Continuous roller drying equipment

By designing air guide plates in a drum dryer to guide hot air and anti-adhesion mechanisms, the problem of low fabric adhesion and drying efficiency caused by the vertical direction of hot air in the prior art is solved, and more efficient fabric drying and quality are achieved Stablize.

CN119411337APending Publication Date: 2025-02-11SHAOXING HENG YUAN MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202411775581.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-02-11

AI Technical Summary

Technical Problem

During the drying process of existing drum dryers, the hot air is in the vertical direction, which makes the fabric easy to stick, the drying efficiency is low, and some fabrics are not easily completely dried.

Method used

A continuous drum drying equipment is designed, which includes evenly opening heating holes on the drum and setting up a air guide plate in the oven. The air guide plate is slotted to guide hot air, so that the hot air flows along the inner wall of the drum to achieve horizontal drying. , and prevent the fabric stack from sticking through an anti-adhesion mechanism.

Benefits of technology

By increasing the contact range and direction between hot air and the fabric, the drying efficiency is improved, the fabric is blocked, and the uniform drying and stable quality of the fabric is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The continuous roller drying equipment comprises a drying oven, a roller is rotationally installed in the drying oven, and at least one beating cutter is fixedly installed in the roller; heating holes are evenly formed in the roller, and at least one hot air circulation assembly is installed on the drying oven. The flapping knife is made into a plate-shaped U-shaped structure, the flapping knife is concavely arranged on the roller, the flapping knife is composed of two side plates and a top plate, air inlet grooves are uniformly formed in the side plates, and the contact range of hot air and cloth in the roller is increased through the air inlet grooves, so that the cloth in the roller is better dried; an air inlet groove is formed in the roller, an air guide plate is installed at the bottom of the air inlet groove, a groove is formed in the air guide plate, and the direction of the groove is parallel to the direction of the inner wall of the roller, so that hot air can be guided by the air guide plate after entering the air inlet groove so as to flow along the inner wall of the roller, and cloth on the inner wall of the roller is horizontally dried.
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Description

Technical Field

[0001] The invention relates to the field of textile printing and dyeing machinery, and in particular to a continuous drum drying device. Background Art

[0002] The drum dryer is a common machine used in the textile and printing and dyeing industry to improve the texture of fabrics and dry them. It is usually used in the finishing process of fabrics. After the fabrics are washed, they are processed in a drum dryer, which can effectively improve the texture of the fabrics and improve the quality of the fabrics.

[0003] The working mode of the existing drum dryer is generally to feed the cloth at one end and discharge the cloth at the other end. The number of cloth inlets can be adjusted according to the needs of the user, and can be three or four. The cloth inside is beaten by continuously rotating the internal drum forward and backward. For drying, holes are opened on the internal drum, and the cloth inside the drum is dried by circulating hot air. However, the existing drying method causes the wind that contacts the cloth to be in a vertical direction, and the cloth is easy to stick inside the drum. In addition, the drying efficiency is very low, and some cloth is not easy to be dried. Summary of the invention

[0004] The object of the present invention is to provide a continuous drum drying device to solve the above problems.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: A continuous drum drying device comprises an oven, a feed inlet and a discharge inlet are respectively arranged on both sides of the oven, and a feeding assembly is arranged on one side of the feed inlet;

[0006] A roller is rotatably installed in the oven, and the roller is rotatably installed between at least two limiting structures fixed to the oven;

[0007] The drum is driven by a pulley mechanism in the oven;

[0008] At least one beating knife is fixedly installed in the drum, and the drum is arranged at an angle to ensure automatic transportation of the cloth;

[0009] Heating holes are evenly provided on the drum, and at least one hot air circulation component is installed on the oven;

[0010] The beating knife is made into a plate-like U-shaped structure, and the beating knife is concavely arranged on the drum. The beating knife is composed of two side plates and a top plate. Air inlet slots are evenly opened on the side plates. The air inlet slots are used to increase the contact range between hot air and the cloth in the drum, so that the cloth in the drum can be better dried.

[0011] An air guide plate arranged on the inner wall of the drum is installed at the bottom of the air inlet groove. The air guide plate is grooved, and the direction of the groove is parallel to the inner wall of the drum. The advantage of this design is that after the hot air enters the air inlet groove, it will be guided by the air guide plate, thereby flowing along the inner wall of the drum, horizontally drying the cloth on the inner wall of the drum, and having a certain driving effect.

[0012] Preferably, the feeding assembly comprises a conveying frame, a feeding roller is rotatably mounted on the conveying frame, the feeding roller is fixed to the motor shaft of the first motor, and the first motor is fixedly mounted on the conveying frame.

[0013] Preferably, the limiting structure comprises a rotating frame fixed to the oven, at least three fixing plates are fixedly mounted on the rotating frame, limiting wheels are rotatably mounted on the fixing plates, and the limiting wheels are partially embedded in a limiting track fixed to the drum.

[0014] Preferably, the pulley mechanism comprises a second motor fixed to the oven, a first pulley is fixed on the motor shaft of the second motor, the first pulley and the second pulley are driven by a belt, and the second pulley is fixed on the drum.

[0015] Preferably, the hot air circulation assembly includes an air outlet assembly fixed on the top of the oven and an air inlet assembly fixedly installed in the oven, the air inlet assembly is fixedly connected to the air outlet assembly through an air duct, and a third motor is fixedly installed on one side of the air inlet assembly.

[0016] Preferably, a base fixed to the drum is provided on one side of each of the air guide plates, one side of the air guide plate is hingedly provided on the base, a torsion spring is installed between the air guide plate and the base, and a connecting plate is fixedly installed on the air guide plate; an anti-adhesion mechanism is installed on the drum, and the anti-adhesion mechanism includes an outer frame sleeved on the drum, a guide rail is rotatably installed in the outer frame, a movable plate having the same number as the flapping knives is fixed on the inner side of the guide rail, the end of the movable plate is slidably provided in the slide rail, the slide rail is fixedly installed on the outer side of the flapping knife, and a push plate is symmetrically fixed on the movable plate, The push plate is arc-shaped, and a moving component that drives the guide rail to move along the roller is installed between the rotating frame. The guide rail is driven to move by the moving component, and the push plate is driven to move along the beating knife. The push plate will push the connecting plate to rotate during the movement, and the connecting plate will drive the air guide plate to rotate. When the air guide plate rotates, the cloth in the roller will be lifted up, so that the cloth is not easy to stack and stick, thereby ensuring the stable quality of the produced cloth. When the air guide plate rotates, the hot air guided by the air guide plate will also change direction, which can apply force to the cloth and prevent stacking and adhesion.

[0017] Preferably, the guide rail is guided by at least three guide wheels embedded in the guide rail, and the guide wheels are rotatably arranged on a fixed head, and the fixed head is fixed to the outer frame.

[0018] Preferably, the moving assembly includes a threaded rod passing through one side of the outer frame and a guide rod passing through the other side, the guide rod is fixed between the two rotating frames to guide the outer frame, the threaded rod is rotatably set between the two rotating frames, the threaded rod is threadedly connected to the outer frame, a gear is fixed on the threaded rod, the gear is meshed with a gear ring, and the gear ring is fixed on the roller.

[0019] Preferably, a soft film is fixedly provided between the air guide plate and the inner wall of the drum. Due to the existence of the soft film, when the air guide plate rotates, hot air will not flow away from the side of the air guide plate, thereby improving the drying efficiency.

[0020] In summary, the present invention has the following beneficial effects:

[0021] 1. The beating knife in the drum of the present application is made into a plate-like U-shaped structure. The beating knife is concavely arranged on the drum. The beating knife consists of two side plates and a top plate. Air inlet slots are evenly opened on the side plates. The air inlet slots are used to increase the contact range between hot air and the cloth in the drum, so that the cloth in the drum can be better dried.

[0022] 2. An air guide plate installed on the inner wall of the drum is installed at the bottom of the air inlet slot. The air guide plate is slotted, and the direction of the slot is parallel to the inner wall of the drum. The advantage of this design is that after the hot air enters the air inlet slot, it will be guided by the air guide plate and flow along the inner wall of the drum, drying the cloth on the inner wall of the drum horizontally, thereby further improving the drying efficiency and having a certain driving effect, making the cloth more evenly stressed.

[0023] 3. A base fixed to the drum is set on one side of each air guide plate, one side of the air guide plate is hingedly set on the base, a torsion spring is installed between the air guide plate and the base, and a connecting plate is fixedly installed on the air guide plate; an anti-adhesion mechanism is installed on the drum, the anti-adhesion mechanism includes an outer frame sleeved on the drum, a guide rail is rotatably installed in the outer frame, a movable plate with the same number of beating knives is fixed on the inner side of the guide rail, the end of the movable plate is slidably set in the slide rail, the slide rail is fixedly installed on the outer side of the beating knife, and a push plate is symmetrically fixed on the movable plate, the push plate is arc-shaped, and a moving component for driving the guide rail to move along the drum is installed between the rotating frames, the guide rail is driven to move by the moving component, and the push plate is driven to move along the beating knife. The push plate will push the connecting plate to rotate during the movement, and the connecting plate will drive the air guide plate to rotate. When the air guide plate rotates, the cloth in the drum will be lifted up, so that the cloth is not easy to stack and stick, thereby ensuring the stable quality of the produced cloth, and when the air guide plate rotates, the hot air guided by the air guide plate will also change direction, which can apply force to the cloth and prevent stacking and adhesion.

[0024] 4. A soft film is fixedly arranged between the air guide plate and the inner wall of the drum. The existence of the soft film prevents hot air from flowing away from the side of the air guide plate when the air guide plate rotates, thereby improving the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 is a first schematic diagram of the appearance of the present invention;

[0027] Figure 2 It is a schematic diagram of the internal structure of the drying box;

[0028] Figure 3 yes Figure 2 The enlarged schematic diagram at A in the middle;

[0029] Figure 4 is a first cross-sectional view of the present invention;

[0030] Figure 5 yes Figure 4 The enlarged schematic diagram of point B in the middle;

[0031] Figure 6 is a second cross-sectional view of the present invention;

[0032] Figure 7 Figure 6 Enlarged schematic diagram at point C in the middle.

[0033] In the figure: 11, oven; 12, discharge port; 13, third motor; 14, air outlet assembly; 15, feed port; 16, first motor; 17, feed roller; 18, conveyor frame; 19, air duct; 20, roller; 21, second pulley; 22, belt; 23, second motor; 24, first pulley; 25, beating knife; 26, air inlet slot; 27, connecting plate; 28, guide rod; 29, fixing plate; 30, rotating Frame; 31, limiting wheel; 32, limiting rail; 33, heating hole; 34, outer frame; 35, gear; 36, fixed head; 37, guide wheel; 38, guide rail; 39, moving plate; 40, push plate; 41, slide rail; 42, air inlet assembly; 43, threaded rod; 44, soft film; 45, air guide plate; 46, base; 47, gear ring; 60, limiting structure; 70, anti-adhesion mechanism; 80, hot air circulation assembly. DETAILED DESCRIPTION

[0034] Combined with Figure 1-Figure 7 A continuous drum drying device;

[0035] The invention comprises an oven 11, a feed port 15 and a discharge port 12 are respectively arranged on both sides of the oven 11, a feeding assembly is arranged on one side of the feed port 15, and the feeding assembly comprises a conveying frame 18, a feeding roller 17 is rotatably mounted on the conveying frame 18, the feeding roller 17 is fixed to the motor shaft of a first motor 16, the first motor 16 is fixedly mounted on the conveying frame 18, and the first motor 16 drives the feeding roller 17 to rotate after starting, so as to convey the cloth on the feeding roller 17 into the feed port 15 and finally output it from the discharge port 12;

[0036] A roller 20 is rotatably mounted in the oven 11. The roller 20 is rotatably mounted between at least two limiting structures 60 fixed to the oven 11. The limiting structure 60 includes a rotating frame 30 fixed to the oven 11. At least three fixing plates 29 are fixedly mounted on the rotating frame 30. Limiting wheels 31 are rotatably mounted on the fixing plates 29. The limiting wheels 31 are partially embedded in limiting rails 32 fixed to the roller 20. Each limiting wheel 31 limits the limiting rails 32, thereby ensuring the stability of the roller 20 during rotation.

[0037] The drum 20 is driven by a pulley mechanism in the oven 11, and the pulley mechanism includes a second motor 23 fixed to the oven 11, a first pulley 24 is fixed on the motor shaft of the second motor 23, the first pulley 24 and the second pulley 21 are driven by a belt 22, the second pulley 21 is fixed on the drum 20, and the second motor 23 drives the first pulley 24 to rotate after starting, and the second pulley 21 rotates through the transmission of the belt 22, and the second pulley 21 drives the drum 20 to rotate;

[0038] At least one beating knife 25 is fixedly installed in the drum 20, and the beating knife 25 rotates with the drum 20 to beat the cloth inside. The drum 20 is tilted to ensure automatic transportation of the cloth;

[0039] Heating holes 33 are evenly provided on the drum 20, and at least one hot air circulation component 80 is installed on the oven 11. The hot air circulation component 80 is used to provide circulating hot air, and the hot air dries the cloth in the drum 20 through the heating holes 33. The hot air circulation component 80 includes an air outlet component 14 fixed on the top of the oven 11 and an air inlet component 42 fixedly installed in the oven 11. The air inlet component 42 is fixedly connected with the air outlet component 14 through an air duct 19. A third motor 13 is fixedly installed on one side of the air inlet component 42. After the third motor 13 is started, the air is input into the air duct 19 through the air inlet component 42 and finally discharged from the air outlet component 14. An electric heating structure is installed in the air outlet component 14 to realize the supply of hot air.

[0040] In the above structure, the hot air dries the cloth only through each of the heating holes 33, the drying position is single, and the drying efficiency is low;

[0041] In order to solve the above problems, the applicant has made a series of improvements to the flapping knife 25, specifically:

[0042] The beating knife 25 is made into a plate-like U-shaped structure, and the beating knife 25 is concavely arranged on the drum 20. The beating knife 25 is composed of two side plates and a top plate. Air inlet slots 26 are evenly opened on the side plates. The air inlet slots 26 increase the contact range between the hot air and the cloth in the drum 20, so that the cloth in the drum 20 can be better dried.

[0043] However, the above structure is the same as the heating hole 33, which only provides hot air heating in the vertical direction. The applicant hopes to provide hot air heating in other directions. Based on this, an air guide plate 45 arranged on the inner wall of the drum 20 is installed at the bottom of the air inlet groove 26. The air guide plate 45 is grooved, and the direction of the groove is parallel to the inner wall of the drum 20. The advantage of this design is that after the hot air enters the air inlet groove 26, it will be guided by the air guide plate 45, so as to flow along the inner wall of the drum 20, horizontally dry the cloth on the inner wall of the drum 20, and have a certain driving effect.

[0044] When dealing with fuzzy or highly sticky cloth, the cloth is easily stacked and adhered to the beating knife 25. To improve this situation, the air guide plate 45 is further improved, specifically including:

[0045] A base 46 fixed to the drum 20 is provided on one side of each of the air guide plates 45, one side of the air guide plate 45 is hingedly provided on the base 46, a torsion spring is installed between the air guide plate 45 and the base 46, and a connecting plate 27 is fixedly installed on the air guide plate 45; an anti-adhesion mechanism 70 is installed on the drum 20, and the anti-adhesion mechanism 70 includes an outer frame 34 sleeved on the drum 20, a guide rail 38 is rotatably installed in the outer frame 34, and a movable plate 39 with the same number as the flapping knife 25 is fixed on the inner side of the guide rail 38, and the end of the movable plate 39 is slidably provided in the slide rail 41, and the slide rail 41 is fixedly installed on the outer side of the flapping knife 25, and is symmetrical on the movable plate 39 A push plate 40 is fixed, and the push plate 40 is arc-shaped. A moving assembly that drives the guide rail 38 to move along the drum 20 is installed between the rotating frame 30. The guide rail 38 is driven to move by the moving assembly, and the push plate 40 is driven to move along the beating knife 25. The push plate 40 will push the connecting plate 27 to rotate during the movement, and the connecting plate 27 will drive the air guide plate 45 to rotate. When the air guide plate 45 rotates, the cloth in the drum 20 will be lifted up, so that the cloth is not easy to stack and stick, thereby ensuring the stable quality of the produced cloth. When the air guide plate 45 rotates, the hot air guided by the air guide plate 45 will also change direction, which can apply force to the cloth and prevent stacking and sticking.

[0046] The guide rail 38 is guided by at least three guide wheels 37 embedded in the guide rail 38 , and the guide wheels 37 are rotatably disposed on a fixed head 36 , and the fixed head 36 is fixed to the outer frame 34 ;

[0047] The moving assembly includes a threaded rod 43 penetrating one side of the outer frame 34 and a guide rod 28 penetrating the other side. The guide rod 28 is fixed between the two rotating frames 30 to guide the outer frame 34. The threaded rod 43 is rotatably arranged between the two rotating frames 30. The threaded rod 43 is threadedly connected to the outer frame 34. A gear 35 is fixed on the threaded rod 43. The gear 35 meshes with a gear ring 47. The gear ring 47 is fixed on the roller 20. The gear ring 47 rotates with the roller 20. The gear 35 is driven to rotate by the meshing of the gear ring 47 and the gear 35, thereby driving the threaded rod 43 to rotate. The outer frame 34 is driven to move by the rotation of the threaded rod 43, thereby driving the guide rail 38 on the outer frame 34 to move.

[0048] Furthermore, a soft film 44 is fixedly provided between the air guide plate 45 and the inner wall of the drum 20. Due to the existence of the soft film 44, when the air guide plate 45 rotates, hot air will not flow away from the side of the air guide plate 45, thereby improving the drying efficiency.

[0049] Of course, the present application is mainly an improvement on the drum 20. When the drum 20 in the present application is applied to a three-drum or four-drum dryer, it should also fall within the scope of protection of the present application, because it is only a certain improvement in the internal transmission structure and the fabric conveying structure, which does not exceed the cognitive scope of those skilled in the art and is something that those skilled in the art can easily think of.

[0050] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology in this field to understand the content of the present invention and implement it, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A continuous drum drying device, comprising an oven (11), a feed port (15) and a discharge port (12) are respectively arranged on both sides of the oven (11), a feeding assembly is arranged on one side of the feed port (15), a drum (20) is rotatably installed in the oven (11), the drum (20) is rotatably installed between at least two limiting structures (60) fixed to the oven (11), the drum (20) is driven by a pulley mechanism in the oven (11), at least one beating knife (25) is fixedly installed in the drum (20), the drum (20) is arranged at an angle to ensure automatic transportation of fabrics, heating holes (33) are evenly opened on the drum (20), at least one hot air circulation assembly (80) is installed on the oven (11), and the characteristics are: The beating knife (25) is formed into a plate-like U-shaped structure. The beating knife (25) is concavely arranged on the drum (20). The beating knife (25) is composed of two side plates and a top plate. Air inlet grooves (26) are evenly opened on the side plates. The air inlet grooves (26) are used to increase the contact range between hot air and the cloth in the drum (20), so that the cloth in the drum (20) can be better dried. An air guide plate (45) arranged on the inner wall of the drum (20) is installed at the bottom of the air inlet groove (26). The air guide plate (45) is grooved in the inner wall, and the direction of the groove is parallel to the direction of the inner wall of the drum (20). The advantage of such a design is that after the hot air enters the air inlet groove (26), it will be guided by the air guide plate (45) and flow along the inner wall of the drum (20), thereby horizontally drying the cloth on the inner wall of the drum (20) and having a certain driving effect.

2. A continuous drum drying device according to claim 1, characterized in that: The feeding assembly comprises a conveying frame (18), a feeding roller (17) is rotatably mounted on the conveying frame (18), the feeding roller (17) is fixed to the motor shaft of a first motor (16), and the first motor (16) is fixedly mounted on the conveying frame (18).

3. A continuous drum drying device according to claim 1, characterized in that: The limiting structure (60) comprises a rotating frame (30) fixed to the oven (11), at least three fixing plates (29) fixedly mounted on the rotating frame (30), a limiting wheel (31) rotatably mounted on the fixing plate (29), and a portion of the limiting wheel (31) is embedded in a limiting track (32) fixed to the drum (20).

4. A continuous drum drying device according to claim 1, characterized in that: The pulley mechanism comprises a second motor (23) fixed to the oven (11), a first pulley (24) fixed on the motor shaft of the second motor (23), the first pulley (24) and the second pulley (21) are driven by a belt (22), and the second pulley (21) is fixed on the drum (20).

5. The continuous drum drying device according to claim 1, characterized in that: The hot air circulation component (80) comprises an air outlet component (14) fixed on the top of the oven (11) and an air inlet component (42) fixedly installed in the oven (11); the air inlet component (42) is fixedly connected to the air outlet component (14) via an air duct (19); and a third motor (13) is fixedly installed on one side of the air inlet component (42).

6. A continuous drum drying device according to claim 1, characterized in that: A base (46) fixed to the drum (20) is provided on one side of each of the air guide plates (45); one side of the air guide plates (45) is hingedly provided on the base (46); a torsion spring is installed between the air guide plates (45) and the base (46); a connecting plate (27) is fixedly installed on the air guide plates (45); an anti-adhesion mechanism (70) is installed on the drum (20); the anti-adhesion mechanism (70) comprises an outer frame (34) sleeved on the drum (20); a guide rail (38) is rotatably installed in the outer frame (34); a movable plate (39) the same in number as the flapping knives (25) is fixed on the inner side of the guide rail (38); the end of the movable plate (39) is slidably provided in the slide rail (41); the slide rail (41) is fixedly installed on the outer side of the flapping knives (25); A push plate (40) is symmetrically fixed on the plate (39), and the push plate (40) is arc-shaped. A moving assembly for driving the guide rail (38) to move along the roller (20) is installed between the rotating frame (30). The guide rail (38) is driven to move by the moving assembly, thereby driving the push plate (40) to move along the beating knife (25). During the movement, the push plate (40) will push the connecting plate (27) to rotate, and the connecting plate (27) will drive the air guide plate (45) to rotate. When the air guide plate (45) rotates, the cloth in the roller (20) will be lifted up, so that the cloth is not easy to be stacked and adhered, thereby ensuring the stable quality of the produced cloth. When the air guide plate (45) rotates, the hot air guided by the air guide plate (45) will also change direction, so that a force can be applied to the cloth, and stacking and adhesion can also be prevented.

7. A continuous drum drying device according to claim 6, characterized in that: The guide rail (38) is guided by at least three guide wheels (37) embedded in the guide rail (38); the guide wheels (37) are rotatably arranged on a fixed head (36); and the fixed head (36) is fixed to the outer frame (34).

8. A continuous drum drying device according to claim 7, characterized in that: The moving assembly comprises a threaded rod (43) penetrating one side of the outer frame (34) and a guide rod (28) penetrating the other side, the guide rod (28) being fixed between the two rotating frames (30) to guide the outer frame (34), the threaded rod (43) being rotatably arranged between the two rotating frames (30), the threaded rod (43) being threadedly connected to the outer frame (34), a gear (35) being fixed on the threaded rod (43), the gear (35) being meshed with a gear ring (47), and the gear ring (47) being fixedly arranged on the roller (20).

9. A continuous drum drying device according to claim 8, characterized in that: A soft film (44) is fixedly arranged between the air guide plate (45) and the inner wall of the drum (20). Due to the existence of the soft film (44), when the air guide plate (45) rotates, hot air will not flow away from the side of the air guide plate (45), thereby improving the drying efficiency.