A high-efficiency reboiler and distillation tower
By introducing cleaning plates and driving parts into the reboiler, combined with the design of roller brushes and cleaning liquid, the problem of difficult-to-remove dirt on the outer wall of the U-shaped heat exchange tube is solved, efficient cleaning and heat preservation are achieved, and the efficiency and safety of the reboiler are improved.
Patent Information
- Application Number
- CN202510010119.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2045-01-03
AI Technical Summary
The internal structure of the existing reboiler is difficult to clean, especially the dirt on the outer wall of the U-shaped heat exchange tube is difficult to effectively remove, which affects the heat exchange efficiency and safety.
A high-efficiency reboiler was designed, which uses a cleaning plate and a driving part in combination with a cleaning part. The dirt on the outer wall of the U-shaped heat exchange tube is removed by a combined cleaning method of a roller brush and a cleaning liquid, and the thermal insulation and sealing are ensured by an insulation plate.
It achieves efficient cleaning of the outer wall of the U-shaped heat exchange tube, reduces energy waste, improves heat exchange efficiency and safety, and simplifies the cleaning process.
Smart Images

Figure CN119425112B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a high-efficiency reboiler and a distillation tower, belonging to the technical field of reboilers. Background Art
[0002] In my country's petroleum, chemical, rubber, plastic, chemical fiber, food and other production fields, reboilers are one of the key equipment in the process system. They re-vaporize the liquid phase at the bottom of the distillation tower, thereby achieving heat and mass transfer between the vapor and liquid phases in the distillation tower.
[0003] As production runs increase, scaling is more likely to form, reducing heat exchange efficiency and increasing fluid resistance, leading to reduced production efficiency, increased production costs, and even safety hazards. Therefore, reboiler cleaning has become an issue that cannot be ignored. Commonly used descaling methods include mechanical descaling such as high-pressure water guns, alkaline washing (boiling) descaling, and pickling descaling. Descaling is time-consuming and labor-intensive, and also causes economic losses to the factory. In addition, the scale in the reboiler heating tubes is mostly carbonized coke scale, which is composed of complex chemical substances. It is difficult to pickle like calcium and magnesium scale, and it is also difficult to clean with a high-pressure water gun.
[0004] After searching, a Chinese patent with announcement number CN219091093U discloses an anti-scaling structure and a reboiler for producing 2-methyl-3-biphenylmethanol. The technical key points are: it includes: a shell; a drive component, which is arranged on the outside of a support away from the open end of the shell; a stirring mechanism, which is transmission-connected to the drive component and rotates through the closed end of the shell; and a support, which is symmetrically arranged on the lower side of the shell. The utility model further improves the material stirring force and the complexity of liquid movement, increases the impact force and disorder of the material liquid, ensures uniform heat exchange of the liquid in each area, and can further significantly delay and reduce the occurrence of precipitation and scaling of the material in the reboiler.
[0005] The above solution delays the precipitation and scaling phenomenon, but after long-term use, dirt will still form on the outer wall of the heat exchange tube, which requires manual cleaning. However, due to the dense heat exchange tubes inside the shell, it is impossible to enter the interior for cleaning through the manhole. High-pressure water gun cleaning is more difficult, and there are many dead corners that are difficult to clean thoroughly.
[0006] Therefore, a new solution needs to be proposed to solve this problem. Summary of the Invention
[0007] The technical problem to be solved by the present invention is to provide a high-efficiency reboiler and a distillation tower, which solves the problem in the prior art that the internal structure of the reboiler is difficult to clean.
[0008] The technical problem to be solved by the present invention is achieved by adopting the following technical solutions:
[0009] A high-efficiency reboiler and distillation tower comprises a shell, a U-shaped heat exchange tube arranged in the shell, the shell being provided with a shell-side inlet and a shell-side outlet, one end of the shell being provided with a liquid inlet cavity and a liquid outlet cavity, the two ends of the U-shaped heat exchange tube being respectively connected to the liquid inlet cavity and the liquid outlet cavity, the shell being provided with a tube-side inlet and a tube-side outlet corresponding to the liquid inlet cavity and the liquid outlet cavity, a cleaning plate being sleeved on the U-shaped heat exchange tube, the cleaning plate being provided with through holes corresponding to the U-shaped heat exchange tubes, the through holes being provided with cleaning parts, and the shell being provided with a driving part for driving the cleaning plate to move back and forth along the length direction of the shell.
[0010] The present invention is further configured as follows: the through hole is in the shape of a regular polygon and has multiple supporting surfaces, each of the supporting surfaces is provided with a cleaning part, the cleaning part includes a roller brush rotatably supported on the supporting surface, the roller brush has a square cross-section, and two opposite corners have rounded corners whose centers coincide with the rotation axis of the roller brush, the two surfaces of the roller brush adjacent to one rounded corner are respectively a first cleaning surface and a second cleaning surface, the two surfaces of the roller brush adjacent to the other rounded corner are respectively a first abutting surface and a second abutting surface, the first abutting surface is opposite to the first cleaning surface, the second abutting surface is opposite to the second cleaning surface, the first cleaning surface is provided with a silver wire cloth layer, and the second cleaning surface is configured as a flexible cleaning surface.
[0011] The present invention is further configured as follows: a sewage pipe is provided at the bottom of the shell, the cleaning plate is hollow, an annular water storage cavity is provided on the outer periphery of the through hole and located inside the cleaning plate, a plurality of the annular water storage cavities are interconnected by connecting pipes, and one of the annular water storage cavities is connected to a water inlet main extending to the outside of the shell, the roller brush includes a roller body and a covering layer, the covering layer is made of a cleaning sponge material, and the silver wire cloth layer is attached to the outside of the covering layer to form a first cleaning surface;
[0012] A closing part is provided on the inner wall of the annular water storage chamber corresponding to each of the supporting surfaces, and the closing part includes a sealing plate elastically hinged to the inner wall of the annular water outlet groove, and an abutting rod fixedly connected to the sealing plate, passing through the supporting surface and extending into the through hole. The abutting rod extends in an arc shape around the hinge axis of the sealing plate, and is slidingly connected to the supporting surface of the through hole. A number of evenly distributed water outlet holes connected to the annular water storage chamber are provided on the supporting surface, and a number of evenly distributed closing holes are provided on the sealing plate. When the sealing plate rotates to abut against the inner wall of the annular water storage chamber, the several closing holes and the several water outlet holes are staggered.
[0013] The present invention is further configured as follows: elastic sealing rings are fixedly connected to both ends of the through hole, the inner side wall of the elastic sealing ring is fitted to the U-shaped heat exchange tube, and the inner edge of the elastic sealing ring is provided with a folded edge folded toward the roller brush.
[0014] The present invention is further configured as follows: an annular cavity is opened inside the peripheral wall of the shell, and a thermal insulation plate is provided in the annular cavity.
[0015] The present invention is further configured as follows: the driving member includes a first sliding groove provided in the peripheral wall of the shell and extending along the longitudinal direction thereof, a second sliding groove provided in the insulation plate and extending spirally around the axis thereof, a sliding member slidably connected to the first sliding groove and the second sliding groove, a protective shell fixedly connected to the outer wall of the shell and covering the first sliding groove, a driving block slidably connected to the protective shell and fixedly connected to the outer wall of the sliding member, a driving screw rotatably connected to the protective shell and threadedly connected to the driving block, a driving motor fixedly installed at one end of the protective shell and connected to the driving screw, an extension groove for the water inlet main pipe to extend out is provided on the top of the protective shell, and the cleaning plate is connected to the sliding member;
[0016] The sliding member includes a first plate body and a second plate body which are respectively slidably connected to the first sliding groove and are respectively located on the inner and outer sides of the insulation board, and a third plate body which is fixedly connected between the first plate body and the second plate body and slidably connected to the second sliding groove.
[0017] The present invention is further configured as follows: a connecting member is provided between the sliding member and the cleaning plate, the cleaning plate comprising a first semicircular plate and a second semicircular plate, the connecting member comprising a support plate and a driving plate arranged on one side of the support plate, one end of the driving plate is fixedly connected to the sliding member, the cut edges of the first semicircular plate and the second semicircular plate are elastically hinged to the other side of the support plate, and when there is no external force, the first semicircular plate and the second semicircular plate are in an unfolded state, and the upper and lower sides of the driving plate are respectively fixedly connected to an upper push rod and a lower push rod which are slidably passed through the support plate, and the ends of the upper push rod and the lower push rod are respectively provided with rollers that roll against the first semicircular plate and the second semicircular plate, and a supporting spring is provided between the support plate and the driving plate.
[0018] A distillation tower comprises a tower body and a reboiler, wherein the tower body is connected to a shell side inlet of the reboiler through a first connecting pipe, and the tower body is connected to a shell side outlet of the reboiler through a second connecting pipe.
[0019] The beneficial effects of the present invention are:
[0020] 1. By providing a cleaning plate and a driving member, in conjunction with the cleaning member provided in the through hole, after the reboiler has been used for a long time, when the outer wall of the U-shaped heat exchange tube needs to be cleaned due to scaling, the driving motor is started. Driven by the driving motor, the sliding member reciprocates along the axial direction of the shell, thereby driving the cleaning plate slidably sleeved on the U-shaped heat exchange tube to move, and the cleaning member scrapes the dirt on the outer wall of the U-shaped heat exchange tube. When not in use, the cleaning plate moves to the end of the shell opposite to the liquid inlet cavity and the liquid outlet cavity, thereby supporting the U-shaped heat exchange tube, reducing the space occupied by the internal space of the shell, and not affecting the use of the heat exchanger.
[0021] 2. During the reciprocating motion of the cleaning plate along the U-shaped heat exchange tube, the cleaning piece arranged in the through hole is attached to the outer wall of the U-shaped heat exchange tube. When the cleaning piece moves toward one end of the shell, the roller brush rotates 90 degrees in the forward direction under the action of friction, so that the first cleaning surface of the roller brush is attached to the outer wall of the U-shaped heat exchange tube. Since the silver wire cloth layer is provided on the first cleaning surface, the dirt on the outer wall of the U-shaped heat exchange tube can be effectively wiped off. When the cleaning piece moves toward the other end of the shell, the roller brush rotates 90 degrees in the reverse direction under the action of friction, so that the second cleaning surface of the roller brush is against the outer wall of the U-shaped heat exchange tube. Connected to the outer wall of the U-shaped heat exchange tube, since the second cleaning surface is a flexible cleaning surface, when the second cleaning surface abuts against the U-shaped heat exchange tube, the second abutting surface pushes the abutting rod to open the sealing plate. At this time, the staff inputs cleaning liquid into the annular water storage cavity outside the through hole through the water inlet main pipe. The cleaning liquid in the annular water storage cavity flows out through the water outlet and the closed hole and penetrates into the coating layer of the roller brush. The cleaning liquid is scrubbed against the outer wall of the U-shaped heat exchange tube through the second cleaning surface, and the dirt scraped off the outer wall of the U-shaped heat exchange tube is wiped off, thereby improving the cleaning effect of the U-shaped heat exchange tube.
[0022] 3. By arranging a thermal insulation plate inside the shell and respectively providing a first sliding groove on the shell and a second sliding groove on the thermal insulation plate, the sliding member can not only always ensure the sealing inside the shell during the sliding process, but also ensure the thermal insulation of the reboiler under normal operating conditions by providing an insulation layer, reduce heat escape to the outside, and thus reduce energy waste;
[0023] 4. By arranging a connecting part between the driving part and the cleaning plate, with the cooperation of the support plate, the driving plate, the upper push rod and the lower push rod, when the driving part pushes the cleaning plate to move to the bending part of the U-shaped heat exchange tube, the cleaning plate is restricted from moving by the U-shaped heat exchange tube. At this time, the driving plate overcomes the elastic force of the supporting spring between the driving plate and the support plate, and applies the force directly to the first semicircular plate and the second semicircular plate through the upper push rod and the lower push rod, so that the first semicircular plate and the second semicircular plate can be folded to clean the bending part of the U-shaped heat exchange tube, thereby ensuring the cleaning efficiency of the U-shaped heat exchange tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1It is a schematic diagram of the overall structure of the distillation tower in the present invention.
[0025] Figure 2 It is a schematic diagram of the overall structure of the reboiler in the present invention.
[0026] Figure 3 It is an overall cross-sectional view of the reboiler part of the present invention.
[0027] Figure 4 yes Figure 3 A partial enlarged view of part A.
[0028] Figure 5 yes Figure 4 A partial enlarged view of part B.
[0029] Figure 6 It is a cross-sectional view of the through-hole portion of the cleaning plate in the present invention.
[0030] Figure 7 It is an overall cross-sectional view of the reboiler part of the present invention.
[0031] Figure 8 yes Figure 7 A partial enlarged view of part C in the middle
[0032] In the figure: 1. Shell; 2. U-shaped heat exchange tube; 3. Shell-side inlet; 4. Shell-side outlet; 5. Liquid inlet chamber; 6. Liquid outlet chamber; 7. Tube-side inlet; 8. Tube-side outlet; 9. Drain pipe; 10. Annular chamber; 11. Insulation plate; 12. Cleaning plate; 13. Through hole; 14. Support surface; 15. Cleaning element; 16. Roller brush; 17. Roller body; 18. Covering layer; 19. Fillet; 20. First cleaning surface; 21. Second cleaning surface; 22. First abutting surface; 23. Second abutting surface; 24. Silver wire cloth layer; 25. Annular water storage chamber; 26. Connecting pipe; 27. Water inlet main pipe; 28. Closing element; 29. Sealing plate; 30. Abutting rod; 31. Water outlet hole; 32. Closing hole; 33. Elastic sealing ring; 34. Driving member; 35. First sliding groove; 36. Second sliding groove; 37. Sliding member; 38. Protective shell; 39. Driving block; 40. Driving screw; 41. Driving motor; 42. Extension groove; 43. First plate body; 44. Second plate body; 45. Third plate body; 46. First semicircular plate; 47. Second semicircular plate; 48. Connecting member; 49. Support plate; 50. Driving plate; 51. Upper push rod; 52. Lower push rod; 53. Roller; 54. Support spring; 55. Tower body; 56. First connecting pipe; 57. Second connecting pipe; 58. Reboiler. DETAILED DESCRIPTION
[0033] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further explained below with reference to specific illustrations.
[0034] like Figures 1-8 As shown, a distillation tower includes a tower body 55 and a reboiler 58. The tower body 55 is connected to the shell side inlet 3 of the reboiler 58 through a first connecting pipe 56, and the tower body 55 is connected to the shell side outlet 4 of the reboiler 58 through a second connecting pipe 57.
[0035] A high-efficiency reboiler includes a shell 1 and a U-shaped heat exchange tube 2 arranged in the shell 1. The top of the shell 1 is provided with a shell-side inlet 3 and a shell-side outlet 4. One end of the shell 1 is provided with a liquid inlet cavity 5 and a liquid outlet cavity 6. The two ends of the U-shaped heat exchange tube 2 are respectively connected to the liquid inlet cavity 5 and the liquid outlet cavity 6. The shell 1 is provided with a tube-side inlet 7 and a tube-side outlet 8 corresponding to the liquid inlet cavity 5 and the liquid outlet cavity 6 respectively. A sewage pipe 9 is provided at the bottom of the shell 1. An annular cavity 10 is opened inside the peripheral wall of the shell 1, and an insulation plate 11 is provided in the annular cavity 10.
[0036] A cleaning plate 12 is sleeved on the U-shaped heat exchange tube 2. The cleaning plate 12 has through holes 13 corresponding to the U-shaped heat exchange tube 2. The through holes 13 are regular polygonal and have multiple supporting surfaces 14. Cleaning pieces 15 are provided in the through holes 13, and each supporting surface 14 is provided with a cleaning piece 15.
[0037] Specifically, the cleaning member 15 includes a roller brush 16 rotatably supported on the supporting surface 14, the roller brush 16 includes a roller body 17 and a covering layer 18, the covering layer 18 is made of a cleaning sponge material, the cross-section of the roller brush 16 is square, and the two opposite corners have rounded corners 19 whose centers coincide with the rotation axis of the roller brush 16, the two surfaces of the roller brush 16 adjacent to one rounded corner 19 are respectively a first cleaning surface 20 and a second cleaning surface 21, and the two surfaces of the roller brush 16 adjacent to the other rounded corner 19 are respectively a first abutting surface 22 and a second abutting surface 23, the first abutting surface 22 is opposite to the first cleaning surface 20, and the second abutting surface 23 is opposite to the second cleaning surface 21, the first cleaning surface 20 is provided with a silver wire cloth layer 24, the silver wire cloth layer 24 is attached to the outside of the covering layer 18 to constitute the first cleaning surface 20, and the second cleaning surface 21 is set to a flexible cleaning surface, which is a flexible cleaning surface made of a cleaning sponge material dog.
[0038] The cleaning plate 12 is hollow, and an annular water storage chamber 25 is provided inside the cleaning plate 12 on the periphery of the through hole 13. Several annular water storage chambers 25 are interconnected by connecting pipes 26, and one of the annular water storage chambers 25 is connected to a water inlet main pipe 27 extending to the outside of the shell 1. Since the cleaning sponge has a certain water absorption capacity, the cleaning liquid in the annular water storage chamber 25 can penetrate into the cleaning liquid and be rubbed onto the outer wall of the U-shaped heat exchange tube 2.
[0039] In order to facilitate the control of the cleaning liquid in the annular water storage chamber 25, a closing member 28 is provided on the inner wall of the annular water storage chamber 25 corresponding to each supporting surface 14. The closing member 28 includes a sealing plate 29 elastically hinged to the inner side wall of the annular water outlet groove, and an abutting rod 30 fixedly connected to the sealing plate 29, passing through the supporting surface 14 and extending into the through hole 13. Specifically, a torsion spring (not shown in the figure) is provided at the hinge axis of the sealing plate 29. The abutting rod 30 extends in an arc shape around the hinge axis of the sealing plate 29 and is slidingly connected to the supporting surface 14 of the through hole 13. A number of evenly distributed water outlet holes 31 connected to the annular water storage chamber 25 are provided on the supporting surface 14, and a number of evenly distributed closing holes 32 are provided on the sealing plate 29. When the sealing plate 29 rotates to abut the inner wall of the annular water storage chamber 25, the several closing holes 32 and the several water outlet holes 31 are staggered.
[0040] During the reciprocating movement of the cleaning plate 12 along the U-shaped heat exchange tube 2, the cleaning member 15 arranged in the through hole 13 is attached to the outer wall of the U-shaped heat exchange tube 2. When the cleaning member 15 moves toward one end of the shell 1, the roller brush 16 rotates 90 degrees in the forward direction under the action of friction, so that the first cleaning surface 20 of the roller brush 16 is attached to the outer wall of the U-shaped heat exchange tube 2. Since the silver wire cloth layer 24 is provided on the first cleaning surface 20, the dirt on the outer wall of the U-shaped heat exchange tube 2 can be effectively wiped off. When the cleaning member 15 moves toward the other end of the shell 1, the roller brush 16 rotates 90 degrees in the reverse direction under the action of friction, so that the second cleaning surface 21 of the roller brush 16 abuts against The outer wall of the U-shaped heat exchange tube 2, since the second cleaning surface 21 is a flexible cleaning surface, when the second cleaning surface 21 abuts against the U-shaped heat exchange tube 2, the second abutting surface 23 pushes the abutting rod 30, so that the sealing plate 29 is opened. At this time, the staff inputs cleaning liquid into the annular water storage cavity 25 around the through hole 13 through the water inlet main pipe 27. The cleaning liquid in the annular water storage cavity 25 flows out through the water outlet 31 and the closed hole 32, and penetrates into the coating layer 18 of the roller brush 16. The outer wall of the U-shaped heat exchange tube 2 is scrubbed with cleaning liquid through the second cleaning surface 21, and the dirt scraped off the outer wall of the U-shaped heat exchange tube 2 is wiped off, thereby improving the cleaning effect of the U-shaped heat exchange tube 2.
[0041] In order to improve the sealing performance inside the through hole 13 and reduce the ingress of liquid into the shell 1 of the reboiler under normal working conditions, elastic sealing rings 33 are fixedly connected at both ends of the through hole 13. The inner wall of the elastic sealing ring 33 fits the U-shaped heat exchange tube 2, and the inner edge of the elastic sealing ring 33 is provided with a folded edge folded toward the roller brush 16.
[0042] The housing 1 is provided with a driving member 34 for driving the cleaning plate 12 to reciprocate along the length direction of the housing 1. The driving member 34 includes a first sliding groove 35 provided on the peripheral wall of the housing 1 and extending along the length direction thereof, a second sliding groove 36 provided on the insulation plate 11 and extending spirally around its axis, a sliding member 37 slidably connected to the first sliding groove 35 and the second sliding groove 36, a protective shell 38 fixedly connected to the outer wall of the housing 1 and covering the first sliding groove 35, a driving block 39 slidably connected to the protective shell 38 and fixedly connected to the outer wall of the sliding member 37, and a rotating member 39 connected to the outer wall of the housing 1. A driving screw 40 is threadedly connected to the driving block 39 in the protective shell 38, and a driving motor 41 is fixedly mounted at one end of the protective shell 38 and connected to the driving screw 40. The portions of the insulation plate 11 corresponding to the shell side inlet 3, shell side outlet 4 and drain pipe 9 are provided with avoidance grooves (not shown in the figure) extending along their circumferences, so that the insulation plate 11 does not affect the use of the shell side inlet 3, shell side outlet 4 and drain pipe 9 when in a rotating state. An extension groove 42 is provided at the top of the protective shell 38 for the water inlet main pipe 27 to extend, and the cleaning plate 12 is connected to the sliding member 37.
[0043] The sliding member 37 includes a first plate 43 and a second plate 44 which are respectively slidably connected to the first sliding groove 35 and are respectively located on the inner and outer sides of the insulation plate 11, and a third plate 45 which is fixedly connected between the first plate 43 and the second plate 44 and slidably connected to the second sliding groove 36.
[0044] By arranging a thermal insulation plate 11 in the shell 1, and by respectively opening a first sliding groove 35 on the shell 1 and a second sliding groove 36 on the thermal insulation plate 11, the sliding member 37 can not only always ensure the sealing inside the shell 1 during the sliding process, but also ensure the thermal insulation of the reboiler under normal operating conditions by setting the insulation layer, reduce heat escape to the outside, and thus reduce energy waste.
[0045] In order to further improve the cleaning effect of the cleaning plate 12 on the U-shaped heat exchange tube 2, a connecting piece 48 is provided between the sliding member 37 and the cleaning plate 12. The cleaning plate 12 includes a first semicircular plate 46 and a second semicircular plate 47. The connecting piece 48 includes a support plate 49 and a driving plate 50 arranged on one side of the support plate 49. One end of the driving plate 50 is fixedly connected to the sliding member 37. The cut edges of the first semicircular plate 46 and the second semicircular plate 47 are elastically hinged to the other side of the support plate 49. When there is no external force, the first semicircular plate 46 and the second semicircular plate 47 are in an unfolded state. The upper and lower sides of the driving plate 50 are respectively fixedly connected to an upper push rod 51 and a lower push rod 52 which are slidably penetrated by the support plate 49. The ends of the upper push rod 51 and the lower push rod 52 are provided with rollers 53 which respectively roll against the first semicircular plate 46 and the second semicircular plate 47. A supporting spring 54 is provided between the support plate 49 and the driving plate 50.
[0046] With the cooperation of the support plate 49, the drive plate 50, the upper push rod 51 and the lower push rod 52, when the drive member 34 pushes the cleaning plate 12 to move to the bending part of the U-shaped heat exchange tube 2, since the cleaning plate 12 is restricted from moving by the U-shaped heat exchange tube 2, the drive plate 50 overcomes the elastic force of the support spring 54 between the support plate 49 and the support plate 49, and applies the force directly to the first semicircular plate 46 and the second semicircular plate 47 through the upper push rod 51 and the lower push rod 52, so that the first semicircular plate 46 and the second semicircular plate 47 can be folded to clean the bending part of the U-shaped heat exchange tube 2, thereby ensuring the cleaning efficiency of the U-shaped heat exchange tube 2.
[0047] The implementation principle of the present invention is:
[0048] By setting the cleaning plate 12 and the driving member 34, in conjunction with the cleaning member 15 set in the through hole 13, after the reboiler has been used for a long time, when the outer wall of the U-shaped heat exchange tube 2 is scaled and needs to be cleaned, by starting the driving motor 41, the sliding member 37 is driven by the driving motor 41 to move back and forth along the axial direction of the shell 1, thereby driving the cleaning plate 12 slidingly sleeved on the U-shaped heat exchange tube 2 to move, and the dirt on the outer wall of the U-shaped heat exchange tube 2 is scraped off by the cleaning member 15. When not in use, the cleaning plate 12 moves to one end of the shell 1 relative to the liquid inlet chamber 5 and the liquid outlet chamber 6, which can support the U-shaped heat exchange tube 2, reduce the occupation of the internal space of the shell 1, and do not affect the use of the heat exchanger.
[0049] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art will appreciate that the present invention is not limited to the foregoing embodiments and that various modifications and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such modifications and improvements are intended to fall within the scope of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency reboiler, comprising a shell (1), a U-shaped heat exchange tube (2) arranged in the shell (1), the shell (1) being provided with a shell-side inlet (3) and a shell-side outlet (4), one end of the shell (1) being provided with a liquid inlet cavity (5) and a liquid outlet cavity (6), the two ends of the U-shaped heat exchange tube (2) being respectively connected to the liquid inlet cavity (5) and the liquid outlet cavity (6), the shell (1) being provided with a tube-side inlet (7) and a tube-side outlet (8) corresponding to the liquid inlet cavity (5) and the liquid outlet cavity (6), and characterized in that: A cleaning plate (12) is sleeved on the U-shaped heat exchange tube (2), and a through hole (13) corresponding to the U-shaped heat exchange tube (2) is formed on the cleaning plate (12), and a cleaning member (15) is provided in each of the through holes (13). The housing (1) is provided with a driving member (34) for driving the cleaning plate (12) to reciprocate along the length direction of the housing (1); The through hole (13) is in the shape of a regular polygon and has a plurality of supporting surfaces (14). Each supporting surface (14) is provided with a cleaning member (15). The cleaning member (15) comprises a roller brush (16) rotatably supported on the supporting surface (14). The roller brush (16) has a square cross section and two opposite corners have fillets (19) whose centers coincide with the rotation axis of the roller brush (16). The two surfaces of the roller brush (16) adjacent to one fillet (19) are respectively a first cleaning surface (20) and a second cleaning surface (21). The two surfaces of the roller brush (16) adjacent to the other fillet (19) are respectively a first abutting surface (22) and a second abutting surface (23). The first abutting surface (22) is opposite to the first cleaning surface (20), and the second abutting surface (23) is opposite to the second cleaning surface (21). The first cleaning surface (20) is provided with a silver wire cloth layer (24), and the second cleaning surface (21) is set as a flexible cleaning surface.
2. A high-efficiency reboiler according to claim 1, characterized in that: The bottom of the shell (1) is provided with a sewage pipe (9), the cleaning plate (12) is hollow, the outer periphery of the through hole (13) is provided with an annular water storage cavity (25) inside the cleaning plate (12), a plurality of the annular water storage cavities (25) are interconnected through a connecting pipe (26), and one of the annular water storage cavities (25) is connected to a water inlet main pipe (27) extending to the outside of the shell (1), the roller brush (16) comprises a roller body (17) and a coating layer (18), the coating layer (18) is made of a cleaning sponge material, and the silver wire cloth layer (24) is attached to the outside of the coating layer (18) to form a first cleaning surface (20); The inner wall of the annular water storage chamber (25) is provided with a closing member (28) corresponding to each of the supporting surfaces (14), and the closing member (28) comprises a sealing plate (29) elastically hinged to the inner wall of the annular water outlet groove, and an abutting rod (30) fixedly connected to the sealing plate (29), passing through the supporting surface (14) and extending into the through hole (13), wherein the abutting rod (30) extends in an arc shape around the hinge axis of the sealing plate (29) and is in contact with the supporting surface of the through hole (13). (14) are slidably connected, the second abutting surface (23) is rotatably abutted against the abutting rod (30), a plurality of evenly distributed water outlet holes (31) connected to the annular water storage cavity (25) are provided on the supporting surface (14), a plurality of evenly distributed closed holes (32) are provided on the sealing plate (29), and when the sealing plate (29) is rotatably abutted against the inner wall of the annular water storage cavity (25), the plurality of closed holes (32) and the plurality of water outlet holes (31) are staggered.
3. A high-efficiency reboiler according to claim 2, characterized in that: Elastic sealing rings (33) are fixedly connected to both ends of the through hole (13), the inner side wall of the elastic sealing ring (33) is fitted to the U-shaped heat exchange tube (2), and the inner edge of the elastic sealing ring (33) is provided with a folded edge folded toward the roller brush (16).
4. A high-efficiency reboiler according to claim 3, characterized in that: An annular cavity (10) is provided inside the peripheral wall of the shell (1), and a thermal insulation plate (11) is provided inside the annular cavity (10).
5. A high-efficiency reboiler according to claim 4, characterized in that: The driving member (34) comprises a first sliding groove (35) provided on the peripheral wall of the housing (1) and extending along the longitudinal direction thereof, a second sliding groove (36) provided on the heat-insulating plate (11) and extending in a spiral shape around the axis thereof, a sliding member (37) slidably connected to the first sliding groove (35) and the second sliding groove (36), a protective shell (38) fixedly connected to the outer wall of the housing (1) and covering the first sliding groove (35), and a protective shell (38) slidably connected to the protective shell (38). A driving block (39) is fixedly connected to the outer wall of the sliding member (37), a driving screw (40) is rotatably connected to the protective shell (38) and is threadedly connected to the driving block (39), and a driving motor (41) is fixedly installed at one end of the protective shell (38) and connected to the driving screw (40); an extension groove (42) is provided on the top of the protective shell (38) for the water inlet main pipe (27) to extend out, and the cleaning plate (12) is connected to the sliding member (37); The sliding member (37) includes a first plate body (43) and a second plate body (44) which are respectively slidably connected in the first sliding groove (35) and are respectively located on the inner and outer sides of the insulation plate (11), and a third plate body (45) which is fixedly connected between the first plate body (43) and the second plate body (44) and slidably connected in the second sliding groove (36).
6. The high-efficiency reboiler according to claim 5, characterized in that: A connecting member (48) is provided between the sliding member (37) and the cleaning plate (12), the cleaning plate (12) includes a first semicircular plate (46) and a second semicircular plate (47), the connecting member (48) includes a support plate (49), and a driving plate (50) arranged on one side of the support plate (49), one end of the driving plate (50) is fixedly connected to the sliding member (37), the cutting edges of the first semicircular plate (46) and the second semicircular plate (47) are elastically hinged to the other side of the support plate (49), and there is no external Under the action of force, the first semicircular plate (46) and the second semicircular plate (47) are in an unfolded state, and the upper and lower sides of the driving plate (50) are fixedly connected with an upper push rod (51) and a lower push rod (52) that are slidably arranged on the supporting plate (49), and the ends of the upper push rod (51) and the lower push rod (52) are provided with rollers (53) that roll against the first semicircular plate (46) and the second semicircular plate (47), respectively, and a support spring (54) is provided between the supporting plate (49) and the driving plate (50).
7. A distillation tower, characterized in that: The invention comprises a tower body (55) and a reboiler (58) according to any one of claims 1 to 6, wherein the tower body (55) is connected to the shell-side inlet (3) of the reboiler (58) via a first connecting pipe (56), and the tower body (55) is connected to the shell-side outlet (4) of the reboiler (58) via a second connecting pipe (57).
Citation Information
Patent Citations
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