Integrally-formed inductor detection equipment and implementation method thereof

Abstract

The invention discloses an integrally formed inductor detection device which comprises a case. A vibration disc, a dislocation mechanism, a double-station carrying mechanism, a line scanning platform mechanism, a line scanning camera mechanism, an eight-station rotating disc mechanism, an inductance testing mechanism, a resistance testing mechanism, an NG product removing mechanism, a turnover mechanism, a three-station carrying mechanism, a backlight platform mechanism, a size camera mechanism, a size defective product mechanism and a carrier tape packaging mechanism are arranged above the machine box. The invention further discloses an implementation method of the detection equipment for the integrally-formed inductor. According to the invention, automatic full inspection of the height, the boundary dimension, the resistance value and the inductance value is realized, automatic and continuous feeding and discharging of products and automatic elimination of unqualified products are realized, and the detection efficiency is effectively improved; the device has the advantages of higher detection capability, higher detection efficiency, reduction of product turnover, convenience in maintenance, more convenience in manual operation, high automation degree and the like.

Description

Technical Field

[0001] The present invention belongs to the technical field of inductance detection, and in particular relates to a detection device for an integrally formed inductor and an implementation method thereof. Background Art

[0002] The emergence of one-piece molded inductors is attributed to the development of computer motherboard technology and power supply technology: the CPU main frequency is getting higher and higher, so there are high requirements for stable power supply and filtering. One-piece molded inductors solve this problem. They can work for a long time under high current conditions and can provide stable power supply for the CPU. Of course, the main function of the inductor is filtering, and in this respect, one-piece molded inductors are not inferior. Good material properties and special design make the inductor structure more stable and the impedance lower, so it has higher efficiency.

[0003] After the one-piece molded inductor is produced, its height, inductance, resistance and dimensions need to be tested to ensure the product's pass rate. However, the existing testing equipment cannot perform continuous testing on these test items, resulting in the need for multiple product turnovers, which not only affects the testing efficiency but also easily causes damage to the product. Summary of the invention

[0004] The purpose of the present invention is to provide a detection device for an integrally molded inductor to solve the problems raised in the above background technology. The detection device for an integrally molded inductor provided by the present invention has the characteristics of stronger detection capability, higher detection efficiency, reduced product turnover, convenient maintenance, more convenient manual operation and high degree of automation.

[0005] Another object of the present invention is to provide a method for implementing a detection device for an integrally formed inductor.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated molded inductor detection device, comprising a chassis, a vibration plate installed at a corner above the chassis, a dislocation mechanism provided on the discharge end side of the vibration plate, a double-station handling mechanism provided on the side of the dislocation mechanism, a line scanning platform mechanism provided on the side of the double-station handling mechanism, a line scanning camera mechanism provided on one side of the line scanning platform mechanism, an eight-station turntable mechanism installed in the middle of the chassis, the double-station handling mechanism corresponding to the first station of the eight-station turntable mechanism, and a corresponding eight-station turntable mechanism installed on the chassis The chassis is provided with an inductance testing mechanism at the second station of the eight-station turntable mechanism, a resistance testing mechanism corresponding to the third station of the eight-station turntable mechanism is installed on the chassis, an NG product rejection mechanism corresponding to the fourth station of the eight-station turntable mechanism is installed on the chassis, a flipping mechanism corresponding to the sixth station of the eight-station turntable mechanism is installed on the chassis, a three-station transport mechanism corresponding to the seventh station of the eight-station turntable mechanism is installed on the chassis, a backlight platform mechanism, a defective size product mechanism and a carrier packaging mechanism are respectively arranged on one side of the three-station transport mechanism, and a size camera mechanism is arranged on one side of the backlight platform mechanism.

[0007] In order to offset the first product from the discharge track of the vibration plate and facilitate the double-station handling mechanism to grab it, the dislocation mechanism further includes a dislocation support seat, a slide cylinder is installed above the dislocation support seat, a jig mounting block is connected to the output end of the slide cylinder, and a dislocation jig is installed above the jig mounting block.

[0008] In order to realize the loading and handling of products, further, the double-station handling mechanism includes a double-station handling support seat, a double-station handling transverse shift module is installed above the double-station handling support seat, a double-station handling transverse shift plate is installed on the output end of the double-station handling transverse shift module, two parallel handling modules are installed on the double-station handling transverse shift plate, the handling module includes a lifting module, the lifting module includes a lifting cylinder and a lifting block, the lifting block is connected to the double-station handling transverse shift plate through a linear guide rail, the output end of the lifting cylinder is connected to the lifting block, a clamping cylinder is installed on the lifting block, the output end of the clamping cylinder is connected with a clamping claw, and the double-station handling transverse shift module is connected to the PLC controller signal.

[0009] In order to drive the product to move to the bottom of the line scanning camera mechanism, the line scanning platform mechanism further includes a line scanning platform lateral movement module, a line scanning platform support seat is installed on the output end of the line scanning platform lateral movement module, a line scanning platform fixture is installed above the line scanning platform support seat, and the line scanning platform lateral movement module is connected to the PLC controller signal.

[0010] In order to measure the height dimension of the product terminal, further, the line scan camera mechanism includes a line scan camera support seat, a line laser sensor is installed on the line scan camera support seat, and the line laser sensor is connected to the PLC controller signal.

[0011] In order to drive the product to switch between different workstations, the eight-workstation turntable mechanism further includes a divider, a turntable is installed on the output end of the divider, a turntable fixture is installed on each workstation of the turntable, and the divider is connected to the PLC controller signal.

[0012] In order to detect the inductance value of the product, the inductance testing mechanism further includes an inductance testing mounting seat and an inductance testing transverse moving plate, wherein the inductance testing transverse moving plate is connected to one side of the upper end of the inductance testing mounting seat through a linear guide rail, and an inductance testing transverse moving cylinder is installed on the other side of the inductance testing mounting seat, and the output end of the inductance testing transverse moving cylinder is connected to the inductance testing transverse moving plate through a connecting block, a lifting module is installed on the inductance testing transverse moving plate, an insulating mounting seat is installed on the lifting module, a probe is installed on the insulating mounting seat, the probe is electrically connected to the inductance tester, and the inductance tester is connected to the PLC controller signal.

[0013] In order to detect the resistance value of the product, further, the structure of the resistance testing mechanism is the same as the structure of the inductance testing mechanism, the probe of the resistance testing mechanism is electrically connected to the resistance tester, and the resistance tester is signal-connected to the PLC controller.

[0014] In order to remove unqualified products, the NG product rejection mechanism further includes an NG product rejection mounting seat, an NG product rejection transverse moving plate is installed on the upper end of the NG product rejection mounting seat through a linear guide rail, an NG product rejection transverse moving cylinder is also installed on the upper end of the NG product rejection mounting seat, the output end of the NG product rejection transverse moving cylinder is connected to the NG product rejection transverse moving plate, a lifting module is installed on the NG product rejection transverse moving plate, and a suction nozzle is installed on the lifting module.

[0015] In order to distinguish and collect unqualified products, an NG product collection component is further installed on the NG product rejection mounting seat, and the NG product collection component includes an NG product collection mounting seat, and a placement box is installed above the NG product collection mounting seat through a linear guide rail, and two collection boxes are placed inside the placement box. A collection box switching cylinder is also installed above the NG product collection mounting seat, and the output end of the collection box switching cylinder is connected to the placement box.

[0016] In order to flip the product 180 degrees to facilitate post-process inspection and packaging, the flipping mechanism further includes a flip mounting seat, a flip lifting seat is installed on the flip mounting seat through a linear guide rail, a flip lifting cylinder is also installed on the flip mounting seat, the output end of the flip lifting cylinder is connected to the flip lifting seat, a flip cylinder is installed on the flip lifting seat, a flip clamp cylinder is installed on the output end of the flip cylinder, and a flip clamp is installed on the output end of the flip clamp cylinder.

[0017] In order to realize the unloading and handling of products, the three-station handling mechanism further includes a three-station handling mounting seat, a three-station handling transverse shifting module is installed on the three-station handling mounting seat, a three-station handling transverse shifting plate is installed on the output end of the three-station handling transverse shifting module, a lifting module is installed on the three-station handling transverse shifting plate, and three equally spaced handling suction nozzles are installed on the lifting module.

[0018] In order to move the product to the bottom of the size camera mechanism and provide a light source, the backlight platform mechanism further includes a backlight platform base, a backlight platform support seat is installed above the backlight platform base through a linear guide rail, a backlight platform moving cylinder is also installed on the backlight platform base, the output end of the backlight platform moving cylinder is connected to the backlight platform support seat, a backlight source is installed above the backlight platform support seat, and the backlight source is connected to the PLC controller signal.

[0019] In order to detect the product's external dimensions, the dimension camera mechanism further comprises a dimension camera mounting seat, on which a camera is mounted.

[0020] In order to remove products with unqualified dimensions, the defective product mechanism further includes a defective product mounting seat, a defective product cylinder is installed at one end above the defective product mounting seat, a baffle is installed at the other end above the defective product mounting seat, and a transverse block is also installed above the defective product mounting seat through a linear guide rail, the transverse block passes through the baffle, and the end of the defective product mounting seat provided with the baffle is connected to a sheet metal slide.

[0021] In the present invention, further, a method for implementing the detection device of the integrally molded inductor comprises the following steps:

[0022] (1) The operator turns on the equipment, the vibration plate starts working, and the product is transported backward to the dislocation fixture of the dislocation mechanism after vibration. The slide cylinder drives the dislocation fixture to move horizontally, so that the product is deviated from the discharge track of the vibration plate;

[0023] (2) The double-station transport transverse shift module of the double-station transport mechanism moves, driving the transport module to move the product on the dislocated fixture to the line scanning platform fixture of the line scanning platform mechanism. The line scanning platform transverse shift module drives the line scanning platform fixture to move transversely to the bottom of the line scanning camera mechanism, and the line laser sensor works to measure the height dimension of the product terminal;

[0024] (3) The double-station transport mechanism transports the product whose height dimension has been measured on the line scanning platform fixture to the turntable fixture of the eight-station turntable mechanism;

[0025] (IV) The eight-station turntable mechanism rotates one station, driving the product to the bottom of the inductance testing mechanism, and the lifting module of the inductance testing mechanism moves, driving the probe to descend and contact the product terminal to detect the inductance value. After the detection is completed, the lifting module resets upward, and the inductance test transverse cylinder moves, driving the probe to move to the top of another terminal, and then the inductance value of the other terminal is detected;

[0026] (V) The eight-station turntable mechanism continues to rotate one station, driving the product to the bottom of the resistance testing mechanism, and the resistance testing mechanism detects the resistance value of the product. The detection steps are the same as the inductance value detection steps;

[0027] (six) The eight-station turntable mechanism continues to rotate one station, driving the product to the bottom of the NG product rejection mechanism. For unqualified products, the NG product rejection transverse movement cylinder drives the suction nozzle to extend to the top of the product, and the lifting module drives the suction nozzle to suck the product. Then the lifting module and the NG product rejection transverse movement cylinder are reset, and the product is placed in the collection box. The collection box switching cylinder drives the placement box action to switch the two collection boxes.

[0028] (VII) The eight-station turntable mechanism continues to rotate, driving the product to the bottom of the flip mechanism. The flip lifting cylinder drives the flip claw to descend to clamp the product. Then the flip lifting cylinder rises to a safe height. The flip cylinder drives the product to flip 180 degrees, and then the product is placed on the eight-station turntable mechanism.

[0029] (VIII) The eight-station turntable mechanism continues to rotate, driving the product to the unloading station. The three-station transport mechanism drives the first transport nozzle to transport the product to the backlight source of the backlight platform mechanism. The backlight platform moving cylinder moves to drive the product to the bottom of the size camera mechanism. The camera takes a photo to detect the product's external dimensions, and then the backlight platform moving cylinder drives the product to reset.

[0030] (IX) The three-station transport mechanism drives the middle transport nozzle to transport the product on the backlight source to the transverse moving block of the defective product mechanism. If the product size is unqualified, the defective product cylinder drives the transverse moving block to retract, and the unqualified product enters the sheet metal slideway under the blockage of the baffle. If the product size is qualified, the defective product cylinder does not move, waiting for the three-station transport mechanism to drive the third transport nozzle to transport the product on the transverse moving block to the carrier packaging mechanism;

[0031] (10) The carrier packaging mechanism packages the product.

[0032] Compared with the prior art, the present invention has the following beneficial effects:

[0033] 1. The present invention realizes automatic full inspection of height, external dimensions, resistance value and inductance value, and realizes automatic continuous loading and unloading of products and automatic removal of unqualified products, which effectively improves the inspection efficiency and has the advantages of stronger inspection capability, higher inspection efficiency, reduced product turnover, convenient maintenance, more convenient manual operation and high degree of automation;

[0034] 2. The fifth station of the eight-station turntable mechanism of the present invention reserves an empty station, which is convenient for adding other functional equipment according to actual needs later;

[0035] 3. The present invention realizes automatic loading and unloading of products through the setting of double-station handling mechanism and three-station handling mechanism, and effectively improves the handling efficiency through the setting of multiple stations;

[0036] 4. The present invention realizes automatic measurement of the height dimension of the product terminal through the cooperation of the line scanning platform mechanism and the line scanning camera mechanism;

[0037] 5. The present invention realizes automatic detection of the inductance value and resistance value of the product respectively through the setting of the inductance testing mechanism and the resistance testing mechanism;

[0038] 6. The present invention realizes automatic removal of products with unqualified inductance or resistance values ​​by setting up the NG product removal mechanism, and realizes classified collection of products with unqualified inductance and resistance values ​​by setting up the NG product collection component;

[0039] 7. The present invention can automatically flip the product through the setting of the flip mechanism, which is convenient for subsequent process detection and packaging;

[0040] 8. The present invention realizes automatic detection of product dimensions through the cooperation of the backlight platform mechanism and the dimension camera mechanism;

[0041] 9. The present invention realizes the removal of products with unqualified dimensions by setting up a defective dimension product mechanism;

[0042] 10. The present invention uses a dislocation mechanism to offset the first product from the discharge track of the vibration plate, making it easier for the double-station handling mechanism to grab it. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 It is a structural schematic diagram of the present invention;

[0044] Figure 2 It is a schematic diagram of the top view structure of the present invention;

[0045] Figure 3 It is a structural schematic diagram of the dislocation mechanism of the present invention;

[0046] Figure 4 It is a structural schematic diagram of the double-station handling mechanism of the present invention;

[0047] Figure 5 It is a structural schematic diagram of the line scanning platform mechanism of the present invention;

[0048] Figure 6 It is a structural schematic diagram of the line scan camera mechanism of the present invention;

[0049] Figure 7 It is a structural schematic diagram of the eight-station turntable mechanism of the present invention;

[0050] Figure 8 It is a structural schematic diagram of the inductance testing mechanism of the present invention;

[0051] Fig. 9 It is a structural schematic diagram of the NG product rejection mechanism of the present invention;

[0052] Fig.10 It is a schematic diagram of the structure of the NG product collection component of the present invention;

[0053] Fig.11 It is a structural schematic diagram of the turning mechanism of the present invention;

[0054] Fig.12 It is a structural schematic diagram of the three-station handling mechanism of the present invention;

[0055] Fig.13 It is a structural schematic diagram of the backlight platform mechanism of the present invention;

[0056] Fig.14 It is a structural schematic diagram of the size camera mechanism of the present invention;

[0057] Fig.15 It is a structural schematic diagram of the defective product mechanism of the present invention;

[0058] In the figure: 1, chassis; 2, vibration plate; 3, dislocation mechanism; 31, dislocation support seat; 32, slide cylinder; 33, dislocation fixture; 34, fixture mounting block; 4, double-station handling mechanism; 41, double-station handling support seat; 42, double-station handling transverse shift module; 43, double-station handling transverse shift plate; 44, handling module; 45, lifting cylinder; 46, lifting block; 47, clamping claw cylinder; 48, clamping claw; 49, lifting module; 5, line scanning platform mechanism; 51, line scanning platform transverse shift module; 52, line scanning platform support Seat; 53, line scanning platform fixture; 6, line scanning camera mechanism; 61, line scanning camera support seat; 62, line laser sensor; 7, eight-position turntable mechanism; 71, divider; 72, turntable; 73, turntable fixture; 8, inductance test mechanism; 81, inductance test mounting seat; 82, connecting block; 83, inductance test traverse cylinder; 84, insulation mounting seat; 85, inductance test traverse plate; 9, resistance test mechanism; 10, NG product rejection mechanism; 101, NG product rejection mounting seat; 102, nozzle; 103, NG 104, NG product rejection transverse shifting plate; 105, NG product collection assembly; 106, NG product collection mounting seat; 107, placement box; 108, collection box; 109, collection box switching cylinder; 11, flip mechanism; 111, flip mounting seat; 112, flip lifting seat; 113, flip gripper; 114, flip gripper cylinder; 115, flip cylinder; 116, flip lifting cylinder; 12, three-station handling mechanism; 121, three-station handling mounting seat; 122, three-station handling transverse shifting plate; 103, NG product rejection transverse shifting plate; 104, NG product rejection transverse shifting cylinder; 105, NG product collection assembly; 106, NG product collection mounting seat; 107, placement box; 108, collection box; 109, collection box switching cylinder; 11, flip mechanism; 111, flip mounting seat; 112, flip lifting seat; 113, flip gripper; 114, flip gripper cylinder; 115, flip cylinder; 116, flip lifting cylinder; 12, three-station handling mechanism; 121, three-station handling mounting seat; 122, three-station handling transverse shifting plate; 11 Module; 123, three-station transport transverse plate; 124, transport nozzle; 13, backlight platform mechanism; 131, backlight platform base; 132, backlight platform support seat; 133, backlight source; 134, backlight platform moving cylinder; 14, size camera mechanism; 141, size camera mounting seat; 142, camera; 15, size defective product mechanism; 151, size defective product mounting seat; 152, size defective product cylinder; 153, baffle; 154, transverse block; 155, sheet metal slide; 16, carrier packaging mechanism. DETAILED DESCRIPTION

[0059] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0060] Example 1

[0061] See also Figure 1-15The present invention provides the following technical solutions: an integrated molded inductor detection device, comprising a chassis 1, a vibration plate 2 is installed at a corner above the chassis 1, a dislocation mechanism 3 is provided on the discharge end side of the vibration plate 2, a double-station handling mechanism 4 is provided on the side of the dislocation mechanism 3, a line scanning platform mechanism 5 is provided on the side of the double-station handling mechanism 4, a line scanning camera mechanism 6 is provided on one side of the line scanning platform mechanism 5, an eight-station turntable mechanism 7 is installed in the middle position of the chassis 1, the double-station handling mechanism 4 corresponds to the first station of the eight-station turntable mechanism 7, and an inductor corresponding to the second station of the eight-station turntable mechanism 7 is installed on the chassis 1 A resistance testing mechanism 8 is installed on the chassis 1, and a resistance testing mechanism 9 corresponding to the third station of the eight-station turntable mechanism 7 is installed on the chassis 1. An NG product rejection mechanism 10 corresponding to the fourth station of the eight-station turntable mechanism 7 is installed on the chassis 1. A flipping mechanism 11 corresponding to the sixth station of the eight-station turntable mechanism 7 is installed on the chassis 1. A three-station transport mechanism 12 corresponding to the seventh station of the eight-station turntable mechanism 7 is installed on the chassis 1. A backlight platform mechanism 13, a defective size product mechanism 15 and a carrier packaging mechanism 16 are respectively arranged on one side of the three-station transport mechanism 12, and a size camera mechanism 14 is arranged on one side of the backlight platform mechanism 13.

[0062] Specifically, the double-station transport mechanism 4 includes a double-station transport support seat 41, a double-station transport transverse shift module 42 is installed above the double-station transport support seat 41, a double-station transport transverse shift plate 43 is installed on the output end of the double-station transport transverse shift module 42, two parallel transport modules 44 are installed on the double-station transport transverse shift plate 43, the transport module 44 includes a lifting module 49, the lifting module 49 includes a lifting cylinder 45 and a lifting block 46, the lifting block 46 is connected to the double-station transport transverse shift plate 43 through a linear guide rail, the output end of the lifting cylinder 45 is connected to the lifting block 46, a clamping cylinder 47 is installed on the lifting block 46, and a clamping claw 48 is connected to the output end of the clamping claw cylinder 47, and the double-station transport transverse shift module 42 is connected to the PLC controller signal.

[0063] By adopting the above technical solution, the product transportation is realized. One transport module 44 transports the product on the offset jig 33 to the line scanning platform jig 53, and the other transport module 44 transports the product on the line scanning platform jig 53 to the turntable jig 73 of the eight-station turntable mechanism 7. The setting of the two transport modules 44 effectively increases the transportation efficiency.

[0064] Specifically, the line scanning platform mechanism 5 includes a line scanning platform transverse movement module 51, a line scanning platform support seat 52 is installed on the output end of the line scanning platform transverse movement module 51, a line scanning platform fixture 53 is installed above the line scanning platform support seat 52, and the line scanning platform transverse movement module 51 is connected to the PLC controller signal.

[0065] By adopting the above technical solution, the product is driven to move below the line scan camera mechanism 6.

[0066] Specifically, the line scan camera mechanism 6 includes a line scan camera support base 61 , on which a line laser sensor 62 is mounted, and the line laser sensor 62 is connected to the PLC controller signal.

[0067] The above technical solution is used to measure the height dimension of product terminals.

[0068] Specifically, the eight-station turntable mechanism 7 includes a divider 71 , a turntable 72 is installed on the output end of the divider 71 , a turntable fixture 73 is installed on each station of the turntable 72 , and the divider 71 is connected to the PLC controller signal.

[0069] By adopting the above technical solution, it is used to drive the product to switch between different workstations.

[0070] Specifically, the inductance testing mechanism 8 includes an inductance testing mounting seat 81 and an inductance testing transverse moving plate 85, wherein the inductance testing transverse moving plate 85 is connected to one side of the upper end of the inductance testing mounting seat 81 through a linear guide rail, and an inductance testing transverse moving cylinder 83 is installed on the other side of the inductance testing mounting seat 81, and the output end of the inductance testing transverse moving cylinder 83 is connected to the inductance testing transverse moving plate 85 through a connecting block 82, and a lifting module 49 is installed on the inductance testing transverse moving plate 85, and an insulating mounting seat 84 is installed on the lifting module 49, and a probe is installed on the insulating mounting seat 84, and the probe is electrically connected to the inductance tester, and the inductance tester is connected to the PLC controller signal.

[0071] The above technical solution is used to detect the inductance value of the product.

[0072] Specifically, the structure of the resistance testing mechanism 9 is the same as that of the inductance testing mechanism 8 , the probe of the resistance testing mechanism 9 is electrically connected to the resistance tester, and the resistance tester is signal-connected to the PLC controller.

[0073] The above technical solution is used to detect the resistance value of the product.

[0074] Specifically, the NG product rejection mechanism 10 includes an NG product rejection mounting seat 101, and an NG product rejection transverse moving plate 103 is installed on the upper end of the NG product rejection mounting seat 101 through a linear guide rail. An NG product rejection transverse moving cylinder 104 is also installed on the upper end of the NG product rejection mounting seat 101, and the output end of the NG product rejection transverse moving cylinder 104 is connected to the NG product rejection transverse moving plate 103. A lifting module 49 is installed on the NG product rejection transverse moving plate 103, and a suction nozzle 102 is installed on the lifting module 49.

[0075] By adopting the above technical solution, products that fail the inspection can be eliminated.

[0076] Specifically, the flip mechanism 11 includes a flip mounting seat 111, on which a flip lifting seat 112 is mounted via a linear guide rail, and on which a flip lifting cylinder 116 is also mounted, and the output end of the flip lifting cylinder 116 is connected to the flip lifting seat 112, and on which a flip cylinder 115 is mounted, and on which a flip clamp cylinder 114 is mounted on the output end of the flip cylinder 115, and on which a flip clamp 113 is mounted on the output end of the flip clamp cylinder 114.

[0077] By adopting the above technical solution, the product can be flipped 180 degrees to facilitate subsequent process inspection and packaging.

[0078] Specifically, the three-station transport mechanism 12 includes a three-station transport mounting seat 121, on which a three-station transport transverse shift module 122 is mounted, on the output end of the three-station transport transverse shift module 122 is mounted a three-station transport transverse shift plate 123, on the three-station transport transverse shift plate 123 is mounted a lifting module 49, on which three equally spaced transport suction nozzles 124 are mounted.

[0079] By adopting the above technical solution, the unloading and transportation of products can be realized.

[0080] Specifically, the backlight platform mechanism 13 includes a backlight platform base 131, a backlight platform support base 132 is installed above the backlight platform base 131 through a linear guide rail, a backlight platform moving cylinder 134 is also installed on the backlight platform base 131, the output end of the backlight platform moving cylinder 134 is connected to the backlight platform support base 132, a backlight source 133 is installed above the backlight platform support base 132, and the backlight source 133 is connected to the PLC controller signal.

[0081] By adopting the above technical solution, the product is moved to the bottom of the size camera mechanism 14 and a light source is provided.

[0082] Specifically, the size camera mechanism 14 includes a size camera mounting seat 141 , on which a camera 142 is mounted.

[0083] The above technical solution is used to detect the product dimensions.

[0084] Specifically, the defective product mechanism 15 includes a defective product mounting seat 151, a defective product cylinder 152 is installed at one end above the defective product mounting seat 151, a baffle 153 is installed at the other end above the defective product mounting seat 151, and a transverse block 154 is also installed above the defective product mounting seat 151 through a linear guide rail, the transverse block 154 passes through the baffle 153, and the defective product mounting seat 151 is provided with a sheet metal slide 155 at one end thereof.

[0085] By adopting the above technical solution, products with unqualified external dimensions are eliminated.

[0086] Example 2

[0087] The present embodiment is different from the embodiment 1 in that: specifically, the dislocation mechanism 3 includes a dislocation support seat 31, a slide cylinder 32 is installed above the dislocation support seat 31, a fixture mounting block 34 is connected to the output end of the slide cylinder 32, and a dislocation fixture 33 is installed above the fixture mounting block 34.

[0088] By adopting the above technical solution, the first product is offset from the discharge track of the vibration plate 2, making it easier for the double-station handling mechanism 4 to grab it.

[0089] Example 3

[0090] The present embodiment is different from the embodiment 1 in that: specifically, an NG product collecting assembly 105 is also installed on the NG product rejection mounting seat 101, and the NG product collecting assembly 105 includes an NG product collecting mounting seat 106, and a placement box 107 is installed above the NG product collecting mounting seat 106 through a linear guide rail, and two collection boxes 108 are placed inside the placement box 107, and a collection box switching cylinder 109 is also installed above the NG product collecting mounting seat 106, and the output end of the collection box switching cylinder 109 is connected to the placement box 107.

[0091] By adopting the above technical solution, unqualified products are collected, and the two collection boxes 108 can be used to place products with unqualified inductance values ​​and unqualified resistance values ​​respectively.

[0092] Example 4

[0093] Furthermore, the method for implementing the detection device of the integrally molded inductor described in the present invention comprises the following steps:

[0094] (i) The operator turns on the equipment, the vibration plate 2 starts working, and the product is transported backward to the dislocation fixture 33 of the dislocation mechanism 3 after vibration. The slide cylinder 32 drives the dislocation fixture 33 to move horizontally, so that the product is deviated from the discharging track of the vibration plate 2;

[0095] (ii) The double-station transport transverse shift module 42 of the double-station transport mechanism 4 moves, driving the transport module 44 to transport the product on the offset fixture 33 to the line scanning platform fixture 53 of the line scanning platform mechanism 5, and the line scanning platform transverse shift module 51 drives the line scanning platform fixture 53 to move transversely to the bottom of the line scanning camera mechanism 6, and the line laser sensor 62 works to measure the height dimension of the product terminal;

[0096] (iii) The double-station transport mechanism 4 transports the product whose height dimension has been measured on the line scanning platform fixture 53 to the turntable fixture 73 of the eight-station turntable mechanism 7;

[0097] (IV) The eight-station turntable mechanism 7 rotates one station to drive the product to the bottom of the inductance testing mechanism 8. The lifting module 49 of the inductance testing mechanism 8 is actuated to drive the probe to descend and contact the product terminal to detect the inductance value. After the detection is completed, the lifting module 49 is reset upward, and the inductance testing transverse cylinder 83 is actuated to drive the probe to move to the top of another terminal, and then the inductance value of the other terminal is detected.

[0098] (V) The eight-station turntable mechanism 7 continues to rotate one station, driving the product to the bottom of the resistance testing mechanism 9, and the resistance testing mechanism 9 detects the resistance value of the product. The detection steps are the same as the inductance value detection steps;

[0099] (six) The eight-station turntable mechanism 7 continues to rotate one station, driving the product to the bottom of the NG product rejection mechanism 10. For the unqualified products, the NG product rejection transverse movement cylinder 104 drives the suction nozzle 102 to extend above the product, and the lifting module 49 drives the suction nozzle 102 to suck the product. Then the lifting module 49 and the NG product rejection transverse movement cylinder 104 are reset, and the product is placed in the collection box 108. The collection box switching cylinder 109 drives the placement box 107 to move, and the two collection boxes 108 are switched;

[0100] (VII) The eight-station turntable mechanism 7 continues to rotate, driving the product to the bottom of the flip mechanism 11, and the flip lifting cylinder 116 drives the flip clamp 113 to descend to clamp the product, and then the flip lifting cylinder 116 rises to a safe height, and the flip cylinder 115 drives the product to flip 180 degrees, and then the product is placed on the eight-station turntable mechanism 7;

[0101] (VIII) The eight-station turntable mechanism 7 continues to rotate, driving the product to the unloading station, the three-station transport mechanism 12 is actuated to drive the first transport nozzle 124 to transport the product to the backlight source 133 of the backlight platform mechanism 13, the backlight platform moving cylinder 134 is actuated to drive the product to move below the size camera mechanism 14, the camera 142 takes a photo to detect the product's external dimensions, and then the backlight platform moving cylinder 134 drives the product to reset;

[0102] (IX) The three-station transport mechanism 12 moves to drive the middle transport nozzle 124 to transport the product on the backlight source 133 to the lateral block 154 of the defective product mechanism 15. If the product size is unqualified, the defective product cylinder 152 drives the lateral block 154 to retract, and the unqualified product enters the sheet metal slide 155 under the blockage of the baffle 153. If the product size is qualified, the defective product cylinder 152 does not move, waiting for the three-station transport mechanism 12 to drive the third transport nozzle 124 to transport the product on the lateral block 154 to the carrier packaging mechanism 16;

[0103] (10) The carrier packaging mechanism 16 packages the product.

[0104] In summary, the present invention realizes automatic full inspection of height, external dimensions, resistance value and inductance value, and realizes automatic and continuous loading and unloading of products and automatic rejection of unqualified products, effectively improving the detection efficiency, and has the advantages of stronger detection capability, higher detection efficiency, reduced product turnover, convenient maintenance, more convenient manual operation and high degree of automation; the fifth station of the eight-station turntable mechanism 7 of the present invention reserves an empty station, which is convenient for adding other functional equipment according to actual needs later; the present invention realizes automatic loading and unloading and handling of products through the setting of a double-station handling mechanism 4 and a three-station handling mechanism 12, and effectively improves the handling work efficiency through the setting of multiple stations; the present invention realizes automatic measurement of the height size of product terminals through the cooperation of the line scanning platform mechanism 5 and the line scanning camera mechanism 6; the present invention realizes automatic measurement of the height size of product terminals through the inductance testing mechanism 8 and The setting of the resistance testing mechanism 9 realizes the automatic detection of the inductance value and resistance value of the product respectively; the present invention realizes the automatic rejection of products with unqualified inductance value or resistance value through the setting of the NG product rejection mechanism 10, and realizes the classified collection of products with unqualified inductance value and unqualified resistance value through the setting of the NG product collection component 105; the present invention can automatically flip the product through the setting of the flipping mechanism 11, which is convenient for the subsequent process detection and packaging; the present invention realizes the automatic detection of the product's external dimensions through the cooperation of the backlight platform mechanism 13 and the size camera mechanism 14; the present invention realizes the rejection of products with unqualified external dimensions through the setting of the defective size product mechanism 15; the present invention makes the first product offset from the discharge track of the vibration plate 2 through the setting of the dislocation mechanism 3, which is convenient for the double-station handling mechanism 4 to grab.

[0105] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated molded inductor detection device, comprising a chassis, characterized in that: A vibration plate is installed at a corner above the chassis, and a dislocation mechanism is provided on the discharge end side of the vibration plate, a double-station conveying mechanism is provided on the side of the dislocation mechanism, a line scanning platform mechanism is provided on the side of the double-station conveying mechanism, and a line scanning camera mechanism is provided on one side of the line scanning platform mechanism. An eight-station turntable mechanism is installed in the middle position of the chassis, the double-station conveying mechanism corresponds to the first station of the eight-station turntable mechanism, an inductance testing mechanism corresponding to the second station of the eight-station turntable mechanism is installed on the chassis, a resistance testing mechanism corresponding to the third station of the eight-station turntable mechanism is installed on the chassis, an NG product rejection mechanism corresponding to the fourth station of the eight-station turntable mechanism is installed on the chassis, a flipping mechanism corresponding to the sixth station of the eight-station turntable mechanism is installed on the chassis, and a three-station conveying mechanism corresponding to the seventh station of the eight-station turntable mechanism is installed on the chassis, and a backlight platform mechanism, a defective size product mechanism and a carrier tape packaging mechanism are provided on one side of the three-station conveying mechanism, and a size camera mechanism is provided on one side of the backlight platform mechanism.

2. The detection device for an integrally molded inductor according to claim 1, characterized in that: The dislocation mechanism comprises a dislocation support seat, a slide cylinder is installed above the dislocation support seat, a fixture mounting block is connected to the output end of the slide cylinder, and a dislocation fixture is installed above the fixture mounting block.

3. The detection device for an integrally molded inductor according to claim 1, characterized in that: The double-station transport mechanism includes a double-station transport support seat, a double-station transport transverse shift module is installed above the double-station transport support seat, a double-station transport transverse shift plate is installed on the output end of the double-station transport transverse shift module, and two parallel transport modules are installed on the double-station transport transverse shift plate. The transport module includes a lifting module, the lifting module includes a lifting cylinder and a lifting block, the lifting block is connected to the double-station transport transverse shift plate through a linear guide rail, the output end of the lifting cylinder is connected to the lifting block, a clamping cylinder is installed on the lifting block, a clamping claw is connected to the output end of the clamping claw cylinder, and the double-station transport transverse shift module is connected to the PLC controller signal; the three-station transport mechanism includes a three-station transport mounting seat, a three-station transport mounting seat is installed with a three-station transport transverse shift module, the output end of the three-station transport transverse shift module is installed with a three-station transport transverse shift plate, a lifting module is installed on the three-station transport transverse shift plate, and three transport suction nozzles arranged at equal intervals are installed on the lifting module.

4. The detection device for an integrally molded inductor according to claim 1, characterized in that: The line scanning platform mechanism includes a line scanning platform transverse movement module, a line scanning platform support seat is installed on the output end of the line scanning platform transverse movement module, a line scanning platform fixture is installed above the line scanning platform support seat, and the line scanning platform transverse movement module is connected to the PLC controller signal; the line scanning camera mechanism includes a line scanning camera support seat, a line laser sensor is installed on the line scanning camera support seat, and the line laser sensor is connected to the PLC controller signal.

5. The detection device for an integrally molded inductor according to claim 1, characterized in that: The inductance testing mechanism includes an inductance testing mounting seat and an inductance testing transverse moving plate, wherein the inductance testing transverse moving plate is connected to one side of the upper end of the inductance testing mounting seat through a linear guide rail, and an inductance testing transverse moving cylinder is installed on the other side of the inductance testing mounting seat, and the output end of the inductance testing transverse moving cylinder is connected to the inductance testing transverse moving plate through a connecting block, and a lifting module is installed on the inductance testing transverse moving plate, and an insulating mounting seat is installed on the lifting module, and a probe is installed on the insulating mounting seat, and the probe is electrically connected to the inductance tester, and the inductance tester is connected to the PLC controller signal; the structure of the resistance testing mechanism is the same as that of the inductance testing mechanism, and the probe of the resistance testing mechanism is electrically connected to the resistance tester, and the resistance tester is connected to the PLC controller signal.

6. The detection device for an integrally molded inductor according to claim 1, characterized in that: The NG product rejection mechanism includes an NG product rejection mounting seat, an NG product rejection transverse moving plate is installed on the upper end of the NG product rejection mounting seat through a linear guide rail, an NG product rejection transverse moving cylinder is also installed on the upper end of the NG product rejection mounting seat, the output end of the NG product rejection transverse moving cylinder is connected to the NG product rejection transverse moving plate, a lifting module is installed on the NG product rejection transverse moving plate, and a suction nozzle is installed on the lifting module; an NG product collection assembly is also installed on the NG product rejection mounting seat, the NG product collection assembly includes an NG product collection mounting seat, a placement box is installed above the NG product collection mounting seat through a linear guide rail, two collection boxes are placed inside the placement box, and a collection box switching cylinder is also installed above the NG product collection mounting seat, and the output end of the collection box switching cylinder is connected to the placement box.

7. The detection device for an integrally molded inductor according to claim 1, characterized in that: The flipping mechanism includes a flip mounting seat, a flip lifting seat is installed on the flip mounting seat through a linear guide rail, a flip lifting cylinder is also installed on the flip mounting seat, the output end of the flip lifting cylinder is connected to the flip lifting seat, the flip lifting seat is installed with a flip cylinder, the output end of the flip cylinder is installed with a flip claw cylinder, and the output end of the flip claw cylinder is installed with a flip claw.

8. The detection device for an integrally molded inductor according to claim 1, characterized in that: The backlight platform mechanism includes a backlight platform base, a backlight platform support seat is installed above the backlight platform base through a linear guide rail, a backlight platform moving cylinder is also installed on the backlight platform base, the output end of the backlight platform moving cylinder is connected to the backlight platform support seat, a backlight source is installed above the backlight platform support seat, and the backlight source is connected to the PLC controller signal; the size camera mechanism includes a size camera mounting seat, and a camera is installed on the size camera mounting seat.

9. The detection device for an integrally molded inductor according to claim 1, characterized in that: The defective product mechanism includes a defective product mounting seat, a defective product cylinder is installed at one end above the defective product mounting seat, a baffle is installed at the other end above the defective product mounting seat, and a transverse block is also installed above the defective product mounting seat through a linear guide rail, the transverse block passes through the baffle, and the end of the defective product mounting seat provided with the baffle is connected to a sheet metal slide.

10. A method for implementing a detection device for an integrally formed inductor according to any one of claims 1 to 9, characterized in that: The following steps are involved: (1) The operator turns on the equipment, the vibration plate starts working, and the product is transported backward to the dislocation fixture of the dislocation mechanism after vibration. The slide cylinder drives the dislocation fixture to move horizontally, so that the product is deviated from the discharge track of the vibration plate; (2) The double-station transport transverse shift module of the double-station transport mechanism moves, driving the transport module to move the product on the dislocated fixture to the line scanning platform fixture of the line scanning platform mechanism. The line scanning platform transverse shift module drives the line scanning platform fixture to move transversely to the bottom of the line scanning camera mechanism, and the line laser sensor works to measure the height dimension of the product terminal; (3) The double-station transport mechanism transports the product whose height dimension has been measured on the line scanning platform fixture to the turntable fixture of the eight-station turntable mechanism; (IV) The eight-station turntable mechanism rotates one station, driving the product to the bottom of the inductance testing mechanism, and the lifting module of the inductance testing mechanism moves, driving the probe to descend and contact the product terminal to detect the inductance value. After the detection is completed, the lifting module resets upward, and the inductance test transverse cylinder moves, driving the probe to move to the top of another terminal, and then the inductance value of the other terminal is detected; (V) The eight-station turntable mechanism continues to rotate one station, driving the product to the bottom of the resistance testing mechanism, and the resistance testing mechanism detects the resistance value of the product. The detection steps are the same as the inductance value detection steps; (six) The eight-station turntable mechanism continues to rotate one station, driving the product to the bottom of the NG product rejection mechanism. For unqualified products, the NG product rejection transverse movement cylinder drives the suction nozzle to extend to the top of the product, and the lifting module drives the suction nozzle to suck the product. Then the lifting module and the NG product rejection transverse movement cylinder are reset, and the product is placed in the collection box. The collection box switching cylinder drives the placement box action to switch the two collection boxes. (VII) The eight-station turntable mechanism continues to rotate, driving the product to the bottom of the flip mechanism. The flip lifting cylinder drives the flip claw to descend to clamp the product. Then the flip lifting cylinder rises to a safe height. The flip cylinder drives the product to flip 180 degrees, and then the product is placed on the eight-station turntable mechanism. (VIII) The eight-station turntable mechanism continues to rotate, driving the product to the unloading station. The three-station transport mechanism drives the first transport nozzle to transport the product to the backlight source of the backlight platform mechanism. The backlight platform moving cylinder moves to drive the product to the bottom of the size camera mechanism. The camera takes a photo to detect the product's external dimensions, and then the backlight platform moving cylinder drives the product to reset. (IX) The three-station transport mechanism drives the middle transport nozzle to transport the product on the backlight source to the transverse moving block of the defective product mechanism. If the product size is unqualified, the defective product cylinder drives the transverse moving block to retract, and the unqualified product enters the sheet metal slideway under the blockage of the baffle. If the product size is qualified, the defective product cylinder does not move, waiting for the three-station transport mechanism to drive the third transport nozzle to transport the product on the transverse moving block to the carrier packaging mechanism; (10) The carrier packaging mechanism packages the product.

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