A simulation experimental structure for the operating environment of new energy vehicle batteries

By designing a simulation experimental structure for the operating environment of new energy vehicle batteries including a pallet rack and transparent cover, the problems of uneven temperature distribution and untimely treatment of battery damage in the prior art are solved, and a more accurate and safe battery performance evaluation is achieved.

CN119395548BActive Publication Date: 2025-05-02CHENGDU TEXTILE COLLEGE
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Patent Information

Application Number
CN202510008553.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-05-02
Estimated Expiration
2045-01-03

AI Technical Summary

Technical Problem

The simulation test of existing new energy vehicle battery operating environment is difficult to avoid the problems of uneven temperature distribution and untimely handling of battery damage.

Method used

A new energy vehicle battery operating environment simulation experimental structure including a pallet rack and a transparent cover was designed. By setting up components such as cooling rack, heating pipe, fan, spray pipe and door panel, the temperature distribution is uniformized, and fire extinguishing and processing is carried out in a timely manner when the battery is damaged.

Benefits of technology

Effectively simulate various environmental conditions, improve the uniformity of temperature distribution, and timely fire extinguishing and post-processing when the battery is damaged, improving the accuracy and safety of battery performance evaluation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of battery detection experiments, and specifically to a new energy vehicle battery operation environment simulation experiment structure, comprising a tray rack and a transparent cover, wherein the tray rack is fixedly connected to the bottom of the inner side of the transparent cover, the inner side of the transparent cover is fixedly connected to a limited frame, and the inner side of the limited frame is movably connected to a bottom frame. The present invention provides a new energy vehicle battery operation environment simulation experiment structure, which has a simulation experiment space formed by arranging a tray rack in conjunction with the transparent cover, and when in use, the battery is fixed in a placement rack on the inner side of the bottom frame, and an evaporator is installed on a cooling rack arranged inside the transparent cover. The compressor of an external cooling circulation system compresses the refrigerant into a high-temperature and high-pressure gas, and then dissipates heat through a condenser to become a high-pressure liquid. After the high-pressure liquid is throttled and reduced in pressure by a throttling device, it becomes a low-temperature and low-pressure liquid, which evaporates and absorbs heat in the evaporator, thereby reducing the ambient temperature.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery detection experiments, and in particular to a new energy vehicle battery operation environment simulation experiment structure. Background Art

[0002] As we all know, in the production and processing of new energy vehicle batteries, it is necessary to simulate the impact of continuous operation on the battery in each link, evaluate the performance of the battery under various extreme and complex environmental conditions, including but not limited to key performance indicators such as capacity retention rate, charge and discharge efficiency, and internal resistance change, and determine the degree and regularity of the impact of environmental factors on battery performance.

[0003] When processing and producing new energy batteries, they need to be subjected to environmental simulation testing. The problems with existing technologies are: most of them simulate the effects of alternating hot and cold environments on batteries by directly heating and cooling them, but usually when the batteries are put into use, there will be a big difference from the test environment. For example, the hot and cold distribution in the simulated environment may be uneven, causing the battery to be locally heated or cooled, while the ambient temperature during normal use is usually evenly distributed in the battery environment, and the content of the test is relatively single, and it is difficult to deal with it in time when the battery is damaged by leakage or fire.

[0004] Based on the above-mentioned situation, we found that it is difficult for the existing new energy vehicle battery operation environment simulation test to avoid the above problems at the same time. Therefore, we proposed a new energy vehicle battery operation environment simulation experiment structure that can effectively simulate various environments, improve the uniformity of temperature distribution when adjusting the temperature, and at the same time, extinguish the fire in time after the battery is damaged or remove impurities such as leakage during post-processing. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the present invention provides a new energy vehicle battery operating environment simulation experimental structure, which has the advantages of being able to effectively simulate various environments, improve the uniformity of temperature distribution when adjusting the temperature, and promptly extinguish the fire after the battery is damaged or remove impurities such as leaked liquid during later processing.

[0007] (II) Technical solution

[0008] The above technical objectives of the present invention are achieved through the following technical solutions: a new energy vehicle battery operation environment simulation experiment structure, including a tray rack and a transparent cover, the tray rack is fixedly connected to the bottom of the inner side of the transparent cover, the inner side of the transparent cover is fixedly connected to a limited frame, the inner side of the limited frame is movably connected to a bottom frame, the inner side of the bottom frame is provided with a placement rack, the top of the transparent cover is fixedly connected to a suspension, the top of the inner side of the transparent cover is fixedly connected to a cooling rack, the inner side of the cooling rack is installed with an evaporator, the top of the inner side of the transparent cover is fixedly connected to a pipe rack, the inner side of the pipe rack is fixedly connected to a suspension rack ... inner side of the pipe rack is fixedly connected to a suspension rack, the inner side of the transparent cover is fixedly connected to a cooling rack, the inner side of the cooling rack is installed with an evaporator, the inner side of the transparent cover is fixedly connected to a pipe rack, the inner side of the pipe rack is fixedly connected to a suspension rack, the inner side of the pipe rack is fixedly connected to a suspension rack, the inner side of the transparent cover is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack, the inner side of the cooling rack is fixedly connected to a cooling rack A spray pipe is fixedly connected to the bottom of the spray pipe, and an inclined nozzle is installed at the bottom of the spray pipe. A first air duct is fixedly connected to the top of the transparent cover, and a second air duct is fixedly connected to the rear side of the transparent cover. A fan is arranged on the top of the first air duct, and an output pipe is fixedly connected to the output end of the fan, and a three-way valve is fixedly connected to the side of the output pipe away from the fan. The first air duct and the second air duct are fixedly connected to the three-way valve on one side thereof. A heating pipe is fixedly connected to the rear side of the inner side of the transparent cover, and the heating pipe is arranged on the front side of the second air duct. Door panels are arranged on the inner sides of both sides of the transparent cover;

[0009] The bottom frame includes a short shaft, the short shaft is rotatably connected to the inner side of the limiting frame, the outer side of the short shaft is rotatably connected to a balance frame, a transverse groove is provided on the inner side of the balance frame, a vertical rod is fixedly connected to the inner side of the limiting frame, the top and bottom of the balance frame are fixedly connected to a return spring, the return spring is arranged on the outer side of the vertical rod, and the return spring is fixedly connected to the limiting frame on a side away from the balance frame;

[0010] The placing frame includes a connecting frame, which is fixedly connected to the inner side of the balancing frame, and a bent frame is fixedly connected to the inner side of the connecting frame. The right side of the top of the bent frame is rotatably connected to a fixed frame via a hinge, and the bottom of the left side of the fixed frame is fixedly connected to a hook, and the top of the bent frame is fixedly connected to a buckle, and the buckle and the hook are clamped together. The top of the fixed frame is fixedly connected to a sleeve, and a sliding column is provided on the inner side of the sleeve, and the bottom of the sliding column is rotatably connected to a pressing frame via a rotating shaft.

[0011] The above technical scheme is adopted to form a simulated experimental space by setting a tray rack and a transparent cover. When in use, the battery is fixed in the placement rack on the inner side of the bottom frame. The cooling rack inside the transparent cover is installed with an evaporator. The compressor of the external cooling cycle system compresses the refrigerant into a high-temperature and high-pressure gas, and then dissipates heat through the condenser to become a high-pressure liquid. After the high-pressure liquid is throttled and reduced in pressure by a throttling device, it becomes a low-temperature and low-pressure liquid, which evaporates and absorbs heat in the evaporator, thereby reducing the ambient temperature. The set heating pipe is used to generate heat through a resistance wire to increase the temperature in the environment. The fan at the top of the transparent cover blows it into the output pipe and switches the connection of the three-way valve as needed. When connected with the first air duct, the airflow takes away the low temperature of the evaporator and evenly distributes it inside the transparent cover and contacts the battery. Similarly, when connected with the second air duct, the surface heat of the heating pipe will be taken away and evenly distributed. The set spray pipe is used to extract external water and spray it onto the battery surface through a nozzle. The battery is in a simulated water immersion state. When the battery burns due to unstable operation or damage, the door panel can be lowered to isolate the outside air, and water can be sprayed through the sprinkler pipe and nozzle to extinguish the fire. The residue and water will fall into the inside of the tray rack for later discharge. When the battery and the placement rack are installed, the battery is directly placed on the bent rack, and then the fixed rack is rotated along the hinge to make the battery stuck on the inside of the fixed rack. In this process, according to the different heights of batteries of different specifications, the sliding column and the bottom pressure rack will press against the top of the battery, and then the sliding column will slide along the sleeve to adapt to the size of the battery for fixing. Then, the fixed rack can be quickly fixed to the top of the bent rack through the buckle and hook to avoid loosening. When performing a shaking test, one side of the balance frame can be pressed down and pulled up vertically. At this time, the entire balance frame will repeatedly shake along the limit frame through the short axis to simulate the working condition of the battery under shaking conditions. The reset spring will deform due to compression and tension during shaking, so it will also assist the balance frame to reset during rebound.

[0012] The present invention is further configured as follows: a tension spring is fixedly connected to the inner side of the pressing frame, a drawing frame is slidably connected to the inner side of the pressing frame, and a side of the drawing frame close to the tension spring is fixedly connected to the tension spring.

[0013] By adopting the above technical solution, a tension spring is arranged to cooperate with the drawer, and when fixing a battery of larger size, the drawer can be pulled out from the inner side of the pressing frame. At this time, the tension spring is stretched, and after being stuck outside the battery, the tension spring pulls the drawer back to the inner side of the pressing frame to match the size of the battery for fixing.

[0014] The present invention is further configured as follows: a spacer is fixedly connected to the inner side of the sleeve, a sleeve is slidably connected to the inner side of the spacer, the inner side of the sleeve is filled with viscous oil, flow holes are provided at the top and bottom of the inner side of the spacer, and the bottom of the sleeve is fixedly connected to the sliding column.

[0015] By adopting the above technical solution, by setting the spacer and the sleeve, when the fixing frame fixes the battery, the sliding column is subjected to force, and the sleeve connected thereto will be displaced along the spacer and push the internal viscous oil to flow along the flow hole.

[0016] The present invention is further configured as follows: a pressure spring is fixedly connected to the top of the inner side of the sleeve, the bottom of the pressure spring is fixedly connected to the sleeve, and the bottom of the sliding column penetrates the sleeve and the fixing frame and is slidably connected to the sleeve.

[0017] By adopting the above technical solution, a pressure spring is set, which always presses the sleeve, so that the sliding column connected to it is always close to the battery. When simulating a vibration or shaking environment, if the battery is subjected to a force that may cause itself to move, the pressure frame, sliding column and sleeve in contact with it will be affected by hydraulic damping, and therefore will not be directly displaced, thereby reducing the possibility of the battery coming loose. When the fixing frame fixes the battery, it is a continuous and slow process, so the sleeve will promote the circulation of viscous oil and press the reset spring, so that it can fit batteries of different sizes normally.

[0018] The present invention is further configured as follows: the top of the transparent cover is fixedly connected to a limit frame, the inner side of the limit frame is slidably connected to a transmission block, both sides of the transmission block are fixedly connected to winding frames, and the sides of the two winding frames away from the transmission block are fixedly connected to the two door panels respectively.

[0019] By adopting the above technical solution, a limit frame is provided to cooperate with the transmission block, and the transmission block is moved vertically inside the limit frame to drive the two door panels fixed thereto to be lifted vertically by the winding frame.

[0020] The present invention is further configured as follows: a control motor is fixedly connected to the top of the limit frame, an output end of the control motor passes through the limit frame and is fixedly connected to a screw rod, an outer side of the screw rod is rotationally connected to the limit frame, and an outer side of the screw rod is threadedly connected to a transmission block.

[0021] By adopting the above technical solution, a control motor is set to drive the screw rod to rotate. When the screw rod rotates, the transmission block connected to it will move vertically along the limit frame to drive the door panel to rise or fall.

[0022] The present invention is further configured as follows: a hollow frame is fixedly connected to the outer side of the first air duct, the top of the hollow frame is fixedly connected to the fan, a hanging bracket is fixedly connected to the outer side of the second air duct, the hanging bracket is fixedly connected to the rear side of the transparent cover, the evaporator is externally connected to a cooling circulation system, a pump is fixedly connected to the top of the hollow frame, and the output end of the pump is fixedly connected to the spray pipe.

[0023] By adopting the above technical solution, a hollow frame is set up to facilitate providing installation space for the structure. The setting of the bracket is used to stabilize the connection of the second air duct. The external cooling circulation system is used to cool the heat exchange medium inside the evaporator. The pump is used to extract water from the simulated environment and supply it to the spray pipe.

[0024] The present invention is further configured as follows: a support leg is provided at the bottom of the outer side of the transparent cover, a secondary beam is fixedly connected to the outer side of the support leg, an electric cylinder is fixedly connected to the bottom of the secondary beam, and a blocking piece is provided at the bottom of the tray rack.

[0025] By adopting the above technical solution, the support legs are provided to stably place the structure, and the auxiliary beam is provided in conjunction with the electric cylinder to support and control the blocking piece.

[0026] The present invention is further configured as follows: the front side of the blocking piece is rotatably connected to the front side of the bottom of the tray frame through a hinge, the bottom of the blocking piece is fixedly connected to a guide rail, the telescopic end of the electric cylinder is rotatably connected to a slider, and the outer side of the slider is slidably connected to the guide rail.

[0027] By adopting the above technical solution, by setting a hinge and a tray rack connection, the sealing piece can be easily rotated along the front side of the bottom of the tray rack to expose the bottom or form a relatively sealed space. The provided slider cooperates with the guide rail to prevent the sealing piece from getting stuck when the electric cylinder pushes and pulls the sealing piece.

[0028] The present invention is further configured as follows: a control motor is fixedly connected to the rear side of the transparent cover, an output end of the control motor passes through the transparent cover and is fixedly connected to a crankshaft, and a bottom of the crankshaft is rotatably connected to a balance frame.

[0029] By adopting the above technical solution and setting a control motor, it is possible to drive the right side of the balance frame to push and pull reciprocatingly in the vertical direction through the crankshaft, so as to drive the balance frame to shake.

[0030] (III) Beneficial effects

[0031] Compared with the prior art, the present invention provides a new energy vehicle battery operating environment simulation experiment structure, which has the following beneficial effects:

[0032] The new energy vehicle battery operation environment simulation experiment structure forms a simulation experiment space by setting a tray rack and a transparent cover. When in use, the battery is fixed in the placement rack on the inner side of the bottom frame. The cooling rack inside the transparent cover is installed with an evaporator. The compressor of the external cooling cycle system compresses the refrigerant into high-temperature and high-pressure gas, and then dissipates heat through the condenser to become a high-pressure liquid. After the high-pressure liquid is throttled and reduced in pressure by a throttling device, it becomes a low-temperature and low-pressure liquid, which evaporates and absorbs heat in the evaporator, thereby reducing the ambient temperature. The heating pipe is used to generate heat through a resistance wire to increase the temperature in the environment. The fan on the top of the transparent cover blows it into the output pipe and switches the connection of the three-way valve as needed. When connected with the first air duct, the air flow takes away the low temperature of the evaporator and evenly distributes it inside the transparent cover and contacts the battery. Similarly, when connected with the second air duct, the surface heat of the heating pipe is taken away and evenly distributed. The spray pipe is used to extract external water and spray it to the The surface of the battery simulates a state of immersion in water. When the battery burns due to unstable operation or damage, the door panel can be lowered to isolate the outside air, and water can be sprayed through the sprinkler pipe and nozzle to extinguish the fire. The residue and water will fall into the inside of the tray rack for later discharge. When the battery and the placement rack are installed, the battery is directly placed on the bent rack, and then the fixed rack is rotated along the hinge to make the battery stuck on the inside of the fixed rack. In this process, according to the different heights of batteries of different specifications, the sliding column and the bottom pressure rack will press against the top of the battery, and then the sliding column will slide along the sleeve to adapt to the size of the battery for fixing. Then, the fixed rack can be quickly fixed to the top of the bent rack through the buckle and hook to avoid loosening. When performing a shaking test, one side of the balance frame can be pressed down and pulled up vertically. At this time, the entire balance frame will repeatedly shake along the limit frame through the short axis to simulate the working condition of the battery under shaking conditions. The reset spring will deform due to compression and tension during shaking, so it will also assist the balance frame to reset during rebound. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the structure of the present invention;

[0034] Figure 2 It is a schematic diagram of the outer structure of the transparent cover in the present invention;

[0035] Figure 3 It is an internal schematic diagram of the main structure of the present invention;

[0036] Figure 4 It is a structural schematic diagram of the placement rack in the present invention;

[0037] Figure 5 It is a structural schematic diagram of the pressure frame in the present invention;

[0038] Figure 6It is a bottom schematic diagram of the main structure of the present invention;

[0039] Figure 7 It is a connection schematic diagram of the fixing frame in the present invention;

[0040] Figure 8 It is a structural schematic diagram of the bottom frame in the present invention.

[0041] In the figure: 1, tray rack; 2, transparent cover; 3, limit frame; 4, bottom frame; 401, short shaft; 402, balance frame; 403, horizontal groove; 404, vertical rod; 405, reset spring; 5, placement rack; 501, connecting frame; 502, bending frame; 503, fixing frame; 504, hook; 505, buckle; 506, sleeve; 507, sliding column; 508, pressing frame; 6, suspension; 7, cooling rack; 8, evaporator; 9, pipe rack; 10, spray pipe; 11, first air guide pipe; 12 , the second air duct; 13, the fan; 14, the output pipe; 15, the three-way valve; 16, the heating tube; 17, the door panel; 18, the tension spring; 19, the drawer; 20, the spacer; 21, the sleeve; 22, the limit frame; 23, the transmission block; 24, the winding frame; 25, the control motor; 26, the screw rod; 27, the hollow frame; 28, the sub-beam; 29, the electric cylinder; 30, the blocking plate; 31, the guide rail; 32, the slider; 33, the pump; 34, the control motor; 35, the crankshaft; 36, the bracket; 37, the pressure spring. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] Example 1

[0044] See also Figure 1-Figure 8A new energy vehicle battery operation environment simulation experiment structure includes a tray rack 1 and a transparent cover 2, the tray rack 1 is fixedly connected to the bottom of the inner side of the transparent cover 2, the inner side of the transparent cover 2 is fixedly connected to a limited frame 3, the inner side of the limited frame 3 is movably connected to a bottom frame 4, the inner side of the bottom frame 4 is provided with a placement rack 5, the top of the transparent cover 2 is fixedly connected to a suspension rack 6, the top of the inner side of the transparent cover 2 is fixedly connected to a cooling rack 7, the inner side of the cooling rack 7 is installed with an evaporator 8, the top of the inner side of the transparent cover 2 is fixedly connected to a pipe rack 9, the inner side of the pipe rack 9 is fixedly connected to a spray pipe 10, and the bottom of the spray pipe 10 is installed with an inclined A nozzle is provided, the top of the transparent cover 2 is fixedly connected with a first air duct 11, the rear side of the transparent cover 2 is fixedly connected with a second air duct 12, a fan 13 is provided on the top of the first air duct 11, an output end of the fan 13 is fixedly connected with an output pipe 14, a side of the output pipe 14 away from the fan 13 is fixedly connected with a three-way valve 15, the first air duct 11 and the side of the second air duct 12 close to the three-way valve 15 are fixedly connected to the three-way valve 15, a heating pipe 16 is fixedly connected to the rear side of the inner side of the transparent cover 2, the heating pipe 16 is arranged on the front side of the second air duct 12, and door panels 17 are provided on the inner sides of both sides of the transparent cover 2;

[0045] A simulated experimental space is formed by setting a tray rack 1 and a transparent cover 2. When in use, the battery is fixed in the placement rack 5 on the inner side of the bottom frame 4. The cooling rack 7 inside the transparent cover 2 is installed with an evaporator 8. The refrigerant is compressed into a high-temperature and high-pressure gas through the compressor of the external cooling circulation system, and then dissipated through the condenser to become a high-pressure liquid. After the high-pressure liquid is throttled and depressurized by the throttling device, it becomes a low-temperature and low-pressure liquid, which evaporates and absorbs heat in the evaporator 8, thereby reducing the ambient temperature. The heating tube 16 is used to generate heat through a resistance wire to increase the temperature in the environment. The fan 13 on the top of the transparent cover 2 blows into the output pipe 14, and The connection of the three-way valve 15 is switched as needed. When connected to the first air duct 11, the airflow takes away the low temperature of the evaporator 8 and makes it evenly distributed inside the transparent cover 2 and contacts the battery. Similarly, when connected to the second air duct 12, the surface heat of the heating tube 16 is taken away and evenly distributed. The spray pipe 10 is used to extract external water and spray it to the battery surface through the nozzle to simulate the immersion state. When the battery burns due to unstable operation or damage, the door panel 17 can be lowered to isolate the outside air, and water is sprayed through the spray pipe 10 and the nozzle to extinguish the fire. The residue and water will fall into the inside of the tray rack 1 for later discharge.

[0046] Among them, the top of the transparent cover 2 is fixedly connected to the limit frame 22, and the inner side of the limit frame 22 is slidably connected to the transmission block 23. The two sides of the transmission block 23 are fixedly connected to the winding frame 24. The two winding frames 24 are respectively fixedly connected to the two door panels 17 on the side away from the transmission block 23. By setting the limit frame 22 to cooperate with the transmission block 23, the transmission block 23 can be vertically moved inside the limit frame 22. The two door panels 17 fixed thereto can be vertically lifted and lowered through the winding frame 24. The top of the limit frame 22 is fixedly connected to the control motor 25, and the output end of the control motor 25 passes through the limit frame 22 and is fixedly connected to the screw rod 26. The screw rod 26 The outer side of the first air duct 11 is rotatably connected to the limit frame 22, the outer side of the screw rod 26 is threadedly connected to the transmission block 23, and a control motor 25 is provided to drive the screw rod 26 to rotate. When the screw rod 26 rotates, the transmission block 23 connected thereto will move vertically along the limit frame 22 to drive the door panel 17 to rise or fall. The outer side of the first air duct 11 is fixedly connected to a hollow frame 27, and the top of the hollow frame 27 is fixedly connected to the fan 13. The outer side of the second air duct 12 is fixedly connected to a hanger 36, and the hanger 36 is fixedly connected to the rear side of the transparent cover 2. The evaporator 8 is externally connected to the cooling circulation system, and the top of the hollow frame 27 is fixedly connected to the pump 3 3, the output end of the pump 33 is fixedly connected to the spray pipe 10, and the hollow frame 27 is provided to facilitate the provision of installation space for the structure. The setting of the bracket 36 is used to stabilize the connection of the second air duct 12. The external cooling circulation system is used to cool the heat exchange medium inside the evaporator 8. The pump 33 is used to extract water from the simulated environment and supply it to the spray pipe 10. The bottom of the outer side of the transparent cover 2 is provided with a leg, and the outer side of the leg is fixedly connected to the sub-beam 28, and the bottom of the sub-beam 28 is fixedly connected to the electric cylinder 29. The bottom of the tray rack 1 is provided with a blocking piece 30, and the leg is used to stably place the structure. The sub-beam 28 cooperates with the electric cylinder 29 to support and control the blocking piece 30. The front side of the blocking piece 30 is rotatably connected to the front side of the bottom of the pallet rack 1 through a hinge. The bottom of the blocking piece 30 is fixedly connected to a guide rail 31. The telescopic end of the electric cylinder 29 is rotatably connected to a slider 32. The outer side of the slider 32 is slidably connected to the guide rail 31. By setting a hinge and connecting it to the pallet rack 1, the blocking piece 30 can be easily rotated along the front side of the bottom of the pallet rack 1 to expose the bottom or form a relatively sealed space. The slider 32 cooperates with the guide rail 31 to avoid jamming when the electric cylinder 29 pushes and pulls the blocking piece 30.

[0047] Working principle of this embodiment: after the battery is fixed, the fan 13 arranged on the top of the transparent cover 2 blows into the output pipe 14, and switches the connection of the three-way valve 15 as needed. The cooling rack 7 arranged inside the transparent cover 2 is installed with the evaporator 8. The compressor of the external cooling circulation system compresses the refrigerant into high-temperature and high-pressure gas, and then dissipates heat through the condenser to become high-pressure liquid. After the high-pressure liquid is throttled and depressurized by the throttling device, it becomes a low-temperature and low-pressure liquid, evaporates and absorbs heat in the evaporator 8, thereby reducing the ambient temperature. The airflow output by the first air duct 11 takes away the temperature of the evaporator 8 and makes it evenly distributed in the transparent cover 2. , and in contact with the battery, the heating tube 16 generates heat through the resistance wire to increase the temperature in the environment. After the three-way switch is switched to the second air duct 12, the second air duct 12 will take away the surface heat of the heating tube 16 and distribute it evenly. The provided spray pipe 10 is used to extract external water through the pump 33, and spray it to the battery surface through the nozzle to simulate the immersion state. When the battery burns due to unstable operation or damage, the door panel 17 can be lowered to isolate the external air, and water is sprayed through the spray pipe 10 and the nozzle to extinguish the fire. The residue and water will fall into the inside of the tray rack 1 for later discharge.

[0048] Example 2

[0049] refer to Figure 3-Figure 8 A new energy vehicle battery operation environment simulation experiment structure also includes a bottom frame 4, wherein the bottom frame 4 includes a short shaft 401, the short shaft 401 is rotatably connected to the inner side of the limiting frame 3, the outer side of the short shaft 401 is rotatably connected to a balance frame 402, a transverse groove 403 is provided on the inner side of the balance frame 402, a vertical rod 404 is fixedly connected to the inner side of the limiting frame 3, the top and bottom of the balance frame 402 are fixedly connected to a return spring 405, the return spring 405 is arranged on the outer side of the vertical rod 404, and the return spring 405 is fixedly connected to the limiting frame 3 on the side away from the balance frame 402;

[0050] The placing frame 5 includes a connecting frame 501, which is fixedly connected to the inner side of the balancing frame 402, and a bent frame 502 is fixedly connected to the inner side of the connecting frame 501. The right side of the top of the bent frame 502 is rotatably connected to a fixed frame 503 through a hinge, and a hook 504 is fixedly connected to the bottom of the left side of the fixed frame 503. A buckle 505 is fixedly connected to the top of the bent frame 502, and the buckle 505 and the hook 504 are clamped. A sleeve 506 is fixedly connected to the top of the fixed frame 503, and a sliding column 507 is provided on the inner side of the sleeve 506. The bottom of the sliding column 507 is rotatably connected to a pressing frame 508 through a rotating shaft.

[0051] When the battery and the placement frame 5 are installed, the battery is directly placed on the curved frame 502, and then the fixing frame 503 is rotated along the hinge to make the battery stuck on the inner side of the fixing frame 503. In this process, according to the different heights of batteries of different specifications, the sliding column 507 and the pressing frame 508 at the bottom will press against the top of the battery, and then the sliding column 507 will slide along the sleeve 506 to adapt to the size of the battery for fixing. Subsequently, the fixing frame 503 can be quickly fixed to the top of the curved frame 502 through the buckle 505 and the hook to prevent it from loosening. When performing a shaking test, one side of the balance frame 402 can be vertically pressed down and pulled up. At this time, the entire balance frame 402 will repeatedly shake along the limiting frame 3 through the short axis 401 to simulate the working condition of the battery under shaking conditions. The reset spring 405 will be deformed due to compression and tension during shaking, so it will also assist the balance frame 402 to reset during rebound.

[0052] Among them, the inner side of the pressing frame 508 is fixedly connected with a tension spring 18, and the inner side of the pressing frame 508 is slidably connected with a drawer 19. The side of the drawer 19 close to the tension spring 18 is fixedly connected to the tension spring 18. By setting the tension spring 18 to cooperate with the drawer 19, when fixing a battery of a larger size, the drawer 19 can be pulled out from the inner side of the pressing frame 508. At this time, the tension spring 18 is stretched, and after being stuck outside the battery, the tension spring 18 pulls the drawer 19 back to the inner side of the pressing frame 508 to match the size of the battery for fixing. The inner side of the sleeve 506 is fixedly connected with a spacer 20, and the spacer 20 The inner side is slidably connected with a sleeve 21, and the inner side of the sleeve 506 is filled with viscous oil. The top and bottom of the inner side of the spacer 20 are provided with flow holes. The bottom of the sleeve 21 is fixedly connected to the slide post 507. By setting the spacer 20 to cooperate with the sleeve 21, when the fixing frame 503 fixes the battery, the slide post 507 is stressed, and the sleeve 21 connected thereto will move along the spacer 20, and push the internal viscous oil to flow along the flow hole. The top of the inner side of the sleeve 506 is fixedly connected with a pressure spring 37, and the bottom of the pressure spring 37 is fixed to the sleeve 21. The bottom of the slide post 507 penetrates the sleeve 506 and the fixing frame 503 and is slidably connected to the sleeve 506. By setting the pressing spring 37, the pressing spring 37 always presses the sleeve 21, so that the slide post 507 connected thereto is always close to the battery. When simulating a vibration or shaking environment, if the battery is subjected to a force that may cause it to move, the pressing frame 508, the slide post 507 and the sleeve 21 in contact therewith will be affected by the hydraulic damping, so they will not be directly displaced, thereby reducing the possibility of the battery being loosened. Fixing the battery is a continuous and slow process, so the sleeve 21 will promote the circulation of viscous oil and press the reset spring 405, so that it can be normally fitted with batteries of different sizes. The rear side of the transparent cover 2 is fixedly connected with a control motor 34, and the output end of the control motor 34 passes through the transparent cover 2 and is fixedly connected with a crankshaft 35, and the bottom of the crankshaft 35 is rotatably connected to the balance frame 402. By setting up the control motor 34, it is convenient to drive the right side of the balance frame 402 to perform reciprocating push and pull in the vertical direction through the crankshaft 35, so as to drive the balance frame 402 to shake.

[0053] Working principle of this embodiment: When installing the battery, place the battery on the bent frame 502, and then rotate the fixing frame 503 along the hinge to make the battery stuck on the inner side of the fixing frame 503. According to the different specifications of the battery, the slide column 507 and the pressure frame 508 at the bottom will press against the top of the battery, and then the slide column 507 will slide along the sleeve 506 to adapt to the size of the battery for fixing. By setting the spacer 20 to cooperate with the sleeve 21, when the fixing frame 503 fixes the battery, the slide column 507 is stressed, and the sleeve 21 connected to it will move along the spacer 20 and push the internal viscous oil along the flow hole Flow, when conducting vibration or shaking tests, the battery and the balance frame 402 will shake, but the pressure frame 508, the sliding column 507 and the sleeve 21 will be affected by the hydraulic damping and will not be directly displaced, thereby reducing the possibility of the battery loosening. When conducting the shaking test, the control motor 34 drives the right side of the balance frame 402 to push and pull reciprocatingly in the vertical direction through the crankshaft 35 to drive the balance frame 402 to shake. One side of the balance frame 402 can be vertically pressed down and pulled up. At this time, the entire balance frame 402 will repeatedly shake along the limit frame 3 through the short axis 401 to simulate the working condition of the battery under shaking conditions.

[0054] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make non-creative modifications to the present embodiment as needed. Although the embodiments of the present invention have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new energy vehicle battery operating environment simulation experiment structure, comprising a tray frame (1) and a transparent cover (2), characterized in that: The tray rack (1) is fixedly connected to the bottom of the inner side of the transparent cover (2); the inner side of the transparent cover (2) is fixedly connected to a limiting frame (3); the inner side of the limiting frame (3) is movably connected to a bottom frame (4); the inner side of the bottom frame (4) is provided with a placement rack (5); the top of the transparent cover (2) is fixedly connected to a suspension rack (6); the top of the inner side of the transparent cover (2) is fixedly connected to a cooling rack (7); the inner side of the cooling rack (7) is provided with an evaporator (8); the top of the inner side of the transparent cover (2) is fixedly connected to a pipe rack (9); the inner side of the pipe rack (9) is fixedly connected to a spray pipe (10); the bottom of the spray pipe (10) is provided with an inclined spray head; the top of the transparent cover (2) is fixedly connected to a cooling rack (7); the inner side of the cooling rack (7) is provided with an evaporator (8); the top of the inner side of the transparent cover (2) is fixedly connected to a pipe rack (9); the inner side of the pipe rack (9) is fixedly connected to a spray pipe (10); the bottom of the spray pipe (10) is provided with an inclined spray head; A first air guide duct (11) is fixedly connected, a second air guide duct (12) is fixedly connected to the rear side of the transparent cover (2), a fan (13) is provided at the top of the first air guide duct (11), an output end of the fan (13) is fixedly connected to an output pipe (14), a side of the output pipe (14) away from the fan (13) is fixedly connected to a three-way valve (15), a side of the first air guide duct (11) and the second air guide duct (12) close to the three-way valve (15) is fixedly connected to the three-way valve (15), a heating pipe (16) is fixedly connected to the rear side of the inner side of the transparent cover (2), the heating pipe (16) is arranged on the front side of the second air guide duct (12), and door panels (17) are provided on the inner sides of both sides of the transparent cover (2); The bottom frame (4) comprises a short shaft (401), the short shaft (401) is rotatably connected to the inner side of the limiting frame (3), the outer side of the short shaft (401) is rotatably connected to a balance frame (402), the inner side of the balance frame (402) is provided with a transverse groove (403), the inner side of the limiting frame (3) is fixedly connected to a vertical rod (404), the top and bottom of the balance frame (402) are fixedly connected to a return spring (405), the return spring (405) is arranged on the outer side of the vertical rod (404), and the side of the return spring (405) away from the balance frame (402) is fixedly connected to the limiting frame (3); The placement frame (5) comprises a connecting frame (501), wherein the connecting frame (501) is fixedly connected to the inner side of the balancing frame (402), a bent frame (502) is fixedly connected to the inner side of the connecting frame (501), the right side of the top of the bent frame (502) is rotatably connected to a fixed frame (503) via a hinge, the bottom of the left side of the fixed frame (503) is fixedly connected to a hook (504), the top of the bent frame (502) is fixedly connected to a buckle (505), the buckle (505) and the hook (504) are snap-fitted, the top of the fixed frame (503) is fixedly connected to a sleeve (506), a sliding column (507) is provided on the inner side of the sleeve (506), and the bottom of the sliding column (507) is rotatably connected to a pressing frame (508) via a rotating shaft.

2. A new energy vehicle battery operating environment simulation experiment structure according to claim 1, characterized in that: A tension spring (18) is fixedly connected to the inner side of the pressing frame (508), a drawer frame (19) is slidably connected to the inner side of the pressing frame (508), and a side of the drawer frame (19) close to the tension spring (18) is fixedly connected to the tension spring (18).

3. A new energy vehicle battery operating environment simulation experiment structure according to claim 1, characterized in that: The inner side of the sleeve (506) is fixedly connected to a spacer sleeve (20), the inner side of the spacer sleeve (20) is slidably connected to a sleeve plate (21), the inner side of the sleeve (506) is filled with viscous oil, the top and bottom of the inner side of the spacer sleeve (20) are provided with flow holes, and the bottom of the sleeve plate (21) is fixedly connected to the sliding column (507).

4. A new energy vehicle battery operating environment simulation experiment structure according to claim 3, characterized in that: A pressure spring (37) is fixedly connected to the top of the inner side of the sleeve (506), the bottom of the pressure spring (37) is fixedly connected to the sleeve (21), and the bottom of the sliding column (507) passes through the sleeve (506) and the fixing frame (503) and is slidably connected to the sleeve (506).

5. The new energy vehicle battery operating environment simulation experiment structure according to claim 1 is characterized by: The top of the transparent cover (2) is fixedly connected to a limit frame (22), the inner side of the limit frame (22) is slidably connected to a transmission block (23), both sides of the transmission block (23) are fixedly connected to winding frames (24), and the sides of the two winding frames (24) away from the transmission block (23) are respectively fixedly connected to the two door panels (17).

6. A new energy vehicle battery operating environment simulation experiment structure according to claim 5, characterized in that: A control motor (25) is fixedly connected to the top of the limit frame (22); an output end of the control motor (25) passes through the limit frame (22) and is fixedly connected to a lead screw (26); an outer side of the lead screw (26) is rotatably connected to the limit frame (22); and an outer side of the lead screw (26) is threadedly connected to a transmission block (23).

7. The new energy vehicle battery operating environment simulation experiment structure according to claim 1 is characterized by: The outer side of the first air duct (11) is fixedly connected to a hollow frame (27), the top of the hollow frame (27) is fixedly connected to the fan (13), the outer side of the second air duct (12) is fixedly connected to a hanging frame (36), the hanging frame (36) is fixedly connected to the rear side of the transparent cover (2), the evaporator (8) is externally connected to a cooling circulation system, the top of the hollow frame (27) is fixedly connected to a pump (33), and the output end of the pump (33) is fixedly connected to the spray pipe (10).

8. The new energy vehicle battery operating environment simulation experiment structure according to claim 1 is characterized by: The transparent cover (2) is provided with a supporting leg at the bottom outside, a secondary beam (28) is fixedly connected to the outside of the supporting leg, an electric cylinder (29) is fixedly connected to the bottom of the secondary beam (28), and a sealing piece (30) is provided at the bottom of the tray frame (1).

9. A new energy vehicle battery operating environment simulation experiment structure according to claim 8, characterized in that: The front side of the blocking piece (30) is rotatably connected to the front side of the bottom of the tray rack (1) via a hinge, the bottom of the blocking piece (30) is fixedly connected to a guide rail (31), the telescopic end of the electric cylinder (29) is rotatably connected to a slider (32), and the outer side of the slider (32) is slidably connected to the guide rail (31).

10. The new energy vehicle battery operating environment simulation experiment structure according to claim 1, characterized in that: A control motor (34) is fixedly connected to the rear side of the transparent cover (2); an output end of the control motor (34) passes through the transparent cover (2) and is fixedly connected to a crankshaft (35); and a bottom of the crankshaft (35) is rotatably connected to a balance frame (402).

Citation Information

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