vertical pole frame is hinged to the platform, the middle part of the swing block is hinged to the top of the vertical pole frame, and the top of the piston rod of the swing cylinder is hinged to the front end of the swing block. After the swing cylinder is extended and retracted, it can drive the swing block to swing, so that the rear end of the swing block can press the middle of the front end of the square base placed on the platform.

4. A new energy battery energy storage tray welding clamping tool according to claim 1 or 2, characterized in that: Support blocks capable of supporting the square base are provided on the platform where each pressing block presses the horizontal bar.

5. A new energy battery energy storage tray welding clamping tool according to claim 1 or 2, characterized in that: Each pressing drive mechanism is a powerful clamping cylinder.

6. A new energy battery energy storage tray welding clamping tool according to claim 1 or 2, characterized in that: The pressing mechanism is a 90-degree angle clamping cylinder.

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