Environment-friendly water conservancy project sludge treatment equipment
By designing liftable heating plates and millstones, combined with adjustable ring mold hole groups and lifting mechanisms, the existing sludge treatment equipment is solved, and the problems of low efficiency and complex operation are complex when producing fuels of different sizes of particles are realized. Harmless treatment and efficient production of biomass pellet fuels.
Patent Information
- Application Number
- CN202411824950.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-02-14
AI Technical Summary
When producing biomass fuel of different sizes, existing sludge treatment equipment requires frequent disassembly and replacement of ring modules, resulting in reduced production efficiency and troublesome operation. The raw materials are easily dropped during replacement, making it difficult to meet the needs of staff. .
An environmentally friendly sludge treatment equipment for water conservancy engineering is designed, using liftable heating plates and millstones, combined with adjustable ring mold hole sets, and flexible replacement and clearing of ring molds are achieved through lifting mechanisms and cleaning mechanisms to ensure raw materials. No splashing or falling during processing.
The harmless treatment of sludge is achieved, and biomass pellet fuel of different sizes is produced, which improves production efficiency, reduces operational complexity, and avoids waste and drop problems of raw materials.
Smart Images

Figure CN119425517A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sludge treatment, and in particular to an environmentally friendly water conservancy project sludge treatment device. Background Art
[0002] Water conservancy projects are livelihood projects that are closely related to people's lives and can often be seen in life. At present, water conservancy projects include the treatment of river sludge. For this, there are many equipment that can treat the sludge in the river.
[0003] Sludge is also an important raw material for biomass fuel, and ring molds are often used for extrusion to form particles. However, when the existing device is used, the size of the ring mold is usually fixed. If it is necessary to produce biomass fuel with particles of different sizes, the original ring mold must be disassembled first and then replaced with the required ring mold. This reduces production efficiency and is more troublesome. In addition, during replacement, the raw materials are not "encircled" by the ring molds and are prone to falling, which makes it difficult to meet the needs of the staff. Summary of the invention
[0004] In order to solve the above technical problems, an environmentally friendly water conservancy project sludge treatment equipment is provided. The technical solution solves the problem that the size of the ring mold is usually fixed during treatment in the existing device proposed in the above background technology. If biomass fuel with particles of different sizes needs to be produced, the original ring mold needs to be disassembled first and then replaced with the required ring mold. This leads to reduced production efficiency and is more troublesome. In addition, when replacing, the raw material is not "encircled" by the ring mold and is prone to falling.
[0005] In order to achieve the above purpose, the technical solution adopted by the present invention is: An environmentally friendly water conservancy project sludge treatment equipment, comprising: The frame, the front and rear sides of the frame are welded to the fixed cylinder through connecting pieces, the bottom of the fixed cylinder is provided with a first rotating gear ring, the outside of the fixed cylinder is slidably connected with a movable cover, the middle part of the top of the frame is threadedly connected with a bottom cylinder, the top of the bottom cylinder is threadedly connected with a plurality of ring molds, the ring molds are provided with two groups of ring mold holes, the inside of the bottom cylinder is provided with a heating plate, the top of the heating plate is provided with a plurality of grinding discs, the top of the movable cover is provided with a processing box, and the inside of the processing box is provided with two groups of partitions; A first lifting mechanism, which is arranged on the left side of the top of the frame and connected to the movable cover, the movable cover is composed of an outer cylinder, a top ring and an inner cylinder, and the first lifting mechanism is used to change the height of the inner cylinder and prevent the sludge raw material from splashing; A second lifting mechanism, which is installed at the bottom of the frame and connected to the heating plate, and is used to change the height of the heating plate and the rolling plate, and the rolling plate cooperates with the ring molds at different heights to form biomass pellet fuel; A cleaning mechanism, which is arranged on the top of the fixed cylinder and is used to prevent the ring die hole on the ring die from being blocked; The third lifting mechanism is provided with two groups, both of which are located outside the processing box and are used to change the heights of the two groups of partitions respectively.
[0006] Preferably, two groups of fixed plates are fixedly connected to the top of the movable cover, and a second driving motor for driving the processing box to rotate is arranged on the outer side of one group of the fixed plates, and a first bucket body and a second bucket body are respectively installed on both sides of the bottom of the processing box, a filter plate is installed on the top of the first bucket body, and a valve is arranged at the bottom of the second bucket body, and the bottom of the first bucket body is connected to a water outlet pipe, and a pressure plate is slidably connected to the side of one group of the partitions, and a cylinder is installed on the top of the processing box, and the middle part of the top end of the pressure plate is fixedly connected to the output end of the cylinder, and the top of the processing box is also provided with a first feed port and a second feed port.
[0007] Preferably, the first rotating gear ring is rotatably connected to the top of the frame, and a first driving motor is also installed on the top of the frame through a motor seat, and the inner ring of the first rotating gear ring is fixedly connected to a blanking plate, and the two arc surfaces of the blanking plate are respectively in contact with the outer side of the bottom cylinder and the inner side of the fixed cylinder, and the output end of the first driving motor is fixedly connected to the first driving gear, and the first driving gear is meshed with the first rotating gear ring, and a blanking port is opened through the top of the frame, and a collection box is provided at the bottom of the frame.
[0008] Preferably, the first lifting mechanism includes a first guide rod, the bottom end of the first guide rod is welded to the frame, the top of the first guide rod is welded to the connecting plate, a first screw rod is rotatably connected between the connecting plate and the frame, the bottom end of the outer tube of the movable cover is threadedly connected to the first screw rod, a first stepper motor is fixedly installed on the top of the connecting plate, and the top of the first screw rod is fixedly installed on the output end of the first stepper motor.
[0009] Preferably, the second lifting mechanism includes a first sleeve and a telescopic member, the first sleeve is fixedly connected to the bottom of the frame through a mounting member, the first sleeve is internally slidably connected to the second sleeve, the second sleeve is internally slidably connected to the third sleeve, and the third sleeve is internally slidably connected to the fourth sleeve, and the top of the fourth sleeve extends to the top of the frame and is fixedly connected to the middle of the bottom end of the heating plate.
[0010] Preferably, a servo motor is fixedly installed at the inner bottom end of the first sleeve, the output end of the servo motor is fixedly connected to the threaded rod, the top of the threaded rod is rotatably connected to the middle part of the connecting strip, the connecting strip is welded to the inside of the first sleeve, and a lifting block is threadedly connected to the outer surface of the threaded rod, and the lifting block is connected to the telescopic part.
[0011] Preferably, the first sleeve is internally rotatably connected to the first connecting arm and the second connecting arm, the fourth sleeve is internally rotatably connected to the third connecting arm and the fourth connecting arm, the two ends of one side of the telescopic member are respectively rotatably connected to the first connecting arm and the second connecting arm, and the two ends of the other side of the telescopic member are respectively rotatably connected to the third connecting arm and the fourth connecting arm, the inner walls of the second sleeve and the third sleeve are both provided with limiting grooves, the telescopic member is provided with a limiting rod matched with the limiting groove, and the limiting rod is slidably connected to the inside of the limiting groove.
[0012] Preferably, the cleaning mechanism includes a second guide rod, which is fixedly connected to the inside of a fixed cylinder, and a second screw rod is also rotatably connected to the inside of the fixed cylinder. A lifting ring is slidably connected to the second guide rod, and the lifting ring is threadedly connected to the outer surface of the second screw rod. The top of the second screw rod is fixedly mounted on the output end of the second stepper motor, and the second stepper motor is fixedly mounted on the inner wall of the fixed cylinder.
[0013] Preferably, the lifting ring is rotatably connected to a second rotating gear ring, the second rotating gear ring is fixedly connected to a fixed seat, an electric push rod is installed on the outside of the fixed seat, the output end of the electric push rod passes through the outer wall of the fixed seat and is fixedly connected to one side of the connecting block, and a plurality of groups of cleaning rods are installed on the other side of the connecting block, a third drive motor is installed on the top of the lifting ring, a second drive gear is fixedly installed on the output end of the third drive motor, and the second drive gear is meshed with the second rotating gear ring.
[0014] Preferably, the third lifting mechanism includes a third screw rod, a third guide rod and a third stepper motor, the two groups of partitions are respectively threadedly connected to the two groups of third screw rods, the two groups of third screw rods are rotatably connected to the outside of the processing box, two groups of third stepper motors are installed on the processing box, the tops of the two groups of third screw rods are respectively fixedly connected to the output ends of the two groups of third stepper motors, and the two groups of partitions are also respectively slidably connected to the third guide rod, and the third guide rod is fixedly installed on the outside of the processing box.
[0015] Compared with the prior art, the present invention provides an environmentally friendly water conservancy project sludge treatment equipment, which has the following beneficial effects: 1. In life, sludge is divided into two types, one is wet sludge containing water, and the other is dry sludge. The present invention goes through two steps when treating wet sludge or dry sludge. The first step is pretreatment, and the second step is to make biomass pellet fuel, thereby achieving harmless treatment of sludge, being more environmentally friendly, and being able to replace traditional fuels.
[0016] 2. Since there are two groups of ring die holes on each ring die, each adjacent two ring die are connected by threads, and the sizes of the ring die holes on each group of ring die can be the same or different. They can be set according to the needs of the staff, so that biomass pellet fuels of different sizes can be well produced.
[0017] 3. During extrusion granulation, since only one set of ring die hole groups is needed, before opening the valve, the second lifting mechanism is first used to make the height of the heating plate and the grinding disc match the height of a certain set of ring die hole groups to be used. Secondly, the first lifting mechanism is used to drive the movable cover to move so that the inner cylinder of the movable cover covers all other ring die hole groups above the ring die hole group. The purpose of this is to prevent the sludge and sawdust from falling through the ring die holes and splashing to the outside of the ring die after the valve is opened, thereby avoiding the waste of raw materials and the flying of raw materials under the action of the grinding disc during the granulation process, but they will not splash to the outside of the ring die.
[0018] 4. During the extrusion granulation process, if the ring die hole is blocked, the cleaning mechanism can clear the blockage. In addition, if the ring die hole group is damaged, it is necessary to replace other ring die hole groups with the same aperture size, which can be achieved by the cooperation of the second lifting mechanism and the first lifting mechanism. If all the ring die hole groups are damaged and need to be replaced, the second lifting mechanism is used to lower the heating plate into the bottom cylinder for storage, and then all the ring die parts are disassembled. The purpose of this is to prevent the raw materials on the heating plate from falling off the heating plate when there is no ring die "circle", which meets the needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the fixed cylinder and the movable cover in the present invention; Figure 3 It is a structural schematic diagram of the feed port in the present invention; Figure 4 It is a schematic diagram of the structure of the heating plate and the grinding disc in the present invention; Figure 5 It is a schematic diagram of the structure of the fixed cylinder, the movable cover, the bottom cylinder, the ring mold and the heating plate in the present invention; Figure 6 It is a schematic diagram of the internal structure of the fixed cylinder in the present invention; Figure 7 For the present invention Figure 6 Schematic diagram of the proposed enlarged structure at A; Figure 8 It is a schematic diagram of the outer structure of the processing box in the present invention; Fig. 9 It is a schematic diagram of the internal structure of the processing box in the present invention; Fig.10 For the present invention Figure 8 Schematic diagram of the proposed enlarged structure at B; Fig.11 It is a structural schematic diagram of the second lifting mechanism in the present invention; Fig.12 For the present invention Fig.11 Schematic diagram of the proposed enlarged structure at location C.
[0020] The numbers in the figure are: 1. Frame; 101. Connecting piece; 102. Fixed cylinder; 103. Movable cover; 104. Bottom cylinder; 105. Ring mold; 106. Heating plate; 107. Rolling plate; 108. First rotating gear ring; 109. Unloading plate; 110. First driving motor; 111. First driving gear; 112. Unloading port; 113. Fixed plate; 114. Processing box; 115. Second driving motor; 116. Filter plate; 117. Cylinder; 118. Pressing plate; 119. First bucket body; 120. Water outlet pipe; 121. Partition plate; 122. Second bucket body; 123. Valve; 124. First feeding port; 125. Second feeding port; 126. Collecting box; 2. First lifting mechanism; 201. First guide rod; 202. Connecting plate; 203. First screw rod; 204. First stepper motor; 3. Second lifting mechanism; 301. First sleeve; 302. Second sleeve; 303. Third sleeve; 304. Fourth sleeve; 305. Threaded rod; 306. Connecting strip; 307. Servo motor; 308. Lifting block; 309. First connecting arm; 310. Second connecting arm; 311. Third connecting arm; 312. Fourth connecting arm; 313. Telescopic member; 314. Limiting groove; 315. Limiting rod; 4. Cleaning mechanism; 401. second guide rod; 402. second screw rod; 403. second stepping motor; 404. lifting ring; 405. second rotating gear ring; 406. third driving motor; 407. second driving gear; 408. fixing seat; 409. electric push rod; 410. connecting block; 411. cleaning rod; 5. The third lifting mechanism; 501. The third screw rod; 502. The third guide rod; 503. The third stepping motor. DETAILED DESCRIPTION
[0021] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations. Example 1
[0022] Please refer to Figure 1-Figure 12 As shown, an environmentally friendly water conservancy project sludge treatment equipment comprises: The frame 1, the front and rear sides of the frame 1 are welded to the fixed cylinder 102 through the connecting piece 101, the bottom of the fixed cylinder 102 is provided with a first rotating gear ring 108, the fixed cylinder 102 is externally slidably connected with a movable cover 103, the middle of the top of the frame 1 is threadedly connected with a bottom cylinder 104, the top of the bottom cylinder 104 is threadedly connected with a plurality of ring molds 105, the ring molds 105 are provided with two groups of ring mold hole groups, the bottom cylinder 104 is provided with a heating plate 106, the top of the heating plate 106 is provided with a plurality of rolling discs 107, and the plurality of rolling discs 107 are connected through a cross rotating frame, the top of the movable cover 103 is provided with a processing box 114, and the processing box 114 is provided with two groups of partitions 121; The first lifting mechanism 2 is arranged on the top left side of the frame 1 and connected to the movable cover 103. The movable cover 103 is composed of an outer cylinder, a top ring and an inner cylinder. The first lifting mechanism 2 is used to change the height of the inner cylinder and prevent the sludge raw material from splashing; The second lifting mechanism 3 is installed at the bottom of the frame 1 and connected to the heating plate 106. The second lifting mechanism 3 is used to change the height of the heating plate 106 and the rolling plate 107. The rolling plate 107 cooperates with the ring mold 105 at different heights to produce biomass pellet fuel; A cleaning mechanism 4, which is arranged at the top of the fixed cylinder 102 and is used to prevent the ring die hole on the ring die 105 from being blocked; The third lifting mechanism 5 is provided with two groups, both of which are located outside the processing box 114, and are used to change the heights of the two groups of partitions 121 respectively. Example 2
[0023] Please refer to Figure 1-Figure 9As shown, two groups of fixed plates 113 are fixedly connected to the top of the movable cover 103, and a second driving motor 115 for driving the processing box 114 to rotate is arranged on the outer side of one group of fixed plates 113, and a first bucket body 119 and a second bucket body 122 are respectively installed on both sides of the bottom of the processing box 114, a filter plate 116 is installed on the top of the first bucket body 119, and a valve 123 is arranged at the bottom of the second bucket body 122, and the bottom of the first bucket body 119 is connected to a water outlet pipe 120, and a pressure plate 118 is slidably connected to the side of one group of partitions 121, and a cylinder 117 is installed on the top of the processing box 114, and the middle part of the top end of the pressure plate 118 is fixedly connected to the output end of the cylinder 117, and a first feed port 124 and a second feed port 125 are also arranged on the top of the processing box 114.
[0024] It can be understood by those skilled in the art that the internal space of the treatment box 114 is divided into three parts by providing two sets of partitions 121. In life, sludge is divided into two types, one is wet sludge containing water, and the other is dry sludge. The present invention requires pretreatment when treating wet sludge or dry sludge. If wet sludge containing water is pretreated, first, the two groups of partitions 121 are completely inserted into the processing box 114, wet sludge is added through the first feed port 124, and then flocculant is added to the first feed port 124. The output end of the second drive motor 115 reciprocates to drive the left end of the processing box 114 to tilt upward and downward, which has a shock effect, so that the wet sludge and the flocculant are fully in contact. Secondly, the partition 121 close to the filter plate 116 moves upward, and then the processing box 114 is driven to be tilted through the output end of the second drive motor 115, so that the sludge treated with the flocculant all enters the top of the filter plate 116. After that, the partition 121 close to the filter plate 116 moves upward. The second bucket 122 is provided with a plurality of partitions 121, which are arranged to move downward to reset, and then the pressure plate 118 is driven downward by the output end of the cylinder 117 to squeeze the sludge, squeeze out the water in the sludge, and discharge it into the external water pool through the outlet pipe 120. Finally, the two groups of partitions 121 all move upward, and the processing box 114 is driven to be tilted by the output end of the second drive motor 115, so that the sludge after the filter press slides into the inside of the second bucket 122. Then, the two groups of partitions 121 all move downward to reset, and the crushed wood chips are introduced into the second feed port 125. Finally, the left end of the processing box 114 is driven to tilt upward and downward by the reciprocating rotation of the output end of the second drive motor 115, so that the sludge and the wood chips are fully mixed. When pre-treating dry sludge, the two sets of partitions 121 are completely inserted into the processing box 114, and the crushed wood chips and dry sludge are respectively put into the second feed port 125. The output end of the second drive motor 115 is directly driven to reciprocate and drive the left end of the processing box 114 to tilt upward and downward, so that the dry sludge and wood chips are fully mixed. Example 3
[0025] Please refer to Figure 3 As shown, the first rotating gear ring 108 is rotatably connected to the top of the frame 1, and a first driving motor 110 is also installed on the top of the frame 1 through a motor seat. The inner ring of the first rotating gear ring 108 is fixedly connected to a discharge plate 109, and the two arc-shaped surfaces of the discharge plate 109 are respectively in contact with the outer side of the bottom cylinder 104 and the inner side of the fixed cylinder 102, and the output end of the first driving motor 110 is fixedly connected to a first driving gear 111, and the first driving gear 111 is meshed with the first rotating gear ring 108, and a discharge port 112 is opened through the top of the frame 1, and a collection box 126 is provided at the bottom of the frame 1. Example 4
[0026] Please refer to Figure 5 As shown, the first lifting mechanism 2 includes a first guide rod 201, the bottom end of the first guide rod 201 is welded to the frame 1, the top of the first guide rod 201 is welded to the connecting plate 202, a first screw rod 203 is rotatably connected between the connecting plate 202 and the frame 1, the bottom end of the outer cylinder of the movable cover 103 is threadedly connected to the first screw rod 203, a first stepper motor 204 is fixedly installed on the top of the connecting plate 202, and the top of the first screw rod 203 is fixedly installed on the output end of the first stepper motor 204.
[0027] It can be understood by those skilled in the art that the reciprocating rotation of the output end of the first stepper motor 204 can drive the first screw rod 203 to rotate reciprocatingly, so that the movable cover 103 slides reciprocatingly up and down along the surface of the first guide rod 201, and the inner tube of the movable cover 103 slides reciprocatingly up and down along the inner wall of the ring mold 105. Example 5
[0028] Please refer to Figure 5 As shown, the second lifting mechanism 3 includes a first sleeve 301 and a telescopic member 313. The first sleeve 301 is fixedly connected to the bottom of the frame 1 through a mounting member. The first sleeve 301 is internally slidably connected to the second sleeve 302. The second sleeve 302 is internally slidably connected to the third sleeve 303. The third sleeve 303 is internally slidably connected to the fourth sleeve 304. The top of the fourth sleeve 304 extends to the top of the frame 1 and is fixedly connected to the middle of the bottom end of the heating plate 106.
[0029] Please refer to Fig.11 and Fig.12 As shown, a servo motor 307 is fixedly installed at the inner bottom end of the first sleeve 301, and the output end of the servo motor 307 is fixedly connected to the threaded rod 305. The top of the threaded rod 305 is rotatably connected to the middle part of the connecting strip 306. The connecting strip 306 is welded to the inside of the first sleeve 301. A lifting block 308 is threadedly connected to the outer surface of the threaded rod 305, and the lifting block 308 is connected to the telescopic member 313.
[0030] Please refer to Fig.11 and Fig.12 As shown, the first sleeve 301 is internally rotatably connected to the first connecting arm 309 and the second connecting arm 310, the fourth sleeve 304 is internally rotatably connected to the third connecting arm 311 and the fourth connecting arm 312, the two ends of one side of the telescopic member 313 are respectively rotatably connected to the first connecting arm 309 and the second connecting arm 310, and the two ends of the other side of the telescopic member 313 are respectively rotatably connected to the third connecting arm 311 and the fourth connecting arm 312, the inner walls of the second sleeve 302 and the third sleeve 303 are both provided with limiting grooves 314, and the telescopic member 313 is provided with a limiting rod 315 adapted to the limiting groove 314, and the limiting rod 315 is slidably connected to the inside of the limiting groove 314.
[0031] It can be understood by those skilled in the art that the threaded rod 305 is driven to rotate back and forth by the output end of the servo motor 307, so that the lifting block 308 reciprocates up and down. When the lifting block 308 moves upward, the telescopic member 313 is extended, and then the second sleeve 302, the third sleeve 303 and the fourth sleeve 304 all move upward, thereby driving the heating plate 106 and the rolling disc 107 to move upward; and when the lifting block 308 moves downward, the telescopic member 313 is retracted, and then the second sleeve 302, the third sleeve 303 and the fourth sleeve 304 all move downward, thereby driving the heating plate 106 and the rolling disc 107 to move downward. Example 6
[0032] Please refer to Figure 5 , Figure 6 and Figure 7 As shown, the cleaning mechanism 4 includes a second guide rod 401, which is fixedly connected to the inside of the fixed cylinder 102, and the inside of the fixed cylinder 102 is also rotatably connected to the second screw rod 402, and the second guide rod 401 is slidably connected to a lifting ring 404, and the lifting ring 404 is threadedly connected to the outer surface of the second screw rod 402, and the top of the second screw rod 402 is fixedly installed on the output end of the second stepper motor 403, and the second stepper motor 403 is fixedly installed on the inner wall of the fixed cylinder 102.
[0033] Please refer to Figure 7 As shown, the lifting ring 404 is internally rotatably connected to the second rotating gear ring 405, and the second rotating gear ring 405 is internally fixedly connected to the fixing seat 408, and an electric push rod 409 is installed on the outer side of the fixing seat 408, and the output end of the electric push rod 409 passes through the outer wall of the fixing seat 408 and is fixedly connected to one side of the connecting block 410, and a plurality of groups of cleaning rods 411 are installed on the other side of the connecting block 410, and a third drive motor 406 is installed on the top of the lifting ring 404, and a second drive gear 407 is fixedly installed on the output end of the third drive motor 406, and the second drive gear 407 is meshed with the second rotating gear ring 405.
[0034] People skilled in the art can understand that the second screw rod 402 is driven to rotate by the output end of the second stepper motor 403, so that the lifting circle 404 moves up and down along the outer surface of the second guide rod 401, thereby changing the height of the several groups of cleaning rods 411; and the second driving gear 407 is driven to rotate by the output end of the third driving motor 406, so that the second rotating gear ring 405 rotates, thereby driving the several groups of cleaning rods 411 to rotate. Example 7
[0035] Please refer to Figure 8 and Fig.10 As shown, the third lifting mechanism 5 includes a third screw rod 501, a third guide rod 502 and a third stepper motor 503, two groups of partitions 121 are respectively threadedly connected to the two groups of third screw rods 501, the two groups of third screw rods 501 are both rotatably connected to the outside of the processing box 114, two groups of third stepper motors 503 are installed on the processing box 114, the tops of the two groups of third screw rods 501 are respectively fixedly connected to the output ends of the two groups of third stepper motors 503, and the two groups of partitions 121 are also respectively slidably connected to the third guide rod 502, and the third guide rod 502 is fixedly installed on the outside of the processing box 114.
[0036] It is understandable to those skilled in the art that the reciprocating rotation of the output end of the third stepper motor 503 drives the third screw rod 501 to reciprocate, so that the partition plate 121 slides up and down reciprocatingly along the outer surface of the third guide rod 502 .
[0037] Working principle and use process of the device: In life, sludge is divided into two types, one is wet sludge containing water, and the other is dry sludge. The present invention goes through two steps when treating wet sludge or dry sludge. The first step is pretreatment, and the second step is to make biomass pellet fuel. Next, we take wet sludge as an example to explain in detail: When pre-treating wet sludge containing moisture, first, the two groups of partitions 121 are completely inserted into the interior of the treatment box 114, wet sludge is added through the first feed port 124, and then flocculant is added to the first feed port 124. The output end of the second drive motor 115 reciprocates to drive the left end of the treatment box 114 to tilt upward and downward, which has a shaking effect, so that the wet sludge and the flocculant are fully in contact. Secondly, the partition 121 close to the filter plate 116 moves upward, and then the output end of the second drive motor 115 drives the treatment box 114 to be tilted, so that the sludge treated with the flocculant all enters the top of the filter plate 116. After that, the partition 121 close to the filter plate 116 moves upward. The second bucket 122 is provided with a plurality of partitions 121, which are arranged to move downward to reset, and then the pressure plate 118 is driven downward by the output end of the cylinder 117 to squeeze the sludge, squeeze out the water in the sludge, and discharge it into the external water pool through the outlet pipe 120. Finally, the two groups of partitions 121 all move upward, and the processing box 114 is driven to be tilted by the output end of the second drive motor 115, so that the sludge after the filter press slides into the inside of the second bucket 122. Then, the two groups of partitions 121 all move downward to reset, and the crushed wood chips are introduced into the second feed port 125. Finally, the left end of the processing box 114 is driven to tilt upward and downward by the reciprocating rotation of the output end of the second drive motor 115, so that the sludge and the wood chips are fully mixed. Since there are two groups of ring die hole groups on each ring die 105, each two adjacent ring die 105 are threadedly connected, and the size of the ring die holes on each group of ring die 105 can be the same or different, and can be set according to the needs of the staff, so that biomass pellet fuels of different sizes can be well produced. The staff adjusts the height of the heating plate 106 and the grinding disc 107 through the second lifting mechanism 3, so that the height of the heating plate 106 and the grinding disc 107 is adapted to the height of a certain group of ring die hole groups to be used. After the sludge and sawdust are mixed, the valve 123 is opened to make the mixed raw materials fall on the heating plate 106, and the heating plate 106 heats the sludge and sawdust, and the grinding disc 107 rotates to extrude them, and cooperates with the ring die hole group to generate biomass pellet fuel, thereby realizing harmless treatment of sludge, being more environmentally friendly, and being able to replace traditional fuels; The generated biomass pellet fuel falls between the fixed cylinder 102 and the bottom cylinder 104, and the output end of the first driving motor 110 drives the first driving gear 111 to rotate, so that the first rotating gear ring 108 rotates, and then drives the unloading plate 109 to rotate, and the fallen biomass pellet fuel is swept out through the unloading port 112 and collected by the collecting box 126; The above description is the entire treatment process of wet sludge containing water. When treating dry sludge, first, the two sets of partitions 121 are completely inserted into the inside of the treatment box 114, and the crushed wood chips and dry sludge are respectively put into the second feed port 125. The output end of the second drive motor 115 is directly driven to reciprocate and drive the left end of the treatment box 114 to tilt upward and downward, so that the dry sludge and the wood chips are fully mixed. The steps after mixing can refer to the wet sludge; It is worth noting here that, during extrusion granulation, since only one set of ring die hole groups need to be used, before opening the valve 123, firstly, the height of the heating plate 106 and the grinding disc 107 is adapted to the height of a certain set of ring die hole groups to be used through the second lifting mechanism 3, and then the movable cover 103 is driven to move through the first lifting mechanism 2, so that the inner cylinder of the movable cover 103 covers all other ring die hole groups above the ring die hole group. The purpose of this is to prevent the falling sludge and wood chips from penetrating the ring die holes and splashing to the outside of the ring die 105 after the valve 123 is opened, thereby avoiding the waste of raw materials and the flying of the raw materials under the action of the grinding disc 107 during the granulation process, but they will not splash to the outside of the ring die 105; In addition, during the extrusion granulation process, if the ring die hole is blocked, the second screw rod 402 is driven to rotate by the output end of the second stepping motor 403, so that the height of the plurality of cleaning rods 411 matches the height of the ring die hole group, and the second driving gear 407 is driven to rotate by the output end of the third driving motor 406, so that the second rotating gear ring 405 rotates, thereby driving the plurality of cleaning rods 411 to rotate to the blocked ring die hole, and finally the output end of the electric push rod 409 is extended so that the cleaning rod 411 extends into the ring die hole to clear the blockage; It is also worth mentioning that if the ring die hole group is damaged during the extrusion granulation process, it is necessary to replace other ring die hole groups with the same aperture size, which can be achieved through the cooperation of the second lifting mechanism 3 and the first lifting mechanism 2. If all the ring die hole groups are damaged and need to be replaced, the heating plate 106 is first lowered into the bottom cylinder 104 for storage through the second lifting mechanism 3, and then all the ring mold parts 105 are disassembled. The purpose of this is to prevent the raw materials on the heating plate 106 from falling off the heating plate 106 when there is no ring mold part 105 "circling" it, thereby meeting the needs of the staff.
[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. An environmentally friendly water conservancy project sludge treatment equipment, characterized in that: include: A frame (1), wherein the front and rear sides of the frame (1) are welded to a fixed cylinder (102) via a connecting piece (101); a first rotating gear ring (108) is provided at the bottom of the fixed cylinder (102); a movable cover (103) is slidably connected to the outside of the fixed cylinder (102); a bottom cylinder (104) is threadedly connected to the middle of the top of the frame (1); a plurality of groups of ring molds (105) are threadedly connected to the top of the bottom cylinder (104); two groups of ring mold hole groups are provided on the ring mold (105); a heating plate (106) is provided inside the bottom cylinder (104); a plurality of groups of rolling discs (107) are provided on the top of the heating plate (106); a processing box (114) is provided on the top of the movable cover (103); and two groups of partitions (121) are installed inside the processing box (114); a first lifting mechanism (2), the first lifting mechanism (2) being arranged on the left side of the top of the frame (1) and connected to the movable cover (103), the movable cover (103) being composed of three parts: an outer cylinder, a top ring and an inner cylinder, and the first lifting mechanism (2) being used to change the height of the inner cylinder and prevent splashing of sludge raw materials; a second lifting mechanism (3), the second lifting mechanism (3) being mounted at the bottom of the frame (1) and connected to the heating plate (106), the second lifting mechanism (3) being used to change the height of the heating plate (106) and the rolling plate (107), the rolling plate (107) being matched with the ring molds (105) at different heights to produce biomass pellet fuel; A cleaning mechanism (4), the cleaning mechanism (4) being arranged on the top of the fixed cylinder (102) and being used to prevent the ring die hole on the ring die member (105) from being blocked; A third lifting mechanism (5), wherein the third lifting mechanism (5) is provided with two groups, both of which are located outside the processing box (114) and are used to change the heights of the two groups of partitions (121) respectively.
2. The environmentally friendly water conservancy project sludge treatment equipment according to claim 1 is characterized by: Two groups of fixed plates (113) are fixedly connected to the top of the movable cover (103), and a second driving motor (115) for driving the processing box (114) to rotate is arranged on the outer side of one group of the fixed plates (113). A first bucket (119) and a second bucket (122) are respectively installed on both sides of the bottom of the processing box (114). A filter plate (116) is installed on the top of the first bucket (119), and a valve (123) is installed on the bottom of the second bucket (122). The bottom of the first bucket (119) is connected to a water outlet pipe (120). A pressure plate (118) is slidably connected to the side of one group of the partition plates (121). A cylinder (117) is installed on the top of the processing box (114), and the middle part of the top end of the pressure plate (118) is fixedly connected to the output end of the cylinder (117). The top of the processing box (114) is also provided with a first feed port (124) and a second feed port (125).
3. The environmentally friendly water conservancy project sludge treatment equipment according to claim 1 is characterized by: The first rotating gear ring (108) is rotatably connected to the top of the frame (1); a first driving motor (110) is also installed on the top of the frame (1) through a motor seat; the inner ring of the first rotating gear ring (108) is fixedly connected to a feed plate (109); two arc-shaped surfaces of the feed plate (109) are in contact with the outer side of the bottom cylinder (104) and the inner side of the fixed cylinder (102), respectively; the output end of the first driving motor (110) is fixedly connected to a first driving gear (111); the first driving gear (111) is meshed with the first rotating gear ring (108); a feed port (112) is provided through the top of the frame (1); and a collecting box (126) is provided at the bottom of the frame (1).
4. The environmentally friendly water conservancy project sludge treatment equipment according to claim 1 is characterized by: The first lifting mechanism (2) comprises a first guide rod (201), the bottom end of the first guide rod (201) is welded to the frame (1), the top of the first guide rod (201) is welded to the connecting plate (202), a first screw rod (203) is rotatably connected between the connecting plate (202) and the frame (1), the bottom end of the outer cylinder of the movable cover (103) is threadedly connected to the first screw rod (203), a first stepper motor (204) is fixedly mounted on the top of the connecting plate (202), and the top of the first screw rod (203) is fixedly mounted on the output end of the first stepper motor (204).
5. The environmentally friendly water conservancy project sludge treatment equipment according to claim 1 is characterized by: The second lifting mechanism (3) comprises a first sleeve (301) and a telescopic member (313); the first sleeve (301) is fixedly connected to the bottom of the frame (1) via a mounting member; the first sleeve (301) is slidably connected to the inside of the second sleeve (302); the second sleeve (302) is slidably connected to the inside of the third sleeve (303); the third sleeve (303) is slidably connected to the inside of the fourth sleeve (304); the top of the fourth sleeve (304) extends to the top of the frame (1) and is fixedly connected to the middle of the bottom end of the heating plate (106).
6. The environmentally friendly water conservancy project sludge treatment equipment according to claim 5 is characterized by: A servo motor (307) is fixedly mounted on the inner bottom end of the first sleeve (301); an output end of the servo motor (307) is fixedly connected to a threaded rod (305); a top of the threaded rod (305) is rotatably connected to a middle portion of a connecting strip (306); the connecting strip (306) is welded inside the first sleeve (301); a lifting block (308) is threadedly connected to an outer surface of the threaded rod (305); and the lifting block (308) is connected to a telescopic member (313).
7. The environmentally friendly water conservancy project sludge treatment equipment according to claim 5 is characterized by: The first sleeve (301) is rotatably connected to a first connecting arm (309) and a second connecting arm (310) inside, the fourth sleeve (304) is rotatably connected to a third connecting arm (311) and a fourth connecting arm (312) inside, two ends of one side of the telescopic member (313) are rotatably connected to the first connecting arm (309) and the second connecting arm (310), and two ends of the other side of the telescopic member (313) are rotatably connected to the third connecting arm (311) and the fourth connecting arm (312), the inner walls of the second sleeve (302) and the third sleeve (303) are both provided with a limiting groove (314), the telescopic member (313) is provided with a limiting rod (315) matched with the limiting groove (314), and the limiting rod (315) is slidably connected to the inside of the limiting groove (314).
8. The environmentally friendly water conservancy project sludge treatment equipment according to claim 1 is characterized by: The cleaning mechanism (4) comprises a second guide rod (401), the second guide rod (401) is fixedly connected to the interior of the fixed cylinder (102), the interior of the fixed cylinder (102) is also rotatably connected to a second screw rod (402), the second guide rod (401) is slidably connected to a lifting ring (404), the lifting ring (404) is threadedly connected to the outer surface of the second screw rod (402), and the top of the second screw rod (402) is fixedly mounted on the output end of a second stepping motor (403), and the second stepping motor (403) is fixedly mounted on the inner wall of the fixed cylinder (102).
9. The environmentally friendly water conservancy project sludge treatment equipment according to claim 8, characterized in that: The lifting ring (404) is rotatably connected to a second rotating gear ring (405) inside, and a fixed seat (408) is fixedly connected to the inside of the second rotating gear ring (405). An electric push rod (409) is installed on the outside of the fixed seat (408). The output end of the electric push rod (409) passes through the outer wall of the fixed seat (408) and is fixedly connected to one side of a connecting block (410), and a plurality of groups of cleaning rods (411) are installed on the other side of the connecting block (410). A third driving motor (406) is installed on the top of the lifting ring (404), and a second driving gear (407) is fixedly installed on the output end of the third driving motor (406), and the second driving gear (407) is meshed with the second rotating gear ring (405).
10. The environmentally friendly water conservancy project sludge treatment equipment according to claim 1, characterized in that: The third lifting mechanism (5) comprises a third screw rod (501), a third guide rod (502) and a third stepping motor (503); the two groups of the partition plates (121) are respectively threadedly connected to the two groups of the third screw rods (501); the two groups of the third screw rods (501) are both rotatably connected to the outside of the processing box (114); the two groups of the third stepping motors (503) are installed on the processing box (114); the tops of the two groups of the third screw rods (501) are respectively fixedly connected to the output ends of the two groups of the third stepping motors (503); and the two groups of the partition plates (121) are also respectively slidably connected to the third guide rod (502); and the third guide rod (502) is fixedly installed on the outside of the processing box (114).