A processing and sintering device and method thereof

By designing a vertical sintering furnace and an automatically unfolded material storage component, the problem of uneven heat insulators in the horizontal sintering furnace is solved, and uniform heating of insulators in the sintering furnace is achieved.

CN119394003BActive Publication Date: 2025-04-01JIANGXI RED STAR PORCELAIN CO LTD
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Patent Information

Application Number
CN202411706619.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-04-01
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

The existing horizontal sintering furnaces make the support frame inextensible, and the partition plate spacing is insufficient when the insulators are placed in layers, resulting in uneven heat exposure to the insulators.

Method used

A vertical sintering furnace and material storage assembly is designed. The material storage assembly is automatically unfolded when the sintering furnace is closed through a linked mechanical structure, increasing the spacing between the partitions, and using a stepper motor to control the rotation of the insulators in the sintering furnace to ensure uniform heating.

Benefits of technology

Through vertical design and automatic unfolding material storage components, the problem of uneven heat insulators is solved, and uniform heating of insulators is achieved in the sintering furnace.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of insulator sintering, and specifically to a processing and sintering device and a method thereof, comprising a furnace body, a top cover, a pressure measuring tank, a sealing door and a controller, wherein the top cover is detachably arranged on the furnace body, a feed port is arranged on the furnace body, the sealing door is movably arranged on the feed port, the controller is arranged on the furnace body, the pressure measuring tanks are in plurality and are arranged on the furnace body, the pressure measuring tanks are connected to the furnace body and are electrically connected to the vacuum system, the sintering furnace also comprises an inner furnace, a sealing structure, a heat storage structure and a material storage assembly, and the inner furnace is arranged in the furnace body; compared with a traditional horizontal sintering furnace, the present device can effectively avoid the problem of poor heating effect caused by the insulator position being immutable in the horizontal sintering furnace.
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Description

Technical Field

[0001] The present invention relates to the technical field of sintering, and more particularly to a sintering device and a method thereof. Background Art

[0002] An insulator is a device that is installed between conductors at different potentials or between conductors and grounded structures and is capable of withstanding voltage and mechanical stress. There are many types of insulators with different shapes. Although the structures and appearances of different types of insulators are quite different, they are all composed of two major parts: insulating parts and connecting hardware.

[0003] Most of the existing processing and sintering devices are horizontal sintering furnaces, that is, a support frame for storing insulators is pushed into a flat cylindrical body (sintering furnace). However, the horizontal sintering furnace usually causes the support frame to be inextensible. When different types of insulators are placed in layers on the support frame, the distance between the middle partitions is too small, which can easily lead to uneven heating of the insulators. In addition, the sintering furnace usually adopts a heating tube heating method, and the traditional support frame is fixed in position, which leads to uneven heating of the insulators when they are statically placed in the sintering furnace. Summary of the invention

[0004] The object of the present invention is to provide a sintering device and method thereof to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A processing and sintering device includes a sintering furnace and a control center for an auxiliary sintering furnace to heat an insulator, wherein an electric heating system, a vacuum system and a temperature control system are arranged in the control center, the control center is connected to the sintering furnace, and the electric heating system, the vacuum system and the temperature control system are electrically connected to the sintering furnace, and the sintering process includes the following specific steps:

[0007] S1: placing the insulator in the sintering furnace and sealing the sintering furnace;

[0008] S2: By controlling the vacuum system to work, the air in the sintering furnace is extracted to make the sintering furnace in a vacuum state;

[0009] S3: The electric heating system is controlled by the temperature control system. The temperature control system controls the internal temperature of the sintering furnace to eventually reach 1200-1250°C, thereby achieving high-temperature heating of the insulators in the sintering furnace;

[0010] S4: After the insulators in the sintering furnace are subjected to high-temperature treatment for 10 hours, the temperature control system is used to control the electric heating system to stop working and the inside of the sintering furnace is cooled down. After waiting for two hours, the sintering furnace is opened and the treated insulators are taken out.

[0011] A further technical solution of the present application is that the process of heating the sintering furnace by using the electric heating system also includes the following steps:

[0012] S301: Control the electric heating system to heat up through the temperature control system. When the temperature in the sintering furnace reaches 600°C, control the electric heating system to heat up by 200°C every 30 minutes.

[0013] S302: When the heating time reaches 4 hours, the internal temperature of the sintering furnace reaches 1200-1250°C, and the temperature control system controls the electric heating system to stop heating and keep it in a constant temperature state;

[0014] S303: The temperature control system controls the electric heating system to be in a constant temperature state and maintains it for 6 hours to complete the high temperature sintering step of the insulator.

[0015] A further technical solution of the present application is as follows: the sintering furnace includes a furnace body, a top cover, a pressure measuring tank, a sealing door and a controller, the top cover is detachably arranged on the furnace body, a feed port is arranged on the furnace body, the sealing door is movably arranged on the feed port, the controller is arranged on the furnace body, there are several pressure measuring tanks and they are arranged on the furnace body, the pressure measuring tank is connected to the furnace body and is electrically connected to the vacuum system, the sintering furnace also includes an inner furnace, a sealing structure, a heat storage structure and a material storage assembly, the inner furnace is arranged in the furnace body, the sealing structure is arranged between the sealing door and the furnace body, and is used to seal the feed port, the sealing door controls the operation of the sealing structure when it is movable, the heat storage structure is arranged in the inner furnace and is connected to the electric heating system, and is used to store heat, the material storage assembly is movably arranged in the inner furnace, and is used to store insulators.

[0016] A further technical solution of the present application: the sealing structure includes a fixed seat, a push arm, a connecting piece and an inner door, the inner door is movably arranged in a guide rail formed in the feed port, the fixed seat is arranged on the sealing door, one end of the inner door and the fixed seat are provided with a connecting piece, the connecting piece can move 360°, and the connecting pieces are movably connected by a push arm.

[0017] The present application has a further technical solution: the heat storage structure includes a fixed ring, six heating tubes, a ring seat and a reset unit, the fixed ring is arranged on the inner furnace, the six heating tubes are arranged on one side of the fixed ring and are connected to the electric heating system, the ring seat is arranged on the inner wall of the inner furnace, four of the heating tubes are equidistantly arranged on the ring seat, a slide groove is arranged on the side of the ring seat close to the feed port, and the other two heating tubes are symmetrically and movably arranged in the slide groove, the reset unit is arranged between the fixed seat and the other two heating tubes, and the positions of the other two heating tubes in the slide groove are adjusted by the reset unit when the fixed seat moves to the set position.

[0018] The present application has a further technical solution: the reset unit includes an arc rack, a No. 1 gear, a linear rack, a No. 2 gear, a connecting shaft and an adjusting member, the number of the arc racks is two and they are staggered and movably arranged on the slide slot, one end of the arc rack is connected to the No. 1 gear, the No. 1 gear and the No. 2 gear are movably arranged in the inner furnace through the connecting shaft, the No. 1 gear is arranged between the two arc racks and meshes with the arc racks, the linear rack is movably arranged on the inner furnace and the two are elastically connected, and the adjusting member is arranged between the fixed seat and the linear rack for adjusting the position of the linear rack.

[0019] The present application has a further technical solution: the adjusting member comprises a No. 1 electromagnet and a No. 2 electromagnet, and the No. 1 electromagnet and the No. 2 electromagnet are respectively arranged on a fixed seat and a linear rack, and the No. 1 electromagnet and the No. 2 electromagnet are electrically repelled from each other.

[0020] A further technical solution of the present application: the material storage assembly includes a guide seat, a slide plate, a placement table, a plurality of partition plates, a support column, a machine base, a power element and a height adjustment structure;

[0021] The guide seat is arranged in the inner furnace, the slide plate is movably arranged on the guide seat, a movable platform is arranged on one side of the slide plate, the movable platform is circular and provided with a notch, a movable disk is movably arranged in the movable platform, a card slot is formed on the movable disk, the placement table is arranged on the movable disk, the support column is arranged on the placement table, a plurality of the partition plates are equidistant and movably arranged on the support column, each of the partition plates is connected to the support column through a height adjustment structure, the height adjustment structure is used to adjust the spacing between adjacent partition plates, the machine base is arranged on a fixed ring, the power element is arranged on the machine base, a clamping rod is movably arranged in the inner furnace, one end of the clamping rod is connected to the output end of the power element, and the other end of the clamping rod is vertically provided with a limit head matching the card slot, and the limit head is located on the moving path of the card slot.

[0022] A further technical solution of the present application is: a moving block is movably arranged in the card slot and the two are elastically connected, the moving block is located on the moving path of the limit head, a pressure sensor is arranged on the moving block, and the pressure sensor is electrically connected to the power element and the height adjustment structure.

[0023] A further technical solution of the present application is as follows: the height adjustment structure includes an inner seat, an electric telescopic rod, a slider and a driving arm, the inner seat is arranged in the support column, the sliders are two and are symmetrically and movably arranged in guide grooves formed on the partition plate, the sliders are movably connected to the inner seat through the driving arm, and the inner seat and one of the driving arms are movably connected through the electric telescopic rod.

[0024] Compared with the prior art, the technical solution provided by the embodiment of the present invention has the following beneficial effects:

[0025] The embodiment of the present invention provides a vertical furnace body and a material storage assembly. The material storage assembly can not only classify and store different types of insulators in the sintering furnace, but also utilize a linked mechanical structure. When the sintering furnace door is closed, the material storage assembly carrying the insulators can be automatically unfolded when entering the sintering furnace, thereby increasing the distance between the partition plates at adjacent positions, making it easier for the insulators between the partition plates to be heated better. During the process of the material storage assembly entering the furnace body, it can be automatically connected to the stepper motor. At the same time, the drive of the stepper motor and the cooperation between the limit head and the card slot on the movable disk can be utilized to control the insulators to rotate in the sintering furnace following the material storage assembly, thereby making the insulators evenly heated. Compared with the traditional horizontal sintering furnace, the device can effectively avoid the problem of poor heating effect caused by the immutable position of the insulators in the horizontal sintering furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of a sintering furnace in an embodiment of the present invention;

[0027] Figure 2 A partial exploded view of a sintering furnace in an embodiment of the present invention;

[0028] Figure 3 It is a schematic structural diagram of a material storage assembly of a sintering furnace in an embodiment of the present invention;

[0029] Figure 4 It is a structural schematic diagram of a moving table and a movable plate of a sintering furnace in an embodiment of the present invention;

[0030] Figure 5 It is a structural schematic diagram of a height adjustment structure of a sintering furnace in an insulator sintering furnace according to an embodiment of the present invention;

[0031] Figure 6 Schematic diagram of the sealing structure of the sintering furnace in an embodiment of the present invention;

[0032] Figure 7 It is a structural schematic diagram of a heat storage structure of a sintering furnace in an embodiment of the present invention;

[0033] Figure 8 Schematic diagram of the structure of the resetting unit of the sintering furnace in the embodiment of the present invention.

[0034] Explanation of the symbols in the schematic diagram:

[0035] 1-furnace body, 2-top cover, 3-pressure measuring tank, 4-sealed door, 5-inner door, 6-fixed seat, 7-push arm, 8-connecting piece, 9-No. 1 electromagnet, 10-inner furnace, 11-machine base, 12-fixed ring, 13-stepping motor, 14-placing table, 15-partition plate, 16-support column, 17-guide seat, 18-slide plate, 19-moving table, 20-movable disk, 21-card slot, 22-moving block, 23-pressure sensor, 24-inner seat, 25-electric telescopic rod, 26-slider, 27-driving arm, 28-ring seat, 29-heating tube, 30-card rod, 31-limiting head, 32-controller, 33-arc rack, 34-slide, 35-No. 1 gear, 36-connecting shaft, 37-No. 2 gear, 38-linear rack, 39-No. 2 electromagnet. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention is further described below in combination with the embodiments.

[0037] See also Figure 1 In one embodiment of the present application, an insulator sintering furnace includes a sintering furnace and a control center for an auxiliary sintering furnace to heat the insulator, wherein the control center is provided with an electric heating system, a vacuum system and a temperature control system, the control center is connected to the sintering furnace, the electric heating system, the vacuum system and the temperature control system are electrically connected to the sintering furnace, and the sintering process includes the following specific steps:

[0038] S1: placing the insulator in the sintering furnace and sealing the sintering furnace;

[0039] S2: By controlling the vacuum system to work, the air in the sintering furnace is extracted to make the sintering furnace in a vacuum state;

[0040] S3: The electric heating system is controlled by the temperature control system. The temperature control system controls the internal temperature of the sintering furnace to eventually reach 1250°C, thereby achieving high-temperature heating of the insulators in the sintering furnace;

[0041] S4: After the insulators in the sintering furnace are subjected to high-temperature treatment for 10 hours, the temperature control system is used to control the electric heating system to stop working and the inside of the sintering furnace is cooled down. After waiting for two hours, the sintering furnace is opened and the treated insulators are taken out.

[0042] In this embodiment, the process of heating the sintering furnace by using the electric heating system further includes the following steps:

[0043] S301: Control the electric heating system to heat up through the temperature control system. When the temperature in the sintering furnace reaches 600°C, control the electric heating system to heat up by 200°C every 30 minutes.

[0044] S302: When the heating time reaches 4 hours, the internal temperature of the sintering furnace reaches 1250°C, and the temperature control system controls the electric heating system to stop heating and keep it in a constant temperature state;

[0045] S303: The temperature control system controls the electric heating system to be in a constant temperature state and maintains it for 6 hours to complete the high temperature sintering step of the insulator.

[0046] See also Figure 1-Figure 8 As another preferred embodiment of the present application, the sintering furnace includes a furnace body 1, a top cover 2, a pressure measuring tank 3, a sealing door 4 and a controller 32, the top cover 2 is detachably arranged on the furnace body 1, a feed port is arranged on the furnace body 1, the sealing door 4 is movably arranged on the feed port, the controller 32 is arranged on the furnace body 1, the pressure measuring tank 3 is in a plurality and is arranged on the furnace body 1, the pressure measuring tank 3 is connected to the furnace body 1 and is electrically connected to the vacuum system, the sintering furnace also includes an inner furnace 10, a sealing structure, a heat storage structure and a material storage component, the inner furnace 10 is arranged in the furnace body 1, the sealing structure is arranged between the sealing door 4 and the furnace body 1, and is used to seal the feed port, the sealing door 4 controls the operation of the sealing structure when it is active, the heat storage structure is arranged in the inner furnace 10 and is connected to the electric heating system for storing heat, and the material storage component is movably arranged in the inner furnace 10 for storing insulators.

[0047] In this exemplary embodiment, the sealing structure includes a fixed seat 6, a push arm 7, a connecting member 8 and an inner door 5. The inner door 5 is movably arranged in a guide rail formed in the feed port. The fixed seat 6 is arranged on the sealing door 4. One end of the inner door 5 and the fixed seat 6 is provided with a connecting member 8. The connecting member 8 can move 360°, and the connecting members 8 are movably connected by a push arm 7.

[0048] In actual application, different types of insulators are placed on the material storage assembly, and then the insulators are transported to the furnace body 1 through the material storage assembly. At this time, the sealing door 4 is pushed to rotate along its hinge and seal the feed port. In this process, the fixed seat 6 is driven to move synchronously, so that under the action of the push arm 7 and the connecting piece 8, the inner door 5 moves down along the guide rail and performs a secondary sealing on the feed port. When the air in the inner furnace 10 is extracted by the vacuum system, the pressure value in the inner furnace 10 can be monitored by the pressure measuring tank 3 until the pressure measuring tank 3 feeds back that the inner furnace 10 is in a vacuum state and controls the vacuum system to stop working. When the electric heating system is working, heat can be input into the heat storage structure, and the heat storage structure is used to directly heat the inner furnace 10, thereby sintering the insulators.

[0049] See also Figure 1 , Figure 2 , Figure 3 , Figure 8 As another preferred embodiment of the present application, the heat storage structure includes a fixed ring 12, six heating tubes 29, a ring seat 28 and a reset unit, the fixed ring 12 is arranged on the inner furnace 10, the six heating tubes 29 are arranged on one side of the fixed ring 12 and are connected to the electric heating system, the ring seat 28 is arranged on the inner wall of the inner furnace 10, four of the heating tubes 29 are equidistantly arranged on the ring seat 28, a slide groove 34 is arranged on the side of the ring seat 28 close to the feed port, and the other two heating tubes 29 are symmetrically and movably arranged in the slide groove 34, the reset unit is arranged between the fixed seat 6 and the other two heating tubes 29, and the positions of the other two heating tubes 29 in the slide groove 34 are adjusted by the reset unit when the fixed seat 6 moves to the set position.

[0050] In a specific case of the present embodiment, the reset unit includes an arc rack 33, a first gear 35, a linear rack 38, a second gear 37, a connecting shaft 36 and an adjusting member. The number of the arc racks 33 is two and they are staggered and movably arranged on the slide slot 34. One end of the arc rack 33 is connected to the first gear 35. The first gear 35 and the second gear 37 are movably arranged in the inner furnace 10 through the connecting shaft 36. The first gear 35 is arranged between the two arc racks 33 and meshes with the arc racks 33. The linear rack 38 is movably arranged on the inner furnace 10 and the two are elastically connected. The adjusting member is arranged between the fixed seat 6 and the linear rack 38 for adjusting the position of the linear rack 38.

[0051] In another specific case of this embodiment, the adjusting member includes a No. 1 electromagnet 9 and a No. 2 electromagnet 39, and the No. 1 electromagnet 9 and the No. 2 electromagnet 39 are respectively arranged on the fixed seat 6 and the linear rack 38, and the No. 1 electromagnet 9 and the No. 2 electromagnet 39 are electrically repelled from each other.

[0052] It should be noted that the present embodiment is not limited to the above-mentioned electromagnet No. 1 9 and electromagnet No. 2 39 to adjust the position of the linear rack 38, and a linear motor, a cylinder or a hydraulic cylinder may also be used instead, which are not listed here one by one.

[0053] When the electric heating system is working, it can transfer heat to the heating tube 29, and the sintering furnace can be heated through the heating tube 29. In order to ensure that the heating tubes 29 at various positions are evenly distributed in the sintering furnace during operation to achieve uniform heating, the present application provides a chute 34 and cooperation between two of the heating tubes 29 to facilitate the smooth ejection of the material storage assembly from the feed port when the feed port is opened, and when the sealing door 4 is controlled to be closed, the fixing seat 6 is close to the linear rack 38, and the first electromagnet 9 and the second electromagnet are controlled by the controller 32. The iron 39 is energized to work, so that the first electromagnet 9 and the second electromagnet 39 are energized to repel each other, thereby driving the linear rack 38 to move, and under the meshing action between the linear rack 38 and the second gear 37, the second gear 37 and the first gear 35 are driven to rotate, and under the meshing action between the first gear 35 and the arc rack 33, the arc rack 33 can be driven to move toward each other, and the heating tube 29 is driven to move closer along the slide groove 34, so that the heating tube 29 is in a uniformly distributed state when the material storage assembly enters the furnace body 1 and is ready to work.

[0054] See also Figure 2 , Figure 4 , Figure 5 as well as Figure 6 As another preferred embodiment of the present application, the material storage assembly includes a guide seat 17, a slide plate 18, a placement table 14, a plurality of partition plates 15, a support column 16, a machine base 11, a power element and a height adjustment structure;

[0055] The guide seat 17 is arranged in the inner furnace 10, the slide plate 18 is movably arranged on the guide seat 17, a movable platform 19 is arranged on one side of the slide plate 18, the movable platform 19 is circular and provided with a notch, a movable disk 20 is movably arranged in the movable platform 19, a card slot 21 is formed on the movable disk 20, the placement table 14 is arranged on the movable disk 20, the support column 16 is arranged on the placement table 14, a plurality of the partition plates 15 are equidistant and movably arranged on the support column 16, each of the partition plates 15 is connected to the support column 16 through a height adjustment structure, and the height adjustment structure is used to adjust the spacing between adjacent partition plates 15, the machine base 11 is arranged on the fixed ring 12, the power element is arranged on the machine base 11, a clamping rod 30 is movably arranged in the inner furnace 10, one end of the clamping rod 30 is connected to the output end of the power element, and the other end of the clamping rod 30 is vertically arranged with a limit head 31 matched with the card slot 21, and the limit head 31 is located on the moving path of the card slot 21.

[0056] In a specific case of this embodiment, a moving block 22 is movably arranged in the slot 21 and the two are elastically connected. The moving block 22 is located on the moving path of the limit head 31. A pressure sensor 23 is arranged on the moving block 22. The pressure sensor 23 is electrically connected to the power element and the height adjustment structure.

[0057] In another specific case of the present embodiment, the height adjustment structure includes an inner seat 24, an electric telescopic rod 25, a slider 26 and a driving arm 27. The inner seat 24 is arranged in the support column 16. The sliders 26 are two in number and are symmetrically and movably arranged in guide grooves formed on the partition plate 15. The sliders 26 are movably connected to the inner seat 24 through the driving arm 27. The inner seat 24 and one of the driving arms 27 are movably connected through the electric telescopic rod 25.

[0058] It should be particularly noted that the power element can be a stepper motor 13 or a servo motor. In the present embodiment, the power element is preferably a stepper motor 13, and the stepper motor 13 is arranged on the base 11 and its output end is connected to the clamping rod 30. As for the specific model parameters of the stepper motor 13, the best choice can be made according to the actual situation, and no specific limitation is made here.

[0059] In actual application, different types of insulators are placed on the partition plates 15 at different positions respectively, and then the placement table 14 and the slide plate 18 are pushed into the inner furnace 10 along the guide seat 17. When the movable plate 20 enters the inner furnace 10 and the limit head 31 is inserted into the card slot 21, the limit head 31 and the moving block 22 are in conflict with each other, driving the moving block 22 to move, so that the pressure sensor 23 is pressurized. At this time, the controller 32 controls the electric telescopic rod 25 to be energized and extended, thereby driving the driving arm 27 to move, and the angle between the driving arms 27 is reduced, so that the partition plate 15 is lifted, so that the distance between the two adjacent partition plates 15 is increased, so that the insulators on the partition plates 15 are fully heated. At the same time, the controller 32 controls the stepping motor 13 to be energized and rotated, so that the card rod 30 rotates. Under the cooperation between the limit head 31 and the card slot 21, the placement table and the moving table 19 can be driven to rotate, so that the insulators at different positions are heated evenly.

[0060] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.

[0061] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A processing and sintering device, characterized in that: The invention comprises a sintering furnace, which comprises a furnace body, a top cover, a pressure measuring tank, a sealing door and a controller. The top cover is detachably arranged on the furnace body, a feed port is arranged on the furnace body, the sealing door is movably arranged on the feed port, the controller is arranged on the furnace body, the pressure measuring tanks are in plurality and arranged on the furnace body, the pressure measuring tanks are connected to the furnace body and are electrically connected to a vacuum system, the sintering furnace also comprises an inner furnace, a sealing structure, a heat storage structure and a material storage component, the inner furnace is arranged in the furnace body, the sealing structure is arranged between the sealing door and the furnace body and is used for sealing the feed port, the sealing door controls the operation of the sealing structure when it is movable, the heat storage structure is arranged in the inner furnace and is connected to the electric heating system and is used for storing heat, the material storage component is movably arranged in the inner furnace and is used for storing insulators; The material storage assembly includes a guide seat, a slide plate, a placement table, a plurality of partition plates, a support column, a machine base, a power element and a height adjustment structure; The guide seat is arranged in the inner furnace, the slide plate is movably arranged on the guide seat, a movable platform is arranged on one side of the slide plate, the movable platform is circular and provided with a notch, a movable disk is movably arranged in the movable platform, a card slot is formed on the movable disk, the placement table is arranged on the movable disk, the support column is arranged on the placement table, a plurality of the partition plates are equidistant and movably arranged on the support column, each of the partition plates is connected to the support column through a height adjustment structure, the height adjustment structure is used to adjust the spacing between adjacent partition plates, the machine base is arranged on a fixed ring, the power element is arranged on the machine base, a clamping rod is movably arranged in the inner furnace, one end of the clamping rod is connected to the output end of the power element, and the other end of the clamping rod is vertically provided with a limit head matching the card slot, and the limit head is located on the moving path of the card slot.

2. A processing and sintering device according to claim 1, characterized in that: The sealing structure includes a fixed seat, a push arm, a connecting piece and an inner door. The inner door is movably arranged in a guide rail formed in the feed port. The fixed seat is arranged on the sealing door. One end of the inner door and the fixed seat is provided with a connecting piece. The connecting piece can move 360° and the connecting pieces are movably connected by a push arm.

3. A processing and sintering device according to claim 2, characterized in that: The heat storage structure includes a fixed ring, six heating tubes, a ring seat and a reset unit. The fixed ring is arranged on the inner furnace. The six heating tubes are arranged on one side of the fixed ring and are connected to the electric heating system. The ring seat is arranged on the inner wall of the inner furnace, four of which are equidistantly arranged on the ring seat. A slide groove is arranged on the side of the ring seat close to the feed port, and the other two heating tubes are symmetrically and movably arranged in the slide groove. The reset unit is arranged between the fixed seat and the other two heating tubes. When the fixed seat moves to the set position, the positions of the other two heating tubes in the slide groove are adjusted by the reset unit.

4. A processing and sintering device according to claim 3, characterized in that: The reset unit includes an arc rack, a first gear, a linear rack, a second gear, a connecting shaft and an adjusting member. There are two arc racks and they are staggered and movably arranged on the slide slot. One end of the arc rack is connected to the first gear. The first gear and the second gear are movably arranged in the inner furnace through the connecting shaft. The first gear is arranged between the two arc racks and meshes with the arc racks. The linear rack is movably arranged on the inner furnace and the two are elastically connected. The adjusting member is arranged between the fixed seat and the linear rack for adjusting the position of the linear rack.

5. A processing and sintering device according to claim 4, characterized in that: The adjusting member comprises a first electromagnet and a second electromagnet, wherein the first electromagnet and the second electromagnet are respectively arranged on a fixing seat and a linear rack, and the first electromagnet and the second electromagnet are electrically powered to repel each other.

6. A processing and sintering device according to claim 5, characterized in that: A moving block is movably arranged in the slot and elastically connected therebetween. The moving block is located on the moving path of the limit head. A pressure sensor is arranged on the moving block, and the pressure sensor is electrically connected to the power element and the height adjustment structure.

7. A processing and sintering device according to claim 6, characterized in that: The height adjustment structure includes an inner seat, an electric telescopic rod, a slider and a driving arm. The inner seat is arranged in the support column. There are two sliders that are symmetrically and movably arranged in guide grooves formed on the partition plate. The slider is movably connected to the inner seat through the driving arm, and the inner seat and one of the driving arms are movably connected through the electric telescopic rod.

8. A sintering method, characterized in that: The invention comprises a processing and sintering device as claimed in any one of claims 1 to 7 and a control center for an auxiliary sintering furnace in the processing and sintering device to heat the insulator, wherein the control center is provided with an electric heating system, a vacuum system and a temperature control system, the control center is connected to the sintering furnace, the electric heating system, the vacuum system and the temperature control system are electrically connected to the sintering furnace, and the sintering process comprises the following specific steps: S1: placing the insulator in the sintering furnace and sealing the sintering furnace; S2: By controlling the vacuum system to work, the air in the sintering furnace is extracted to make the sintering furnace in a vacuum state; S3: The electric heating system is controlled by the temperature control system. The temperature control system controls the internal temperature of the sintering furnace to eventually reach 1200-1250°C, thereby achieving high-temperature heating of the insulators in the sintering furnace; S4: After the insulators in the sintering furnace are subjected to high-temperature treatment for 10 hours, the temperature control system is used to control the electric heating system to stop working and the inside of the sintering furnace is cooled down. After waiting for two hours, the sintering furnace is opened and the treated insulators are taken out.

9. The sintering method according to claim 8, characterized in that: The process of heating the sintering furnace by using the electric heating system also includes the following steps: S301: Control the electric heating system to heat up through the temperature control system. When the temperature in the sintering furnace reaches 600°C, control the electric heating system to heat up by 200°C every 30 minutes. S302: When the heating time reaches 4 hours, the internal temperature of the sintering furnace reaches 1200-1250°C, and the temperature control system controls the electric heating system to stop heating and keep it in a constant temperature state; S303: The temperature control system controls the electric heating system to be in a constant temperature state and maintains it for 6 hours to complete the high temperature sintering step of the insulator.

Citation Information

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