A spraying device for the inner wall of a refractory brick mold
By designing a refractory brick mold inner wall spraying device integrating a servo motor and spraying components, the problem of complex structure of existing equipment was solved, realizing the automation of refractory brick molds and the stability of the equipment, achieving automation and uniformity of the spraying process, and improving the spraying effect and service life of the mold.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2026-03-20
AI Technical Summary
Existing refractory brick mold spraying equipment has a complex structure, making it difficult to integrate spraying and stamping functions, resulting in reduced mold life and high costs.
A spraying device for the inner wall of a refractory brick mold was designed. Combining a servo motor, a double-headed rotary rod, a paint spraying component, and a lifting component, the device achieves automation and uniformity in the spraying process. The inner wall of the mold is gradually wiped by rollers and wiping strips, which improves the uniformity of the spraying and the stability of the equipment.
It achieves uniform spraying of the inner wall of refractory brick molds, extends the service life of the molds, simplifies the operation process, and reduces the operating costs of enterprises.
Smart Images

Figure CN119406639B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of spraying technology, in particular to a refractory brick mold inner wall spraying equipment. BACKGROUND
[0002] The refractory brick mold is a key tool for producing refractory bricks. In a high-temperature environment, the refractory bricks have excellent heat resistance, corrosion resistance and wear resistance, and are widely used in various industrial kilns, furnaces, heating equipment and other fields. As the pressure of the punch machine becomes larger and larger, the surface of the mold is severely worn during the punching forming of the refractory material, which reduces the service life of the mold. After spraying a tungsten carbide coating on the refractory brick mold, the service life of the refractory brick mold can be effectively improved, the operating cost of the enterprise can be reduced, and the production of the enterprise can be improved.
[0003] A refractory brick mold inner wall spraying device is disclosed in a Chinese patent with publication number CN219445478U, which includes four transfer units. The transfer unit includes a horizontal plate arranged on the upper end surface of one side of the mold. The horizontal plate is equipped with a second linear mechanism parallel to one side of the mold. The sliding end of the second linear mechanism is provided with an electromagnet. The transfer unit can be more conveniently assembled on the mold by assembling second linear mechanisms of different lengths. The spraying unit can be transferred between the electromagnets of each transfer unit, and each inner wall of the mold can be sprayed in turn.
[0004] In the above technical solution, although the inner wall of the refractory brick mold can be sprayed, the molding of the refractory brick is usually completed by two machines, spraying and punching. The two machines are expensive and difficult to integrate into the same device. The structure is relatively complex, and it is relatively inconvenient to implement. Therefore, the present application provides a refractory brick mold inner wall spraying equipment to solve the above problems. SUMMARY
[0005] In order to make up for the shortcomings of the prior art and solve at least one technical problem raised in the background art.
[0006] The technical scheme adopted by the present application to solve its technical problems is: a kind of refractory brick mould inner wall spraying equipment, including base, the base top is clamped with mould, the base inner cavity is rotatably connected with double head screw rod, the upper surface of the base is provided with guide rail, one end of the double head screw rod is circumscribed with servo motor one, the output end of the double head screw rod is connected with the output end of servo motor one, one corner of the base top is fixedly connected with water tank, the mould inside is slidably connected with press, the water tank top is elastically connected with flush pipe, flush pipe is used to flush the inner wall of mould, paint spraying assembly is installed on the top of the mould, paint spraying assembly is processed by extruding and turning, paint spraying assembly is used to paint each part of the inner wall of mould, paint tank is rotatably connected above the mould, paint tank side has paint cover, and paint cover can be added by twisting and opening paint cover.
[0007] Further, the paint spraying assembly includes two limit plates installed on both sides of the mold, a conveying groove is formed in the middle of the base, a plug is slidably connected to the side of the mold, the side of the plug away from the mold is fixedly connected with a push plate, the conveying groove is used to introduce wind under the push plate, a thin shaft is connected to the inner cavity of the base, the push plate is fixedly connected with the thin shaft, and the top of the push plate is fixedly connected with a mounting plate.
[0008] Further, the top of the mold is connected with a rotating shaft, the outer surface of the rotating shaft is fixedly connected with an extrusion disc, the end of the extrusion disc is fixedly connected with a push box, the rotating shaft penetrates the inside of the push box, and a strong torsional spring is arranged between the rotating shaft and the push box, the top of the mold is provided with a sleeve buckle for connecting the rotating shaft, the lower side of the push box is fixedly connected with the paint tank, and the two sides of the paint tank are fixedly connected with paint spraying heads.
[0009] Further, the paint tank has an induction switch outside, a hydraulic pump is installed in the inside of the paint tank, the induction switch is electrically connected with the hydraulic pump, the push box and the paint tank form a "T" shape, the double head screw rod penetrates the inside of the thin shaft, and the inside of the thin shaft is provided with a texture matched with the double head screw rod, the top of the thin shaft is fixedly connected with the push plate, and the mounting plate is in the shape of the number "7".
[0010] Further, the push box is provided with an even assembly at the bottom, the even assembly is used to evenly process the paint residue in the mold by lifting and stretching, and the even assembly includes an electric telescopic cylinder installed at the bottom of the push box, a telescopic piece is telescopically connected in the inner cavity of the electric telescopic cylinder, a liquid delivery pipe is connected to the inner cavity of the telescopic plate, a roller is fixedly connected to the outer surface of the liquid delivery pipe, the roller is made of elastic material, a plurality of wiping strips are fixedly connected to the outer surface of the roller, two inclined seats are clamped at the bottom of the telescopic piece, the inclined seats are located in front of the telescopic piece, and recessed grooves are formed in the middle of the inclined seats.
[0011] Further, the two inner walls of the inclined seat are provided with induction chips, and one of the inclined seats is provided with an electric telescopic plate at the back, the inner part of the inclined seat is provided with a sliding track matched with the infusion tube, the inner part of the telescopic piece is provided with a recessed groove, the recessed groove is provided on the side of the telescopic piece, and the recessed groove is in the shape of a "V"; the inner part of the electric telescopic cylinder is hollow, the bottom of the electric telescopic cylinder is provided with a sliding groove matched with the telescopic plate, and the plurality of wiping strips are made of rubber.
[0012] Further, the roller is slidably connected with the inner wall of the mold, and the inner part of the push box is provided with a recessed area.
[0013] Further, the press has a lifting assembly on the top, the lifting assembly is used for lifting or lowering the press, the top of the press is fixedly connected with a top plate, a plurality of guide strips are connected with the top plate, two screw rods are rotatably connected with the top plate, a servo motor two is fixedly connected with the top end of the screw rod, the output end of the servo motor two is connected with the output end of the screw rod, a belt is drivingly connected with the middle part of the two screw rods, and the screw rod is fixed above the mold.
[0014] Further, the top of the screw rod has a round turntable, the two screw rods are driven to rotate synchronously through the belt, and the inside of the top plate is provided with threads corresponding to the outer surface of the screw rod.
[0015] Further, the inside of the press is matched with the inside of the mold in size, the guide strips extend to the top of the mold through the inside of the top plate, the distance between the press and the mold is greater than the distance occupied during the spraying and turning, and the water tank contains a water pump.
[0016] The beneficial effects of the present application are as follows:
[0017] 1. The firebrick mold inner wall spraying equipment disclosed by the present application drives the infusion tube to move through the roller, the infusion tube directly falls in the middle of the "V" type recessed groove and is clamped, the roller is elongated to the inner bottom wall of the mold, the roller gradually contacts the residual part, the roller and the wiping strip gradually wipe the inner side wall of the mold, and then the inner side wall of the mold is wiped in a lifting manner, the uniform spraying degree is improved, and the service life of the mold is improved; it should be noted that the electric telescopic cylinder and the paint tank are not in the same plane, the infusion tube moves upward and is recycled to the bottom of the push box, and is located behind the paint tank, the roller is by default retracted in the inside of the push box, so that the spraying solution is not blocked during use.
[0018] 2. The firebrick mold inner wall spraying equipment, when the infusion tube is about to move to the inner bottom wall of the mold, the infusion tube falls between the two inclined seats after the infusion tube is separated from the V-shaped notch of the recessed groove two, the recessed groove two in the inclined seat limits the infusion tube, the infusion tube moves downward along the inclined surface of the recessed groove two, and the infusion tube gradually slides forward along the inclination angle of the inclined seat, so that the inner bottom wall of the mold is wiped, thereby having the functions of automatic and rapid wiping and automatic forward and backward movement, so that the roller can quickly and uniformly process the paint liquid in the front and back directions of the inner bottom wall.
[0019] 3. The firebrick mold inner wall spraying equipment, when the infusion tube enters the inclined seat, the infusion tube continuously moves to the bottom and contacts the induction chip, and the induction chip feeds back the received electrical signal to the electric expansion plate, and the electric expansion plate is gradually elongated after being electrified, so that the position of the blind area is secondarily wiped and treated. BRIEF DESCRIPTION OF DRAWINGS
[0020] The application will be further described below with reference to the drawings.
[0021] Figure 1 is a schematic view of the initial state of the spraying assembly structure and the mounting plate cooperation in the application;
[0022] Figure 2 is a schematic view of the inner structure of the mold in the application;
[0023] Figure 3 is a schematic view of the cooperation between the spraying assembly and the double-end rotary rod in the application;
[0024] Figure 4 is a schematic view of the final state of the spraying assembly structure and the mounting plate cooperation in the application;
[0025] Figure 5 is a schematic view of the electric expansion cylinder structure in the application;
[0026] Figure 6 is a schematic view of the structure of the uniform assembly in the application;
[0027] Figure 7 is a schematic view of the structure of the press in the application;
[0028] Figure 8 is a schematic view of the inclined seat of the uniform assembly in the application;
[0029] Figure 9 is a schematic view of the electric expansion plate of the uniform assembly in the application.
[0030] In the figure: 1, base; 2, mold; 3, double head rotating rod; 4, water tank; 5, press; 6, flushing pipe; 21, limiting plate; 22, conveying groove; 24, block; 25, push plate; 26, thin shaft; 27, mounting plate; 28, rotating shaft; 29, extrusion disc; 30, push box; 31, paint tank; 32, paint spraying head; 301, electric telescopic cylinder; 302, telescopic piece; 303, infusion tube; 304, roller; 305, wiping strip; 306, inclined seat; 307, induction chip; 308, recessed groove; 300, electric telescopic plate; 51, top plate; 52, screw; 53, guide strip; 54, belt. DETAILED DESCRIPTION
[0031] In order to make the technical means, creative features, purposes and effects realized by the present application easy to understand, the present application is further described below in combination with specific embodiments.
[0032] Combination Figure 1 And Figure 2 As shown in the figure, the inner wall spraying equipment for the refractory brick mold of the embodiment of the present application comprises a base 1, the top of the base 1 is clamped with a mold 2, the inner cavity of the base 1 is rotatably connected with a double head rotating rod 3, the upper surface of the base 1 is provided with a guide rail, one end of the double head rotating rod 3 is connected with a servo motor one, the output end of the double head rotating rod 3 is connected with the output end of the servo motor one, one corner of the top of the base 1 is fixedly connected with a water tank 4, the inside of the mold 2 is slidably connected with a press 5, the top of the water tank 4 is elastically connected with a flushing pipe 6, the flushing pipe 6 is used for flushing the inner wall of the mold 2, a paint spraying assembly is installed on the top outer edge of the mold 2, the paint spraying assembly sprays paint on each part of the inner wall of the mold 2 by extrusion and overturning, a paint tank 31 is rotatably connected above the mold 2, the side of the paint tank 31 has a paint cover, and the paint cover can be twisted to add paint spraying liquid.
[0033] In work, in the process of spraying the inner wall of the refractory brick mold 2, the structure of spraying is more, the operation is more inconvenient, and the spraying liquid is easy to disperse, the use of the embodiment of the application, the use scene of the device is in the refractory brick spraying factory, first, the mold 2 is placed above the base 1, then the paint cover is twisted, the spraying paint is added to the inside of the paint tank 31, the servo motor one is driven by power, the output end of the servo motor one is rotated to drive the double-head rotating rod 3 to move, the double-head rotating rod 3 is arranged through the paint spraying assembly, when the double-head rotating rod 3 rotates, the paint spraying assembly is extruded, the paint spraying assembly is twisted by the double-head rotating rod 3 and moves to the direction of the mold 2 along the guide rail, when the paint spraying assembly moves to the mold 2, the paint spraying assembly is extruded by the mold 2, the paint spraying assembly gradually adheres to the side of the mold 2 to improve the stability, and after the paint spraying assembly is extruded by the double-head rotating rod 3, the paint spraying assembly extrudes the paint stored in the paint tank 31, after extrusion, the paint is gradually sprayed out, when the paint is sprayed out, the inner wall of the mold 2 is sprayed, by rotating the outer edge of the mold 2, the direction and position of spraying are adjusted, so that the spraying of the inner wall of the mold 2 is completed, after the spraying is completed and is cooled for a certain time, the work is completed, the device is easy to operate, the structure is relatively less, and the device has the function of rapid spraying.
[0034] After cooling, the refractory brick raw material is added to the inside of the mold 2, the press 5 is started to move downward to compact the refractory brick raw material, and after the firing and cooling process, the refractory brick raw material reaches the predetermined shape; it should be noted that the extrusion is always sprayed, the pressure is always sprayed, and the reason is that it is designed as a continuous spraying mechanism, when the paint spraying assembly is extruded with the mold 2, the air pressure system in the device is activated, so that the paint is continuously sprayed out until it is not extruded.
[0035] Combined Figures 1 to 5As shown, the paint spraying assembly comprises two limiting plates 21 mounted on both sides of the mold 2, a conveying groove 22 is formed in the middle of the base 1, a plug 24 is slidingly connected to the side of the mold 2, a push plate 25 is fixedly connected to the side away from the mold 2 of the plug 24, the conveying groove 22 is used to introduce wind below the push plate 25, a thin shaft 26 is connected to the inner cavity of the base 1, the push plate 25 is fixedly connected to the thin shaft 26, and an installation plate 27 is fixedly connected to the top of the push plate 25; a rotating shaft 28 is connected to the top of the mold 2, a extrusion disc 29 is fixedly connected to the outer surface of the rotating shaft 28, a push box 30 is fixedly connected to the end of the extrusion disc 29, the rotating shaft 28 penetrates the inside of the push box 30, and a strong torsional spring is arranged between the rotating shaft 28 and the push box 30, a sleeve buckle for connecting the rotating shaft 28 is arranged on both sides of the top of the mold 2, the push box 30 is fixedly connected below the paint tank 31, paint spraying heads 32 are fixedly connected to both sides of the paint tank 31, the paint tank 31 is externally provided with an induction switch, a hydraulic pump is arranged in the paint tank 31, the induction switch is electrically connected to the hydraulic pump, the push box 30 and the paint tank 31 form a "T" shape, the double-head rotary rod 3 penetrates the inside of the thin shaft 26, and the inside of the thin shaft 26 is provided with a texture matched with the double-head rotary rod 3, and the top of the thin shaft 26 is fixedly connected to the push plate 25; it should be noted that the pushing force of the installation plate 27 is greater than the gravity of the push box 30, the installation plate 27 is in the shape of the number "7", and when the installation plate 27 is close, the top protruding part will first hit the push box 30, the push box 30 is sleeved outside the rotating shaft 28, and the push box 30 is rotated around the rotating shaft 28 after being hit.
[0036] In use, before the inner wall of the firebrick mold 2 is sprayed, the position of the mold 2 needs to be fixed to prevent shaking during spraying, which may cause errors. According to the embodiment of the application, the double-head rotary rod 3 is electrified and rotated to extrude the internal threads of the thin shaft 26, the thin shaft 26 moves along the inner cavity of the base 1, the push plate 25 is driven to move towards the inside of the mold 2, the plug 24 is attached to the side of the mold 2, and the two push plates 25 gradually clamp the mold 2. The plug 24 is made of rubber and is used to buffer the side of the mold 2, thereby improving the stability of the mold 2.
[0037] When the inner wall of the refractory brick mold 2 needs to be sprayed, first twist off the paint cover and add paint to the paint tank 31, then close the paint cover, start the double-end rotating rod 3, and the double-end rotating rod 3 rotates to extrude the internal thread of the thin shaft 26. The thin shaft 26 slides in the inner cavity of the base 1, the thin shaft 26 drives the push plate 25 and the mounting plate 27 to move, the mounting plate 27 changes position, the mounting plate 27 moves in the direction of the push box 30, the push box 30 is in an initial state of standing, the top of the mounting plate 27 hits the standing push box 30 to move, the top of the push box 30 is hit to tilt, after tilting, the push box 30 drives the rotating shaft 28 to move, the push box 30 tends to rotate, the extrusion disc 29 and the paint tank 31 move synchronously with the push box 30, the push box 30 rotates by 45 degrees, and the push box 30 changes to a horizontal state at this time, and the push box 30 stops on the upper surface of the mold 2 when it is horizontal, the paint tank 31 is rotated to the middle of the inner wall of the mold 2, the inductive switch inside the paint tank 31 receives an electrical signal, after the inductive switch is started, the electrical signal is input into the hydraulic pump and the paint spraying head 32, the hydraulic pump inside the paint tank 31 rotates, the paint spraying head 32 is opened, the hydraulic pump rotates inside the paint tank 31, the hydraulic pump rotates to stir the paint, the paint is sprayed out through the paint spraying head 32, the paint spraying head 32 contains multiple spraying holes, and the inner wall is sprayed through the multiple spraying holes, the purpose of quickly spraying the inner wall of the mold 2 is achieved, and the number of spraying steps is reduced; it should be noted that when the push box 30 changes to a horizontal state, the multiple spraying holes will move to the middle of the inner wall of the mold 2 after rotating, so as to facilitate uniform spraying around the inner wall; after spraying, the strong torsional spring gradually returns to the original horizontal state position, and the horizontal state occupies a position outside the press 5, which does not interfere with the downward stamping of the press 5, so as to prevent the space for stamping from being blocked when the mold is pressed down, then wait for the sprayed solution to cool down, then put in the refractory brick raw material, start the motor to drive the press 5, and extrude the refractory brick raw material from top to bottom, so that the raw material placed in the mold 2 is extruded and formed, and the processing of the refractory brick is completed.
[0038] In combination Figure 6 , Figure 8 , Figure 9The bottom of the pushing box 30 is provided with a uniform assembly, which is used for uniform treatment of paint residue in the mold 2 through lifting and stretching, and the uniform assembly comprises an electric telescopic cylinder 301 installed at the bottom of the pushing box 30, a telescopic piece 302 telescopically connected at the inner cavity of the electric telescopic cylinder 301, a liquid conveying pipe 303 connected at the inner cavity of the telescopic piece 302, a roller 304 fixedly connected to the outer surface of the liquid conveying pipe 303, the roller 304 being made of rubber, and a plurality of wiping strips 305 fixedly connected to the outer surface of the roller 304; two inclined seats 306 are clamped at the bottom of the telescopic piece 302, the inclined seats 306 are located in front of the telescopic piece 302, recessed grooves two are formed in the middle of the inclined seats 306, induction chips 307 are installed on the inner side walls of the two inclined seats 306, an electric telescopic plate 300 is installed at the rear of one of the inclined seats 306, and the inclined seats 306 are internally provided with sliding rails matched with the liquid conveying pipe 303; the telescopic piece 302 is internally provided with a recessed groove 308, the recessed groove 308 is formed in the side surface of the telescopic piece 302 and has a "V" shape; the electric telescopic cylinder 301 is hollow, a sliding groove corresponding to the telescopic piece 302 is formed at the bottom of the electric telescopic cylinder 301, and the plurality of wiping strips 305 are made of rubber; the roller 304 is slidingly connected to the inner wall of the mold 2, and the pushing box 30 is internally provided with a recessed area, so that the roller 304 is hidden in the recessed area, thereby preventing the problem of hindering the overall spraying.
[0039] During work, after spraying, there may be uneven spraying in the mold 2, some places have more paint, and the bottom wall of the mold 2 forms a residue, the paint on one side of the inner bottom wall of the mold 2 is higher than that on the other side, which is not conducive to the subsequent use of the mold 2. When the pushing box 30 is turned over, the pushing box 30 drives the electric telescopic cylinder 301 to move synchronously. After the electric telescopic cylinder 301 receives the motion electric signal, the signal is fed back to the telescopic piece 302. At this time, the electric telescopic cylinder 301 is powered on to stretch the telescopic piece 302. The telescopic piece 302 drives the roller 304 to move, the roller 304 drives the liquid conveying pipe 303 to move, the liquid conveying pipe 303 directly falls in the middle of the "V" type of the recessed groove 308 and is clamped, the roller 304 is stretched to the inner bottom wall of the mold 2, the roller 304 gradually contacts the residue, and the roller 304 and the wiping strips 305 gradually wipe the inner side wall of the mold 2, thereby wiping the inner side wall of the mold 2 through lifting, improving the degree of uniform spraying, and prolonging the service life of the mold 2. It should be noted that the electric telescopic cylinder 301 and the paint tank 31 are not in the same plane, the liquid conveying pipe 303 moves upward to be recycled to the bottom of the pushing box 30 and is located behind the paint tank 31, and the roller 304 is by default shrunk in the inside of the pushing box 30, so that the spraying solution is not blocked during use.
[0040] Although the uniform processing of the inner bottom wall of the mold 2 can be completed, it is difficult to uniformly wipe the entire surface of the inner bottom wall of the mold 2. Using the embodiment of the application, when the telescopic part 302 is extended, the telescopic part 302 drives the infusion tube 303 to move synchronously. When the infusion tube 303 is about to move to the inner bottom wall of the mold 2, the roller 304 first contacts the inner bottom wall of the mold 2, and the wiping strip 305 rolls and wipes the inner bottom wall of the mold 2. The inner bottom wall of the mold 2 contacts the roller 304, and the roller 304 abuts against the inner bottom wall of the mold 2. After the rubber material of the roller 304 abuts against the mold 2, a buffer is generated. The force driving the roller 304 upward drives the roller 304 upward, and the infusion tube 303 moves synchronously. The infusion tube 303 is by default in the middle of the “V”-shaped recessed groove 308. At this time, the infusion tube 303 gradually separates from the middle of the “V”-shaped recessed groove 308 and slides into the inclined seat 306 in front. The recessed groove 308 in front of the telescopic part 302 loses the limiting force, and after the infusion tube 303 separates from the “V”-shaped notch of the recessed groove 308, the infusion tube 303 falls between the two inclined seats 306. The recessed groove two in the inclined seat 306 limits the infusion tube 303. The infusion tube 303 moves downward along the slope surface of the recessed groove two, thereby gradually sliding forward along the inclination angle of the inclined seat 306, wiping the inner bottom wall of the mold 2, and further having the functions of automatic and rapid wiping and automatic movement in the forward and backward directions, so as to enable the roller 304 to quickly and uniformly process the paint liquid in the forward and backward directions of the inner bottom wall.
[0041] When wiping the excess paint liquid, there will be a blind area that cannot be wiped on the back of the inclined seat 306. Therefore, using the embodiment of the application, after the infusion tube 303 enters the inclined seat 306, the infusion tube 303 will contact the sensing chip 307 when continuously moving to the bottom. The sensing chip 307 feeds back the received electrical signal to the electric telescopic plate 300. After the electric telescopic plate 300 is electrified, it gradually elongates to perform secondary wiping treatment on the position of the blind area. It should be noted that after processing is completed, during the reset process, the strong torsional spring between the rotating shaft 28 and the pushing box 30 gradually works. The pushing box 30 drives the paint liquid tank 31 to turn back, the paint liquid tank 31 drives the electric telescopic cylinder 301 to turn back, the electric telescopic cylinder 301 drives the telescopic part 302 to turn back synchronously, the electric telescopic cylinder 301 loses the electrical signal and gradually contracts the telescopic part 302. When turning back, the infusion tube 303 tends to move from bottom to top. The infusion tube 303 moves from the inside of the inclined seat 306 to the initial position, and when passing through the recessed groove 308, the infusion tube 303 is embedded into the recessed groove 308 again to form a reset.
[0042] In combination Figure 7The top of the press 5 is provided with a lifting assembly for lifting or lowering the press 5, the top of the press 5 is fixedly connected with a top plate 51, a plurality of guide strips 53 are connected through the top of the top plate 51, two screw rods 52 are rotatably connected to the middle of the top of the top plate 51, a servo motor two is fixedly connected to the top end of the screw rod 52, the output end of the servo motor two is connected with the output end of the screw rod 52, a belt 54 is drivingly connected to the middle of the two screw rods 52, and the screw rod 52 is fixed above the mold 2; the top of the screw rod 52 is provided with a round turntable, the two screw rods 52 are driven to rotate synchronously through the belt 54, and the inside of the top plate 51 is provided with a thread corresponding to the outer surface of the screw rod 52; the inside of the press 5 is matched with the inside of the mold 2 in size, the guide strips 53 extend through the inside of the top plate 51 to the top of the mold 2; the distance between the press 5 and the mold 2 is greater than the distance occupied during the turning and spraying, and the inside of the water tank 4 contains a water pump.
[0043] When the raw material of the refractory brick needs to be formed, the rotation shaft 28 is often blocked, which affects the subsequent spraying or refractory brick forming process. By using the embodiment of the application, the servo motor two drives the screw rod 52 to move after starting, the screw rod 52 rotates counterclockwise, the screw rod 52 rotates to gradually twist the top plate 51, the texture of the top plate 51 is matched with that of the screw rod 52, the top plate 51 is twisted and rises, the top plate 51 drives the press 5 to gradually move upward, and the distance between the press 5 and the rotation shaft 28 is lengthened. At this time, the servo motor two is turned off to prevent the inside wall of the mold 2 from being sprayed, thereby improving the versatility of use.
[0044] After the spraying process is completed, the refractory brick forming process needs to be performed. The top plate 51 is driven to press downward, and then the top plate 51 drives the press 5 to move synchronously, the press 5 is extruded into the mold 2, and after extrusion forming, heating and cooling are performed to complete the production of the refractory brick. It should be noted that after the spraying is completed, the spraying equipment needs to be reset, the push box 30 is reset to the initial vertical state by the strong torsional spring, and space is left for the downward movement of the press 5, so that the press 5 does not block the inside of the mold 2 when it presses downward.
[0045] Working principle: Before the inside wall of the refractory brick mold 2 is sprayed, the position of the mold 2 needs to be fixed to prevent shaking during spraying, which causes errors. By using the embodiment of the application, the double-head rotating rod 3 is electrified to rotate and extrude the internal thread of the thin shaft 26, the thin shaft 26 moves, the thin shaft 26 drives the push plate 25 to move, the push plate 25 moves towards the inside of the mold 2, the block 24 is attached to the side of the mold 2, the two push plates 25 gradually clamp the mold 2, the block 24 is made of rubber material and is used to buffer the side of the mold 2, thereby improving the stability of the mold 2.
[0046] When the inner wall of the refractory brick mold 2 needs to be sprayed, the double-end rotary rod 3 rotates to gradually twist the push plate 25 to move, the push plate 25 drives the thin shaft 26 and the mounting plate 27 to move synchronously, the mounting plate 27 changes position, the mounting plate 27 hits the push box 30 to move, the push box 30 rotates around the center of the rotating shaft 28, the push box 30 rotates, the rotating shaft 28 rotates at the top outer edge of the mold 2, the pressing disc 29 rotates by 90 degrees, the push box 30 changes from an initial standing state to a flat state, the push box 30 drives the paint tank 31 to move, the paint tank 31 vibrates, the inductive switch of the paint tank 31 is started, the hydraulic pump in the paint tank 31 rotates and works, the hydraulic pump rotates in the paint tank 31, the hydraulic pump rotates to stir the paint, the paint is sprayed out through the paint spraying head 32, the paint spraying head 32 contains multiple spraying holes, the inner wall of the mold 2 is sprayed through different spraying, which reduces the redundant spraying steps and prevents occupying more space; it should be noted that after the rotating shaft 28 rotates, the strong torsional spring is twisted, and the device is reset after twisting.
[0047] When the refractory brick raw material needs to be formed, it is often blocked by the rotating shaft 28, which affects the subsequent spraying or refractory brick forming process, by using the embodiment of the application, the servo motor two drives the screw rod 52 to move after starting, the screw rod 52 rotates counterclockwise, the screw rod 52 rotates to gradually twist the top plate 51, the top plate 51 is adapted to the texture of the screw rod 52, the top plate 51 is twisted and rises upward, the top plate 51 drives the press 5 to gradually move upward, the distance between the press 5 and the rotating shaft 28 is lengthened, at this time, the servo motor two is turned off to prevent the inner wall of the mold 2 from being sprayed, and the universality of use is improved.
[0048] At the same time, after the spraying process is completed, the refractory brick forming process is needed, the top plate 51 is pressed down by driving the screw rod 52, and then the top plate 51 drives the press 5 to move synchronously, the press 5 extrudes into the mold 2, and the extruded refractory brick is produced after heating and cooling.
[0049] The above shows and describes the basic principles, main features and advantages of the application. Those skilled in the art should understand that the application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the application, and various changes and improvements can be made without departing from the spirit and scope of the application, and these changes and improvements all fall within the scope of the claimed application. The scope of protection of the application is defined by the appended claims and their equivalents.
Claims
1. A spraying device for the inner wall of a refractory brick mold, characterized in that: The system includes a base (1), a mold (2) is snapped onto the top of the base (1), a double-headed rotary rod (3) is rotatably connected to the inner cavity of the base (1), a guide rail is provided on the upper surface of the base (1), a servo motor is connected to one end of the double-headed rotary rod (3), the output end of the double-headed rotary rod (3) is connected to the output end of the servo motor, a water tank (4) is fixedly connected to one corner of the top of the base (1), a press (5) is slidably connected inside the mold (2), a flushing pipe (6) is elastically connected to the top of the water tank (4), the flushing pipe (6) is used to flush the inner wall of the mold (2), a paint spraying assembly is installed on the outer edge of the top of the mold (2), the paint spraying assembly sprays paint on various parts of the inner wall of the mold (2) by squeezing and flipping, a paint tank (31) is rotatably connected above the mold (2), and a paint cap is on the side of the paint tank (31), which can be opened to add paint. The painting assembly includes two limiting plates (21) installed on both sides of the mold (2), a conveying groove (22) is provided in the middle of the base (1), a block (24) is slidably connected to the side of the mold (2), a push plate (25) is fixedly connected to the side of the block (24) away from the mold (2), the conveying groove (22) is used to introduce air to the area below the push plate (25), a thin shaft (26) is connected to the inner cavity of the base (1), the push plate (25) is fixedly connected to the thin shaft (26), and an mounting plate (27) is fixedly connected to the top of the push plate (25). The top of the mold (2) is connected to a rotating shaft (28), and an extrusion plate (29) is fixed to the outer surface of the rotating shaft (28). A push box (30) is fixed to the end of the extrusion plate (29). The rotating shaft (28) passes through the interior of the push box (30), and a strong torsion spring is provided between the rotating shaft (28) and the push box (30). The top two sides of the mold (2) are provided with buckles for connecting the rotating shaft (28). The bottom of the push box (30) is fixed to the paint tank (31), and spray nozzles (32) are fixed to both sides of the paint tank (31). The paint tank (31) has an external induction switch, and a hydraulic pump is installed inside the paint tank (31). The induction switch is electrically connected to the hydraulic pump. The push box (30) and the paint tank (31) form a "T" shape. The double-headed rotating rod (3) passes through the interior of the thin shaft (26), and the interior of the thin shaft (26) is provided with a texture that matches the double-headed rotating rod (3). The top of the thin shaft (26) is fixedly connected to the push plate (25). The mounting plate (27) is in the shape of the number "7". The thin shaft (26) drives the push plate (25) and the mounting plate (27) to move. The top of the mounting plate (27) hits the vertical push box (30) and moves. The push box (30) tends to rotate. The extrusion plate (29) and the paint tank (31) move synchronously with the push box (30). When the push box (30) is horizontal, it blocks the upper surface of the mold (2). The paint tank (31) rotates to the middle of the inner wall of the mold (2). The induction switch inside the paint tank (31) receives the electrical signal. After the induction switch is activated, the electrical signal is input into the hydraulic pump and the spray head (32). The hydraulic pump inside the paint tank (31) rotates and works, and the spray head (32) opens.
2. The refractory brick mold inner wall spraying equipment according to claim 1, characterized in that: The bottom of the push box (30) is equipped with a uniform component. The uniform component is used to uniformly treat the paint residue inside the mold (2) by means of lifting and telescopic movement. The uniform component includes an electric telescopic cylinder (301) installed at the bottom of the push box (30). The inner cavity of the electric telescopic cylinder (301) is connected to a telescopic component (302). The inner cavity of the telescopic component (302) is connected to an infusion tube (303). The outer surface of the infusion tube (303) is fixed with a roller (304). The roller (304) is made of elastic material. The outer surface of the roller (304) is fixed with multiple wiping strips (305). The bottom of the telescopic component (302) is clamped with two tilting seats (306). The tilting seats (306) are located in front of the telescopic component (302). The tilting seats (306) have a recessed groove in the middle.
3. The refractory brick mold inner wall spraying equipment according to claim 2, characterized in that: Both of the inclined seats (306) have sensing chips (307) installed on their inner sidewalls, and one of the inclined seats (306) has an electric telescopic plate (300) installed behind it. The inclined seat (306) has a sliding track adapted to the infusion tube (303) inside. The telescopic member (302) has a recessed groove (308) inside. The recessed groove (308) is located on the side of the telescopic member (302) and is in the shape of a "V". The electric telescopic cylinder (301) is hollow inside. The bottom of the electric telescopic cylinder (301) has a sliding groove corresponding to the telescopic member (302). The multiple wiping strips (305) are made of rubber.
4. The refractory brick mold inner wall spraying equipment according to claim 3, characterized in that: The roller (304) is slidably connected to the inner wall of the mold (2), and the inside of the push box (30) is provided with a recessed area.
5. The refractory brick mold inner wall spraying equipment according to claim 1, characterized in that: The press (5) has a lifting assembly at the top, which is used to raise or lower the press (5). The press (5) is fixedly connected to a top plate (51). Multiple guide strips (53) are connected through the top of the top plate (51). Two screws (52) are rotatably connected in the middle of the top of the top plate (51). A servo motor is fixedly connected to the top of the screw (52). The output end of the servo motor is connected to the output end of the screw (52). A belt (54) is connected in the middle of the two screws (52). The screws (52) are fixedly connected above the mold (2).
6. The refractory brick mold inner wall spraying equipment according to claim 5, characterized in that: The top of the screw (52) has a circular turntable, and the two screws (52) are driven to rotate synchronously by a belt (54). The top plate (51) is provided with threads corresponding to the outer surface of the screw (52).
7. The refractory brick mold inner wall spraying equipment according to claim 6, characterized in that: The internal dimensions of the press (5) are adapted to those of the mold (2). The guide strip (53) extends through the interior of the top plate (51) to the top of the mold (2). The distance between the press (5) and the mold (2) is greater than the distance occupied during the flipping spraying. The water tank (4) contains a water pump.
Citation Information
Patent Citations
Spraying device for inner wall of refractory brick mold
CN219445478U
Full-automatic production line for refractory bricks and working method thereof
CN112706271A
Regenerated brick forming device
CN116197993A