High-strength precast concrete pipe pile intelligent alternative driving device and construction method thereof
The high-strength precast concrete pipe pile device, which combines an intelligent control system with a variety of pile driving heads, solves the problems of high noise, high vibration and low efficiency of traditional equipment, and realizes efficient and environmentally friendly concrete pipe pile construction.
Patent Information
- Application Number
- CN202411531751.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2044-10-30
AI Technical Summary
Traditional concrete pipe pile driving equipment has problems such as high noise, high vibration, low efficiency and limited scope of application, making it difficult to construct efficiently under different geological conditions.
It adopts an intelligent control system combined with a variety of pile driving heads (static pressure, vibration, hammer), equipped with a hydraulic accumulator and generator for energy recovery, uses rubber vibration isolation pads to reduce noise, is equipped with clamping blocks to fix the pile body, and realizes parameter adjustment through a remote controller.
It improves construction efficiency and safety, reduces noise and vibration, adapts to various geological conditions, shortens construction period, and ensures the verticality and bearing capacity of the pile.
Smart Images

Figure CN119392697B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of construction technology, and in particular to an intelligent replacement driving device for high-strength precast concrete pipe piles and a construction method thereof. Background Art
[0002] High-strength precast concrete pipe piles are widely used in various building foundation projects due to their high strength, good durability and convenient construction.
[0003] Traditional concrete pipe pile driving equipment typically uses hammering, vibration, or static pressure, all of which have limitations in practical construction. For example, hammering easily generates significant noise and vibration, significantly impacting the surrounding environment; vibration can lead to excessive soil disturbance under certain geological conditions; and static pressure pile driving, while quieter and less vibrating, is relatively inefficient and requires larger and heavier equipment, limiting its applicability.
[0004] With the improvement of construction efficiency, environmental protection requirements and construction accuracy in construction projects, there is an urgent need for a new type of concrete pipe pile driving device and construction method that can intelligently adjust construction parameters, adapt to various geological conditions, and effectively reduce construction noise and vibration. Summary of the Invention
[0005] Based on existing construction technology problems, the present invention proposes an intelligent replacement driving device for high-strength precast concrete pipe piles and a construction method thereof.
[0006] The present invention proposes an intelligent replacement driving device for high-strength precast concrete pipe piles, which includes a base vibration motor and a remote controller vibration motor for controlling the replacement driving device. The base vibration motors are provided with two, and a crawler vibration motor is installed at the bottom of each base vibration motor. A first hydraulic cylinder vibration motor is fixedly provided on the top of the base vibration motor, and a pillar vibration motor is fixedly provided at the output end of the first hydraulic cylinder vibration motor, and a first mounting box vibration motor is fixedly provided on the top of the two pillar vibration motors, and a variety of pile driving heads are installed in the middle of the bottom of the first mounting box vibration motor.
[0007] Preferably, a first mounting slot vibration motor is opened on the top of the first mounting box vibration motor, and a second hydraulic cylinder vibration motor is installed in the middle of the first mounting slot vibration motor, and the output end of the second hydraulic cylinder vibration motor moves through the first mounting box vibration motor to the lower part of the first mounting box vibration motor; a second mounting box vibration motor is installed on one side of the second hydraulic cylinder vibration motor inside the first mounting slot vibration motor, and a hydraulic accumulator vibration motor, a hydraulic motor vibration motor, a generator vibration motor and a battery pack vibration motor are installed inside the second mounting box vibration motor, and one side of the hydraulic accumulator vibration motor is fixedly connected to the second hydraulic cylinder vibration motor through a hydraulic pipeline, and the other side of the hydraulic accumulator vibration motor is fixedly connected to the hydraulic motor vibration motor through a high-pressure oil pipe; the other side of the hydraulic motor vibration motor is fixedly connected to the driving end of the generator vibration motor, and the power generation end of the generator vibration motor is fixedly connected to the battery pack vibration motor.
[0008] Through the above technical solution, the connection between the hydraulic motor and the generator realizes energy recovery and utilization. The hydraulic accumulator, hydraulic motor and generator work simultaneously, which can convert hydraulic energy into electrical energy and store it in the battery pack, thereby improving energy utilization.
[0009] Preferably, a third mounting box vibration motor is fixedly provided inside the first mounting slot vibration motor on the other side of the second hydraulic cylinder vibration motor, and an intelligent control system vibration motor is installed inside the third mounting box vibration motor, first heat dissipation window vibration motors are installed on both sides of the third mounting box vibration motor in the inner cavity of the first mounting box vibration motor, and motor vibration motors are fixedly provided on the inner sides of the two first heat dissipation window vibration motors, a fan blade vibration motor is fixedly provided at the output end of the motor vibration motor, and a second heat dissipation window vibration motor is installed in the inner cavity of the first mounting box vibration motor on the side of the third mounting box vibration motor away from the second hydraulic cylinder vibration motor.
[0010] Through the above technical solution, the fan blades, the first heat dissipation window and the second heat dissipation window cooperate with each other to dissipate heat for the intelligent control system, thereby ensuring that the intelligent control system can work for a long time.
[0011] Preferably, the output end of the second hydraulic cylinder vibration motor is fixedly installed with a static pressure pile driving head vibration motor at the lower part of the first mounting box vibration motor; the bottom of the static pressure pile driving head vibration motor is provided with a second mounting slot vibration motor, and the inside of the second mounting slot vibration motor is provided with a fifth hydraulic cylinder vibration motor, and the output end of the fifth hydraulic cylinder vibration motor is fixedly provided with a hammer pile driving head vibration motor that is compatible with the second mounting slot vibration motor.
[0012] Through the above technical solution, a hammer pile driving head is arranged inside the bottom of the static pressure pile driving head, so that the two pile driving heads can work alternately with each other.
[0013] Preferably, a fourth mounting box is fixedly provided on the outside of the static pressure pile driving head vibration motor, and a third mounting slot is provided at the bottom of the fourth mounting box, and a sixth hydraulic cylinder is fixedly provided inside the third mounting slot, a fifth mounting box is fixedly provided on the output end of the sixth hydraulic cylinder, and a seventh hydraulic cylinder is fixedly provided on the side of the fifth mounting box away from the static pressure pile driving head vibration motor, a sixth mounting box is fixedly provided on the output end of the seventh hydraulic cylinder, and a vibration motor is installed on the top of the sixth mounting box, and a vibration pile driving head vibration motor is fixedly provided on the output end of the vibration motor.
[0014] Through the above technical solution, the sixth hydraulic cylinder and the seventh hydraulic cylinder can conveniently drive the vibrating pile driving head to vibrate and press the concrete pipe pile.
[0015] Preferably, rubber vibration isolation pads are installed at the bottom of the static pressure pile driving head vibration motor, the vibration pile driving head vibration motor and the hammer pile driving head vibration motor.
[0016] Through the above technical solution, the rubber vibration isolation pad can reduce noise and reduce the impact on the surrounding environment and residents.
[0017] Preferably, a fourth mounting slot is provided on one side opposite to the two pillars, and a ninth hydraulic cylinder is fixed inside the fourth mounting slot, a clamping block is fixed at the output end of the ninth hydraulic cylinder, and the two clamping blocks are arranged facing each other.
[0018] Through the above technical solution, the ninth hydraulic cylinder and the clamping block can clamp the concrete pipe pile, thereby preventing the concrete pipe pile from deviating in direction during replacement driving.
[0019] Preferably, two third hydraulic cylinders are fixedly provided on the outer sides of the bottoms of the two base vibration motors, and a fixing plate is fixedly provided on the bottoms of the third hydraulic cylinders, and two positioning holes are provided on the surface of the fixing plate.
[0020] Through the above technical solution, the interaction between the third hydraulic cylinder and the fixed plate can make the equipment more stable when fixed and less likely to shake.
[0021] Preferably, a display screen vibration motor is installed on the front of the remote controller vibration motor, and a plurality of control buttons are installed above the remote controller vibration motor below the display screen vibration motor.
[0022] Through the above technical solution, the remote controller can be operated remotely, which makes it safer.
[0023] Preferably, the present invention also provides a pipe pile construction method of a high-strength precast concrete pipe pile intelligent replacement device, the steps of which are as follows:
[0024] Step 1: Use the pile positioning system to install the concrete pile at the predetermined position, ensuring the verticality of the pile. Then move the driving device to the vicinity of the concrete pile so that the static pressure pile driving head is directly above the concrete pile. Then activate the third hydraulic cylinder to make the fixing plate contact the ground, thereby facilitating the fixing of the driving device.
[0025] Step 2: Use a soil hardness sensor to detect the soil condition at the bottom of the concrete pile, determine the underground soil layer distribution and obstacle conditions, and set the initial piling mode and parameters of the intelligent replacement piling device based on the survey results;
[0026] Step 3: The intelligent driving mechanism is activated. The control system automatically adjusts the driving mode and parameters based on real-time monitoring of geological conditions and pile response. In soft soil, the intelligent system prioritizes static pressure or low-frequency vibration mode to avoid excessive soil disturbance. In hard soil or rock formations, the system automatically switches to hammering mode to ensure smooth pile placement. Throughout the entire driving process, the intelligent control system continuously optimizes parameters and records key data for subsequent analysis and quality control.
[0027] Step 4: After completing the piling, use special testing equipment to test the pile foundation to check whether the verticality and bearing capacity of the pile body meet the design requirements; organize the data during the construction process into a report for construction quality acceptance.
[0028] The beneficial effects of the present invention are:
[0029] 1. Through the remote controller and intelligent control system, the piling mode and parameters can be automatically adjusted according to the geological conditions. The device is also equipped with a clamping block to fix the pile body during construction to prevent the pile body from tilting, thereby improving construction efficiency and safety. The device is equipped with a variety of piling heads, such as static pressure piling heads, vibration piling heads and hammer piling heads. The mutual cooperation with the intelligent control system can cope with different geological conditions, ensure the smooth implantation of the pile body, reduce manual intervention, shorten the construction period and improve construction efficiency.
[0030] 2. A crawler track is installed at the bottom of the base for movement, and a third hydraulic cylinder and a fixed plate are also provided at the bottom of the base, thereby improving the stability and mobility of the device during construction.
[0031] 3. The device is equipped with a hydraulic accumulator, a generator and a battery pack to achieve rational utilization and recovery of energy, reduce energy consumption, and use rubber vibration isolation pads to effectively reduce vibration and noise during the piling process, reducing the impact on the surrounding environment.
[0032] 4. The remote controller is equipped with a display screen and control buttons, which are intuitive to operate and easy for construction personnel to master. The pile depth sensor and pile verticality sensor can also feedback and record key data during the piling process to the display screen, which is convenient for subsequent analysis and quality control to ensure the quality of pile foundation construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the overall appearance of an intelligent replacement driving device for high-strength precast concrete pipe piles proposed by the present invention;
[0034] Figure 2 This is a schematic diagram of the appearance of a remote controller for an intelligent replacement driving device for high-strength precast concrete pipe piles proposed by the present invention;
[0035] Figure 3 This is a schematic cross-sectional view of the overall appearance of an intelligent replacement driving device for high-strength precast concrete pipe piles proposed by the present invention;
[0036] Figure 4 This is a cross-sectional schematic diagram of the overall appearance of the intelligent replacement driving device for high-strength precast concrete pipe piles proposed by the present invention from another angle;
[0037] Figure 5 This is a bottom-up schematic diagram of the overall appearance of an intelligent replacement driving device for high-strength precast concrete pipe piles proposed by the present invention;
[0038] Figure 6 for Figure 3 Enlarged view of point A in the middle;
[0039] Figure 7 for Figure 4 Enlarged view of point B in the middle.
[0040] In the figure: 1. Base; 2. First hydraulic cylinder; 3. Support; 4. First installation box; 5. First installation slot; 6. Second installation box; 7. Third installation box; 8. Second hydraulic cylinder; 9. Remote controller; 10. Display screen; 11. Control button; 12. Third hydraulic cylinder; 13. Fixing plate; 14. Positioning hole; 15. First heat dissipation window; 16. Hydraulic accumulator; 17. Hydraulic motor; 18. Generator; 19. Battery pack; 20. Intelligent control system; 21. Second heat dissipation window; 22. Motor; 23. Fan blades; 24. Pile depth sensor; 25. Pile verticality sensor; 26. Soil hardness sensor; 27. Tracks; 28. Static pressure pile driving head; 29. Fourth installation box; 30. Second installation slot; 31. Fifth hydraulic cylinder; 32. Third installation slot; 33. Sixth hydraulic cylinder; 34. Fifth installation box; 35. Seventh hydraulic cylinder; 36. Sixth installation box; 37. Vibration motor; 38. Vibration pile driving head; 39. Fourth installation slot; 40. Ninth hydraulic cylinder; 41. Clamping block; 42. Hammer pile driving head. DETAILED DESCRIPTION
[0041] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0042] Example 1:
[0043] Reference Figure 1-Figure 7, an intelligent replacement driving device for high-strength precast concrete pipe piles, comprising a base 1 and a remote controller 9 for controlling the replacement driving device, wherein the base 1 is provided with two, and a crawler 27 is installed at the bottom of each base 1, and a first hydraulic cylinder 2 is fixedly provided on the top of the base 1, and a pillar 3 is fixedly provided on the output end of the first hydraulic cylinder 2, and a first installation box 4 is fixedly provided on the top of the two pillars 3, and a variety of pile driving heads (static pressure pile driving head 28, vibration pile driving head 38 and hammer pile driving head 42) are installed in the middle of the bottom of the first installation box 4, a first installation slot 5 is opened on the top of the first installation box 4, and a second hydraulic cylinder 8 is installed in the middle of the first installation slot 5, and the output end of the second hydraulic cylinder 8 moves through the first installation box 4 to the first installation box 4. At the lower part of the box 4, a second installation box 6 is installed on one side of the second hydraulic cylinder 8 inside the first installation slot 5, and a hydraulic accumulator 16, a hydraulic motor 17, a generator 18 and a battery pack 19 are installed inside the second installation box 6, and one side of the hydraulic accumulator 16 is fixedly connected to the second hydraulic cylinder 8 through a hydraulic pipe, so that the hydraulic accumulator 16 can absorb the residual hydraulic energy generated by the second hydraulic cylinder 8, and the other side of the hydraulic accumulator 16 is fixedly connected to the hydraulic motor 17 through a high-pressure oil pipe, and the other side of the hydraulic motor 17 is fixedly connected to the driving end of the generator 18, and the generating end of the generator 18 is fixedly connected to the battery pack 19; so that the residual hydraulic energy is transmitted to the inside of the hydraulic motor 17 to drive the hydraulic motor 17 to move , thereby driving the generator 18 to move, so that the generator 18 generates electrical energy and is stored through the battery pack 19, thereby achieving the effect of saving energy; a third installation box 7 is fixedly provided inside the first installation slot 5 on the other side of the second hydraulic cylinder 8, and an intelligent control system 20 is installed inside the third installation box 7, and first heat dissipation windows 15 are installed on both sides of the third installation box 7 in the inner cavity of the first installation box 4, and motors 22 are fixed on the inside of the two first heat dissipation windows 15, and fan blades 23 are fixed at the output end of the motor 22, and a second heat dissipation window 21 is installed in the inner cavity of the first installation box 4 on the side of the third installation box 7 away from the second hydraulic cylinder 8; the motor 22 can be controlled by the electrical energy inside the battery pack 19, so that the motor 22 drives the fan blades 23 movement, thereby fanning the intelligent control system 20, thereby facilitating cooling of the intelligent control system 20 and facilitating long-term operation of the intelligent control system 20; two third hydraulic cylinders 12 are fixedly provided on the outer side of the bottom of the two bases 1, and a fixing plate 13 is fixedly provided on the bottom of the third hydraulic cylinder 12, and two positioning holes 14 are provided on the surface of the fixing plate 13; when the equipment reaches the upper part of the concrete pipe pile that needs to be processed, the third hydraulic cylinder 12 drives the fixing plate 13 to move downward, and then fixes the fixing plate 13 to the ground, so that the equipment is more stable during operation; a display screen 10 is installed on the front of the remote controller 9, and a plurality of control buttons 11 are installed on the remote controller 9 below the display screen 10.
[0044] Example 2:
[0045] In this embodiment, based on the first embodiment, Figure 1-Figure 7 , the output end of the second hydraulic cylinder 8 is fixedly installed with a static pressure pile driving head 28 at the lower part of the first mounting box 4; a second mounting slot 30 is opened at the bottom of the static pressure pile driving head 28, and a fifth hydraulic cylinder 31 is installed inside the second mounting slot 30, and a hammer pile driving head 42 adapted to the second mounting slot 30 is fixedly provided at the output end of the fifth hydraulic cylinder 31; a fourth mounting box 29 is fixedly provided on the outside of the static pressure pile driving head 28, and a third mounting slot 32 is opened at the bottom of the fourth mounting box 29, and a sixth hydraulic cylinder 33 is fixedly provided inside the third mounting slot 32, and a fifth mounting box 34 is fixedly provided on the output end of the sixth hydraulic cylinder 33, and a seventh hydraulic cylinder 35 is fixedly provided on the side of the fifth mounting box 34 away from the static pressure pile driving head 28, a sixth mounting box 36 is fixedly provided on the output end of the seventh hydraulic cylinder 35, and a vibration motor 37 is installed on the top of the sixth mounting box 36, and the vibration motor 37 output A vibrating pile driving head 38 is fixed at the end; rubber vibration isolation pads are installed at the bottom of the static pressure pile driving head 28, the vibrating pile driving head 38 and the hammer pile driving head 42; a fourth mounting groove 39 is opened on the opposite side of the two pillars 3, and a ninth hydraulic cylinder 40 is fixed inside the fourth mounting groove 39, and a clamping block 41 is fixed at the output end of the ninth hydraulic cylinder 40, and the two clamping blocks 41 are arranged opposite to each other, so that the static pressure pile driving head 28 and the hammer pile driving head 42, as well as the vibrating pile driving head 38, can be easily switched through the fifth hydraulic cylinder 31 and the seventh hydraulic cylinder 35, making the construction process more flexible; and the arrangement of the ninth hydraulic cylinder 40 and the clamping block 41 can realize automatic clamping of concrete pipe piles, so that the concrete pipe piles will not tilt when operating the concrete pipe piles, which is convenient for operation; and the installation of rubber vibration isolation pads reduces vibration and noise during pile driving, protects the equipment and also reduces the impact on the surrounding environment.
[0046] The present invention also provides a pipe pile construction method of a high-strength precast concrete pipe pile intelligent replacement device, the steps of which are as follows:
[0047] Step 1: Use the pile positioning system to install the concrete pipe pile at the predetermined pile position, ensuring the verticality of the pile body. Then move the replacement driving device to the vicinity of the concrete pipe pile so that the static pressure pile driving head 28 is directly above the concrete pipe pile. Then start the third hydraulic cylinder 12 to make the fixing plate 13 contact the ground, thereby facilitating the fixing of the replacement driving device.
[0048] Step 2: Use a soil hardness sensor to detect the soil condition at the bottom of the concrete pile, determine the underground soil layer distribution and obstacle conditions, and set the initial piling mode and parameters of the intelligent replacement piling device based on the survey results;
[0049] Step 3: The intelligent driving mechanism is activated. The control system automatically adjusts the driving mode and parameters based on real-time monitoring of geological conditions and pile response. In soft soil, the intelligent system prioritizes static pressure or low-frequency vibration mode to avoid excessive soil disturbance. In hard soil or rock formations, the system automatically switches to hammering mode to ensure smooth pile placement. Throughout the entire driving process, the intelligent control system continuously optimizes parameters and records key data for subsequent analysis and quality control.
[0050] Step 4: After completing the piling, use special testing equipment to test the pile foundation to check whether the verticality and bearing capacity of the pile body meet the design requirements; organize the data during the construction process into a report for construction quality acceptance.
[0051] Working principle: When in use, the crawler is used to move the equipment so that the concrete pipe pile is directly under the first installation box 4, and then the soil hardness sensor 26 is activated, so that the soil hardness sensor 26 detects the hardness of the soil in real time and transmits it to the intelligent control system. The intelligent control system controls the static pressure pile driving head 28, the vibration pile driving head 38 and the hammer pile driving head 42 based on the observed soil hardness, so as to select a better pile driving head to hammer, statically press or vibrate the concrete pipe pile, so that the concrete pipe pile can be better fixed inside the soil. When the static pressure pile driving head 28, the vibration pile driving head 38 and the hammer pile driving head 42 operate on the concrete pipe pile, the two clamping blocks 41 move toward each other to clamp the concrete pipe pile, thereby preventing the concrete pipe pile from shifting; and when each hydraulic cylinder is in operation, the hydraulic accumulator 16, the hydraulic motor 17, the generator 18 and the battery pack 19 cooperate with each other to absorb the excess hydraulic energy inside each hydraulic cylinder and convert it into electrical energy and store it inside the battery pack 19, thereby starting the energy saving function.
[0052] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and concepts of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An intelligent replacement driving device for high-strength precast concrete pipe piles, comprising a base (1) and a remote controller (9) for controlling the replacement driving device, characterized in that: The base (1) is provided in pairs, and a crawler (27) is installed at the bottom of each base (1), and a first hydraulic cylinder (2) is fixedly provided on the top of the base (1), and a pillar (3) is fixedly provided at the output end of the first hydraulic cylinder (2), and a first installation box (4) is fixedly provided on the top of the two pillars (3), and a plurality of pile driving heads are installed at the middle of the bottom of the first installation box (4); The first installation box (4) is provided with a first installation slot (5) on the top, and a second hydraulic cylinder (8) is installed in the middle of the first installation slot (5), and the output end of the second hydraulic cylinder (8) is movable through the first installation box (4) to the lower part of the first installation box (4), and a static pressure pile driving head (28) is fixedly installed on the output end of the second hydraulic cylinder (8) at the lower part of the first installation box (4); a second installation slot (30) is provided on the bottom of the static pressure pile driving head (28), and a fifth hydraulic cylinder (31) is installed inside the second installation slot (30), and a hammer pile driving head (42) adapted to the second installation slot (30) is fixedly installed on the output end of the fifth hydraulic cylinder (31), and the static pressure pile driving A fourth installation box (29) is fixedly provided on the outside of the head (28), and a third installation slot (32) is provided at the bottom of the fourth installation box (29), and a sixth hydraulic cylinder (33) is fixedly provided inside the third installation slot (32), and a fifth installation box (34) is fixedly provided at the output end of the sixth hydraulic cylinder (33), and a seventh hydraulic cylinder (35) is fixedly provided on the side of the fifth installation box (34) away from the static pressure pile driving head (28), and a sixth installation box (36) is fixedly provided at the output end of the seventh hydraulic cylinder (35), and a vibration motor (37) is installed at the top of the sixth installation box (36), and a vibration pile driving head (38) is fixedly provided at the output end of the vibration motor (37).
2. The intelligent replacement driving device for high-strength precast concrete pipe piles according to claim 1 is characterized in that: A second installation box (6) is installed on one side of the second hydraulic cylinder (8) inside the first installation slot (5), and a hydraulic accumulator (16), a hydraulic motor (17), a generator (18) and a battery pack (19) are installed inside the second installation box (6). One side of the hydraulic accumulator (16) is fixedly connected to the second hydraulic cylinder (8) through a hydraulic pipeline, and the other side of the hydraulic accumulator (16) is fixedly connected to the hydraulic motor (17) through a high-pressure oil pipe; the other side of the hydraulic motor (17) is fixedly connected to the driving end of the generator (18), and the power generation end of the generator (18) is fixedly connected to the battery pack (19).
3. The intelligent replacement driving device for high-strength precast concrete pipe piles according to claim 2 is characterized in that: A third installation box (7) is fixedly provided inside the first installation slot (5) on the other side of the second hydraulic cylinder (8), and an intelligent control system (20) is installed inside the third installation box (7). First heat dissipation windows (15) are installed on both sides of the third installation box (7) in the inner cavity of the first installation box (4), and a motor (22) is fixedly provided inside the two first heat dissipation windows (15). A fan blade (23) is fixedly provided at the output end of the motor (22), and a second heat dissipation window (21) is installed in the inner cavity of the first installation box (4) on the side of the third installation box (7) away from the second hydraulic cylinder (8).
4. The intelligent replacement driving device for high-strength precast concrete pipe piles according to claim 3 is characterized in that: The bottoms of the static pressure pile driving head (28), the vibration pile driving head (38) and the hammer pile driving head (42) are all equipped with rubber vibration isolation pads.
5. The intelligent replacement driving device for high-strength precast concrete pipe piles according to claim 4 is characterized in that: A fourth mounting groove (39) is provided on opposite sides of the two pillars (3), and a ninth hydraulic cylinder (40) is fixedly provided inside the fourth mounting groove (39). A clamping block (41) is fixedly provided at the output end of the ninth hydraulic cylinder (40), and the two clamping blocks (41) are arranged facing each other.
6. The intelligent replacement driving device for high-strength precast concrete pipe piles according to claim 5, characterized in that: Two third hydraulic cylinders (12) are fixedly provided on the outer sides of the bottoms of the two bases (1), and a fixing plate (13) is fixedly provided on the bottoms of the third hydraulic cylinders (12), and two positioning holes (14) are provided on the surface of the fixing plate (13).
7. The intelligent replacement driving device for high-strength precast concrete pipe piles according to claim 6, characterized in that: The front of the remote controller (9) is provided with a display screen (10), and a plurality of control buttons (11) are provided on the remote controller (9) below the display screen (10).
8. A pipe pile construction method using the intelligent replacement driving device for high-strength precast concrete pipe piles according to claim 7, characterized in that: Here are the steps: Step 1: Using the pile positioning system, the concrete pipe pile is installed at a predetermined pile position, ensuring the verticality of the pile body, and then the replacement driving device is moved to the vicinity of the concrete pipe pile so that the static pressure pile driving head (28) is directly above the concrete pipe pile, and then the third hydraulic cylinder (12) is activated to make the fixing plate (13) contact the ground, thereby facilitating the fixing of the replacement driving device; Step 2: Use a soil hardness sensor to detect the soil condition at the bottom of the concrete pile, determine the underground soil layer distribution and obstacle conditions, and set the initial piling mode and parameters of the intelligent replacement piling device based on the survey results; Step 3: The intelligent driving mechanism is activated. The control system automatically adjusts the driving mode and parameters based on real-time monitoring of geological conditions and pile response. In soft soil, the intelligent system prioritizes static pressure or low-frequency vibration mode to avoid excessive soil disturbance. In hard soil or rock formations, the system automatically switches to hammering mode to ensure smooth pile placement. Throughout the entire driving process, the intelligent control system continuously optimizes parameters and records key data for subsequent analysis and quality control. Step 4: After completing the piling, use special testing equipment to test the pile foundation to check whether the verticality and bearing capacity of the pile body meet the design requirements; organize the data during the construction process into a report for construction quality acceptance.
Citation Information
Patent Citations
Integrative pile driver
CN207998845U
Device for driving piles into the ground
WO2021014425A1