Steel pipe composite cutting equipment
By designing a steel pipe composite cutting equipment, using components such as main support, side rod, input rail support and straightener rod transmission mechanism, the problems of low utilization rate of existing cutting equipment and waste of production are solved, and efficient steel pipes and profiled steel are achieved Cut.
Patent Information
- Application Number
- CN202411530103.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-10-30
AI Technical Summary
Due to the high specialization of conventional cutting equipment in existing steel structure factories, the equipment utilization rate is low, and the equipment is idle, resulting in waste of production.
A steel pipe composite cutting equipment was designed, using main body bracket, side rod, input rail bracket, straightening rod transmission mechanism, CNC clamping device and cutting bracket. The vertical centering of the material is achieved through the straightening rod transmission mechanism. The rod provides lateral positioning, a CNC clamping device and a cutting bracket for cutting operations.
It improves the utilization rate of equipment, reduces production waste, and can handle the cutting tasks of steel pipes and steel at the same time, adapting to the processing needs of different sections.
Smart Images

Figure CN119407433A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel pipe composite cutting, in particular to a steel pipe composite cutting device. Background Art
[0002] Among the components of various steel structures or structures, steel pipes (such as round pipes, polygonal pipes, square and rectangular pipes, etc.) and steel sections (such as H-shaped steel, T-shaped steel, channel steel, etc.) are often used for manufacturing and processing. One of the processes is to use cutting equipment to perform the required cutting on the materials.
[0003] Conventional cutting equipment is mostly dedicated, such as cutting round tubes with CNC intersecting wire cutting machines and cutting steel sections with CNC steel section cutting machines. Such a steel structure factory is generally equipped with these two types of equipment. Since the materials used for steel components are different and the probability of using steel pipes and steel sections for long-term processing of components is not high, one type of equipment will be in production while the other type of equipment is idle, which not only makes the utilization rate of the equipment low, but also causes waste of production sites when the equipment is idle.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a steel pipe composite cutting equipment is proposed. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a steel pipe composite cutting device, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a steel pipe composite cutting equipment, including a main body support and a side support rod, an input track support is arranged in the main body support, and a longitudinal beam at one end of the input track support is arranged with a vertical guide rail and a longitudinal linear guide rail, the vertical guide rail is used to provide guidance for the cutting support, a straightening rod guide groove plate is installed between the two groups of the longitudinal linear guide rails, and a side-push straightening rod is arranged on one side of the straightening rod guide groove plate, a support seat is installed between the straightening rod guide groove plates, a connecting rod is installed on one side of the side-push straightening rod, and a straightening rod transmission mechanism is arranged at the end of the connecting rod, a longitudinal shaft rod is installed in the middle of the input track support, and one end of the longitudinal shaft rod is connected to a power cylinder, and the top of the side-push straightening rod is arranged There is a roller wheel or a roller drum, side support rods are arranged on both sides of the input track bracket, and a worm gear reverse screw is installed on the outer surface of the side support rods, the side support rods are symmetrically arranged on the worm gear reverse screw, a side support rod guide groove is arranged at the bottom of the worm gear reverse screw, and a worm wheel is installed on the outer surface of the worm gear reverse screw, a worm is meshed with the outer surface of the worm wheel, a transmission shaft support beam is arranged on the outside of the worm, and a transmission shaft is arranged inside the transmission shaft support beam, a transmission gear set is arranged at one end of the transmission shaft, and a shaft transmission shaft transmission motor reducer is arranged on one side of the transmission gear set, a transmission gear set is arranged at one end of the worm, and a side support positioning motor reducer is arranged on one side of the transmission gear set, and a roller wheel two or a roller drum is arranged on the top of the side support rod. The second roller, a bracket is installed at the front end of the input track bracket, and longitudinal linear guides are arranged on both sides of the input track bracket, a CNC clamp is installed on the longitudinal linear guide, and a driving motor 1 is arranged inside the CNC clamp, and a vertical linear guide is installed on one side of the driving motor 1, and the driving motor 1 is used to drive the CNC clamp to move on the linear guide, and a clamping device is arranged on one side of the vertical linear guide, and the vertical linear guide is used to provide guidance for the vertical movement of the clamping device, and a driving motor 2 is installed on both sides of the clamping device, and a gripper is arranged at a point in the middle of the crossbeam of the clamping device, and a cylinder is installed on one side of the gripper, and the main bracket is welded by steel pipes and steel sections, and a cutting bracket and a cutting bracket are arranged on the top of the main bracket. The bracket power mechanism, the cutting bracket is arranged on one side of the cutting bracket power mechanism, vertical screws are arranged at both ends of the top of the cutting bracket, and the vertical screws are connected with a worm gear transmission mechanism through a sprocket chain transmission mechanism, and the cutting bracket is driven by a power motor to perform vertical translation along a pair of vertical guide rails, a rotating plate wheel seat is arranged at the lower end of the cutting bracket, and a rotating plate gear is installed on the outer surface of one side of the rotating plate wheel seat, vertical screws are arranged on both sides of the rotating plate wheel seat, and guide wheels are installed on the outside of the vertical screw, a wire take-up drum is arranged on one side of the upper part of the vertical guide rail, and a cable is installed on the outer surface of the wire take-up drum, a cutting gun is connected to the end of the cable, a table is arranged at the bottom of the wire take-up drum, and a motor reducer is installed on one side of the rotating plate gear,A power gear is provided at the output end of the motor reducer, and a roller table group 1 is provided above the straightening rod transmission mechanism.
[0007] Furthermore, the rotating plate gear is assembled on the rotating plate wheel seat through a bearing, and the rotating plate wheel seat is driven by a power gear and a motor reducer to rotate around the rotating plate wheel seat.
[0008] Furthermore, the second drive motor is provided with two groups, and the second drive motor and the longitudinal linear guide rail are distributed in a one-to-one correspondence.
[0009] Furthermore, a cover is provided outside the sprocket and the chain, and a material receiving trolley is installed below the cutting gun.
[0010] Furthermore, the cable of the cutting gun is connected to the take-up reel through the hole on the upper right side of the rotating plate and is coiled therein, and the end of the cable is connected to the cutting power source.
[0011] Furthermore, the guide wheel is slidably arranged inside the vertical guide rail, and the length of the vertical guide rail is a rectangular structure.
[0012] Furthermore, a small platform is provided at the bottom of the cutting support power mechanism, and a power motor is installed on the outer surface of the small platform.
[0013] Furthermore, a large platform is arranged below the small platform, and the small platform and the large platform are distributed in parallel.
[0014] Furthermore, a rotating plate is installed on the rotating plate gear, and a cutting gun pulley block is arranged above the rotating plate, and an output track bracket is installed on the side of the outside of the main body bracket away from the input track bracket.
[0015] Furthermore, a second roller set is arranged above the two sets of output track brackets, and one side of the second roller set is connected to a chain drive motor reducer through a chain, a sprocket and a transmission chain.
[0016] The present invention provides a steel pipe composite cutting device, which has the following beneficial effects:
[0017] 1. The steel pipe composite cutting equipment, through the movement of the straightening rod transmission mechanism, makes each pair of side-pushing straightening rods move symmetrically along the straightening rod guide groove plate relative to the longitudinal center line of the input roller support, so that the material hoisted on the roller can be straightened in the longitudinal center; the parts of the side-pushing straightening rod that contact the material are roller wheel 1 and roller drum, the former is used for steel and square and rectangular tubes, and the latter can be assembled on the former for round tubes.
[0018] 2. The steel pipe composite cutting equipment, the output roller support is composed of two parallel steel longitudinal beams and a plurality of legs, and a plurality of roller sets with sprockets at one end are installed on the longitudinal beams; a plurality of pairs of workpiece side support rods are arranged between the two longitudinal beams, which are symmetrically installed on the worm gear reverse screw and the bottom is inserted in the side support rod guide groove, so that the side support rod can be horizontally symmetrically translated relative to the longitudinal center line of the output roller support so as to coincide with the longitudinal center line of the material input track support, thereby providing side support for the workpiece output after cutting and preventing it from lateral displacement or side rolling (for round pipes).
[0019] 3. In this steel pipe composite cutting equipment, the material is longitudinally moved along the roller by the CNC clamp and positioned in the cutting area. The clamping device can be lifted and lowered vertically to adapt to the height of different sections, and the lifting height can be higher than the top surface of the material, so that the clamp does not interfere with the material suspended on the feed roller during the return stroke. The cutting frame at the cutting station can be moved vertically, so that the geometric center of the cutting elevation can coincide with the geometric center of the material section. The cutting gun performs circumferential, radial and tangential composite movements relative to the geometric center through the slide rail group that can move vertically to each other on the turntable, so as to take into account the processing of different cross-sectional shapes of pipes and profiles. At the same time, the cutting gun can adjust the angle to adapt to groove cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the vertical structure of a steel pipe composite cutting device of the present invention;
[0021] Figure 2 It is a schematic diagram of the top view of the structure of a steel pipe composite cutting device of the present invention;
[0022] Figure 3 A steel pipe composite cutting device according to the present invention Figure 1 Schematic diagram of the right view structure in the BB orientation;
[0023] Figure 4 A steel pipe composite cutting device according to the present invention Figure 1 Schematic diagram of the structure viewed from the right in the CC section;
[0024] Figure 5 A steel pipe composite cutting device according to the present invention Figure 2 Schematic diagram of the left elevation structure in the DD section;
[0025] Figure 6 A steel pipe composite cutting device according to the present invention Figure 1 Schematic diagram of the left view of the structure in the EE azimuth section.
[0026] In the figure: 1. Main support; 1.1. Vertical guide rail; 1.2. Small platform; 1.3. Large platform; 2. Cutting support; 2.1. Vertical screw; 2.2. Guide wheel; 2.3. Turntable wheel seat; 2.4. Table; 3. Turntable gear; 3.1. Motor reducer; 3.2. Power gear; 4. Turntable; 5. Cutting gun pulley group; 6. Cutting gun; 6.1. Cable; 7. Take-up reel; 8. Cutting support power mechanism; 8.1. Worm gear transmission mechanism; 8.2. Sprocket chain transmission mechanism, 8.3. Power motor; 9. Side support positioning motor reducer; 9.1. Transmission gear group; 10. Input track support; 10.1. Bracket; 11. Track group 1; 12. Side push straightening rod; 12.1. Roller 1; 12.2. Roller 1; 13. Straightening rod guide slot plate; 14. The transmission mechanism of the straightening rod; 14.1, connecting rod; 14.2, supporting seat; 14.3, power cylinder; 15, CNC clamp; 15.1, driving motor one; 15.2, vertical linear guide; 16, clamping device; 16.1, driving motor two; 17, grasping forceps; 17.1, cylinder; 18, longitudinal linear guide; 19, output track bracket; 20, track group two; 21, side support rod; 21.1, roller two; 21.2, roller two; 22, side support rod guide groove; 23, side support rod transmission mechanism; 23.1, worm gear reverse screw; 23.2, worm; 23.3, worm wheel; 24, transmission shaft support beam; 25, transmission gear set; 26, shaft drive motor reducer; 27, chain drive motor reducer; 27.1, transmission chain; 28, cover; 29, material receiving car. DETAILED DESCRIPTION
[0027] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0028] like Figure 1-Figure 6As shown, the present invention provides a technical solution: a steel pipe composite cutting device, including a main support 1, a vertical guide rail 1.1, a small platform 1.2, a large platform 1.3, a cutting support 2, a vertical screw 2.1, a guide wheel 2.2, a turntable wheel seat 2.3, a table 2.4, a turntable gear 3, a motor reducer 3.1, a power gear 3.2, a turntable 4, a cutting gun pulley group 5, a cutting gun 6, a cable 6.1, a take-up reel 7, a cutting support power mechanism 8, a worm gear transmission mechanism 8.1, a sprocket chain transmission mechanism 8.2, a power motor 8.3, a side support positioning motor reducer 9, a transmission gear group 9.1, an input track support 10, a bracket 10.1, a roller group 11, a side push straightening rod 12, a roller 12.1, and a roller 12 .2, guide groove plate of the righting rod 13, transmission mechanism of the righting rod 14, connecting rod 14.1, support seat 14.2, power cylinder 14.3, CNC clamp 15, drive motor 1 15.1, vertical linear guide 15.2, clamping device 16, drive motor 2 16.1, gripper 17, cylinder 17.1, longitudinal linear guide 18, output track bracket 19, roller table group 2 20, side support rod 21, roller 2 21.1, roller 2 21.2, side support rod guide groove 22, side support rod transmission mechanism 23, worm gear reverse screw 23.1, worm 23.2, worm wheel 23.3, transmission shaft support beam 24, transmission gear group 25, shaft drive motor reducer 26, chain drive motor reducer 27, transmission chain 27.1, cover Shell 28 and material receiving car 29, the end of input track bracket 10 is arranged in the main frame 1, and one end longitudinal beam of input track bracket 10 is arranged with vertical guide rail 1.1 and longitudinal linear guide rail 18, the vertical guide rail 1.1 is used to provide guidance for cutting bracket 2, a straightening rod guide groove plate 13 is installed between two sets of longitudinal linear guide rails 18, and a side push straightening rod 12 is arranged on one side of the straightening rod guide groove plate 13, a support seat 14.2 is installed between the straightening rod guide groove plates 13, a connecting rod 14.1 is installed on one side of the side push straightening rod 12, and a straightening rod transmission mechanism 14 is arranged at the end of the connecting rod 14.1, a longitudinal shaft rod is installed in the middle of the input track bracket 10, and one end of the longitudinal shaft rod is connected with a power cylinder 14.3, and the side push straightening rod 12 is connected with a power cylinder 14.3. The top of the input track bracket 10 is provided with a roller wheel 12.1 or a roller 12.2, and the input track bracket 10 is provided with side support rods 21 on both sides, and the outer surface of the side support rods 21 is provided with a worm gear reverse screw 23.1, and the input roller bracket 10 is composed of two parallel steel longitudinal beams and a plurality of legs, and a plurality of rollers 1.1 and two linear guide rails 18 are installed on the longitudinal beams; a plurality of straightening rod guide slots 13 are installed between the inner sides of the two main longitudinal beams for guiding the translation of the side push straightening rods 12; a plurality of pairs of side push straightening rods 12 are connected to the straightening rod transmission mechanism 14 through their respective pairs of connecting rods 14.1, and their longitudinal shafts are coaxially supported by a plurality of support seats 14.2 installed between the straightening rod guide slots 13; one end of the shaft is connected to the power cylinder 14.3, driven by the movement of the righting rod transmission mechanism 14, each pair of side-pushing righting rods 12 are horizontally symmetrically translated along the righting rod guide groove plate 13 relative to the longitudinal center line of the input roller table support 10, so that the materials hoisted onto the roller table can be vertically centered and righted; the parts of the side-pushing righting rod 12 that contact the materials are rollers 12.1 and rollers 12.2, the former is used for steel and square and rectangular tubes, and the latter can be assembled on the former for round tubes.
[0029] like Figure 1 , Figure 3 , Figure 4 and Figure 6As shown, the side support rod 21 is symmetrically arranged on the worm wheel counter-thread screw 23.1, the bottom of the worm wheel counter-thread screw 23.1 is provided with a side support rod guide groove 22, and the outer surface of the worm wheel counter-thread screw 23.1 is installed with a worm wheel 23.3, the outer surface of the worm wheel 23.3 is meshed with a worm 23.2, the outside of the worm 23.2 is provided with a transmission shaft support beam 24, and the inside of the transmission shaft support beam 24 is provided with a transmission shaft, one end of the transmission shaft is installed with a transmission gear set 25, and one side of the transmission gear set 25 is provided with a shaft transmission motor reducer 26, one end of the worm 23.2 is provided with a transmission gear set 9.1, one side of the transmission gear set 9.1 is installed with a side support positioning motor reducer 9, and the top of the side support rod 21 is provided with a roller 22 1.1 or roller two 21.2, a bracket 10.1 is installed at the front end of the input track bracket 10, and longitudinal linear guide rails 18 are arranged on both sides of the input track bracket 10. The front end of the input roller bracket 10 is located in the main bracket 1, and a pair of side support rods 21 for lateral positioning of the material are arranged, which are symmetrically assembled on the worm gear reverse screw 23.1, and the bottom is inserted in the guide groove beam 22, which enables the side support rods 21 to be symmetrically translated laterally relative to the longitudinal center line of the input roller bracket 10, providing lateral positioning for the material to be cut; the worm wheel 23.3 on the worm gear reverse screw 23.1 is meshed with the worm 23.2, which is supported by the support beam 24; one end of the worm 23.2 is connected to the motor reducer through the gear set 9.2 9.1, which drives the worm 23.2 to rotate to drive the worm wheel 23.3 and its counter-threaded screw 23.1 to rotate, so that the side support rod 21 is symmetrically translated along the axial direction of the worm wheel counter-threaded screw 23.1 to clamp the material on the side; the parts of the side support rod 21 that contact the material are roller wheel 21.1 and roller 21.2, the former is used for steel and square and rectangular tubes, and the latter can be assembled on the former for round tubes; in addition, a bracket 10.1 is arranged at the front end of the input roller support 10 to support the material section when the remaining length of the material is shorter than the distance between the two rollers, and a CNC clamping device 15 is installed on the longitudinal linear guide rail 18, and a driving motor 15.1 is arranged inside the CNC clamping device 15, and a vertical linear guide is installed on one side of the driving motor 15.1. A drive motor 15.1 is used to drive the CNC clamp 15 to move on the linear guide 18. A clamp 16 is provided on one side of the vertical linear guide 15.2. The vertical linear guide 15.2 is used to provide guidance for the vertical movement of the clamp 16. A drive motor 16.1 is installed on both sides of the clamp 16. A gripper 17 is provided at the middle point of the crossbeam of the clamp 16. Two sets of drive motors 16.1 are provided, and the drive motors 16.1 and the longitudinal linear guide 18 are distributed one by one. A cylinder 17.1 is installed on one side of the gripper 17. By installing a set of CNC clamps 15 on the two linear guides 18, the drive motor 15.1 and the vertical linear guide 15 are installed on the two linear guides.2, the former is used to drive the CNC clamp 15 to move on the linear guide 18, and the latter provides guidance for the vertical movement of the clamp 16, and the clamp 16 is driven by the drive motor 16.1; the gripper 17 for clamping the material is installed at the midpoint of the crossbeam of the clamp 16, which performs vertical clamping and loosening actions through the cylinder 17.1. .
[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, the main support 1 is welded by steel pipes and steel sections, and a cutting support 2 and a cutting support power mechanism 8 are arranged on the top of the main support 1, a small platform 1.2 is arranged at the bottom of the cutting support power mechanism 8, and a power motor 8.3 is installed on the outer surface of the small platform 1.2, a large platform 1.3 is arranged below the small platform 1.2, and the small platform 1.2 and the large platform 1.3 are distributed in parallel, the cutting support 2 is arranged on one side of the cutting support power mechanism 8, vertical screws 2.1 are arranged at both ends of the top of the cutting support 2, and the vertical screws 2.1 are connected to the worm gear transmission mechanism 8.1 through a sprocket chain transmission mechanism 8.2, and the cutting support 2 is driven by the power motor 8.3 to make vertical translation along a pair of vertical guide rails 1.1, and the main support 1 is welded from steel pipes and steel sections, and is used to support the cutting bracket 2 and the cutting bracket power mechanism 8. On the main bracket 1: a pair of vertical guide rails 1.1 are arranged in the two door columns to provide guidance for the vertical movement of the cutting bracket 2; a large platform 1.3 is arranged on the top of the platform to place a cutting power source such as a plasma power source or a laser power source; a worm gear transmission mechanism 8.1 is assembled on the top door beam, and a small platform 1.2 is arranged to install a power motor 8.3 of the cutting bracket power mechanism 8. A pair of vertical screws 2.1 are arranged at both ends of the top of the cutting bracket 2, which are connected to the worm gear transmission mechanism 8.1 through a sprocket chain transmission mechanism 8.2, and the cutting bracket 2 is driven along the pair of vertical guide rails 1.1 under the drive of the power motor 8.3 A vertical translation is made so that the axis of the circular hole of the turntable wheel seat 2.3 coincides with the cross-sectional geometric center of the material. A turntable wheel seat 2.3 is provided at the lower end of the cutting bracket 2, and a turntable gear 3 is installed on the outer surface of one side of the turntable wheel seat 2.3, a turntable 4 is installed on the turntable gear 3, and a cutting gun pulley group 5 is arranged above the turntable 4. An output track bracket 19 is installed on the side of the main body bracket 1 away from the input track bracket 10, and a roller group 20 is arranged above the two groups of output track brackets 19, and one side of the roller group 20 is connected to a chain drive motor reducer 27 through a chain, a sprocket and a transmission chain 27.1. The output roller bracket 19 is composed of two parallel steel longitudinal beams and a plurality of legs, and a plurality of roller groups 2 with sprockets at one end are assembled on the longitudinal beam. 0; a plurality of pairs of workpiece side support rods 21 are arranged between the two longitudinal beams, which are symmetrically assembled on the worm gear reverse thread screw 23.1, and the bottom is inserted into the side support rod guide groove 22, so that the side support rod 21 can be horizontally symmetrically translated relative to the longitudinal center line of the output roller support 19 and the longitudinal center line of the material input track support 10, so as to provide side support for the workpiece output after cutting and prevent it from lateral displacement or side rolling to the round tube; the transmission shaft of the side support rod transmission mechanism 23 is supported by a plurality of transmission shaft support beams 24, and a plurality of worms 23.2 are assembled on the transmission shaft, which are respectively meshed with the worm wheels 23.3 on the corresponding worm gear reverse thread screw 23.1, and one end of the transmission shaft is connected to the motor reducer 26 through the transmission gear set 25, which drives the worm 23.2 rotates to drive the worm wheel 23.3 and its worm wheel counter-thread screw 23.1 to rotate, so that each pair of side support rods 21 simultaneously makes symmetrical translation along the axial direction of the worm wheel counter-thread screw 23.1, wherein each roller table group 20 is connected to the chain drive motor reducer 27 through its own sprocket and mutually connected synchronous transmission chain 27.1, which drives each roller table group 20 to rotate synchronously to undertake the output of the workpiece; the sprocket and chain at one end of each roller table group 20 are protected by a cover 28, the turn plate gear 3 is assembled on the turn plate wheel seat 2.3 through a bearing, and the turn plate The wheel seat 2.3 is driven by the power gear 3.2 and the motor reducer 3.1 to rotate around the rotating plate wheel seat 2.3. Vertical screws 2.1 are arranged on both sides of the rotating plate wheel seat 2.3, and guide wheels 2.2 are installed on the outside of the vertical screws 2.1. The guide wheels 2.2 are slidably arranged inside the vertical guide rail 1.1, and the length of the vertical guide rail 1.1 is a rectangular structure. A take-up drum 7 is arranged on one side of the upper part of the vertical guide rail 1.1, and a cable 6.1 is installed on the outer surface of the take-up drum 7. The end of the cable 6.1 is connected to the cutting gun 6, and the bottom of the take-up drum 7 A table 2.4 is provided, a motor reducer 3.1 is installed on one side of the rotating plate gear 3, and a power gear 3.2 is provided at the output end of the motor reducer 3.1, a rotating plate 4 is installed on the rotating plate gear 3, and a cutting gun pulley group 5 is provided above the rotating plate 4. On the cutting bracket 2: a circular hole type rotating plate wheel seat 2.3 is provided at the lower part to support the rotating plate gear 3, and its axis center line is on the same vertical plane as the longitudinal center line of the material input roller 10; two pairs of guide wheels 2.2 are provided on both sides, which cooperate with the vertical guide rail 1.1 to be able to translate vertically; A take-up reel 7 is arranged on one side of the upper part, which is used to coil the cable 6.1 between the cutting gun 6 and the cutting power source, and the take-up reel 7 has an automatic rotation take-up function; a table 2.4 is arranged at the bottom, which is used to install the motor reducer 3.1 of the rotating plate gear 3, wherein on the cutting bracket 2, the rotating plate gear 3 is assembled on the rotating plate wheel seat 2.3 through a bearing, and it rotates around the rotating plate wheel seat 2.3 through the drive of the power gear 3.2 and the motor reducer 3.1; the rotating plate 4 is assembled on the rotating plate gear 3, and the cutting gun slide rail group 5 is assembled on the upper side of the rotating plate 4. Figure 3 The cutting gun 6 is mounted on the lower end of the vertical slide rail of the cutting gun slide rail group 5. Figure 1 , Figure 3 The cable 6.1 connected to the cutting gun 6 is connected to the take-up reel 7 through the hole on the upper right side of the rotating plate 4 and coiled therein, and the cable end is connected to the cutting power supply. An output track bracket 19 is installed on the side of the outside of the main body bracket 1 away from the input track bracket 10, and a roller group 20 is arranged above the two groups of output track brackets 19, and one side of the roller group 20 is connected to a chain drive motor reducer 27 through a chain, a sprocket and a transmission chain 27.1, and a cover 28 is arranged outside the sprocket and the chain. A material receiving car 29 is installed below the cutting gun 6, and a roller group 11 is arranged above the straightening rod transmission mechanism 14.
[0031] In summary, if Figure 1-Figure 6 As shown, when the steel pipe composite cutting equipment is used, in step one, the model section specification, length, cutting position, cutting shape, etc. of the workpiece to be processed are introduced into the controller for controlling the operation of the machine, and all moving parts of the equipment are in the initial state of the origin position, among which roller 1 12.1 and roller 12.2, roller 2 21.1 and roller 2 21.2 are selected according to the model of the workpiece to be processed.
[0032] Step 2: manually hang a material corresponding to the model into a predetermined area on the material input roller group 11, and then start the machine.
[0033] Step three, the power cylinder 14.3 of the straightening rod transmission mechanism 14 automatically drives each pair of side-pushing straightening rods 12 to translate symmetrically to the vertical plane of the longitudinal axis of the equipment unit according to the program instructions, and the power cylinder 14.3 automatically locks the material after it is centered; at the same time, the cutting bracket 2 automatically moves vertically according to the program instructions so that the axis line of the circular hole of the turntable wheel seat 2.3 coincides with the cross-sectional geometric center line of the material; at the same time, the side support rod transmission mechanism 23 in the workpiece output roller area is automatically driven by the transmission gear group 25 and the shaft transmission motor reducer 26 according to the program instructions, so that each pair of side support rods 21 translate symmetrically to the vertical plane of the longitudinal axis of the equipment unit, and automatically stops when the symmetrical spacing is in a position suitable for the workpiece width guide and is slightly wider than the workpiece width.
[0034] Step 4. After the material is centered, the CNC clamp 15 automatically locates the tail end of the material according to the program instructions, and the clamping device 16 moves downward at the same time. They cooperate with the gripper 17 to automatically clamp the predetermined position of the tail end of the material; then the material is automatically pushed to the cutting vertical position of the cutting gun 6, and when the part to be cut on the material reaches the cutting point, it automatically stops and moves forward and backward when cutting the intersection line of the circular tube.
[0035] Step five, according to the program instructions, the cutting power supply and the cutting gun 6 start the cutting operation, the rotating plate 4 and the cutting gun slide rail group 5 cooperate with the cutting gun 6 to automatically cut the ends of the material that need to be cut, such as bevels, straight lines or curves, broken ends, etc. and certain parts of the section length, such as openings, bevels, segments, etc., according to a predetermined trajectory, and the movement of the cutting longitudinal part is automatically clamped by the CNC clamp 15 to move the material forward or backward, such as cutting a curve on the surface of the material; when the rotating plate 4 makes a clockwise or counterclockwise circular motion, the cable 6.1 will be pulled out or retracted from the take-up drum 7; the cut slag and broken ends will fall into the material receiving car 29.
[0036] Step six, when the cut workpiece of a certain length enters the workpiece output roller group 20, after the workpiece is divided into sections, the program instructs the chain drive motor reducer 27 to start running, and the chain drive motor reducer 27 automatically drives the roller group 20 to transport the workpiece to the end of the roller and pause, and the workpiece waits to be transferred off the roller.
[0037] Step 7, when a piece of material is at the cutting end, according to the program instruction, the straightening rod transmission mechanism 14 in the material input roller area automatically drives the pair of side straightening rods 12 to reset, and then manually hangs the next piece of material on the input roller group 11; after the cutting of the previous piece of material is completed, the gripper 17 on the clamping device 16 automatically releases the clamp through the cylinder 17.1, and the clamping device 16 automatically rises and resets through the driving motor 2 16.1, and the clamping device 15 automatically returns and resets after riding over the material; at the same time, the rotating plate 4 and the cutting gun slide rail group 5 drive the cutting gun 6 to automatically reset. So far, the cutting cycle of a piece of material is completed.
[0038] Step eight, after the workpiece that has been cut and placed on the workpiece output roller table group 20 is removed, the command transmission gear group 25 and the shaft transmission motor reducer 26 drive the side support rod transmission mechanism 23 to reset each pair of side support rods 21.
[0039] Finally, repeat the above steps 1-8 to complete the cutting cycle of subsequent materials;
[0040] In addition, the program control instruction logic is as follows: before the equipment is started, the CNC clamp 15, clamping device 16, cutting bracket 2, turntable 4, cutting gun 6, side push straightening rod 12 and side support rod 21 are all in the initial state of the origin position - the model section specifications, length, cutting position, cutting shape, etc. of the workpiece to be processed are imported into the manipulator - the material is hoisted onto the material input roller group 11 and the machine is started - the straightening rod transmission mechanism 14 automatically drives the side push straightening rod 12 to center the material, and then the power cylinder 14.3 automatically locks the position, and at the same time, the cutting bracket 2 automatically moves vertically to make the circular hole axis line of the turntable wheel seat 2.3 coincide with the cross-sectional geometric center line of the material, and at the same time, the side support rod transmission mechanism 23 in the workpiece output roller area automatically drives the lateral spacing of the side support rod 21 to be in a guide position suitable for the width of the workpiece - the CNC clamp 15 automatically locates to the tail end of the material and is aligned with the clamp The device 16 cooperates with the automatic clamping of the material - the CNC clamping and conveying device 15 automatically pushes the cutting part of the material in steps and stops at the working position of the cutting gun 6, or pushes and pulls to cut the intersection line of the circular tube - the rotating plate 4, the cutting gun slide rail group 5, the cutting power supply and the cutting gun 6 cooperate with each other to start the cutting operation - the cut workpiece segment enters the workpiece output roller group 20 and after the workpiece segment is divided, the chain drive motor reducer 27 automatically drives the roller group 20 to transport the workpiece to the end of the roller and pause - when the previous material is at the cutting tail, the straightening rod transmission mechanism 14 automatically drives the side push straightening rod 12 to reset - the next material is hoisted onto the material input roller group 11 - the clamping device 16 that has completed the cutting of the previous material automatically releases the clamp, the CNC clamping and conveying device 15 automatically returns and resets, the rotating plate 4 and the cutting gun 6 automatically reset - after the cutting cycle of one material is completed, it automatically stops and waits for the next cycle.
[0041] When the material is hung on the input roller 11,
[0042] 1. The program command power cylinder 14.3 drives the righting rod transmission mechanism 14 to drive each pair of side-pushing righting rods 12 to translate symmetrically towards each other at the same time so that the material is horizontally centered and coincides with the longitudinal center elevation of the equipment unit;
[0043] 2. At the same time, the program instructs the side support positioning motor reducer 9 to drive the cutting bracket 2 to move vertically so that the axis of the circular hole of the rotating plate wheel seat 2.3 coincides with the cross-sectional geometric center line of the material;
[0044] 3. At the same time, the program instructs the side support rod transmission mechanism 23 in the workpiece output roller area to automatically drive the lateral spacing of the side support rods 21 to a guide position suitable for the width of the workpiece.
[0045] 3.2.1. The program instructs the CNC clamp 15 located at the origin near the tail end of the material to automatically move to the tail end of the material, and the clamping device 16 thereon automatically moves vertically to the position where the end of the material can be clamped and cooperates with the gripper 17 to clamp the material; then the material is automatically pushed to the cutting vertical position of the cutting gun 6, and when the part to be cut on the material reaches the cutting point, it will automatically stop and move forward and backward when the cutting line on the material surface.
[0046] 3.2.2. The program instructs the cutting power supply and the cutting gun 6 to start the cutting operation. The rotating plate 4 and the cutting gun slide rail group 5 cooperate with the cutting gun 6 to automatically cut the ends of the material that need to be cut, such as bevels, straight or curved lines, broken ends, etc., and certain parts of the section length, such as openings, bevels, segments, etc., according to a predetermined trajectory. The movement of the cutting longitudinal part is automatically clamped by the CNC clamp 15 to move the material forward or backward; the cut slag and broken ends fall into the material receiving car 29.
[0047] 3.2.3. When a workpiece of a certain length enters the workpiece output roller group 20 and is divided into sections, the program instructs the chain drive motor reducer 27 to start running, and the chain drive motor reducer 27 automatically drives the workpiece output roller group 20 to transport the workpiece to the end of the roller and stop, and the workpiece waits to be transferred off the roller.
[0048] 3.2.4. When a piece of material is at the end of cutting, the program instructs the straightening rod transmission mechanism 14 to automatically drive the side push straightening rod 12 to reset, and then the material can be lowered to the input roller table group 11; the gripper 17 on the clamping device 16 that has completed the cutting of the previous material is automatically released by the cylinder 17.1, and the clamping device 16 is automatically raised and reset by the driving motor 2 16.1, and the CNC clamp 15 rides over the material and automatically returns to reset; the rotating plate 4 and the cutting gun slide rail group 5 drive the cutting gun 6 to automatically reset. So far, the cutting cycle of a piece of material is completed.
[0049] 3.2.5. After the workpiece that has been cut and placed on the workpiece output roller table group 20 is removed, the command transmission gear group 25 and the shaft transmission motor reducer 26 drive the side support rod transmission mechanism 23 to reset each pair of side support rods 21.
[0050] Finally, repeat the above steps 3.2.1 to 3.2.5 to complete the subsequent material cutting cycle.
[0051] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A steel pipe composite cutting device, comprising a main frame (1) and a side support rod (21), characterized in that: The main body support (1) is provided with an input track support (10), and a longitudinal beam at one end of the input track support (10) is provided with a vertical guide rail (1.1) and a longitudinal linear guide rail (18), the vertical guide rail (1.1) is used to provide guidance for the cutting support (2), a straightening rod guide groove plate (13) is installed between the two groups of the longitudinal linear guide rails (18), and a side-pushing straightening rod (12) is provided on one side of the straightening rod guide groove plate (13), a support seat (14.2) is installed between the straightening rod guide groove plates (13), a connecting rod (14.1) is installed on one side of the side-pushing straightening rod (12), and a straightening rod transmission mechanism (14) is provided at the end of the connecting rod (14.1), and a longitudinal straightening rod (1.1) is installed in the middle of the input track support (10). A longitudinal shaft rod is provided, and one end of the longitudinal shaft rod is connected to a power cylinder (14.3); a roller wheel (12.1) or a roller (12.2) is provided on the top of the side push straightening rod (12); side support rods (21) are provided on both sides of the inside of the input track bracket (10); a worm gear reverse screw (23.1) is installed on the outer surface of the side support rod (21); the side support rod (21) is symmetrically arranged on the worm gear reverse screw (23.1); a side support rod guide groove (22) is provided at the bottom of the worm gear reverse screw (23.1); a worm wheel (23.3) is installed on the outer surface of the worm gear (23.3); a worm (23.2) is meshedly arranged on the outer surface of the worm wheel (23.2); the outer surface of the worm (23.2) A transmission shaft support beam (24) is provided, and a transmission shaft is provided inside the transmission shaft support beam (24), a transmission gear set (25) is installed at one end of the transmission shaft, and a shaft transmission shaft transmission motor reducer (26) is provided on one side of the transmission gear set (25), a transmission gear set (9.1) is provided at one end of the worm (23.2), a side support positioning motor reducer (9) is installed on one side of the transmission gear set (9.1), a roller wheel 2 (21.1) or a roller 2 (21.2) is provided on the top of the side support rod (21), a bracket (10.1) is installed at the front end of the input track bracket (10), and longitudinal linear guide rails (18) are provided on both sides of the input track bracket (10), and the longitudinal linear guide rails (18) are provided on both sides of the input track bracket (10), and the longitudinal linear guide rails (18) are provided on the input track bracket (10). 8) is installed with a numerical control clamp (15), and a driving motor 1 (15.1) is arranged inside the numerical control clamp (15), a vertical linear guide (15.2) is installed on one side of the driving motor 1 (15.1), and the driving motor 1 (15.1) is used to drive the numerical control clamp (15) to move on the linear guide (18), a clamping device (16) is arranged on one side of the vertical linear guide (15.2), and the vertical linear guide (15.2) is used to provide guidance for the vertical movement of the clamping device (16), driving motor 2 (16.1) is installed on both sides of the clamping device (16), and a gripper (17) is arranged at a point in the middle of the crossbeam of the clamping device (16), and a cylinder (17.1), the main support (1) is welded from steel pipes and steel sections, and a cutting support (2) and a cutting support power mechanism (8) are arranged on the top of the main support (1), the cutting support (2) is arranged on one side of the cutting support power mechanism (8), vertical screws (2.1) are arranged at both ends of the top of the cutting support (2), and the vertical screws (2.1) are connected to a worm gear transmission mechanism (8.1) through a sprocket chain transmission mechanism (8.2), and the cutting support (2) is driven by a power motor (8.3) to move vertically along a pair of vertical guide rails (1.1), and a rotating plate wheel seat (2.3) is arranged at the lower end of the cutting support (2), and one side of the rotating plate wheel seat (2.3) has an outer surface A rotating plate gear (3) is installed on the surface, vertical screws (2.1) are installed on both sides of the rotating plate wheel seat (2.3), and a guide wheel (2.2) is installed on the outside of the vertical screw (2.1), a take-up drum (7) is installed on one side of the upper part of the vertical guide rail (1.1), and a cable (6.1) is installed on the outer surface of the take-up drum (7), and the end of the cable (6.1) is connected to a cutting gun (6), and a table (2.4) is installed at the bottom of the take-up drum (7), a motor reducer (3.1) is installed on one side of the rotating plate gear (3), and a power gear (3.2) is installed at the output end of the motor reducer (3.1), and a roller group (11) is arranged above the straightening rod transmission mechanism (14). .
2. The steel pipe composite cutting device according to claim 1, characterized in that: The rotating plate gear (3) is assembled on the rotating plate wheel seat (2.3) via a bearing, and the rotating plate wheel seat (2.3) rotates around the rotating plate wheel seat (2.3) through the drive of the power gear (3.2) and the motor reducer (3.1).
3. The steel pipe composite cutting device according to claim 1, characterized in that: The second drive motor (16.1) is provided with two groups, and the second drive motor (16.1) and the longitudinal linear guide rail (18) are distributed in a one-to-one correspondence.
4. The steel pipe composite cutting device according to claim 1, characterized in that: A cover shell (28) is arranged outside the sprocket and the chain, and a material receiving vehicle (29) is installed below the cutting gun (6).
5. The steel pipe composite cutting device according to claim 1, characterized in that: The cable (6.1) of the cutting gun (6) is connected to the take-up reel (7) through the hole on the upper right side of the rotating plate (4) and is wound therein, and the end of the cable (6.1) is connected to the cutting power source.
6. The steel pipe composite cutting device according to claim 1, characterized in that: The guide wheel (2.2) is slidably arranged inside the vertical guide rail (1.1), and the length of the vertical guide rail (1.1) is in a rectangular structure.
7. The steel pipe composite cutting device according to claim 1, characterized in that: A small platform (1.2) is provided at the bottom of the cutting support power mechanism (8), and a power motor (8.3) is installed on the outer surface of the small platform (1.2).
8. The steel pipe composite cutting device according to claim 7, characterized in that: A large platform (1.3) is arranged below the small platform (1.2), and the small platform (1.2) and the large platform (1.3) are distributed in parallel.
9. The steel pipe composite cutting device according to claim 1, characterized in that: A rotating plate (4) is installed on the rotating plate gear (3), and a cutting gun pulley block (5) is arranged above the rotating plate (4). An output track bracket (19) is installed on the side of the main body bracket (1) away from the input track bracket (10).
10. The steel pipe composite cutting device according to claim 9, characterized in that: A second roller set (20) is arranged above the two sets of output track brackets (19), and one side of the second roller set (20) is connected to a chain drive motor reducer (27) via a chain, a sprocket and a drive chain (27.1).
Citation Information
Patent Citations
Integrated unit capable of automatically welding and cutting T-type steel through laser
CN106001925A
Two-way synchronous clamping plasma steel pipe cutting equipment
CN106216823A
Automated oil tube outside-well cutting device
CN107175364A
Numerical control steel tube bundle cutting machine
CN107717193A
A CNC profile cutting equipment
CN207723595U