Automatic feeding and storing mechanism for alloy machine barrel casting

By designing an automatic feeding and storage mechanism, the feeding rod is driven to push the barrel into the intermediate frequency furnace by using the linear movement of the gear rack, the problem of inefficient manual operation in traditional casting processes is solved, and efficient and automated barrel pushing is achieved. Improved production efficiency and quality.

CN119408944APending Publication Date: 2025-02-11ZHOU SHAN SHI TONG DA SU LIAO JI XIE YOU XIAN GONG SI
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Patent Information

Application Number
CN202411660479.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

The traditional casting process requires a lot of manual operation in the production of dual alloy barrels, which is inefficient and has safety risks, making it difficult to achieve automatic storage of materials and inlets and discharges.

Method used

An automatic feeding and storage mechanism on alloy barrel casting is designed, including a platform, feeding device, storage mechanism and an inlet and discharge mechanism of an intermediate frequency furnace. The feeding device adopts linear motion of the gear rack to drive the feeding rod to move in a linear motion and pushes the barrel into the intermediate frequency furnace.

Benefits of technology

A high-precision, high-efficiency and automation dual-alloy barrel casting automatic feeding device is realized, which improves production efficiency and quality, reduces production costs, and enhances the degree of industrial automation.

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Abstract

An automatic feeding and storing mechanism for alloy machine barrel casting comprises a platform, and a feeding device, a storing mechanism and an intermediate frequency furnace feeding and discharging mechanism are installed on the platform. The material storage mechanism comprises a material storage inclined platform, the material storage inclined platform is provided with a baffle for bearing the machine barrel, the feeding device comprises a guide rail and a motor connecting base installed on the guide rail in a sliding mode, a gear motor is installed on the motor connecting base, and a feeding rod is installed at the front end of the motor connecting base and penetrates through the material storage inclined platform. The high-precision, high-efficiency and automatic double-alloy material machine barrel casting automatic feeding device is applied to high-precision, high-efficiency and automatic double-alloy material machine barrel casting, linear motion of the gear and the rack is used, the motor is used in cooperation with the speed reducer to serve as a power source, the motor is used in cooperation with the speed reducer to serve as a power source, and the motor is used in cooperation with the speed reducer to serve as a power source. And the motor rotates to drive the gear to move on the rack and simultaneously drives the feeding rod to do linear motion, so that the charging barrel can be pushed into the intermediate frequency furnace.
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Description

Technical Field

[0001] The invention belongs to the technical field of feeding devices, and in particular relates to an automatic feeding and storage mechanism on alloy barrel casting. Background Art

[0002] Although the advantages of dual alloy barrels as processing materials are obvious, in terms of production, traditional casting processes require a lot of manual operation, are inefficient, and have safety hazards. With the continuous improvement of the degree of automation in modern industry, automated storage-feeding and discharging technology has also become a development trend. Automatic storage-feeding and discharging technology can realize the functions of automatic sorting, metering and distribution, automatic loading of raw materials, etc., improve production efficiency and reduce costs. Therefore, the study of automatic storage-feeding and discharging devices for dual alloy barrel casting has important practical significance and application prospects. By analyzing the transportation needs of dual alloy barrels between various processes and adopting automated storage-feeding and discharging technology, production efficiency and production quality can be improved, production costs can be reduced, and the degree of industrial automation can be further promoted. Utility Model Content

[0003] The object of the present invention is to provide an automatic feeding and storage mechanism for alloy barrel casting to solve the problems raised in the above background technology.

[0004] This utility provides the following technical solutions: An automatic feeding and storage mechanism for alloy barrel casting comprises a platform, on which a feeding device, a storage mechanism and a medium frequency furnace feeding and discharging mechanism are installed; the storage mechanism comprises a storage tilting platform, the storage tilting platform is provided with a baffle for receiving the barrel, the feeding device comprises a guide rail and a motor connecting seat slidably mounted on the guide rail, a reduction motor is mounted on the motor connecting seat, a feeding rod is mounted at the front end of the motor connecting seat, the feeding rod passes through the storage tilting platform, the reduction motor output shaft is provided with a gear, and the gear is meshed with a rack mounted above the guide rail.

[0005] A plurality of roller brackets are designed on the side of the baffle, and rollers are installed on the roller brackets.

[0006] An extension plate is arranged on the top end of the feeding rod.

[0007] The guide rail is provided with a T-shaped slideway, and the motor connecting seat is provided with a T-shaped sliding block matched with the T-shaped slideway.

[0008] The reduction motor is a worm gear reduction motor, and its model is NMRV130.

[0009] The width of the material storage inclined platform is 4000 mm, and the bottom plate angle of the material storage inclined platform is 15 degrees.

[0010] The beneficial effects of the present invention are as follows: the present application is applied to a high-precision, high-efficiency, automated dual-alloy barrel casting automatic feeding device, which uses the linear motion of a gear rack, and a motor is used in conjunction with a reducer as a power source. The rotation of the motor drives the gear to move on the rack, and at the same time drives the feeding rod to move linearly, thereby pushing the barrel into the medium frequency furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 This is an enlarged view of part B; Figure 3 This is an enlarged view of part A; Figure 4 It is a schematic diagram of the feeding rod structure; Figure 5 Schematic diagram of the guide rail structure; In the figure: intermediate frequency furnace 1, material storage tilting platform 2, baffle 3, guide rail 4, motor connecting seat 5, reduction motor 6, feeding rod 7, gear 8, rack 9, roller bracket 10, roller 11, extension plate 12, T-type slideway 13, T-type slider 14. DETAILED DESCRIPTION

[0012] As shown in the figure, the technical solution provided by the present invention is applied for based on a high-precision, high-efficiency, automated dual-alloy barrel casting automatic feeding device.

[0013] The present application discloses an automatic feeding and storage mechanism for alloy barrel casting, comprising a platform, on which a feeding device, a storage mechanism and a feeding and discharging mechanism of a medium frequency furnace 1 are installed; the storage mechanism comprises a storage tilting platform 2, the storage tilting platform 2 is provided with a baffle 3 for receiving the barrel, the feeding device comprises a guide rail 4 and a motor connecting seat 5 slidably mounted on the guide rail 4, a reduction motor 6 is mounted on the motor connecting seat 5, a feeding rod 7 is mounted at the front end of the motor connecting seat 5, the feeding rod 7 passes through the storage tilting platform 2, a gear 8 is mounted on the output shaft of the reduction motor 6, and the gear 8 is meshed with a rack 9 installed above the guide rail 4.

[0014] A plurality of roller supports 10 are designed on the side of the baffle 3, and rollers 11 are installed on the roller supports 10. When a worker puts an unprocessed barrel blank into the storage inclined platform 2, the barrel will be piled up in front of the baffle 3 below due to its own weight. There is a high connection strength between the baffle 3 and the frame to resist the gravity of the barrel accumulation. The roller supports 10 and the rollers 11 are designed to be connected on the side of the baffle 3, which can help the feeding rod 7 resist the extrusion from the barrel and prevent the feeding rod 7 from bending due to long-term pressure.

[0015] An extension plate 12 is disposed at the top end of the feeding rod 7 .

[0016] The guide rail 4 is provided with a T-shaped slideway 13 , and the motor connecting seat 5 is provided with a T-shaped sliding block 14 matched with the T-shaped slideway 13 .

[0017] The function of the feeding device is to push the barrel into the medium frequency furnace 1, so it is necessary to select a mechanical structure that can meet the linear motion. Therefore, gear 8 and rack 9 are selected. The output force of gear 8 and rack 9 is large, which can meet the requirements of fast forward and fast reverse, so it is most suitable for this design. The feeding device and the storage mechanism can be combined to meet the design requirements of space saving, and can also meet the normal functional requirements. The linear motion of gear 8 and rack 9 is used, and the reduction motor 6 is used as the power source. The rotation of the reduction motor 6 drives the gear 8 to move on the rack 9, and at the same time drives the feeding rod 7 to do linear motion, which can The barrel is pushed into the medium frequency furnace 1, and the T-shaped guide rail 4 can be used to freely limit the operation of the mechanism, thereby preventing the mechanism from overturning due to the torque generated by the rotation of the motor during the feeding process, which may cause production accidents. The material of the feeding rod 7 is selected to meet the requirements of mechanical properties such as high strength, high wear resistance, and high hardness. Because during the feeding process of the feeding rod 7, the barrel falling due to gravity will generate a lateral extrusion force on the feeding rod 7. A certain number of rollers are installed on the side of the baffle 3, and the rollers can help bear part of the lateral force. Therefore, materials with higher mechanical properties must be selected to ensure that the feeding rod 7 is not skewed after multiple forces.

[0018] The reduction motor 6 is a worm gear reduction motor, and its model is NMRV130.

[0019] The width of the material storage inclined platform 2 is 4000 mm, and the bottom plate angle of the material storage inclined platform 2 is 15 degrees.

[0020] This application is based on the principle of application first and then production. The corresponding physical molds related to this application have been produced. If you need to cooperate with this application, please contact the applicant.

[0021] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic feeding and storage mechanism for alloy barrel casting, comprising a platform, characterized in that: A feeding device, a storage mechanism and a medium frequency furnace inlet and outlet mechanism are installed on the platform; the storage mechanism includes a storage tilting platform, the storage tilting platform is provided with a baffle for receiving the barrel, the feeding device includes a guide rail and a motor connecting seat slidably installed on the guide rail, a reduction motor is installed on the motor connecting seat, a feeding rod is installed at the front end of the motor connecting seat, the feeding rod passes through the storage tilting platform, the reduction motor output shaft is installed with a gear, and the gear is meshed with a rack installed above the guide rail.

2. The automatic feeding and storage mechanism for alloy barrel casting according to claim 1 is characterized in that: A plurality of roller brackets are designed on the side of the baffle, and rollers are installed on the roller brackets.

3. The automatic feeding and storage mechanism for alloy barrel casting according to claim 1 is characterized in that: An extension plate is arranged on the top end of the feeding rod.

4. The automatic feeding and storage mechanism for alloy barrel casting according to claim 1 is characterized in that: The guide rail is provided with a T-shaped slideway, and the motor connecting seat is provided with a T-shaped sliding block matched with the T-shaped slideway.

5. The automatic feeding and storage mechanism for alloy barrel casting according to claim 1 is characterized in that: The reduction motor is a worm gear reduction motor, and its model is NMRV130.

6. The automatic feeding and storage mechanism for alloy barrel casting according to claim 1 is characterized in that: The width of the material storage inclined platform is 4000 mm, and the bottom plate angle of the material storage inclined platform is 15 degrees.