A fermentation device for treating organic liquid fertilizer

By designing fermentation equipment for organic liquid fertilizer treatment, including fermentation tanks, feeding mechanisms and debris removal mechanisms, the problem of debris in feces affecting the quality of organic fertilizers and low efficiency of traditional feeding methods is solved, and efficient and reliable production of organic liquid fertilizers is achieved.

CN119409528BActive Publication Date: 2025-04-18INNER MONGOLIA AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN202510018322.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-04-18
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

In the prior art, when producing organic fertilizer in grassland areas, feces are prone to carry debris such as turf or wool during the collection and fermentation process, which affects the quality of organic liquid fertilizer. At the same time, the traditional spiral sling feeding method is prone to problems of caking or friction resistance.

Method used

A fermentation equipment for organic liquid fertilizer treatment is designed, including a fermentation tank, feeding mechanism and impurity removal mechanism. The feeding mechanism realizes stable transmission of feces by driving motors and gear systems, and the debris removal mechanism uses a fan to generate wind power to remove debris in feces.

Benefits of technology

It effectively removes debris in feces, improves the quality of organic liquid fertilizers, solves the problems of calipers and friction resistance in traditional feeding methods, and improves the efficiency and reliability of fermentation equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a fermentation device for treating organic liquid fertilizer, which relates to the technical field of treating organic liquid fertilizer, and comprises a fermentation tank, a feeding mechanism and an impurity removal mechanism; a mounting frame is fixedly arranged on the outer wall of the fermentation tank, and the feeding mechanism is located inside the mounting frame; the feeding mechanism comprises a driving motor installed on the inner wall of the mounting frame, and a driving gear is connected to the output shaft keyway of the driving motor; a loading barrel is fixedly arranged on the outer wall of the fermentation tank and located inside the mounting frame, and the present invention finally realizes that the wind force generated by driving a fan during the feeding process can remove impurities such as grass or wool in feces, thereby ensuring that the quality of the fermented finished product is higher, and compared with the traditional installation method of a pipeline and a screw, the present invention has less contact surface between the screw and the loading barrel, which is not only convenient for preparing the screw and the loading barrel, but also the first scraper and the second scraper on the inclined surfaces on both sides can well solve the feces adhering to the inner wall of the loading barrel, thereby solving the clearance problem of the screw.
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Description

Technical Field

[0001] The invention relates to the technical field of organic liquid fertilizer treatment, in particular to a fermentation device for treating organic liquid fertilizer. Background Art

[0002] Organic fertilizers generally fall into two categories: fixed organic fertilizers and liquid organic fertilizers. They can reduce the use of chemical fertilizers and pesticides on edible plants, thereby reducing their impact on the environment and human health. Liquid organic fertilizers are highly concentrated, highly efficient, multifunctional, and offer comprehensive nutritional benefits. Compared to traditional chemical fertilizers, they are quickly absorbed by plants, preventing loss. They are also simple to apply, transport, and store.

[0003] In the related art, the existing grassland areas will adapt to local conditions when producing organic fertilizers. Therefore, sheep manure or animal manure will be collected and finally concentrated in the interior of a fermentation tank. The manure will be fermented by various means such as adding liquid and sealing, and temperature control and oxygenation. The fermented liquid can be used as organic liquid fertilizer. In the existing art, the manure in the grassland will carry some grass or wool and other debris during the collection and fermentation process, which will easily affect the quality of the final organic liquid fertilizer in the subsequent fermentation process. Secondly, the traditional spiral auger feeding is prone to jamming if the gap between the spiral edge and the inner wall of the feeding barrel is large. If the gap is small, production will be difficult and the friction resistance will be large, which will easily affect the transportation and feeding of manure.

[0004] Therefore, it is necessary to provide a fermentation equipment for organic liquid fertilizer processing to solve the above technical problems. Summary of the Invention

[0005] The present invention provides a fermentation device for treating organic liquid fertilizer, which solves the problems in the related art that traditional feces are easily mixed with some foreign matter and the traditional feeding method is prone to material jamming or high friction resistance of feeding.

[0006] In order to solve the above technical problems, the present invention provides a fermentation device for treating organic liquid fertilizer, comprising a fermentation tank, a feeding mechanism and an impurity removal mechanism;

[0007] An installation frame is fixedly provided on the outer wall of the fermentation tank, and the feeding mechanism is located inside the installation frame;

[0008] The feeding mechanism includes a driving motor mounted on the inner wall of the mounting frame, the output shaft of the driving motor is keyed to a driving gear, a loading barrel is fixed to the outer wall of the fermentation tank and located inside the mounting frame, a screw is rotatably connected to the inner axis of the loading barrel, and a driven gear is keyed to the outer end axis of the screw;

[0009] The impurity removal mechanism includes a collection box, a discharge frame is fixedly provided on the upper surface of the loading cylinder, a impurity removal frame is fixedly provided on the side wall of the discharge frame, two clamping plates are fixedly provided on the upper surface of the collection box, a frame is embedded in the inner wall of the discharge frame and located in the same horizontal direction of the impurity removal frame, a fan is rotatably installed inside the frame, a driven pulley is connected to the keyway on the back of the frame and located at the axis of the fan, a driving pulley is connected to the keyway on the outer wall of the output shaft of the driving motor, a belt is provided on the outer wall of the driving pulley and the driven pulley, and a hopper is fixedly provided on the top of the discharge frame;

[0010] The inner wall of the loading barrel and the two sides of the screw are both fitted with a first scraper and a second scraper, and a connecting plate is fixed on the opposite side of the first scraper and the second scraper. The side wall of the loading barrel is fixed with a limiting sleeve, and the interior of the limiting sleeve is slidably connected to a push rod.

[0011] Preferably, the driving gear and the driven gear are meshed with each other, and the angle between the extended line of the axis of the driving gear and the extended line of the axis of the driven gear is ninety degrees.

[0012] Preferably, the two clamping plates are slidably connected to the lower surface of the impurity removal frame, and the inner walls of the collection box and the impurity removal frame are both inclined.

[0013] Preferably, one end of the push rod is fixedly connected to the top of the first scraper, both sides of the first scraper and the second scraper are inclined, and the lower surface of the screw is tightly fitted with the middle position of the inner wall of the loading barrel.

[0014] Preferably, a stirring mechanism is installed inside the fermentation tank, and the stirring mechanism includes a mounting plate fixed to the inner wall of the fermentation tank, a stirring motor is mounted on the upper surface of the mounting plate by bolts, the output shaft keyway of the stirring motor is connected to a rotating rod, a ratchet is fixed on the outer wall of the rotating rod, a ferrule is rotatably connected to the upper surface of the mounting plate and located outside the ratchet, a ratchet is installed on the inner wall of the ferrule, a collecting box is fixed on the lower surface of the ferrule, and a ring-shaped support rod is fixed on the outer wall of the rotating rod and located on the lower surface of the ratchet.

[0015] Preferably, the inner bottom of the collection box is in a fine mesh grid structure, and the ratchet teeth are engaged with the outer wall of the ratchet wheel.

[0016] Preferably, the fermentation tank further comprises a closing assembly and a locking assembly, a flip assembly is installed on the outside of the fermentation tank, the flip assembly comprises a mounting seat fixed to the outer wall of the fermentation tank, a flip motor is mounted on the outer wall of the mounting seat by bolts, the output shaft keyway of the flip motor is connected to the cover body, a limiting groove is provided on the upper surface of the cover body, a slider is slidably connected to the inside of the limiting groove, and a through notch is provided at the inner bottom of the limiting groove and directly below the slider;

[0017] The closing assembly includes a feed port opened on the outer wall of the fermentation tank and passing through, a slide rod is slidably connected to the upper surface of the feed port and located on the inner wall of the fermentation tank, a closing plate adapted to the feed port is fixed on the lower surface of the slide rod, and a return spring is fixed on the upper surface of the closing plate and located on both sides of the slide rod;

[0018] The locking assembly includes two limit frames fixed to the outer wall of the fermentation tank and located on the opposite side of the mounting seat and the closing plate. The interiors of the two limit frames are slidably connected to limit blocks. Positioning blocks are fixed on the opposite side of the two limit blocks. Limit springs are fixed inside the two limit frames and on the outer walls of the two limit blocks.

[0019] Preferably, the cover is rotatably connected to the mounting seat, the top ends of the two reset springs are fixedly connected to the inner wall of the fermentation tank, and one end of the two limit springs is fixedly connected to the inner walls of the two limit frames.

[0020] Preferably, the two limit frames, the two limit blocks, the positioning block and the two limit springs are mirror-imaged and located at the same horizontal position on opposite sides of the axis of the fermenter.

[0021] Compared with related technologies, the motor structure provided by the present invention has the following beneficial effects:

[0022] The driving motor controls the driving gear to rotate clockwise. When the driving gear rotates clockwise, it engages and drives the driven gear to rotate counterclockwise. At this time, the counterclockwise rotating driven gear controls the screw to rotate inside the feeding barrel. The rotation of the screw can transfer the feces falling from above through the feeding barrel to the inside of the fermentation tank for storage and fermentation.

[0023] When the driving motor drives the screw to rotate and feed the material, the driving pulley on the output shaft of the driving motor will also rotate clockwise, transmitting the power through the belt to control the rotation of the driven pulley. When the driven pulley rotates, it can drive the fan to rotate inside the frame to generate wind force. In this way, when the falling feces passes through the wind force generated by the fan, the wool, grass and other small-density debris will be blown away from the feces by the fan. Therefore, the debris will fall into the debris removal frame and fall into the collection box. The feces must have a high density, so it is not affected by the wind force and falls directly from the unloading frame to the loading barrel below for transmission.

[0024] The driving motor drives the rotation of the screw to stably complete the rotational transmission of the feces dropped from the discharge frame inside the feeding barrel, and during the feeding process, it can also drive the fan to rotate to generate wind force, so as to remove grass, wool and other hair in the feces, thereby ensuring the higher quality of the final fermented product. Secondly, compared with the traditional installation method of pipes and screws, the contact area between the screw and the feeding barrel in this case is small, which not only facilitates the preparation of the screw and the feeding barrel, but also the first scraper and the second scraper on the inclined surfaces on both sides can also solve the feces adhering to the inner wall of the feeding barrel, thereby solving the gap problem of the screw. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0026] Figure 1 A schematic diagram of the overall structure provided by the present invention;

[0027] Figure 2 for Figure 1 The schematic diagram of the installation frame split structure shown;

[0028] Figure 3 for Figure 1 The schematic diagram of the working state of the driving motor controlling the screw to rotate and feed the material is shown;

[0029] Figure 4 for Figure 2 and Figure 3 The schematic diagram of the installation structure of the feeding cylinder, the first scraper and the second scraper is shown;

[0030] Figure 5 for Figure 4 The schematic diagram of the working state of the sliding first scraper and the second scraper scraping the inner wall of the loading barrel is shown;

[0031] Figure 6 for Figure 5 The side view schematic diagram shown;

[0032] Figure 7 for Figure 3 The fan shown is a schematic diagram of the working state of feces removal;

[0033] Figure 8 for Figure 7 The schematic diagram of the working state of removing debris after the debris removal is completed is shown;

[0034] Figure 9 for Figure 7 and Figure 8 The schematic diagram of the back structure of the drive motor and fan connection shown;

[0035] Figure 10 for Figure 2 The schematic diagram of the cross-sectional structure of the fermentation tank shown;

[0036] Figure 11 for Figure 10 The enlarged structural diagram of point A is shown;

[0037] Figure 12 for Figure 10 and Figure 11 The schematic diagram of the working state of the support rod rotating when the ratchet rotates counterclockwise is shown;

[0038] Figure 13 for Figure 12 The ratchet shown in the figure rotates clockwise, driving the support rod and the collection box to rotate together;

[0039] Figure 14 for Figure 2 and Figure 3 The schematic diagram of the fermentation tank open structure shown;

[0040] Figure 15 for Figure 14 The schematic diagram of the working state in which the closing plate is controlled to descend while the positioning plate is extended when the cover is closed is shown;

[0041] Figure 16 for Figure 15 The schematic diagram shows the working state of the positioning plate resetting to position the cover body after the cover body is closed.

[0042] Description of Figure Numbers:

[0043] 1. Fermentation tank, 2. Installation frame;

[0044] 3. Feeding mechanism, 31. Loading barrel, 32. Driving motor, 33. Driving gear, 34. Driven gear, 35. Screw;

[0045] 4. Debris removal mechanism, 41. Unloading frame, 42. Debris removal frame, 43. Collection box, 44. Pallet, 45. Driving pulley, 46. Frame, 47. Fan, 48. Belt, 49. Driven pulley;

[0046] 5. Stirring mechanism, 51. Mounting plate, 52. Stirring motor, 53. Rotating rod, 54. Ratchet, 55. Card sleeve, 56. Collection box, 57. Support rod, 58. Ratchet;

[0047] 6. Closing assembly, 61. Feed port, 62. Sliding rod, 63. Closing plate, 64. Return spring;

[0048] 7. Flip assembly, 71. Mounting seat, 72. Flip motor, 73. Cover, 74. Limiting groove, 75. Slider, 76. Notch;

[0049] 8. Clamping assembly, 81. Limiting frame, 82. Limiting block, 83. Positioning block, 84. Limiting spring;

[0050] 9. Hopper;

[0051] 10. First scraper, 11. Second scraper, 12. Connecting plate, 13. Limiting sleeve, 14. Push rod.

[0052] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments. DETAILED DESCRIPTION

[0053] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0054] First embodiment:

[0055] The invention provides a fermentation device for treating organic liquid fertilizer.

[0056] Please combine Figures 1 to 9 , a fermentation device for treating organic liquid fertilizer, comprising a fermentation tank 1, a feeding mechanism 3 and an impurity removal mechanism 4;

[0057] The outer wall of the fermentation tank 1 is fixedly provided with a mounting frame 2, and the feeding mechanism 3 is located inside the mounting frame 2;

[0058] The feeding mechanism 3 includes a driving motor 32 mounted on the inner wall of the mounting frame 2, and a driving gear 33 is connected to the output shaft keyway of the driving motor 32. A loading barrel 31 is fixed to the outer wall of the fermentation tank 1 and located inside the mounting frame 2. A screw 35 is rotatably connected to the inner axis of the loading barrel 31, and a driven gear 34 is connected to the outer axis of the screw 35 through a keyway.

[0059] Combine Figure 3 : First, start the drive motor 32 to control the drive gear 33 to rotate clockwise. When the drive gear 33 rotates clockwise, it engages and drives the driven gear 34 to rotate counterclockwise. At this time, the counterclockwise rotating driven gear 34 controls the screw 35 to rotate inside the upper barrel 31. Through the rotation of the screw 35, the feces falling from above can be transferred through the upper barrel 31 to the inside of the fermentation tank 1 for storage and fermentation.

[0060] The driving gear 33 and the driven gear 34 are meshed with each other, and the angle between the extended axis of the driving gear 33 and the extended axis of the driven gear 34 is 90 degrees.

[0061] The impurity removal mechanism 4 includes a collecting box 43, a blanking frame 41 is fixedly provided on the upper surface of the upper barrel 31, a dust removal frame 42 is fixedly provided on the side wall of the blanking frame 41, two clamping plates 44 are fixedly provided on the upper surface of the collecting box 43, a frame 46 is embedded in the inner wall of the blanking frame 41 and located in the same horizontal direction as the dust removal frame 42, a fan 47 is rotatably installed inside the frame 46, a driven pulley 49 is connected to the back of the frame 46 and a keyway is located at the axis of the fan 47, a driving pulley 45 is connected to the outer wall keyway of the output shaft of the driving motor 32, a belt 48 is provided on the outer wall of the driving pulley 45 and the driven pulley 49, and a hopper 9 is fixedly provided on the top of the blanking frame 41;

[0062] Combine Figure 7 and Figure 9 : Before fermentation, the collected feces need to be put down from the hopper 9. When the driving motor 32 drives the screw 35 to rotate and feed the material, the driving pulley 45 on the output shaft of the driving motor 32 will also rotate clockwise and transmit the transmission through the belt 48 to control the rotation of the driven pulley 49. When the driven pulley 49 rotates, it can drive the fan 47 to rotate inside the frame 46 to generate wind force. In this way, when the falling feces passes through the wind force generated by the fan 47, the wool or grass with low density will be blown away from the feces by the fan 47. Therefore, the debris will fall into the impurity removal frame 42 and fall into the inside of the collection box 43. The feces must have a large density, so it is not affected by the wind force and falls directly from the discharge frame 41 to the inner part of the upper barrel 31 below for transmission.

[0063] Combine Figure 8 : After collecting for a period of time, the user can pull out the collection box 43, and then the card plate 44 slides and separates from the debris removal frame 42, so that the collection box 43 can be taken out, so that the debris inside the collection box 43 can be processed.

[0064] The two clamping plates 44 are slidably connected to the lower surface of the impurity removal frame 42 , and the inner walls of the collecting box 43 and the impurity removal frame 42 are both inclined.

[0065] The inner wall of the loading barrel 31 and the two sides of the screw 35 are both attached with a first scraper 10 and a second scraper 11. A connecting plate 12 is fixed on the opposite side of the first scraper 10 and the second scraper 11. A limiting sleeve 13 is fixed on the side wall of the loading barrel 31. A push rod 14 is slidably connected to the inside of the limiting sleeve 13.

[0066] Combine Figure 4 and Figure 5: After the screw 35 rotates for a period of time, the user can push the push rod 14 to control the connecting plate 12 to drive the first scraper 10 and the second scraper 11 to slide on the inner wall of the upper barrel 31. When the first scraper 10 and the second scraper 11 are sliding, the inclined surfaces on both sides will scrape off the sticky feces remaining on the inner wall of the upper barrel 31 and drop it back onto the screw 35.

[0067] One end of the push rod 14 is fixedly connected to the top of the first scraper 10 . Both sides of the first scraper 10 and the second scraper 11 are inclined. The lower surface of the screw 35 fits tightly with the middle position of the inner wall of the upper barrel 31 .

[0068] Understandable: From Figure 6 It can be seen that the lower surface of the screw 35 fits with the inner wall of the upper barrel 31, so compared with the traditional design, the wear between the outer edge transition of the screw 35 and the inner wall of the upper barrel 31 can be reduced.

[0069] In this embodiment: the driving motor 32 drives the screw 35 to rotate, which can stably complete the rotational transmission of feces dropped from the discharge frame 41 inside the upper barrel 31, and during the feeding process, it can also drive the fan 47 to rotate to generate wind force, so that grass or wool and other hair in the feces can be removed, thereby ensuring that the quality of the final fermented product is higher. Secondly, compared with the traditional installation method of pipes and screws 35, the screw 35 of this case has less contact area with the upper barrel 31, which not only facilitates the preparation of the screw 35 and the upper barrel 31, but also the first scraper 10 and the second scraper 11 on the inclined surfaces on both sides can also effectively solve the feces adhering to the inner wall of the upper barrel 31, thereby solving the gap problem of the screw 35.

[0070] Second embodiment:

[0071] See also Figures 10 to 13 A stirring mechanism 5 is installed inside the fermentation tank 1, and the stirring mechanism 5 includes a mounting plate 51 fixed to the inner wall of the fermentation tank 1. A stirring motor 52 is installed on the upper surface of the mounting plate 51 by bolts. The output shaft keyway of the stirring motor 52 is connected to a rotating rod 53. A ratchet 54 is fixed on the outer wall of the rotating rod 53. A ferrule 55 is rotatably connected to the upper surface of the mounting plate 51 and located outside the ratchet 54. A ratchet 58 is installed on the inner wall of the ferrule 55. A collecting box 56 is fixed on the lower surface of the ferrule 55. A ring-shaped support rod 57 is fixed on the outer wall of the rotating rod 53 and located on the lower surface of the ratchet 54.

[0072] The inner bottom of the collecting box 56 is in a fine mesh grid structure, and the ratchet teeth 58 are engaged with the outer wall of the ratchet wheel 54 .

[0073] The collecting box 56 with a fine mesh grille structure is convenient for storing impurities such as foam and grease, and can ensure that normal organic fertilizer liquid can pass through smoothly.

[0074] Combine Figure 10 and Figure 11 : After the screw 35 is loaded, the user needs to add liquid and other additives required for fermentation into the fermentation tank 1. Before fermentation, it is necessary to start the stirring motor 52 to rotate counterclockwise. The counterclockwise rotating stirring motor 52 will drive the ratchet 54 and the rotating rod 53 to rotate at the same time. In this way, the rotating rotating rod 53 will control the support rod 57 to allow the feces and liquid inside the fermentation tank 1 to be fully mixed, which is convenient for subsequent fermentation.

[0075] Combine Figure 12 and Figure 13 :from Figure 10 It can be seen that when the fermentation tank 1 is in the final fermentation process, the internal liquid will produce a large amount of grease and expanded fermentation products. At this time, the liquid level in the fermentation tank 1 will rise to the position of the collection box 56. The collection box 56 is the limit position of the fermentation tank 1. Therefore, once the liquid level exceeds the collection box 56, the user needs to intervene to discharge the liquid in time. When the liquid level reaches the position of the collection box 56, the user needs to start the stirring motor 52 to rotate clockwise. At this time, the clockwise rotating ratchet 54 will control the ratchet 58 to drive the collection box 56 to rotate clockwise. Therefore, the clockwise rotating support rod 57 stirs the liquid surface to stir the floating objects in the middle and move them toward the liquid surface. At the same time, the collection box 56 rotates to collect the grease, floating objects, foam, etc. on the liquid surface.

[0076] Understandable: From Figure 12 It can be seen from the figure that the collecting box 56 can only work when the ratchet 54 rotates clockwise, and only the rotating rod 53 works when the ratchet 54 rotates counterclockwise, because the rotating rod 53 only performs stirring work when it rotates counterclockwise, and the collecting box 56 does not need to work at this time.

[0077] In this embodiment, the feces can be stirred well by the rotating rod 53 before fermentation, which is convenient for subsequent uniform fermentation. Secondly, after the fermentation is completed, the collecting box 56 can be controlled to rotate. The rotation of the collecting box 56 can well remove impurities such as foam and grease generated during the fermentation process, and the collecting box 56 also plays a pre-tightening role to prevent the liquid level from continuing to rise due to fermentation.

[0078] Third embodiment:

[0079] See also Figure 14 and Figure 16, further comprising a closing assembly 6 and a locking assembly 8, a flip assembly 7 is installed on the outside of the fermentation tank 1, the flip assembly 7 comprises a mounting seat 71 fixed to the outer wall of the fermentation tank 1, a flip motor 72 is mounted on the outer wall of the mounting seat 71 by bolts, the output shaft keyway of the flip motor 72 is connected to a cover body 73, a limiting groove 74 is provided on the upper surface of the cover body 73, a slider 75 is slidably connected to the inside of the limiting groove 74, and a through notch 76 is provided at the inner bottom of the limiting groove 74 and directly below the slider 75;

[0080] The closing assembly 6 includes a feed port 61 formed on and extending through the outer wall of the fermentation tank 1. A slide rod 62 is slidably connected to the upper surface of the feed port 61 and located on the inner wall of the fermentation tank 1. A closing plate 63 adapted to the feed port 61 is fixedly provided on the lower surface of the slide rod 62. Return springs 64 are fixedly provided on the upper surface of the closing plate 63 and located on both sides of the slide rod 62.

[0081] The locking assembly 8 includes two limit frames 81 fixed to the outer wall of the fermentation tank 1 and located on the opposite side of the mounting seat 71 and the closing plate 63. The interiors of the two limit frames 81 are slidably connected to the limit blocks 82. A positioning block 83 is fixed on the opposite side of the two limit blocks 82. A limit spring 84 is fixed inside the two limit frames 81 and on the outer wall of the two limit blocks 82.

[0082] Combine Figure 14 : During the feeding process, the feed port 61 is in an open state, and the fermentation tank 1 is also in an open state, which makes it convenient for the user to add liquid or additives required for fermentation.

[0083] Combine Figure 15 : When switching from the feeding state to the fermentation state, the user needs to start the flip motor 72 to control the cover body 73 to flip counterclockwise and close the fermentation tank 1. When the cover body 73 contacts the slide bar 62 and the positioning block 83, the slide bar 62 will be controlled to drive the closing plate 63 to descend, so that the descending closing plate 63 can seal the feed port 61. At this time, the return spring 64 is extended. If it is opened, the closing plate 63 will be reset to the raised state. Secondly, when the inclined surface of the positioning block 83 contacts the slider 75, it is subjected to a downward force to control the internal displacement of the positioning block 83 in the limit frame 81. At this time, the limit block 82 controls the limit spring 84 to be compressed.

[0084] Combine Figure 16 When the cover 73 is completely closed with the opening of the fermentation tank 1, the closing plate 63 is completely sealed with the feed port 61. When the slider 75 passes under the inclined surface of the positioning block 83, the limit spring 84 resets the control limit block 82 so that the positioning block 83 closes the cover 73.

[0085] Preferably, the closing plate 63 can be made of rubber.

[0086] The cover 73 is rotatably connected to the mounting seat 71 , the top ends of the two return springs 64 are fixedly connected to the inner wall of the fermentation tank 1 , and one ends of the two limit springs 84 are fixedly connected to the inner walls of the two limit frames 81 .

[0087] The two limit frames 81 , the two limit blocks 82 , the positioning block 83 and the two limit springs 84 are mirror-imaged on opposite sides of the axis of the fermentation tank 1 and are located at the same horizontal position.

[0088] from Figure 16 It can be seen that the positioning block 83 limits the cover body 73 through the upper surface of the force-bearing slider 75. Therefore, when fermentation is completed, the user can slide the slider 75 along the trajectory of the limiting groove 74 to make it misaligned with the positioning block 83, so that the notch 76 can be opened. Then, when the cover body 73 is flipped open, the notch 76 will pass through the positioning block 83 to ensure that the cover body 73 can be opened and closed smoothly.

[0089] In this embodiment: after the loading is completed, the fermentation tank 1 needs to be switched from the loading state to the fermentation state. During the switching process, the cover body 73 will be closed with the fermentation tank 1. During the switching process, the closing plate 63 can be directly controlled to descend to block the feed port 61. Secondly, the one-way control positioning block 83 directly locks the cover body 73. This not only can well isolate the fermentation tank 1, but also prevent miscellaneous bacteria from entering. At the same time, a large amount of expansion gas will be generated during the fermentation process, which is easy to cause danger. The cover body 73 can be positioned and locked by the positioning block 83, thereby achieving absolute safety during the fermentation process.

[0090] Please refer to Figures 1 to 16 The working principle of the fermentation equipment for treating organic liquid fertilizer provided by the present invention is as follows:

[0091] Step S1: Before fermentation, the collected feces need to be put down from the hopper 9, and the driving motor 32 is started to control the driving gear 33 to rotate clockwise. When the driving gear 33 rotates clockwise, it engages and drives the driven gear 34 to rotate counterclockwise. At this time, the counterclockwise rotating driven gear 34 controls the screw 35 to rotate inside the feeding barrel 31. The rotation of the screw 35 can transfer the feces dropped from the top through the feeding barrel 31 to the inside of the fermentation tank 1 for storage and fermentation. In the process of driving the screw 35 to rotate and feed the material, the driving pulley 45 on the output shaft of the driving motor 32 will also rotate clockwise and transmit the transmission through the belt 48 to control the rotation of the driven pulley 49. When the driven pulley 49 rotates clockwise, the driven pulley 49 rotates counterclockwise. When the pulley 49 rotates, it can drive the fan 47 to rotate inside the frame 46 to generate wind. In this way, when the falling feces passes through the wind generated by the fan 47, the wool, grass and other small-density debris will be blown away from the feces by the fan 47. Therefore, the debris will fall into the debris removal frame 42 and fall into the collection box 43. The feces must have a large density, so it is not affected by the wind and falls directly from the unloading frame 41 to the upper barrel 31 below for transmission. After collecting for a period of time, the user can pull the collection box 43, and then the card plate 44 slides and separates from the debris removal frame 42, so that the collection box 43 can be taken out, so that the debris inside the collection box 43 can be processed.

[0092] Step S2: After the screw 35 has finished loading, the user needs to add liquid and other additives required for fermentation into the fermentation tank 1. Before fermentation, the stirring motor 52 needs to be started to rotate counterclockwise. The counterclockwise rotating stirring motor 52 will drive the ratchet 54 and the rotating rod 53 to rotate at the same time. In this way, the rotating rotating rod 53 will control the support rod 57 to fully mix the feces and liquid inside the fermentation tank 1, which is convenient for subsequent fermentation. During the final fermentation process of the fermentation tank 1, the internal liquid will produce a large amount of grease and expanded fermentation products. At this time, the liquid level in the fermentation tank 1 is It will rise to the position of the collection box 56, which is the limit position of the fermentation tank 1. Therefore, once the liquid level exceeds the collection box 56, the user needs to intervene to discharge the liquid in time. When the liquid level reaches the position of the collection box 56, the user needs to start the stirring motor 52 to rotate clockwise. At this time, the clockwise rotating ratchet 54 will control the ratchet 58 to drive the collection box 56 to rotate clockwise. Therefore, the clockwise rotating support rod 57 stirs the liquid surface to stir the floating objects in the middle and move them toward the liquid surface. At the same time, the collection box 56 rotates to collect grease, floating objects, foam, etc. on the liquid surface.

[0093] When the lid 73 is completely closed with the opening of the fermentation tank 1, the closing plate 63 is completely closed and sealed with the feeding port 61. When the slider 75 passes under the inclined surface of the positioning block 83, the limiting spring 84 resets the limiting block 82 so that the positioning block 83 closes the lid 73.

[0094] The above are only preferred embodiments of the present invention and are not intended to limit the patent scope of the present invention. All equivalent structural transformations made based on the contents of the present invention's description and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present invention.

Claims

1. A fermentation device for treating organic liquid fertilizer, characterized in that: It includes a fermentation tank, a feeding mechanism and a cleaning mechanism; An installation frame is fixedly provided on the outer wall of the fermentation tank, and the feeding mechanism is located inside the installation frame; The feeding mechanism comprises a driving motor mounted on the inner wall of the mounting frame, the output shaft of the driving motor is keyed to a driving gear, a loading barrel is fixedly mounted on the outer wall of the fermentation tank and inside the mounting frame, a screw is rotatably connected to the inner axis of the loading barrel, and a driven gear is keyed to the outer end axis of the screw; The impurity removal mechanism includes a collection box, a material discharge frame is fixedly provided on the upper surface of the upper material cylinder, a impurity removal frame is fixedly provided on the side wall of the material discharge frame, two clamping plates are fixedly provided on the upper surface of the collection box, a frame is embedded in the inner wall of the material discharge frame and located in the same horizontal direction of the impurity removal frame, a fan is rotatably installed inside the frame, a driven pulley is connected to the keyway at the back of the frame and located at the axis of the fan, a driving pulley is connected to the keyway on the outer wall of the output shaft of the driving motor, a belt is provided on the outer wall of the driving pulley and the driven pulley, and a hopper is fixedly provided on the top of the material discharge frame; The inner wall of the loading barrel and the two sides of the screw are both attached with a first scraper and a second scraper, and the first scraper and the second scraper are fixedly provided with a connecting plate on the opposite side, and the side wall of the loading barrel is fixedly provided with a limiting sleeve, and the inside of the limiting sleeve is slidably connected with a push rod; It also includes a closing component and a clamping component, a flip component is installed on the outside of the fermentation tank, the flip component includes a mounting seat fixed to the outer wall of the fermentation tank, a flip motor is installed on the outer wall of the mounting seat by bolts, the output shaft keyway of the flip motor is connected to the cover body, a limiting groove is provided on the upper surface of the cover body, a slider is slidably connected to the inside of the limiting groove, and a through notch is provided at the inner bottom of the limiting groove and directly below the slider; The closing assembly comprises a feed port opened on the outer wall of the fermentation tank and passing through, a slide rod is slidably connected to the upper surface of the feed port and located on the inner wall of the fermentation tank, a closing plate matched with the feed port is fixed on the lower surface of the slide rod, and a return spring is fixed on the upper surface of the closing plate and located on both sides of the slide rod; The locking assembly includes two limit frames fixedly mounted on the outer wall of the fermentation tank and located on the opposite side of the mounting seat and the closing plate, the interiors of the two limit frames are slidably connected to limit blocks, a positioning block is fixedly mounted on the opposite side of the two limit blocks, and a limit spring is fixedly mounted inside the two limit frames and on the outer walls of the two limit blocks.

2. A fermentation device for treating organic liquid fertilizer according to claim 1, characterized in that: The driving gear and the driven gear are meshed with each other, and the angle between the extended line of the axis of the driving gear and the extended line of the axis of the driven gear is ninety degrees.

3. The fermentation equipment for treating organic liquid fertilizer according to claim 1, characterized in that: The two clamping plates are slidably connected to the lower surface of the impurity removal frame, and the inner walls of the collection box and the impurity removal frame are both inclined.

4. The fermentation equipment for treating organic liquid fertilizer according to claim 1, characterized in that: One end of the push rod is fixedly connected to the top of the first scraper, both sides of the first scraper and the second scraper are inclined, and the lower surface of the screw is tightly fitted to the middle position of the inner wall of the upper barrel.

5. The fermentation equipment for treating organic liquid fertilizer according to claim 1, characterized in that: A stirring mechanism is installed inside the fermentation tank, and the stirring mechanism includes a mounting plate fixed to the inner wall of the fermentation tank, a stirring motor is installed on the upper surface of the mounting plate by bolts, a rotating rod is connected to the output shaft keyway of the stirring motor, a ratchet is fixed on the outer wall of the rotating rod, a ferrule is rotatably connected to the upper surface of the mounting plate and located outside the ratchet, a ratchet is installed on the inner wall of the ferrule, a collecting box is fixed on the lower surface of the ferrule, and a ring-distributed support rod is fixed on the outer wall of the rotating rod and located on the lower surface of the ratchet.

6. The fermentation equipment for treating organic liquid fertilizer according to claim 5, characterized in that: The inner bottom of the collecting box is in a fine mesh grid structure, and the ratchet teeth are meshed with the outer wall of the ratchet wheel.

7. The fermentation equipment for treating organic liquid fertilizer according to claim 1, characterized in that: The cover body is rotatably connected to the mounting seat, the top ends of the two reset springs are fixedly connected to the inner wall of the fermentation tank, and one end of the two limit springs is fixedly connected to the inner walls of the two limit frames.

8. The fermentation equipment for treating organic liquid fertilizer according to claim 1, characterized in that: The two limit frames, the two limit blocks, the positioning block and the two limit springs are mirror-distributed on opposite sides of the axis of the fermentation tank and are located at the same horizontal position.

Citation Information

Patent Citations

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    CN209368266U

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    CN215403936U

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