Normal-temperature garment dyeing equipment

By rotating the dye cylinder to the rack and combining it with the water supply heating device, the problem of uneven heating temperature in the room-temperature garment dyeing equipment is solved, significantly improving the dyeing effect and efficiency.

CN119392462APending Publication Date: 2025-02-07JINHUA XIANGCHENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202411760514.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-02-07

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Abstract

The invention discloses normal-temperature garment dyeing equipment which comprises a rack, the formed rack is used as a bearing base body and is provided with a material dissolving barrel, a dye device comprises a dye cylinder, a paddle and a driving device, and a water supply heating device comprises a heater and a first water inlet pipe; the rack, the dye device, the driving device and the water supply heating device are utilized to form a basic structure of the equipment, the dye device is directly and rotationally connected with the rack, the formed rack is only used as a basic base of the whole equipment, and the formed dye device is composed of a dye cylinder and paddles. A dye inner cavity formed in the inner side of the dye cylinder is rotationally connected with a paddle; moreover, the formed dye cylinder is used as a single dye main body, and the external water supply heating device continuously provides liquid with processing temperature for the inner side of the dye cylinder, so that the heating temperature is effectively ensured to be uniform during processing, and the dyeing effect is improved.
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Description

Technical Field

[0001] The invention relates to the field of normal temperature garment dyeing equipment, in particular to normal temperature garment dyeing equipment. Background Art

[0002] The dyeing of cloth or garments is completed in the main vat containing dyes. When dyeing, clean water is first introduced into the main vat, and then the dyeing raw materials are placed in the water to dissolve and form dyes. In order to improve the dyeing efficiency, the dyes in the main vat need to be heated. In clothing production, garments need to be printed and dyed. Generally, the normal temperature and pressure dyeing machine has a low dyeing temperature, which makes it difficult to color and fix the color. The overall dyeing time is long, the dyeing and fixing effect is poor, the workers' labor is large during the process, and the efficiency is low.

[0003] In the current equipment, a heating device is directly built into the dye vat, or the dye vat is placed inside a built-in dye pool. The waterproofing, material taking, and internal space utilization of the dye vat are low during the processing. The built-in heating device of this equipment is difficult to spread throughout the entire dye vat, or a gap is formed between the dye vat and the dye pool. The water intake time and the process are long, and the efficiency is low, resulting in uneven heating temperature during processing and insufficient dyeing effect. Summary of the invention

[0004] In order to solve the above problems, the present invention proposes a room temperature garment dyeing device, which solves the problem of uneven heating temperature and insufficient dyeing effect during processing.

[0005] The technical solution adopted by the present invention is: a normal temperature garment dyeing device, comprising a frame, the frame is used as a bearing base and is provided with a chemical barrel;

[0006] A dye device, the dye device comprises a dye vat and a paddle, one end face of the dye vat is provided with a dye cavity opening outward, and the outer side wall is rotatably connected to the frame at the lower side of the opening of the dye cavity, and the paddle is rotatably connected to the inner side of the dye cavity;

[0007] A driving device, wherein the driving device is arranged on the outer side wall of the dye cylinder, and one end of the driving device is rotatably connected to a rotating shaft passing through the inner cavity of the dye, and the paddle and the rotating shaft are cooperatively connected to each other;

[0008] A water supply and heating device, the water supply and heating device comprises a heater and a first water inlet pipe. The water heater is arranged on one side of the frame. One end of the first water inlet pipe is connected to the heater, and the other end is arranged on the lower side of the opening of the dye cavity and is interconnected with the inner side of the dye cavity to form a water inlet.

[0009] Furthermore, the water supply heating device also includes:

[0010] A water pump, the water pump is arranged on the frame and located at the lower side of the heater;

[0011] A second water inlet pipe, one end of which is connected to the filter barrel, and the other end of which is connected to multiple groups of water supply pipes, so that the filter barrel and the heater are interconnected through the main water inlet pipe.

[0012] Furthermore, a hydraulic rod is arranged between the frame and the dye device.

[0013] Furthermore, a drainage outlet is provided on the inner bottom wall of the dye inner cavity.

[0014] Furthermore, a drainage pipe and a water circulation device are interconnected on the lower end surface of the dye tank and located below the drainage port, and the water circulation device is connected to a drainage box at one end away from the dye tank.

[0015] Furthermore, the drainage box and the filter barrel are connected to each other through a pipeline.

[0016] Furthermore, a raised reinforcement platform is provided on the outer side wall of the dye tank.

[0017] Furthermore, an insulating door is provided at the opening of the dye inner cavity, movable rods and gas pressure rods are provided between both sides of the insulating door and the reinforcement platform, and movable gas rods are provided between the movable rods and the reinforcement platform.

[0018] Furthermore, a movable observation door is provided on the end surface of the heat-insulating door away from the dye vat.

[0019] Furthermore, the heat-insulating door is away from the end surface of one side of the dye vat, and a lighting lamp is provided on the upper side of the observation door.

[0020] Compared with the prior art, the present invention has the following beneficial effects: the basic structure of the equipment is formed by a frame, a dye device, a driving device and a water supply and heating device, and the dye device is directly rotatably connected to the frame, the formed frame only serves as the basic base of the entire equipment, the dye device is formed by a dye tank and paddles, and the dye inner cavity formed on the inside of the dye tank is rotatably connected to the paddles; and, the dye tank is used as a single dye body, and the external water supply and heating device continuously provides the inside of the dye tank with liquid with processing temperature, which effectively ensures that the heating temperature is uniform during processing and improves the dyeing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0022] Figure 1 It is the overall structure diagram of the present invention;

[0023] Figure 2 for Figure 1 A magnified view of part A;

[0024] Figure 3 It is the overall structure diagram of the present invention;

[0025] Figure 4 It is the overall structure diagram of the present invention;

[0026] Figure 5 It is a diagram showing the use and coordination state of the dye device and the rack of the present invention;

[0027] Figure 6 A diagram showing the state of cooperation between the dye device and the rack of the present invention;

[0028] Figure 7 for Figure 6 A magnified view of part B;

[0029] Figure 8 It is the overall structure diagram of the dye device of the present invention;

[0030] Fig. 9 It is the overall structure diagram of the dye device of the present invention;

[0031] Fig.10 It is the overall structure diagram of the water supply circulation device of the present invention;

[0032] Fig.11 This is a diagram showing the use status of the water supply circulation device and the drainage box of the present invention;

[0033] Fig.12 It is the overall structural diagram of the water supply and heating device of the present invention.

[0034] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0037] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0038] See also Figure 1-12 The present invention provides a normal temperature garment dyeing device, comprising a frame 1, the frame 1 is used as a bearing substrate, and is provided with a chemical barrel 7; a dye device 5, the dye device 5 comprises a dye cylinder 200, a paddle 27, one end face of the dye cylinder 200 is provided with a dye cavity 28 opening outward, and the outer side wall is rotatably connected to the frame 1 at the lower side of the opening of the dye cavity 28, and the paddle 27 is rotatably connected to the inner side of the dye cavity 28; a driving device 4, the driving device 4 is arranged on the outer side wall of the dye cylinder 200, and one end is rotatably connected to a rotating shaft 43 passing through the dye cavity 28, and the paddle 27 is connected to the rotating shaft 43 in cooperation with each other. By rotatably connecting the dye device, which mainly realizes dyeing, to one side of the upper end face of the frame 1, it is convenient to pour the processed product from the opening of the dye cavity 28 after the dye processing is completed. The frame 1 is only used as a single supporting base and no longer as the main structure for dyeing. The chemical barrel 7 arranged on the frame 1 provides the required dye for dyeing the entire dye device 5. The chemical barrel 7 used automatically inputs the dye into the inner side of the chemical barrel 7 through the external feeding pipe 70.

[0039] When in use, the cloth or finished garment to be processed and dyed is placed in the dye vat 200 with the dye inner cavity 28, and the drive device 4, a common drive motor, is used to drive the shaft 43 to rotate, thereby driving the paddle 27 inside the dye inner cavity 28 to rotate, so that the cloth or finished garment to be processed is more uniform. Figure 1-5 In the embodiment, the driving device 4 is directly set on the side wall of the dye vat 200. Of course, in actual manufacturing, a raised reinforcement platform 19 can be set around the side wall of the dye vat 200 to serve as the driving device 4 and the base 403 for supporting the rotation of the rotating shaft 43, so that when the dye device 5 rotates around the frame 1, it can drive the components set on it to rotate together. Figure 5 In order to pour out the dyed product from the opening of the dye cavity 28, a hydraulic rod 12 is provided between the frame 1 and the dye device 5, a hydraulic oil pump 9 is provided to provide a power source for the hydraulic rod 12, and a control box 3 is provided to control the hydraulic rod 12 to provide free extension and retraction power, so that the dye device 5 rotates around the frame 1, so that the opening of the dye cavity 28 faces the ground, so as to facilitate the removal of the product to be processed.

[0040] In order to ensure that the temperature of the liquid with dye in the dye tank 200 is uniform during processing, the water supply heating device 6 is placed in the dye tank 200, and the liquid with dye is first heated to a certain temperature by the water supply heating device 6 before flowing into the inside of the dye tank 200. The water supply heating device 6 includes a heater 65 and a first water inlet pipe 605. The water heater is arranged on one side of the frame 1. One end of the first water inlet pipe 605 is connected to the heater 65, and the other end is arranged at the lower side of the opening of the dye inner cavity 28, and is connected to the inner side of the dye inner cavity 28 to form a water inlet 6050. When the external water supply flows into the heater 65, the liquid with the pigment is continuously heated to the required rated temperature by the heater, and then discharged into the inner side of the dye tank 200 through the first water inlet pipe 605. The first water inlet pipe 605 formed can be arranged along the rotation connection between the dye device 5 and the frame 1, that is, it can be used as the rotation axis between the two. In order to avoid that when the dye device 5 rotates around the frame, it will not affect the first water inlet pipe 605 to drain the inner side of the dye tank 200, a rotating joint 66 is set on the first water inlet pipe 605 near the frame 1 to realize that the water inlet pipe located at the rotation connection between the dye device 5 and the frame 1 rotates with the dye device 5, and the rest of the parts are stationary. The heater 65 formed can be placed on a heating base 69 fixedly connected to the frame 1 to ensure the overall connectivity between the entire device. The first water inlet pipe 605 formed can also be connected to the annular water inlet pipe 600 through the transition pipe 6050, and multiple groups of water inlet holes are arranged on it to communicate with the dye inner cavity 28, increase the water intake inside it, and reduce heat loss.

[0041] Specifically, the water supply and heating device 6 also includes a water pump 67, which is arranged on the frame 1 and located at the lower side of the heater 65; a second water inlet pipe 6700, one end of which is connected to the filter barrel 10, and the other end is connected to multiple groups of water supply pipes, and the filter barrel 10 and the heater 65 are interconnected through the main water inlet pipe 68. By setting up multiple groups of water supply pipes to provide water sources for the entire equipment processing, such as the first-level water supply pipe 60, the second-level water supply pipe 61 and the third-level water supply pipe 62 provide different water sources, so as to provide processing automation for the entire processing equipment and increase processing efficiency. And, Fig.12In the embodiment, a steam input pipe 64 is externally connected to the heater 65 to ensure the heating temperature inside the heater, and a condensing pipe 64 can also be externally connected to ensure the cooling efficiency of the heater. The formed heater and the chemical barrel 7 are connected to the condensing pipe 64 through a connecting pipe 603 to communicate with each other, so that the liquid of the chemical barrel 7 is replenished, and the mixed dye passes through the feeding pipe 71. At the same time, the water pump 67 can also be connected to the frame through a water pump frame 607 fixedly connected to the frame to ensure the overall connectivity between the entire equipment. The formed heater 65 is externally connected to a recovery pipe 72, and the steam is heated in the heater to increase the temperature of the heater, and the surface temperature is low. The cold and hot are mixed to form a liquid with temperature, which is discharged through 72 and recycled, effectively reducing the processing cost.

[0042] Specifically, in order to achieve that the temperature of the dye inside the entire dye vat 200 is kept uniformly heated, a drain port 208 is provided on the inner bottom wall of the dye inner cavity 28, and a drain pipe 80 and a water supply circulation device 8 are mutually connected on the lower end surface of the dye vat 200 and located below the drain port 208. The water supply circulation device 8 is connected to a drainage box 2 at one end away from the dye vat 200. The formed drain port 208 is connected to an external drain pipe 80, which can be used as a direct discharge of wastewater that cannot be recycled inside the dye vat 200 after multiple processing. The water supply circulation device 8 is independently provided with the drain pipe 80, and is provided as a drainage or water supply device. During processing, the water supply circulation device 8 is externally connected to a drainage box 2 on one side of the frame 1, and an external pipe 11 is connected between the drainage box 2 and the filter barrel 10. When the amount of water entering the dye tank 200 reaches the required fixed value through the level meter 901, the second water inlet pipe 6700 is no longer filled with water. At this time, in order to ensure that the temperature of the dye water inside the dye tank 200 meets the processing requirements, the water inside the dye tank 200 begins to return to the heater 65 through the first water inlet pipe 605, and continuously transports high-temperature gas through the steam pipe 64 to heat the refluxed liquid again, and then flows back to the inside of the filter barrel 10 through the main water inlet pipe 68. After being transported to the drainage box 2 through the pipeline 11, it returns to the inside of the dye tank 200 again through the water supply circulation device 8 to ensure that the water temperature inside the dye tank 200 remains within the temperature value range required for processing. The outside of the formed drainage box is also connected to the first recovery drainage pipe 21 and the second recovery drainage pipe. When draining, it is also discharged to the drainage box 2 through the water supply circulation device 8 through the transfer connection pipe 22, and then recycled through the first recovery drainage pipe 21 and the second recovery drainage pipe.

[0043] The water supply circulation device 8 is provided for reference Figure 10-11It includes a water supply circulation pipe head 801 and a water outlet movable pipe 81, a fixed base 803, and a movable hose 88 connecting the water supply circulation pipe head 801 and the water outlet movable pipe 81. The water supply circulation pipe head 801 is connected to the dye cylinder 200 and is interconnected with the drain outlet 208; it also includes a control cylinder 82, which pushes the baffle 83 to form a fixed base 803 fixed on the dye cylinder 200, and the formed water outlet movable pipe 81 is fixedly connected to the push baffle 83. The fixed base 803 is controlled by the control cylinder 82 to drive the water outlet movable pipe 81 to be connected or disconnected with the drainage box 2, that is, to be connected or disconnected with the transfer connection pipe 22 of the drainage box 2; and a proximity switch 89 is set on the fixed base 803. The formed proximity switch 89 is used to try to monitor the distance between the fixed base 803 and the push baffle 83. When the two are close, it indicates that the water outlet movable pipe 81 and the transfer connection pipe 22 are in a disconnected state; at this time, the hydraulic rod 12 pushes the dye cylinder 200 to rotate along the frame 1; on the contrary, it is detected that the distance from the push baffle 83 increases, the water outlet movable pipe 81 and the transfer connection pipe 22 are in a connected state, and water is supplied to the inner side of its dye cavity 28 to form a water supply cycle. In order to ensure the stability of the push baffle 83 when moving, a limit rod 85 is provided between the fixed base 803 and the push baffle 83 to ensure the stability of the push baffle 83 when moving. The formation of the movable hose 88 can ensure that the outlet movable pipe 81 is movable and does not cause deviation at the connection between the water supply circulation pipe head 801 and the dye tank 200. At the same time, a connector 84 is provided at the connection between the outlet movable pipe 81 and the drainage box 2, and is connected to the drainage box 2.

[0044] Specifically, in order to prevent heat loss caused by the outlet opened in the dye inner cavity 28 during processing, an insulating door 23 is provided at the opening of the dye inner cavity 28, and movable rod gas pressure rods 45 are provided between the two sides of the insulating door 23 and the reinforcement platform 19, and an movable gas rod 45 is provided between the movable rod gas pressure rod 45 and the reinforcement platform 19. When in use, the movable rod gas pressure rod 45 is controlled to drive one end of the movable gas rod 45 to rotate on the reinforcement platform 19, thereby controlling the insulating door 23 to close the opening of the dye inner cavity 28, and the movable gas rods 45 provided on both sides are connected by a connecting rod 25 to ensure synchronization of the running tracks on both sides.

[0045] Specifically, a movable observation door 26 is provided on the end face of the heat-insulating door 23 away from the dye vat 200. One side of the observation door 26 is hinged 2060 on the heat-insulating door, and one side is provided with a door lock, so that it can be opened and closed freely, and a transparent area can be provided at its center to enable the internal dye to be observed without opening. At the same time, a lighting lamp 24 is provided on the end face of the heat-insulating door 23 away from the dye vat 200 and located on the upper side of the observation door 26, and the observation is clearer by providing the lighting lamp.

[0046] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A room temperature garment dyeing equipment, characterized in that: include: A frame (1), the frame (1) is used as a bearing base and is provided with a chemical barrel (7); A dye device (5), the dye device (5) comprising a dye vat (200), a paddle (27), a dye inner cavity (28) with an opening facing outwards being provided on one end surface of the dye vat (200), and an outer side wall located below the opening of the dye inner cavity (28) being rotatably connected to the frame (1), and the paddle (27) being rotatably connected to the inner side of the dye inner cavity (28); A driving device (4), the driving device (4) being arranged on the outer side wall of the dye vat (200), and having one end rotatably connected to a rotating shaft (43) passing through the dye inner cavity (28), the paddle (27) and the rotating shaft (43) being cooperatively connected to each other; A water supply and heating device (6), the water supply and heating device (6) comprising a heater (65) and a first water inlet pipe (605), the water heater being arranged on one side of the frame (1), one end of the first water inlet pipe (605) being connected to the heater (65), and the other end being arranged on the lower side of the opening of the dye inner cavity (28), and being interconnected with the inner side of the dye inner cavity (28) to form a water inlet (6050).

2. A normal temperature garment dyeing equipment according to claim 1, characterized in that: The water supply heating device (6) further comprises: a water pump (67), the water pump (67) being arranged on the frame (1) and located at the lower side of the heater (65); A second water inlet pipe (6700), one end of which is connected to the filter barrel (10), and the other end of which is connected to a plurality of water supply pipes, so that the filter barrel (10) and the heater (65) are interconnected via a main water inlet pipe (68).

3. The room temperature garment dyeing equipment according to claim 1, characterized in that: A hydraulic rod (12) is arranged between the frame (1) and the dye device (5).

4. A normal temperature garment dyeing equipment according to claim 1 or 2, characterized in that: A drainage port (208) is provided on the inner bottom wall of the dye inner cavity (28).

5. The room temperature garment dyeing equipment according to claim 4, characterized in that: The lower end surface of the dye vat (200) and the lower side of the drain port (208) are interconnected with a drain pipe (80) and a water supply circulation device (8), and the end of the water supply circulation device (8) away from the dye vat (200) is connected to a drain box (2).

6. The normal temperature garment dyeing equipment according to claim 5, characterized in that: The drainage box (2) and the filter barrel (10) are connected to each other through a pipeline (11).

7. The room temperature garment dyeing equipment according to claim 6, characterized in that: The outer side wall of the dye vat (200) is provided with a raised reinforcing platform (19).

8. The room temperature garment dyeing equipment according to claim 7, characterized in that: An insulating door (23) is provided at the opening of the dye inner cavity (28), movable rod gas pressure rods (45) are provided between both sides of the insulating door (23) and the reinforcement platform (19), and an movable gas rod (45) is provided between the movable rod gas pressure rod (45) and the reinforcement platform (19).

9. The room temperature garment dyeing equipment according to claim 8, characterized in that: A movable observation door (26) is provided on the end surface of the heat-insulating door (23) away from the dye vat (200).

10. The room temperature garment dyeing equipment according to claim 9, characterized in that: The heat-insulating door (23) is located away from the end surface of one side of the dye vat (200), and an illuminating lamp (24) is provided on the upper side of the observation door (26).