Steel structure groove processing device and use method

By preheating the steel plate in the steel structure bevel processing device to reduce the hardness of the steel plate, the problem of low groove formation efficiency caused by high hardness of the steel plate is solved, and efficient and automated bevel opening and grinding treatment is achieved.

CN119407543BActive Publication Date: 2025-03-14华能海南发电股份有限公司南山电厂 +1
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202510024636.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-03-14
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

During the process of steel structure bevel processing, the high hardness of the steel plate leads to low groove formation efficiency and reduced treatment efficiency.

Method used

A steel structure bevel processing device is designed to reduce the hardness of the steel plate by pre-heating on the steel plate, thereby improving the opening efficiency. The device includes a heating mechanism, an opening mechanism, a placement mechanism and a grinding mechanism. The steel plate is uniformly heated through the resistance heating principle of the heating roller, and combined with automatic bevel opening and grinding treatment.

Benefits of technology

The hardness of the steel plate is reduced through preheating treatment, and the efficiency and quality of bevel opening are improved. The entire processing process is automated and precisely controlled, greatly improving the processing efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119407543B_ABST
    Figure CN119407543B_ABST
Patent Text Reader

Abstract

The invention discloses a steel structure groove processing device and a use method, which relate to the technical field of steel structure processing, and comprise a main body mechanism, wherein an opening mechanism is slidably embedded in one side of an outer wall of the main body mechanism, a heating mechanism is fixedly connected to one side of the outer wall of the main body mechanism, a placing mechanism is fixedly connected to the outer wall of the main body mechanism, and a grinding mechanism is fixedly connected to the other side of the outer wall of the main body mechanism; in the present invention, when the equipment is in use, a heating roller uniformly heats a steel plate using the principle of resistance heating, thereby ensuring the efficiency and uniformity of heat transfer, and can continuously preheat the steel plate, thereby reducing the hardness of the steel plate and improving the subsequent opening rate, and the high-speed rotation of the groove head and the grinding head ensures the efficiency and quality of groove opening and grinding, and the entire processing flow is compact and orderly, which greatly improves the processing efficiency and processing quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of steel structure processing, and in particular to a steel structure groove processing device and a use method thereof. Background Art

[0002] The steel structure groove processing device is an indispensable and important equipment in the steel structure processing process. It is mainly used to perform groove processing on both ends of the steel to improve the safety and stability of the steel structure. With the continuous advancement of major projects such as construction, railways, highways, and water conservancy, the application of steel structure groove processing devices is becoming more and more extensive. At the same time, with the advancement of science and technology and the improvement of automation level, groove processing devices are also constantly developing and innovating. For example, intelligent groove cutting equipment has become an urgent need for manufacturing companies such as building steel structures, engineering machinery, and ships. These devices can automatically adapt to the geometry of components to generate processing paths, improve production efficiency and processing accuracy. In summary, the steel structure groove processing device plays a vital role in the steel structure processing process. Its development and application are of great significance to improving the safety and stability of steel structures and extending their service life.

[0003] In the prior art, such as Chinese patent number: CN221454687U, a steel structure groove processing device is provided, which relates to the field of groove processing technology. The steel structure groove processing device first places the steel structure on a workbench and clamps it, and drives the second gear to rotate through a motor, so that the first gear drives the transmission shaft to rotate, thereby realizing the precise adjustment of the cutting head angle, which is convenient for the laser cutter to process grooves of different angles, and is beneficial to improving the applicability of the steel structure groove processing device. The exhaust gas generated during the operation of the groove processing device is detected by a smoke detector, and the smoke detector is electrically connected to the control panel to facilitate the control of the fan to drive the air flow, so that the cutting exhaust gas in the air enters the exhaust gas filter box. The deodorization layer is filled with bamboo charcoal material, which has a loose and porous structure and can eliminate odors. At the same time, the adsorption layer is filled with activated carbon material, which has good adsorption performance and is convenient for effectively filtering the cutting exhaust gas.

[0004] The working principle of the beveling machine is mainly to cut the edge of the metal material through a rotating cutting tool to form the required bevel shape. Although the above-mentioned equipment can effectively filter the generated gas, steel plate, as a common metal material, has relatively stable physical and chemical properties at room temperature and has a high hardness. During the beveling process, it causes greater resistance to the formation of the bevel, resulting in reduced processing efficiency. Summary of the invention

[0005] The object of the present invention is to provide a steel structure groove processing device, which preheats the steel plate through the equipment to facilitate the subsequent improvement of the opening efficiency of the steel plate, thereby effectively solving the problems raised in the above background.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a steel structure groove processing device, comprising a main body mechanism, an opening mechanism is slidably embedded on one side of the outer wall of the main body mechanism, a heating mechanism is fixedly connected to one side of the outer wall of the main body mechanism, a placing mechanism is fixedly connected to the outer wall of the main body mechanism, and a grinding mechanism is fixedly connected to the other side of the outer wall of the main body mechanism;

[0007] The heating mechanism comprises a fixed frame, wherein two groups of rotating grooves are preset inside the fixed frame, the inner surface walls of the two groups of rotating grooves are rotatably connected with rotating rods, and the outer surface walls of the two rotating rods are fixedly sleeved with heating rollers;

[0008] The outer walls of the two heating rollers each include a group of heating ring plates, a temperature conductive ring is fixedly connected between one side of the outer walls of the two groups of heating ring plates, two inner lining plates are fixedly connected to one side of the inner walls of the two fixed frames, electrodes are fixedly connected to one side of the outer walls of the two inner lining plates, and the output ends of the two groups of electrodes are fixedly connected to the input ends of the two groups of heating ring plates.

[0009] Preferably, the opening mechanism includes two side frames, the outer walls of the two side frames are fixedly connected with a group of movable blocks, one side of the outer walls of the two side frames is penetrated by an annular groove, the interior of the two side frames is opened with a driving groove A, the inner walls of the two driving grooves A are fixedly inserted with bearings B, the inner walls of the two bearings B are fixedly inserted with driving rods, and a placement plate is fixedly installed between one side of the outer walls of the two driving rods.

[0010] Preferably, a telescopic component is fixedly connected to the top of the placement plate, a telescopic end of the telescopic component is fixedly connected to a driving motor, a rotating end of the driving motor is fixedly connected to a sloped end portion, and an outer wall of the placement plate is fixedly connected to two sliding columns, and the outer walls of the two sliding columns are respectively slidably embedded in the inside of the annular groove, a threaded groove is opened on one side of the outer wall of the two sliding columns, and the inner walls of the two threaded grooves are threadedly connected to a threaded fixing rod.

[0011] Preferably, one side of the outer wall of the two side frames is fixedly connected with a connecting plate B, and one side of the outer wall of the two connecting plates B is fixedly connected with a limiting frame.

[0012] Preferably, the grinding mechanism includes an L-shaped connecting plate, an external plate is fixedly connected to one side of the outer wall of the L-shaped connecting plate, a hole is opened on one side of the outer wall of the external plate, a rotating component B is fixedly inserted into the inner wall of the hole, and a gear is fixedly connected to one side of the outer wall of the rotating component B.

[0013] Preferably, a group of motor plates are fixedly connected to one side of the outer wall of the gear, a micro motor is fixedly connected between one side of the outer walls of a group of motor plates, a grinding head is fixedly connected to the rotating end of the micro motor, a cylinder is fixedly inserted into the inner wall of the external plate, a tooth plate is fixedly connected to the telescopic end of the cylinder, and the outer wall of the gear is engaged with the inside of the tooth plate.

[0014] Preferably, the placement mechanism includes two outer plates, the interiors of the two outer plates are provided with fixing grooves, the inner surface walls of the two fixing grooves are fixedly inserted with rotating components A, and one side of the outer walls of the two rotating components A are fixedly connected with a driving roller.

[0015] Preferably, the main mechanism includes a main body plate, the top of the main body plate is fixedly connected to a main body frame, the outer wall of the main body frame is provided with two groups of movable grooves, the bottom of the main body plate is fixedly connected to two connecting plates A, one side of the outer wall of the two connecting plates A is fixedly connected to a group of side plates, the top of the two side plates is provided with a group of notches, the inner surface walls of the two groups of notches are fixedly inserted with bearings A, and the inner surface walls of the two groups of bearings A are fixedly inserted with rollers.

[0016] Preferably, the outer walls of the two groups of movable blocks are slidably embedded in the movable groove, one side of the outer wall of the L-shaped connecting plate is fixedly connected to one side of the outer wall of the main frame, one side of the outer wall of the fixed frame is fixedly connected to the other side of the outer wall of the main frame, and one side of the two outer panels is fixedly connected to the outer wall of the main frame.

[0017] A construction method of a steel structure groove processing device comprises the following steps:

[0018] Step 1: First, when the equipment is in use, the steel plate body that needs to be opened is supported by external equipment and placed inside the device, and the steel plate is placed between the top of the main frame and one side of the outer wall of the limit frame. Then, according to the needs of the equipment, it is necessary to make preliminary adjustments according to the angle of the steel plate opening. The two driving rods are rotatably connected in the cooperation of the bearing B, and this rotation is used as the rotation base point. On the other side, the two sliding columns are respectively slidably embedded in the annular groove to adjust the inclination angle of the placement plate and the components fixed thereto, and with the cooperation of the telescopic component, the height of the driving motor is adjusted. , after adjustment, the opening angle of the steel plate can be adjusted according to the actual use situation. Finally, the two threaded fixing rods are respectively threaded and rotated inside the thread groove to form an extrusion on the side frame, so as to fix the placement plate and the components fixed thereto. At the same time, the rotating component B is rotated and connected inside the hole to cooperate to keep the gear and the components fixed thereto rotating, and the micro motor and the grinding head can be kept at the same angle as the driving motor and the groove head. Then the cylinder drives the gear plate to approach the gear, keeping the gear engaged inside the gear plate, so as to fix the micro motor and the grinding head.

[0019] Step 2: Then, driven by external force, the steel plate is placed on top of the two driving rollers, and the rotating assembly A is used to carry out self-rotation, so that the steel plate can move to one side. In the process of movement, the two heating rollers will squeeze it, and when the steel plate moves, the two heating rollers will produce inward extrusion and keep the two thermal conductive rings in effective contact with the steel plate. When the two heating rollers rotate, the two sets of heating ring plates will continue to contact with the electrodes, and the current of the electrodes themselves can be transferred to the inside of the heating ring plates to generate resistance heating. After this heat is transferred to the inside of the thermal conductive ring, the thermal conductive ring is used as a medium to continuously and effectively heat the open side of the steel plate.

[0020] Step three: The heated steel plate continues to move backward. At this time, the driving motor is powered on and drives the groove head to rotate. After contacting one side of the steel plate, it can complete the effective groove opening treatment on one side of the steel plate. The steel plate after opening continues to move backward and contact the components inside the grinding mechanism. The high-speed rotating grinding head completes the grinding treatment on one side of the opening to improve the flatness of the opening.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. In the present invention, when the equipment is in use, the heating roller uses the principle of resistance heating to uniformly heat the steel plate, ensuring the efficiency and uniformity of heat transfer, and can continuously preheat the steel plate, thereby reducing the hardness of the steel plate and increasing the subsequent opening rate. The high-speed rotation of the groove head and the grinding head ensures the efficiency and quality of the groove opening and grinding process. The entire processing flow is compact and orderly, which greatly improves the processing efficiency and processing quality.

[0023] 2. In the present invention, the steel plate is accurately placed between the main frame and the limit frame through external support equipment, which ensures stability and accuracy during the processing. At the same time, the fine pre-adjustment mechanism allows the user to flexibly adjust the opening angle of the steel plate according to actual processing needs, realizing high-precision processing control, modularity and flexibility: The equipment design adopts the modular principle, and each component (such as rotating component, heating roller, grinding mechanism, etc.) can be adjusted and fixed independently, which not only ensures the flexibility of processing, but also facilitates maintenance and replacement. Users can quickly adjust the equipment configuration according to different steel plate specifications and processing requirements.

[0024] 3. In the present invention, the entire processing process realizes automated operation from steel plate placement, angle adjustment, heating pretreatment to groove opening and grinding, which not only reduces the intensity of manual labor, but also avoids the errors caused by human operation, greatly improving the processing accuracy and consistency. At the same time, the intelligent control system can monitor the processing status in real time to ensure the safety and stability of the processing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a main structural stereogram of a steel structure groove processing device of the present invention;

[0026] Figure 2 It is a three-dimensional diagram of the main mechanism of a steel structure groove processing device of the present invention;

[0027] Figure 3 It is an enlarged view of structure A in a steel structure groove processing device of the present invention;

[0028] Figure 4 It is a partial structural stereogram of a steel structure groove processing device of the present invention;

[0029] Figure 5 It is a three-dimensional exploded view of some structures in a steel structure groove processing device of the present invention;

[0030] Figure 6 A three-dimensional diagram of a placement mechanism in a steel structure groove processing device of the present invention;

[0031] Figure 7 This is a three-dimensional exploded view of a grinding mechanism in a steel structure groove processing device of the present invention;

[0032] Figure 8 It is a three-dimensional exploded view of a heating mechanism in a steel structure groove processing device of the present invention;

[0033] Fig. 9 The present invention is a top plan view of a steel structure groove processing device.

[0034] In the figure: 1. main body mechanism; 11. main body plate; 12. main body frame; 121. moving groove; 13. connecting plate A; 14. side plate; 141. notch; 15. bearing A; 16. roller; 2. opening mechanism; 21. side frame; 211. moving block; 212. annular groove; 213. driving groove A; 214. bearing B; 22. driving rod; 23. placing plate; 24. telescopic assembly; 241. driving motor; 242. bevel head; 25. sliding column; 251. threaded groove; 252. threaded fixing rod; 26. connecting plate B; 27. limit Frame; 3. Heating mechanism; 31. Fixed frame; 311. Rotating groove; 32. Rotating rod; 33. Heating roller; 331. Heating ring plate; 332. Temperature conducting ring; 34. Lining plate; 341. Electrode; 4. Placing mechanism; 41. Outer plate; 411. Fixed groove; 42. Rotating component A; 43. Driving roller; 5. Grinding mechanism; 51. L-shaped connecting plate; 52. External plate; 521. Hole; 53. Rotating component B; 54. Gear; 541. Motor plate; 542. Micro motor; 543. Grinding head; 55. Cylinder; 56. Tooth plate. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Embodiment 1, refer to Figure 1-Figure 9 As shown: The present invention provides a steel structure groove processing device, comprising a main body mechanism 1, an opening mechanism 2 is slidably embedded on one side of the outer wall of the main body mechanism 1, a heating mechanism 3 is fixedly connected to one side of the outer wall of the main body mechanism 1, a placing mechanism 4 is fixedly connected to the outer wall of the main body mechanism 1, and a grinding mechanism 5 is fixedly connected to the other side of the outer wall of the main body mechanism 1;

[0037] The heating mechanism 3 includes a fixed frame 31, and two sets of rotating grooves 311 are preset inside the fixed frame 31. The inner surface walls of the two sets of rotating grooves 311 are rotatably connected with rotating rods 32, and the outer surfaces of the two rotating rods 32 are fixedly sleeved with heating rollers 33;

[0038] The outer wall of the two heating rollers 33 includes a group of heating ring plates 331, and a temperature conducting ring 332 is fixedly connected between the outer walls of the two groups of heating ring plates 331. The inner walls of the two fixed frames 31 are fixedly connected to two inner lining plates 34, and the outer walls of the two inner lining plates 34 are fixedly connected to electrodes 341, and the output ends of the two groups of electrodes 341 are fixedly connected to the input ends of the two groups of heating ring plates 331.

[0039] The opening mechanism 2 includes two side frames 21, the outer walls of the two side frames 21 are fixedly connected with a group of moving blocks 211, one side of the outer wall of the two side frames 21 is penetrated with an annular groove 212, the inside of the two side frames 21 is opened with a driving groove A213, the inner wall of the two driving grooves A213 is fixedly inserted with bearings B214, the inner wall of the two bearings B214 is fixedly inserted with driving rods 22, a placement plate 23 is fixedly installed between one side of the outer wall of the two driving rods 22, the top of the placement plate 23 is fixedly connected with a telescopic component 24, and the telescopic component 24 is fixedly connected to the outer wall of the two side frames 21. The telescopic end is fixedly connected to a driving motor 241, and the rotating end of the driving motor 241 is fixedly connected to a bevel head 242. The outer wall of the placement plate 23 is fixedly connected to two sliding columns 25, and the outer walls of the two sliding columns 25 are respectively slidably embedded in the annular groove 212. A threaded groove 251 is provided on one side of the outer wall of the two sliding columns 25, and the inner walls of the two threaded grooves 251 are threadedly connected to a threaded fixing rod 252. One side of the outer wall of the two side frames 21 is fixedly connected to a connecting plate B26, and a limiting frame 27 is fixedly connected between one side of the outer walls of the two connecting plates B26.

[0040] In this embodiment, during the use of the beveling machine, first, the main body of the steel plate to be processed is securely placed inside the device through an external supporting device, and the steel plate is accurately placed between the top of the main frame 12 and the outer wall of the limit frame 27 to ensure stability and accuracy during the processing. Then, according to the required opening angle of the steel plate, detailed preliminary adjustments are made. The two driving rods 22 are flexibly rotated under the support of the bearing B214, which serves as the base point for adjustment. At the same time, the sliding columns 25 on both sides are smoothly slid and embedded in the annular groove 212. Through their movement, the inclination angle of the placement plate 23 and its fixing components can be accurately adjusted. In addition, the telescopic function of the telescopic component 24 is also involved in this adjustment process. By adjusting the height of the driving motor 241, the control of the opening angle of the steel plate is further refined. Users can flexibly adjust these parameters according to actual needs to achieve the best processing effect. After the adjustment is completed, in order to ensure the stability of the processing process, the two threaded fixing rods 252 are rotated into the threaded groove 251 to generate sufficient extrusion force, thereby firmly fixing the side frame. 21 and the placing plate 23 assembly, this step is an important preparation before processing, to ensure that in the subsequent processing, the steel plate and its processing components will not be displaced, at the same time, the rotating assembly B53 in the hole 521 under the rotation connection to maintain the gear 54 and its fixed assembly flexible rotation, the micro motor 542 and the grinding head 543 under the drive of the cylinder 55, through the tooth plate 56 and the gear 54 engagement fixation, to ensure that they and the drive motor 241 and the groove head 242 to maintain the synchronous angle, this design makes the entire grinding system The system can be flexibly adjusted as the opening angle of the steel plate changes to ensure processing accuracy. At this point, the beveling machine is ready to start processing the steel plate. During the processing, the steel plate will move smoothly under the drive of the driving roller 43. After preheating treatment by the heating roller 33, the beveling head 242 will perform precise beveling. Subsequently, the grinding head 543 finely grinds the edge of the bevel to improve the flatness and quality of the opening. The entire processing flow has achieved a high degree of automation and precision control, which effectively improves processing efficiency and processing quality.

[0041] Embodiment 2, according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 7 , Figure 8 as well as Fig. 9As shown, the grinding mechanism 5 includes an L-shaped connecting plate 51, an external plate 52 is fixedly connected to one side of the outer wall of the L-shaped connecting plate 51, a hole 521 is opened on one side of the outer wall of the external plate 52, a rotating component B53 is fixedly inserted on the inner surface wall of the hole 521, a gear 54 is fixedly connected to one side of the outer wall of the rotating component B53, a group of motor plates 541 are fixedly connected to one side of the outer wall of the gear 54, a micro motor 542 is fixedly connected between one side of the outer wall of a group of motor plates 541, a grinding head 543 is fixedly connected to the rotating end of the micro motor 542, a cylinder 55 is fixedly inserted on the inner wall of the external plate 52, a toothed plate 56 is fixedly connected to the telescopic end of the cylinder 55, and the outer wall of the gear 54 is engaged with the inside of the toothed plate 56;

[0042] The placement mechanism 4 includes two outer plates 41, and the interior of the two outer plates 41 is provided with a fixing groove 411, and the inner surface wall of the two fixing grooves 411 is fixedly inserted with a rotating assembly A42, and one side of the outer wall of the two rotating assemblies A42 is fixedly connected with a driving roller 43;

[0043] The main mechanism 1 includes a main body plate 11, a main body frame 12 is fixedly connected to the top of the main body plate 11, two groups of movable grooves 121 are provided on the outer wall of the main body frame 12, two connecting plates A13 are fixedly connected to the bottom of the main body plate 11, one side of the outer wall of the two connecting plates A13 is fixedly connected to a group of side plates 14, the tops of the two side plates 14 are provided with a group of notches 141, the inner walls of the two groups of notches 141 are fixedly inserted with bearings A15, and the inner walls of the two groups of bearings A15 are fixedly inserted with rollers 16;

[0044] The outer walls of the two groups of moving blocks 211 are slidably embedded in the inner part of the moving groove 121, one side of the outer wall of the L-shaped connecting plate 51 is fixedly connected to one side of the outer wall of the main frame 12, one side of the outer wall of the fixed frame 31 is fixedly connected to the other side of the outer wall of the main frame 12, and one side of the two outer plates 41 is fixedly connected to the outer wall of the main frame 12.

[0045] In this embodiment, in the steel plate processing process, the steel plate moves smoothly to one side with the cooperation of the receiving and rotating components. In this process, the two heating rollers 33 work synchronously to form a uniform extrusion on the steel plate. As the steel plate moves, the heating roller 33 further generates an inward extrusion force to ensure that the two temperature conductive rings 332 maintain close and effective contact with the steel plate. At the same time, when the heating roller 33 rotates under the drive of the motor, the two groups of heating ring plates 331 inside it continue to contact with the electrode 341. This contact process triggers the resistance heating mechanism, that is, when the current of the electrode 341 passes through the heating ring plate 331, resistance heat is generated. This heat is quickly transferred to the inside of the temperature conductive ring 332, and then the temperature conductive ring 332 is used as a medium to continuously and effectively heat the opening side of the steel plate. The fully heated steel plate continues to move backward to prepare for the groove opening process. At this time, the rotating The motor 241 is powered on and starts to rotate, and its power is transmitted to the beveling head 242 through the transmission device. The beveling head 242 rotates at high speed and comes into close contact with one side of the steel plate. During this contact process, the beveling head 242 uses its sharp cutting edge and the kinetic energy of high-speed rotation to accurately bevel the steel plate. After the bevel is opened, the steel plate continues to move backward to the working area of ​​the grinding mechanism 5, where the high-speed rotating grinding head 543 quickly contacts the edge of the bevel and finely grinds one side of the opening. This step aims to eliminate burrs and unevenness on the edge of the bevel and further improve the flatness and precision of the opening. Through the coordinated work of the above stages, the steel plate processing process realizes a complete closed loop from preheating, beveling to grinding. This process not only improves the processing efficiency, but also ensures the stability and consistency of the processing quality.

[0046] The working principle of the whole mechanism is as follows: when the groove machine is started to process the steel plate, the main body of the steel plate to be opened must first be securely placed inside the groove machine through external support equipment, and the steel plate is accurately placed between the top of the main frame 12 and the outer wall of the limit frame 27 to ensure stability and accuracy during processing. Next, according to the specific needs of the steel plate opening, a series of fine preliminary adjustments are made. The two driving rods 22 are flexibly rotated under the support of the bearing B214 as the base point of adjustment. At the same time, the sliding columns 25 on both sides slide smoothly in the annular groove 212, cooperating with the telescopic function of the telescopic component 24 to adjust together. The tilt angle of the placement plate 23 and its fixing components is adjusted to achieve precise control of the opening angle of the steel plate. The user can flexibly adjust these parameters according to actual processing requirements. After the adjustment is completed, by rotating the two threaded fixing rods 252, sufficient extrusion force is generated in the thread groove 251 to firmly fix the side frame 21 and the placement plate 23 components to ensure that no displacement occurs during the processing. At the same time, the rotating component B53 maintains the flexible rotation of the gear 54 and its fixing components under the rotation connection in the hole 521. The micro motor 542 and the grinding head 543 are driven by the cylinder 55 through the tooth plate 56 and The engagement and fixation of the gear 54 ensures that they maintain a synchronous angle with the driving motor 241 and the groove head 242, preparing for the subsequent processing process. Subsequently, driven by an external force, the steel plate is stably placed on the top of the two driving rollers 43. The rotating component A42 serves as a receiving and rotating mechanism to ensure that the steel plate can move smoothly to one side. During the movement, the two heating rollers 33 squeeze the steel plate evenly and maintain effective contact with the steel plate through the temperature conducting ring 332. As the heating rollers 33 rotate, the heating ring plate 331 continues to contact with the electrode 341, and the heat is transferred to the temperature conducting ring 332 by the principle of resistance heating. Then, the open side of the steel plate is effectively heated. After the heating is completed, the steel plate continues to move backward to the groove processing area. At this time, the driving motor 241 starts and drives the groove head 242 to rotate at high speed, contacting the surface of the steel plate and completing the precise groove opening. Subsequently, the steel plate enters the working range of the grinding mechanism 5, and the high-speed rotating grinding head 543 performs fine grinding on the groove edge to eliminate burrs and unevenness and improve the smoothness and precision of the groove. The entire processing process realizes the automated operation from steel plate placement, angle adjustment, heating pretreatment to groove opening and grinding, which greatly improves the processing efficiency and processing quality.

[0047] The present invention also provides a construction method of a steel structure groove processing device, comprising the following steps:

[0048] Step 1: First, when the equipment is in use, the steel plate body that needs to be opened is supported by an external device and placed inside the device, and the steel plate is placed between the top of the main frame 12 and one side of the outer wall of the limit frame 27. Then, according to the needs of the equipment, it is necessary to make preliminary adjustments according to the angle of the steel plate opening. The two driving rods 22 are rotatably connected to the inside of the bearing B214, and this rotation is used as the rotation base point. On the other side, the two sliding columns 25 are respectively slidably embedded in the inside of the annular groove 212, which can adjust the inclination angle of the placement plate 23 and the components fixed thereto, and with the cooperation of the telescopic component 24, the height of the driving motor 241 is adjusted. After adjustment, the An opening angle of the steel plate is adjusted according to the actual use situation. Finally, the two threaded fixing rods 252 are respectively threadedly rotated inside the thread groove 251 to form an extrusion on the side frame 21, so as to fix the placement plate 23 and the components fixed thereto. At the same time, the rotating component B53 is rotated and connected inside the hole 521 to cooperate with the rotation of the gear 54 and the components fixed thereto, and the micro motor 542 and the grinding head 543 can be kept at the same angle as the driving motor 241 and the groove head 242. Then, the cylinder 55 drives the tooth plate 56 to approach the gear 54, keeping the gear 54 engaged inside the tooth plate 56, so as to fix the micro motor 542 and the grinding head 543.

[0049] Step 2: Then, driven by external force, the steel plate is placed on top of the two driving rollers 43, and the rotating assembly A42 is used to carry out self-rotation, so that the steel plate can move to one side. In the process of movement, the two heating rollers 33 will form an extrusion on it, and when the steel plate moves, the two heating rollers 33 will produce inward extrusion and keep the two thermal conductive rings 332 in effective contact with the steel plate, and when the two heating rollers 33 rotate, the two groups of heating ring plates 331 will continue to contact with the electrode 341, and can transfer the current of the electrode 341 itself to the inside of the heating ring plate 331 to generate resistance heating. After this heat is transferred to the inside of the thermal conductive ring 332, the thermal conductive ring 332 is used as a medium to continuously and effectively heat the open side of the steel plate;

[0050] Step three: The heated steel plate continues to move backward. At this time, the driving motor 241 is powered on and drives the groove head 242 to rotate. After contacting one side of the steel plate, it can complete the effective groove opening process on one side of the steel plate. The steel plate after opening continues to move backward and contacts the components inside the grinding mechanism 5. The high-speed rotating grinding head 543 completes the grinding process on one side of the opening to improve the flatness of the opening.

[0051] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A steel structure groove processing device, characterized in that: It comprises a main body mechanism (1), an opening mechanism (2) is slidably embedded on one side of the outer wall of the main body mechanism (1), a heating mechanism (3) is fixedly connected to one side of the outer wall of the main body mechanism (1), a placing mechanism (4) is fixedly connected to the outer wall of the main body mechanism (1), and a grinding mechanism (5) is fixedly connected to the other side of the outer wall of the main body mechanism (1); The heating mechanism (3) comprises a fixed frame (31), wherein two groups of rotating grooves (311) are preset inside the fixed frame (31), the inner surface walls of the two groups of rotating grooves (311) are rotatably connected to rotating rods (32), and the outer surface walls of the two rotating rods (32) are fixedly sleeved with heating rollers (33); The outer walls of the two heating rollers (33) each include a group of heating ring plates (331), one side of the outer walls of the two groups of heating ring plates (331) is fixedly connected with a temperature conducting ring (332), one side of the inner walls of the two fixed frames (31) is fixedly connected with two inner lining plates (34), one side of the outer walls of the two inner lining plates (34) is fixedly connected with electrodes (341), and the output ends of the two groups of electrodes (341) are fixedly connected with the input ends of the two groups of heating ring plates (331); The opening mechanism (2) comprises two side frames (21), the outer walls of the two side frames (21) are fixedly connected with a group of moving blocks (211), one side of the outer walls of the two side frames (21) is penetrated with an annular groove (212), the inside of the two side frames (21) is opened with a driving groove A (213), the inner walls of the two driving grooves A (213) are fixedly inserted with bearings B (214), the inner walls of the two bearings B (214) are fixedly inserted with driving rods (22), and a placement plate (23) is fixedly installed between one side of the outer walls of the two driving rods (22); The top of the placement plate (23) is fixedly connected to a telescopic assembly (24), the telescopic end of the telescopic assembly (24) is fixedly connected to a rotation driving motor (241), the rotation end of the rotation driving motor (241) is fixedly connected to a bevel head (242), the outer wall of the placement plate (23) is fixedly connected to two sliding columns (25), and the outer walls of the two sliding columns (25) are respectively slidably embedded in the annular groove (212), one side of the outer wall of the two sliding columns (25) is provided with a threaded groove (251), and the inner wall of the two threaded grooves (251) is threadedly connected to a threaded fixing rod (252); The grinding mechanism (5) comprises an L-shaped connecting plate (51), one side of the outer wall of the L-shaped connecting plate (51) is fixedly connected to an external connecting plate (52), one side of the outer wall of the external connecting plate (52) is provided with a hole (521), an inner surface wall of the hole (521) is fixedly inserted with a rotating component B (53), and one side of the outer wall of the rotating component B (53) is fixedly connected to a gear (54); A group of motor plates (541) is fixedly connected to one side of the outer wall of the gear (54), a micro motor (542) is fixedly connected between one side of the outer wall of the group of motor plates (541), a grinding head (543) is fixedly connected to the rotating end of the micro motor (542), a cylinder (55) is fixedly inserted into the inner wall of the external plate (52), a toothed plate (56) is fixedly connected to the telescopic end of the cylinder (55), and the outer wall of the gear (54) is engaged with the inside of the toothed plate (56); The placement mechanism (4) comprises two outer plates (41), the interiors of the two outer plates (41) are provided with fixing grooves (411), the inner surface walls of the two fixing grooves (411) are fixedly inserted with rotating components A (42), and one side of the outer walls of the two rotating components A (42) are fixedly connected with a driving roller (43); The main body mechanism (1) comprises a main body plate (11), the top of the main body plate (11) is fixedly connected to a main body frame (12), the outer wall of the main body frame (12) is provided with two groups of movable grooves (121), the bottom of the main body plate (11) is fixedly connected to two connecting plates A (13), one side of the outer wall of the two connecting plates A (13) is fixedly connected to a group of side plates (14), the top of the two side plates (14) is provided with a group of notches (141), the inner walls of the two groups of notches (141) are fixedly inserted with bearings A (15), and the inner walls of the two groups of bearings A (15) are fixedly inserted with rollers (16).

2. A steel structure groove processing device according to claim 1, characterized in that: One side of the outer wall of the two side frames (21) is fixedly connected to a connecting plate B (26), and one side of the outer wall of the two connecting plates B (26) is fixedly connected to a limiting frame (27).

3. A steel structure groove processing device according to claim 2, characterized in that: The outer walls of the two groups of movable blocks (211) are slidably embedded in the movable groove (121); one side of the outer wall of the L-shaped connecting plate (51) is fixedly connected to one side of the outer wall of the main frame (12); one side of the outer wall of the fixed frame (31) is fixedly connected to the other side of the outer wall of the main frame (12); and one side of the two outer plates (41) is fixedly connected to the outer wall of the main frame (12).

4. A construction method of a steel structure groove processing device, characterized in that: A steel structure groove processing device according to claim 3 is used, The following steps are involved: S1: First, when the device is in use, the main body of the steel plate to be opened is supported by an external device and placed inside the device, and the steel plate is placed between the top of the main frame (12) and one side of the outer wall of the limit frame (27). Then, according to the needs of the device, preliminary adjustments are required according to the angle of the steel plate opening. The two driving rods (22) are rotatably connected to the inside of the bearing B (214) with the rotation as the rotation base point, and the two sliding columns (25) on the other side are respectively slidably embedded in the inside of the annular groove (212) to adjust the inclination angle of the placement plate (23) and the components fixed thereto, and with the telescopic cooperation of the telescopic component (24), the height of the driving motor (241) is adjusted. After adjustment, the opening angle of the steel plate can be adjusted. , adjusted according to actual usage, and finally the two threaded fixing rods (252) are respectively threadedly rotated inside the thread groove (251) to form an extrusion on the side frame (21), thereby fixing the placement plate (23) and the components fixed thereto, and at the same time, the rotating component B (53) is rotated and connected inside the hole (521) to cooperate to keep the gear (54) and the components fixed thereto rotating, and the micro motor (542) and the grinding head (543) can be kept at the same angle as the driving motor (241) and the groove head (242), and then the cylinder (55) drives the tooth plate (56) to approach the gear (54), keeping the gear (54) engaged inside the tooth plate (56), so as to fix the micro motor (542) and the grinding head (543); S2: Then, driven by an external force, the steel plate is placed on top of the two driving rollers (43), and the rotating assembly A (42) is used to support the self-rotation, so that the steel plate can move to one side. In the process of movement, the two heating rollers (33) will squeeze it. When the steel plate moves, the two heating rollers (33) will produce inward squeezing and keep the two thermal conductive rings (332) in effective contact with the steel plate. When the two heating rollers (33) rotate, the two sets of heating ring plates (331) will continue to contact the electrode (341), and can transfer the current of the electrode (341) to the inside of the heating ring plate (331) to generate resistance heating. After this heat is transferred to the inside of the thermal conductive ring (332), the thermal conductive ring (332) is used as a medium to continuously and effectively heat the open side of the steel plate. S3: After being heated, the steel plate continues to move backwards. At this time, the driving motor (241) is powered on to rotate, driving the groove head (242) to rotate. After contacting one side of the steel plate, the groove opening process can be effectively completed on the side of the steel plate. After the opening, the steel plate continues to move backwards and contacts the components inside the grinding mechanism (5). The high-speed rotating grinding head (543) completes the grinding process on the opening side to improve the flatness of the opening.

Citation Information

Patent Citations

  • Steel structure groove machining device

    CN221454687U

  • Detection device for evaluating surface zinc slag point and detection method thereof

    CN116252214A

  • Polishing and grinding equipment for steel heat treatment and grinding method of polishing and grinding equipment

    CN117020789A