A fire valve switch test device and method

By designing a fire valve switch test device including a test bench, a flow guide mechanism, a control panel, an adjustment mechanism and an adapter mechanism, the problem that traditional devices cannot detect the movement and structural accuracy of the valve switch are solved, and the adaptation and opening of valves of different specifications is achieved.

CN119394644BActive Publication Date: 2025-04-08GUOKAI (FUJIAN) FIRE VALVE TESTING CO LTD
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Patent Information

Application Number
CN202411955401.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-04-08
Estimated Expiration
2044-12-28

AI Technical Summary

Technical Problem

Traditional valve detection devices cannot detect the success of the valve switch operation, and cannot detect the status of the valve, such as valve structural accuracy problems; existing valve switch testing devices can only test valves of specific types or sizes, and test the expansion valve opening value by pumping fluid, because the pressure of the fluid is affected.

Method used

A switch testing device for a fire valve is designed, including a test bench, a flow guide mechanism, a control panel, a first adjustment mechanism, a second adjustment mechanism and an adapter mechanism. The jaws are provided with angle adjustment and clamping force through the servo motor and linear actuator. The monitoring mechanism detects the transmission ratio of the valve, and the multi-axis robotic arm and clamping cylinder adjust the connecting pipe diameter to achieve adaptation to valves of different specifications. The opening control and data recording are performed through the flow detector and control panel.

Benefits of technology

It realizes accurate detection and status monitoring of the fire valve switch actions, adapts to valves of different specifications, and ensures accurate control of valve opening through real-time monitoring and automated control, and solves the limitations and measurement accuracy problems of traditional devices.

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Abstract

The invention discloses a switch test device and method for a fire valve, and relates to the technical field of test devices, including a test bench; a flow guide mechanism is fixedly installed on the side of the test bench by bolts; a control panel with a control function is fixedly installed on the right side of the front end of the test bench by bolts, and a first adjustment mechanism, a second adjustment mechanism and an adaptation mechanism are arranged on the side of the mounting plate, a servo motor and a linear actuator at the end of its transmission shaft are used to provide angle adjustment and clamping force for the clamping claw, and the transmission ratio between the valve stem and the hand wheel of the fire valve is adjusted by the monitoring mechanism, and the caliber of the connecting pipe is adjusted by driving the fixing block through a multi-axis mechanical arm and a clamping cylinder, so that the connecting pipe forms a trumpet-shaped structure on one side of the fixing ring, so as to be more suitable for the valve port diameters of fire valves of different specifications.
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Description

Technical Field

[0001] The invention relates to the technical field of testing devices, in particular to a switch testing device and a method for testing a fire valve. Background Art

[0002] Fire valves are an important accessory for industrial and building pipeline control. They are composed of valve body, opening and closing mechanism, and valve cover. They have a simple structure and reliable sealing. Fire valves play a vital role in fire protection systems. They are used to control the flow of fluids to ensure that in emergency situations such as fires, fire water sources can be quickly and accurately delivered to where they are needed. Switch test devices are equipment used to detect and evaluate switch performance. Common types include switch characteristic testers, multi-function switch test devices, etc. These devices can be used to measure and analyze various parameters of switches, such as opening and closing time, speed, travel, bounce, etc., to ensure the reliability and safety of switches under different working conditions.

[0003] Traditional valve detection devices may not be able to detect and provide feedback on the success or failure of the valve switching action, nor can they detect the status of the valve, such as valve structure accuracy issues; existing valve switch testing devices may only be able to test valves of specific types or sizes, which limits their scope of application. The expansion valve opening value is tested by pumping fluid, and the opening value measurement is affected by the fluid pressure problem. Summary of the invention

[0004] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a switch testing device and method for a fire valve.

[0005] The present invention is implemented as follows: a switch test device and method for a fire valve are constructed, the device comprising a test bench; a flow guide mechanism is fixedly installed on the side of the test bench by bolts; a control panel with a control function is fixedly installed on the right side of the front end of the test bench by bolts; a flow guide groove is arranged on the top of the test bench, and a mounting plate is fixedly installed on the middle side of the top of the flow guide groove by bolts; two groups of slots are arranged on the inner side of the mounting plate, and a first adjustment mechanism is slidably arranged inside the slot; a second adjustment mechanism with a regulating function is fixedly installed on the side of the mounting plate by bolts; a clamping mechanism is fixedly installed on the bottom side of the front end of the mounting plate by bolts; the clamping mechanism is specifically composed of an actuator cylinder and a clamping claw, and the clamping claw clamps and fixes a fire valve; an adapter mechanism is fixedly installed on the side opening of the fire valve by bolts;

[0006] The first adjustment mechanism includes a slider seat slidably arranged inside the groove of the mounting plate; an adjustment cylinder with an adjustment function is fixedly installed on the front end of the mounting plate and the slider seat by bolts; a servo motor with a transmission function is fixedly installed on the top of the connecting plate on the rear side of the slider seat by bolts; a linear actuator is fixedly arranged on the transmission shaft on the bottom side of the servo motor, and the transmission shaft of the linear actuator is fixedly installed on the top adjustment rod of the clamp; a positioning hole with a fixed installation function is opened on the side of the mounting plate.

[0007] Preferably, the second adjustment mechanism includes a motor with transmission function which is fixedly mounted on the front end of the mounting plate by bolts; the transmission shaft at the rear end of the motor is fixedly connected to the front end of the screw; the screw transmission is arranged inside the electromagnetic sleeve; the electromagnetic sleeve is rotatably arranged at the inner hole of the ear plate on the side of the first protective shell.

[0008] Preferably, a limiting rod with a limiting function is inserted and fixed at the rear end of the mounting plate; a monitoring mechanism with a data collection function is fixedly arranged inside the first protective shell; and a controller is fixedly installed on the side of the first protective shell by bolts.

[0009] Preferably, the monitoring mechanism includes a permanent magnetic ring magnetically fixed to the bottom of the first protective shell; the permanent magnetic ring is fixedly installed on the bottom of the second protective shell by bolts; a glass plate is arranged on the top of the second protective shell, and a first photosensitive component with photosensitive detection function is fixedly installed inside the second protective shell by bolts.

[0010] Preferably, a second photosensitive member is slidably arranged on the glass plate on the top of the second protective shell; the second photosensitive member is fixedly installed on the side of the limit ring by bolts; a limit block is slidably arranged on the inner rail of the limit ring; the limit block is fixedly installed on the outside of the adsorption ring by bolts, and an electromagnetic coil for electromagnetic adsorption is arranged inside the adsorption ring.

[0011] Preferably, the adaptation mechanism includes a multi-axis robotic arm fixedly connected to the side of the positioning hole and having an adjustment function; a fixing ring is fixedly installed at the end of the multi-axis robotic arm by bolts; a clamping cylinder is fixedly installed on the inner side of the fixing ring by bolts; and a fixing block is inserted and fixedly installed at the end of the clamping cylinder piston rod.

[0012] Preferably, the front and rear sides of the fixed block are fixedly connected with an electromagnetic spring with a ring-shaped adjustment function; the right side of the fixed block is fixedly connected with a fixing wire with a shaping function; the fixing wire is fixedly arranged on the outer side of the connecting tube by adhesion; the right side of the fixing wire is plugged and fixedly installed on the spherical body of the limiting ring.

[0013] Preferably, the first light-sensing element and the second light-sensing element are respectively an infrared receiver for receiving infrared signals and an infrared transmitter for emitting sensing light; the top of the second protective shell and the glass plate on the top thereof are arranged in a stepped shape.

[0014] Preferably, the diversion mechanism is specifically composed of a filter box and a water pump; the connecting pipe water inlet in the adapter mechanism is connected to the water pump equipment of the diversion mechanism through a pipeline, and a flow detection component is arranged inside the pipeline at the connecting pipe water inlet.

[0015] A method for using a switch test device for a fire valve comprises the following steps:

[0016] Step 1: The staff lifts the fire valve to the clamping claw of the clamping mechanism through external equipment, and then pulls the clamping claw to clamp the fire valve through the cylinder in the clamping mechanism, and then the staff removes the external equipment; then the slider seat and the clamping claw are pulled close to the fire valve by adjusting the cylinder, and the servo motor and the linear actuator at the end of its transmission shaft are used to provide angle adjustment and clamping force for the clamping claw, so that the clamping claw can clamp the handwheel on the top of the fire valve, and then the motor drives the screw to mesh with the electromagnetic sleeve for transmission, and when the electromagnetic sleeve is energized, the two sets of first protective shells are driven to close on the outside of the valve stem of the fire valve, and at the same time, the staff controls the diversion mechanism through the control panel to prepare for heating and pressurizing the liquid required for the test;

[0017] Step 2: The fire valve is driven by the servo motor to open and close several times, so as to detect the transmission efficiency of the handwheel of the fire valve through the monitoring mechanism. Here, the adsorption ring in the monitoring mechanism is energized to make it electromagnetically adsorb the valve stem of the fire valve. The adsorption ring and the limit card block will drive the limit ring and the second photosensitive member to rotate on the first photosensitive member. The transmission efficiency of the servo motor and the clamp is determined according to the detection data, and the transmission ratio between the valve core and the handwheel of the fire valve is obtained.

[0018] Step 3: Then, the multi-axis mechanical arm drives the fixed ring, the fixed block and the connecting pipe to approach the valve port of the fire valve, and the clamping cylinder drives the fixed block to adjust the caliber of the connecting pipe according to the valve port diameter of the fire valve. Here, the electromagnetic spring is energized and controlled to shrink or stretch, so that the electromagnetic spring provides an annular limit for the connecting pipe. Since the connecting pipe is a fire pipe fabric, the connecting pipe forms a trumpet-shaped structure on one side of the fixed ring through the limiting effect of the fixing wire and the limiting ring, so that it is more suitable for the valve port diameters of fire valves of different specifications, and then the adapter mechanism is connected to the diversion mechanism;

[0019] Step 4. According to the transmission efficiency of the fire valve, a constant flow value of the control target is formulated, and then the fluid is supplied to the adapter mechanism and the fire valve through the flow guide mechanism. Then, the opening of the valve stem and the valve core of the fire valve is controlled at a certain angle through the servo motor and the clamp. Then, the flow detector on the pipeline connected by the adapter mechanism is used to test the fluid flowing through. After calculation, the servo motor is controlled through the control panel to adjust the opening of the fire valve. During the adjustment process, the monitoring mechanism can monitor the adjustment angle of the valve stem and the valve core in real time, and record the test data through the controller and the control panel.

[0020] The present invention has the following advantages: The present invention provides a switch test device and method for a fire valve through improvement, which has the following improvements compared with similar devices:

[0021] The switch testing device and method of a fire valve described in the present invention, by arranging a first adjusting mechanism, a second adjusting mechanism and an adapter mechanism on the side of a mounting plate, using a servo motor and a linear actuator at the end of its transmission shaft to provide angle adjustment and clamping force for the clamp, and adjusting the transmission ratio between the valve stem and the handwheel of the fire valve by a monitoring mechanism, and then driving the fixing block to adjust the caliber of the connecting pipe by a multi-axis mechanical arm and a clamping cylinder, so that the connecting pipe forms a trumpet-shaped structure on one side of the fixing ring, so as to be more adaptable to the valve port diameters of fire valves of different specifications, and then the opening control of the valve stem and the valve core of the fire valve by the first adjusting mechanism is proportional to the flow detector data on the pipeline connected to the adapter mechanism, and the test data is recorded under the real-time monitoring of the monitoring mechanism, and based on the influence on the control of the valve opening, the valve position automation control ratio is calculated and established to achieve precise control of the valve position opening. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the axial structure of the first adjusting mechanism, the second adjusting mechanism and the adapting mechanism of the present invention;

[0024] Figure 3 It is a schematic diagram of the axial side structure of the first adjustment mechanism of the present invention;

[0025] Figure 4 is a schematic diagram of the exploded structure of the second regulating mechanism of the present invention;

[0026] Figure 5 It is a schematic diagram of the explosion structure of the monitoring mechanism of the present invention;

[0027] Figure 6 It is a schematic diagram of the axial side structure of the adapting mechanism of the present invention;

[0028] Figure 7It is a schematic flow chart of the testing method of the present invention.

[0029] Among them: test bench-1, guide mechanism-2, control panel-3, mounting plate-4, first adjustment mechanism-5, second adjustment mechanism-6, clamping mechanism-7, fire valve-8, adapter mechanism-9, slider seat-51, adjustment cylinder-52, servo motor-53, clamping claw-54, positioning hole-55, motor-61, screw-62, electromagnetic sleeve-63, first protective shell-64, limit rod-65, monitoring mechanism-66, controller-67, permanent magnetic ring-661, second protective shell-662, first light sensing member-663, second light sensing member-664, limit collar-665, limit block-666, adsorption collar-667, multi-axis robot arm-91, fixing ring-92, clamping cylinder-93, fixing block-94, electromagnetic spring-95, fixing wire-96, connecting pipe-97, limit collar-98. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1 to Figure 7 The principles and features of the present invention are described, and the examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.

[0031] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of the embodiments of the present invention based on its overall structure.

[0033] Embodiment 1:

[0034] See also Figure 1 to Figure 7 A switch test device and method for a fire valve of the present invention include a test bench 1; a guide mechanism 2 is fixedly installed on the side of the test bench 1 by bolts; a control panel 3 with a control function is fixedly installed on the right side of the front end of the test bench 1 by bolts; a guide groove is arranged on the top of the test bench 1, and a mounting plate 4 is fixedly installed on the middle side of the top of the guide groove by bolts; two groups of slots are arranged on the inner side of the mounting plate 4, and a first adjustment mechanism 5 is slidably arranged inside the slot; a second adjustment mechanism 6 with a regulating function is fixedly installed on the side of the mounting plate 4 by bolts; a clamping mechanism 7 is fixedly installed on the bottom side of the front end of the mounting plate 4 by bolts; the clamping mechanism 7 is specifically composed of an actuator cylinder and a clamp, and a fire valve 8 is clamped and fixedly arranged on the clamp; an adapter mechanism 9 is fixedly installed on the side opening of the fire valve 8 by bolts.

[0035] The first adjustment mechanism 5 includes a slider seat 51 slidably arranged inside the slot of the mounting plate 4; an adjusting cylinder 52 with an adjusting function is fixedly installed on the front end of the mounting plate 4 and the slider seat 51 by bolts; a servo motor 53 with a transmission function is fixedly installed on the top of the rear connecting plate of the slider seat 51 by bolts; a linear actuator is fixedly arranged on the transmission shaft on the bottom side of the servo motor 53, and the transmission shaft of the linear actuator is fixedly installed on the adjusting rod at the top of the clamp 54; a positioning hole 55 with a fixed installation function is opened on the side of the mounting plate 4.

[0036] The second adjustment mechanism 6 includes a motor 61 with a transmission function which is fixedly installed at the front end of the mounting plate 4 by bolts; the transmission shaft at the rear end of the motor 61 is fixedly connected to the front end of the screw 62; the screw 62 is transmission-arranged inside the electromagnetic sleeve 63; the electromagnetic sleeve 63 is rotatably arranged at the inner hole of the ear plate on the side of the first protective shell 64; a limit rod 65 with a limiting function is plugged and fixed at the rear end of the mounting plate 4; a monitoring mechanism 66 with a data acquisition function is fixedly arranged inside the first protective shell 64; a controller 67 is fixedly installed on the side of the first protective shell 64 by bolts.

[0037] The monitoring mechanism 66 includes a permanent magnetic ring 661 fixed by magnetic adsorption at the bottom of the first protective shell 64; the permanent magnetic ring 661 is fixedly installed at the bottom of the second protective shell 662 by bolts; a glass plate is arranged on the top of the second protective shell 662, and a first light sensing member 663 with a light sensing detection function is fixedly installed inside the second protective shell 662 by bolts; a second light sensing member 664 is slidably arranged on the glass plate at the top of the second protective shell 662; the second light sensing member 664 is fixedly installed on the side of the limiting ring 665 by bolts; a limiting block 666 is slidably arranged at the inner rail of the limiting ring 665; the limiting block 666 is fixedly installed on the outside of the adsorption ring 667 by bolts, and an electromagnetic coil for electromagnetic adsorption is arranged inside the adsorption ring 667; the first light sensing member 663 and the second light sensing member 664 are respectively an infrared receiver for receiving infrared signals and an infrared transmitter for emitting sensing light; the top of the second protective shell 662 and the glass plate at its top are arranged in a stepped shape.

[0038] The flow guiding mechanism 2 is specifically composed of a filter box and a water pump; the water inlet of the connecting pipe 97 in the adapter mechanism 9 is connected to the water pump equipment of the flow guiding mechanism 2 through a pipeline, and a flow detection component is arranged inside the pipeline at the water inlet of the connecting pipe 97.

[0039] Embodiment 2:

[0040] See also Figure 1 to Figure 7 Compared with the first embodiment, the present invention provides a switch test device and method for a fire valve. The present embodiment further includes: an adaptor 9 includes a multi-axis mechanical arm 91 fixedly connected to the side of a positioning hole 55 and having an adjusting function; a fixing ring 92 is fixedly installed at the end of the multi-axis mechanical arm 91 by bolts; a clamping cylinder 93 is fixedly installed on the inner side of the fixing ring 92 by bolts; a fixing block 94 is plugged and fixedly installed at the end of the piston rod of the clamping cylinder 93; an electromagnetic spring 95 with an annular adjusting function is fixedly connected to the front and rear sides of the fixing block 94; a fixing wire 96 with a shaping function is fixedly connected to the right side of the fixing block 94; the fixing wire 96 is fixedly arranged on the outer side of the connecting pipe 97 by gluing; the right side of the fixing wire 96 is plugged and fixedly installed on the spherical body of the limit ring 98.

[0041] The working principle of the switch test device and method of the fire valve is as follows:

[0042] First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation;

[0043] Second, the staff lifts the fire valve 8 to the clamping claw of the clamping mechanism 7 through external equipment, and then pulls the clamping claw to clamp the fire valve 8 through the cylinder in the clamping mechanism 7, and then the staff removes the external equipment; then, after adjusting the cylinder 52 to pull the slider seat 51 and the clamping claw 54 close to the fire valve 8, the servo motor 53 and the linear actuator at the end of its transmission shaft are used to provide angle adjustment and clamping force for the clamping claw 54, so that the clamping claw 54 can clamp the top handwheel of the fire valve 8, and then the motor 61 drives the screw 62 to mesh with the electromagnetic sleeve 63 for transmission, and when the electromagnetic sleeve 63 is energized, the two groups of first protective shells 64 are driven to close on the outside of the valve stem of the fire valve 8, and at the same time, the staff controls the diversion mechanism 2 through the control panel 3 to prepare for heating and pressurizing the liquid required for the test;

[0044] Third, the fire valve 8 is driven by the servo motor 53 to open and close several times, so as to detect the transmission efficiency of the hand wheel of the fire valve 8 through the monitoring mechanism 66. Here, the adsorption ring 667 in the monitoring mechanism 66 is energized to make it electromagnetically adsorb the valve stem of the fire valve 8. The adsorption ring 667 and the limit block 666 will drive the limit ring 665 and the second light sensing member 664 to rotate on the first light sensing member 663. The transmission efficiency of the servo motor 53 and the clamp 54 is determined according to the detection data, and the transmission ratio between the valve core of the fire valve 8 and the hand wheel is obtained.

[0045] Fourth, the multi-axis mechanical arm 91 drives the fixing ring 92, the fixing block 94 and the connecting pipe 97 to approach the valve port of the fire valve 8, and the clamping cylinder 93 drives the fixing block 94 to adjust the caliber of the connecting pipe 97 according to the valve port diameter of the fire valve 8. Here, the electromagnetic spring 95 is energized and controlled to contract or extend, so that the electromagnetic spring 95 provides an annular limit for the connecting pipe 97. Since the connecting pipe 97 is a fire pipe fabric, the fixing wire 96 and the limiting ring 98 form a trumpet-shaped structure on one side of the fixing ring 92, so as to be more suitable for the valve port diameters of fire valves 8 of different specifications, and then the adapting mechanism 9 is connected to the diversion mechanism 2;

[0046] Fifth, a constant flow value of the control target is formulated according to the transmission efficiency of the fire valve 8, and then the fluid is supplied to the adapter mechanism 9 and the fire valve 8 through the flow guide mechanism 2, and then the opening of the valve stem and the valve core of the fire valve 8 is controlled at a certain angle through the servo motor 53 and the clamp 54, and then the flow detector on the pipeline connected to the adapter mechanism 9 is used to test the fluid flowing through, and a proportional threshold is established according to the data after calculation, and the servo motor 53 is controlled to adjust the opening of the fire valve 8 through the control panel 3. During the adjustment process, the monitoring mechanism 66 can monitor the adjustment angle of the valve stem and the valve core in real time, and record the test data through the controller 67 and the control panel 3.

[0047] The present invention provides a switch test device and method for a fire valve through improvement. The first adjustment mechanism 5, the second adjustment mechanism 6 and the adapter mechanism 9 are arranged on the side of the mounting plate 4, and the servo motor 53 and the linear actuator at the end of the transmission shaft thereof are used to provide angle adjustment and clamping force for the clamp 54. The transmission ratio between the valve stem and the hand wheel of the fire valve 8 is adjusted by the monitoring mechanism 66, and then the fixed block 94 is driven by the multi-axis mechanical arm 91 and the clamping cylinder 93 to adjust the caliber of the connecting pipe 97, so that the connecting pipe 97 forms a trumpet-shaped structure on one side of the fixing ring 92, so as to be more suitable for the valve port diameter of the fire valve 8 of different specifications. Then, the opening control of the valve stem and the valve core of the fire valve 8 by the first adjustment mechanism 5 is proportional to the flow detector data on the pipeline connected to the adapter mechanism 9, and the test data is recorded under the real-time monitoring of the monitoring mechanism 66. Based on the influence of the valve opening control, the valve position automatic control ratio is calculated and established to achieve precise control of the valve position opening.

[0048] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0049] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A switch test device for a fire valve, comprising a test bench (1); a flow guide mechanism (2) is fixedly installed on the side of the test bench (1) by bolts; a control panel (3) having a control function is fixedly installed on the right side of the front end of the test bench (1) by bolts; a flow guide groove is arranged on the top of the test bench (1), and a mounting plate (4) is fixedly installed on the middle side of the top of the flow guide groove by bolts; the characteristics are: Two groups of slots are formed on the inner side of the mounting plate (4), and a first adjusting mechanism (5) is slidably arranged inside the slots; a second adjusting mechanism (6) having a regulating function is fixedly installed on the side of the mounting plate (4) by means of bolts; a clamping mechanism (7) is fixedly installed on the bottom side of the front end of the mounting plate (4) by means of bolts; the clamping mechanism (7) is specifically composed of an actuator cylinder and a clamping claw, and a fire valve (8) is fixedly arranged by the clamping claw; an adapting mechanism (9) is fixedly installed on the side opening of the fire valve (8) by means of bolts; The first adjustment mechanism (5) comprises a slider seat (51) slidably arranged inside a slot of the mounting plate (4); an adjustment cylinder (52) having an adjustment function is fixedly installed on the front ends of the mounting plate (4) and the slider seat (51) by bolts; a servo motor (53) having a transmission function is fixedly installed on the top of the rear connecting plate of the slider seat (51) by bolts; a linear actuator is fixedly arranged on the transmission shaft at the bottom side of the servo motor (53), and the transmission shaft of the linear actuator is fixedly installed on the top adjustment rod of the clamping jaw (54); and a positioning hole (55) having a fixed installation function is opened on the side of the mounting plate (4); The second adjustment mechanism (6) comprises a motor (61) with a transmission function which is fixedly mounted on the front end of the mounting plate (4) by bolts; a transmission shaft at the rear end of the motor (61) is fixedly connected to the front end of a screw rod (62); the screw rod (62) is transmission-arranged inside an electromagnetic sleeve (63); the electromagnetic sleeve (63) is rotationally arranged at an inner hole of an ear plate on the side of the first protective shell (64); a limit rod (65) with a limit function is plugged and fixedly mounted on the rear end of the mounting plate (4); a monitoring mechanism (66) with a data collection function is fixedly arranged inside the first protective shell (64); and a controller (67) is fixedly mounted on the side of the first protective shell (64) by bolts; The monitoring mechanism (66) comprises a permanent magnetic ring (661) fixed to the bottom of the first protective shell (64) by magnetic adsorption; the permanent magnetic ring (661) is fixedly mounted on the bottom of the second protective shell (662) by bolts; a glass plate is arranged on the top of the second protective shell (662), and a first light sensing member (663) having a light sensing detection function is fixedly mounted inside the second protective shell (662) by bolts; a second light sensing member (664) is slidably arranged on the glass plate on the top of the second protective shell (662); the second light sensing member (664) is fixedly mounted on the side of a limiting collar (665) by bolts; a limiting block (666) is slidably arranged on the inner rail of the limiting collar (665); the limiting block (666) is fixedly mounted on the outside of an adsorption collar (667) by bolts, and an electromagnetic coil for electromagnetic adsorption is arranged inside the adsorption collar (667); The first light-sensing element (663) and the second light-sensing element (664) are respectively an infrared receiver for receiving infrared signals and an infrared transmitter for emitting sensing light; the top of the second protective shell (662) and the glass plate on the top thereof are arranged in a stepped shape.

2. A switch test device for a fire valve according to claim 1, characterized in that: The adapting mechanism (9) comprises a multi-axis mechanical arm (91) fixedly connected to the side of the positioning hole (55) and having an adjusting function; a fixing ring (92) is fixedly installed at the end of the multi-axis mechanical arm (91) by means of bolts; a clamping cylinder (93) is fixedly installed on the inner side of the fixing ring (92) by means of bolts; and a fixing block (94) is inserted and fixedly installed at the end of the piston rod of the clamping cylinder (93).

3. A switch test device for a fire valve according to claim 2, characterized in that: The front and rear sides of the fixing block (94) are fixedly connected to an electromagnetic spring (95) having a ring-shaped regulating function; the right side of the fixing block (94) is fixedly connected to a fixing wire (96) having a shaping function; the fixing wire (96) is fixedly arranged on the outer side of the connecting tube (97) by gluing; the right side of the fixing wire (96) is plugged and fixedly installed on the spherical body of the limiting ring (98).

4. A switch test device for a fire valve according to claim 3, characterized in that: The flow guiding mechanism (2) specifically consists of a filter box and a water pump; the water inlet of the connecting pipe (97) in the adapting mechanism (9) is connected to the water pump equipment of the flow guiding mechanism (2) through a pipeline, and a flow detection component is arranged inside the pipeline at the water inlet of the connecting pipe (97).

5. A method for using a switch test device for a fire valve, used to implement a switch test device for a fire valve as claimed in claim 4, characterized in that: The following steps are involved: Step 1: The staff lifts the fire valve (8) to the clamping claw of the clamping mechanism (7) through the external equipment, and then pulls the clamping claw to clamp the fire valve (8) through the cylinder in the clamping mechanism (7), and then the staff removes the external equipment; then, after the slider seat (51) and the clamping claw (54) are pulled close to the fire valve (8) by adjusting the cylinder (52), the servo motor (53) and the linear actuator at the end of its transmission shaft provide angle adjustment and clamping force for the clamping claw (54), so that the clamping claw (54) can clamp the top hand wheel of the fire valve (8), and then the motor (61) drives the screw rod (62) and the electromagnetic sleeve (63) to mesh and transmit, and when the electromagnetic sleeve (63) is energized, the two sets of first protective shells (64) are driven to close on the outside of the valve stem of the fire valve (8), and at the same time, the staff controls the diversion mechanism (2) through the control panel (3) to prepare for heating and pressurizing the liquid required for the test; Step 2: The fire valve (8) is driven by the servo motor (53) to open and close several times, so as to detect the transmission efficiency of the hand wheel of the fire valve (8) through the monitoring mechanism (66). Here, the adsorption ring (667) in the monitoring mechanism (66) is energized to make it electromagnetically adsorb the valve stem of the fire valve (8). The adsorption ring (667) and the limit block (666) drive the limit ring (665) and the second light sensing member (664) to rotate on the first light sensing member (663). The transmission efficiency of the servo motor (53) and the clamp (54) is determined based on the detection data, and the transmission ratio between the valve core and the hand wheel of the fire valve (8) is obtained. Step 3: Then, the fixing ring (92), the fixing block (94) and the connecting pipe (97) are driven by the multi-axis mechanical arm (91) to approach the valve port of the fire valve (8), and the fixing block (94) is driven by the clamping cylinder (93) to adjust the diameter of the connecting pipe (97) according to the valve port diameter of the fire valve (8). Here, the electromagnetic spring (95) is energized and controlled to shrink or stretch, so that the electromagnetic spring (95) provides an annular limit for the connecting pipe (97). Since the connecting pipe (97) is a fire pipe fabric, the fixing wire (96) and the limiting ring (98) form a trumpet-shaped structure on one side of the fixing ring (92), so that it is more suitable for the valve port diameters of fire valves (8) of different specifications, and then the adaption mechanism (9) is connected to the diversion mechanism (2); Step 4: According to the transmission efficiency of the fire valve (8), a constant flow value of a control target is formulated, and then the flow guide mechanism (2) supplies liquid to the adapter mechanism (9) and the fire valve (8), and then the servo motor (53) and the clamp (54) are used to control the opening of the valve stem and the valve core of the fire valve (8) at a certain angle, and then the adapter mechanism (9) is connected to the flow detector on the pipeline to test the fluid flowing through, and after calculation, the servo motor (53) is controlled to adjust the fire valve (8) through the control panel (3), and the monitoring mechanism (66) can monitor the adjustment angle of the valve stem and the valve core in real time during the adjustment process, and the test data is recorded through the controller (67) and the control panel (3).

Citation Information

Patent Citations

  • Experimental platform and method for calibrating flow of regulating valve through sound wave signals

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