Automatic demoulding device for sealing ring and sealing ring forming equipment
By designing the automatic mold release device of the seal ring, the mold release assembly and height adjustment mechanism are used to automatically complete the mold release process of the seal ring, which solves the problem of low mold release efficiency of the seal ring in the prior art and achieves efficient automatic mold release.
Patent Information
- Application Number
- CN202411738720.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-14
AI Technical Summary
The existing seal ring demolding method is inefficient and difficult to meet the enterprise's efficient production requirements.
Design a seal ring automatic mold release device, including two sets of mold release components and height adjustment mechanisms arranged up and down. When the die core moves to a preset gap, the mold release components are close to each other and connected to the seal ring product, and by disengaging The ring motion of the die belt drives the sealing ring product to escape from the die core.
The seal ring mold release process has been automated, the mold release efficiency has been significantly improved, and the enterprise's efficient production requirements have been met.
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Figure CN119427678A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sealing ring manufacturing, and in particular to an automatic sealing ring demoulding device and sealing ring molding equipment. Background Art
[0002] A sealing ring is an annular device used to prevent liquid or gas leakage. It is usually made of elastic material and has a sealing effect. Sealing rings are generally manufactured by injection molding using a sealing ring molding mold. After the sealing ring product is manufactured using the sealing ring molding mold, the sealing ring product is sleeved on its mold core. At this time, the operator needs to manually demold the sealing ring. Specifically, the operator wears heat-insulating gloves and uses the gloves to rub the sealing ring product to remove the sealing ring product from the mold core. The demolding efficiency of the above-mentioned sealing ring demolding method is low and it is difficult to meet the company's efficient production requirements.
[0003] It should be noted that the above contents are only used to assist in understanding the technical solution of the present invention, and do not constitute an admission that the above contents are prior art. Summary of the invention
[0004] The main purpose of the present invention is to provide a sealing ring automatic demoulding device and a sealing ring forming equipment, aiming to improve the sealing ring demoulding efficiency so that it can meet the efficient production requirements of the enterprise.
[0005] To achieve the above object, the present invention provides an automatic demoulding device for a sealing ring, which is applied to a sealing ring forming mold, wherein the sealing ring forming mold includes a mold core; Specifically, the sealing ring automatic demoulding device comprises: Two groups of demoulding components are arranged up and down, and a preset gap is provided between the two groups of demoulding components for the mold core to move; A height adjustment mechanism, the height adjustment mechanism connecting the two groups of demoulding components; When the mold core moves to the preset gap, the height adjustment mechanism drives the two groups of the demolding components to move toward each other, so that the demolding components are connected to the sealing ring product sleeved on the mold core; then the demolding components can drive the sealing ring product to move toward the free end of the mold core and finally detach from the mold core.
[0006] In one embodiment, the demolding assembly includes a driving mechanism and a demolding belt with an annular belt structure, wherein the demolding belt is used to fit and contact the sealing ring product; the driving mechanism is used to drive the demolding belt to make annular motion, and the annular motion directions of the demolding belts in the two groups of the demolding assemblies are opposite to each other; the friction between the demolding belt and the sealing ring product is used to drive the sealing ring product to move toward the free end of the mold core and finally detach from the mold core.
[0007] In one embodiment, each group of the demoulding components includes a mounting frame, and the driving mechanism and the demoulding belt are installed on the mounting frame; the driving mechanism includes a rotary driving device, an active roller and a plurality of guide rollers; the demoulding belt is annularly arranged between the active roller and the plurality of guide rollers; the rotary driving device is connected to the active roller, and under the driving action of the rotary driving device, the demoulding belt moves in a circular motion around the active roller and the plurality of guide rollers.
[0008] In one embodiment, the driving mechanism comprises a tension adjusting roller, and both axial ends of the tension adjusting roller are lockably and slidably connected to the mounting frame; the tension adjusting roller is used to adjust the tension of the demoulding belt.
[0009] In one embodiment, the surface of the release tape contacting the sealing ring product has a preset friction coefficient.
[0010] In one embodiment, the automatic demoulding device for sealing rings further comprises a fixed bracket, wherein the fixed bracket is connected to the sealing ring forming mold; and the height adjustment mechanism is installed on the fixed bracket.
[0011] In one embodiment, the height adjustment mechanism comprises a double threaded rod, and two opposite sides of the double threaded rod respectively have two thread segments with opposite spiral directions, and the two thread segments are slidably connected to the demoulding assemblies on the upper and lower sides through thread blocks.
[0012] In one embodiment, the automatic demoulding device for the sealing ring further comprises a scraper mechanism, and the scraper mechanism is used to cut and peel off the sprue material of the sealing ring product.
[0013] In one embodiment, the scraper mechanism includes a scraper member and a mounting seat, the mounting seat is mounted on one of the demoulding components, and the scraper member is mounted on the mounting seat; the blade end of the scraper member faces the connection between the sealing ring product and the sprue material.
[0014] In one embodiment, a moving path of the mold core to the preset gap is defined as a first direction, and the blade end of the scraper member is inclined at an acute angle to the first direction.
[0015] To achieve the above object, the present invention further provides a sealing ring forming device, which includes a sealing ring forming mold and an automatic sealing ring demoulding device as described in any one of the above items.
[0016] In one embodiment, the sealing ring molding equipment further includes a core moving mechanism, which is used to drive the core to move to the preset gap of the sealing ring automatic demolding device, so that the sealing ring automatic demolding device can demold the sealing ring product.
[0017] The technical solution of the present invention first moves the mold core with the sealing ring product to the preset gap between two groups of demoulding components arranged upper and lower; then drives the two groups of demoulding components to move closer to each other through the height adjustment mechanism, so that the demoulding components are connected with the sealing ring product mounted on the mold core; then drives the sealing ring product to move toward the free end of the mold core through the demoulding component and finally separates from the mold core, thereby achieving the purpose of demoulding the sealing ring; since the above demoulding process does not require manual intervention, the demoulding efficiency of the sealing ring is greatly improved, so that it meets the high-efficiency production requirements of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 A first structural schematic diagram of an embodiment of an automatic demoulding device for a sealing ring provided by the present invention; Figure 2 A second structural schematic diagram of an embodiment of the automatic demoulding device for a sealing ring provided by the present invention; Figure 3 A third structural schematic diagram of an embodiment of the automatic demoulding device for a sealing ring provided by the present invention; Figure 4 A first structural schematic diagram of an embodiment of a sealing ring forming device provided by the present invention; Figure 5 The second structural schematic diagram of an embodiment of the sealing ring forming equipment provided by the present invention.
[0020] Description of reference numerals: 100, sealing ring forming mold; 110, mold core; 200, sealing ring automatic demoulding device; 300, demoulding assembly; 310, driving mechanism; 311, active roller; 313, guide roller; 314, tension adjustment roller; 320, demoulding belt; 330, mounting bracket; 340, preset gap; 400, height adjustment mechanism; 500, fixed bracket; 600, scraper mechanism; 610, scraper member; 620, mounting seat; 700, mold core moving mechanism; 710, moving bracket; 720, moving slide.
[0021] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0022] The following will be combined with the accompanying drawings in the present invention to clearly and completely describe the technical solution in the present invention. Obviously, what is described is only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0024] In addition, it should be noted that the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0025] A sealing ring is an annular device used to prevent liquid or gas leakage. It is usually made of elastic material and has a sealing effect. Sealing rings are generally manufactured by injection molding using a sealing ring molding mold. After the sealing ring product is manufactured using the sealing ring molding mold, the sealing ring product is sleeved on its mold core. At this time, the operator needs to manually demold the sealing ring. Specifically, the operator wears heat-insulating gloves and uses the gloves to rub the sealing ring product to remove the sealing ring product from the mold core. The demolding efficiency of the above-mentioned sealing ring demolding method is low and it is difficult to meet the company's efficient production requirements.
[0026] In order to solve the above technical problems, the present invention provides a sealing ring automatic demoulding device and a sealing ring molding equipment.
[0027] See also Figure 1-3In one embodiment of the present invention, the automatic demoulding device 200 for sealing rings is applied to a sealing ring forming mold 100, wherein the sealing ring forming mold 100 includes a mold core 110; specifically, the automatic demoulding device 200 for sealing rings includes two groups of demoulding components 300 and a height adjustment mechanism 400 arranged up and down; a preset gap 340 for the mold core 110 to move is provided between the two groups of demoulding components 300; the height adjustment mechanism 400 connects the two groups of demoulding components 300; when the mold core 110 moves to the preset gap 340, the height adjustment mechanism 400 drives the two groups of demoulding components 300 to move closer to each other, so that the demoulding components 300 are connected to the sealing ring product (not shown in the drawings) sleeved on the mold core 110; then the demoulding component 300 can drive the sealing ring product to move toward the free end of the mold core 110 and finally separate from the mold core 110.
[0028] The technical solution of the present invention first moves the mold core 110 with the sealing ring product to the preset gap 340 between the two groups of demolding components 300 arranged upper and lower; then drives the two groups of demolding components 300 to move closer to each other through the height adjustment mechanism 400, so that the demolding components 300 are connected with the sealing ring product mounted on the mold core 110; then drives the sealing ring product to move toward the free end of the mold core 110 through the demolding component 300 and finally separates from the mold core 110, thereby achieving the purpose of demolding the sealing ring; since the above-mentioned demolding process does not require manual intervention, the demolding efficiency of the sealing ring is greatly improved, so that it meets the high-efficiency production requirements of the enterprise.
[0029] Specifically, the demoulding assembly 300 includes a driving mechanism 310 and a demoulding belt 320 of an annular belt structure, and the demoulding belt 320 is used to fit and contact with the sealing ring product; the driving mechanism 310 is used to drive the demoulding belt 320 to make annular motion, and the annular motion directions of the demoulding belts 320 in the two sets of demoulding assemblies 300 are opposite to each other; through the friction between the demoulding belt 320 and the sealing ring product, the sealing ring product is driven to move toward the free end of the mold core 110 and finally separated from the mold core 110. In this way, the demoulding belt 320 of the annular belt structure is driven by the driving mechanism 310 to make annular motion, and the friction between the demoulding belt 320 and the sealing ring product is used to make the demoulding belt 320 move while driving the sealing ring product to move relative to the mold core 110; and, because the upper and lower sides of the sealing ring product are respectively driven to move by the demoulding belts 320 located on the upper and lower sides, the forces on the upper and lower sides of the sealing ring product are balanced during the movement, which helps to improve the stability of the sealing ring product when it moves relative to the mold core 110.
[0030] Understandably, as Figure 2As shown, if the free end of the mold core 110 is located at its left end, the demolding belt 320 located on the upper side moves clockwise, and the demolding belt 320 located on the lower side moves counterclockwise, so that the demolding belts 320 on the upper and lower sides combine to drive the sealing ring product to move toward the left end of the mold core 110, so as to achieve the purpose of separating the sealing ring product from the mold core 110.
[0031] Specifically, each demoulding assembly 300 includes a mounting frame 330, and a driving mechanism 310 and a demoulding belt 320 are mounted on the mounting frame 330; the driving mechanism 310 includes a rotary driving device (not shown in the drawings), a driving roller 311, and a plurality of guide rollers 313; the demoulding belt 320 is arranged in an annular manner between the driving roller 311 and the plurality of guide rollers 313; the rotary driving device is connected to the driving roller 311, and under the driving action of the rotary driving device, the demoulding belt 320 moves in an annular manner around the driving roller 311 and the plurality of guide rollers 313. In this arrangement, the rotary driving device is used as a power source to drive the driving roller 311 to rotate, and the cooperation of the driving roller 311 and the plurality of guide rollers 313 is used to drive the demoulding belt 320 to move in an annular manner around it. Among them, the rotary driving device can select a speed regulating motor, and the speed regulating motor has the characteristics of variable speed and large torque, so as to improve the ease of operation of the demoulding assembly 300.
[0032] Furthermore, the driving mechanism 310 includes a tension adjusting roller 314, and the two axial ends of the tension adjusting roller 314 are lockably slidably connected to the mounting frame 330; the tension adjusting roller 314 is used to adjust the tension of the demoulding belt 320. Such a configuration is made in consideration of the fact that in the process of installing the demoulding belt 320 to the active roller 311 and the plurality of guide rollers 312, there is a gap between the demoulding belt 320 and the active roller 311 and the plurality of guide rollers 312, and the gap will cause the active roller 311 to be unable to effectively drive the demoulding belt 320; based on the above considerations, the present embodiment provides a lockably slidable tension adjusting roller 314 in the driving mechanism 310, and uses the tension adjusting roller 314 to squeeze the demoulding belt 320 to adjust the tension of the demoulding belt 320, so that the demoulding belt 320 can be firmly connected to the active roller 311 and the plurality of guide rollers 312, thereby ensuring that the active roller 311 can effectively drive the demoulding belt 320.
[0033] Furthermore, the surface of the release belt 320 that contacts the sealing ring product has a preset friction coefficient. With such a configuration, since the sealing ring product relies on the friction between the release belt 320 and the sealing ring product to move, the release belt 320 can smoothly drive the sealing ring product to move by increasing the preset friction coefficient of the surface of the release belt 320 that contacts the sealing ring product, thereby ensuring the smooth implementation of the technical solution of the present application. Among them, regarding the method of increasing the preset friction coefficient, an anti-slip texture can be provided on the surface of the release belt 320 or a rubber layer with a higher friction coefficient can be added, etc., which is not specifically limited in the present application.
[0034] As a preferred solution of the above embodiment, the sealing ring automatic demoulding device 200 further includes a fixed bracket 500, which is connected to the sealing ring forming mold 100; and the height adjustment mechanism 400 is installed on the fixed bracket 500. In this configuration, the height adjustment mechanism 400 is installed on the fixed bracket 500, and then connected to the sealing ring forming mold 100 through the fixed bracket 500, so that the sealing ring forming mold 100 and the sealing ring automatic demoulding device 200 are combined to form a whole.
[0035] There are many specific structures of the height adjustment mechanism 400. In this embodiment, the height adjustment mechanism 400 is configured as a double-threaded rod (not shown in the drawings). The two opposite sides of the double-threaded rod respectively have two thread segments with opposite spiral directions. The two thread segments are slidably connected to the demoulding components 300 on the upper and lower sides through thread blocks. With such a configuration, when the double-threaded rod rotates, the two thread blocks respectively move toward or away from each other along the thread segments to which they belong, thereby driving the demoulding components 300 on the upper and lower sides to move toward or away from each other, thereby ensuring the smooth implementation of the technical solution of the present application. The structure is simple and practical.
[0036] It is understandable that those skilled in the art can think of other specific structures of the height adjustment mechanism 400 without creative effort based on their understanding of the technical solution of the present application, and these structures should also fall within the scope of protection of the present application. For example, in a certain embodiment, the height adjustment mechanism 400 includes two groups of cylinder devices (not shown in the drawings), and each group of cylinder devices is arranged in a one-to-one correspondence with each group of demolding components 300; under the coordinated action of the two groups of cylinder devices, the two groups of demolding components 300 move toward or away from each other. In this arrangement, a common cylinder device is used as a driving source, and the two groups of demolding components 300 are synchronously driven by the two groups of cylinder devices to drive the two groups of demolding components 300 to move toward or away from each other at the same time.
[0037] As a preferred solution of the above embodiment, refer to the attached Figure 1The automatic demoulding device 200 for sealing rings further includes a scraper mechanism 600, which is used to cut and peel off the sprue material of the sealing ring product. In this arrangement, it is considered that during the injection molding process of the sealing ring, the side of the sealing ring product will be connected with the sprue material; therefore, the scraper mechanism 600 is provided in this embodiment, and the scraper mechanism 600 is used to cut and peel off the sprue material, so that the sealing ring product after demoulding does not have the sprue material, so as to simplify the production process.
[0038] There are many specific structures of the scraper mechanism 600. In this embodiment, the scraper mechanism 600 includes a scraper member 610 and a mounting seat 620. The mounting seat 620 is mounted on one of the demoulding components 300. The scraper member 610 is mounted on the mounting seat 620. The blade end of the scraper member 610 faces the connection between the sealing ring product and the nozzle material. In this arrangement, since the blade end of the scraper member 610 faces the connection between the sealing ring product and the nozzle material, when the core 110 moves to the preset gap 340, the blade end of the scraper member 610 contacts the connection between the sealing ring product and the nozzle material, and as the core 110 continues to move, the scraper member 610 cuts and peels off the nozzle material. The structure is simple and practical. In this embodiment, the mounting seat 620 is mounted on the upper demoulding component 300.
[0039] Further, the moving path of the mold core 110 to the preset gap 340 is defined as the first direction, and the blade end of the scraper member 610 is inclined at an acute angle to the first direction. In this way, by setting the blade end of the scraper member 610 at an acute angle to the first direction, the initial contact area between the blade end and the nozzle material is reduced, so that the blade end can more smoothly cut into the connection between the sealing ring product and the nozzle material, thereby improving the success rate of cutting and peeling the nozzle material.
[0040] This embodiment also discloses a sealing ring forming device, Figure 4-5 The sealing ring forming device comprises a sealing ring forming mold 100 and a sealing ring automatic demoulding device 200 of any of the above embodiments. The specific structure of the sealing ring automatic demoulding device 200 can be referred to the above embodiments. Since the sealing ring forming device adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here.
[0041] In this embodiment, there are two mold cores 110 in the sealing ring molding mold 100, and the two mold cores 110 are arranged parallel to each other; it can be understood that in other embodiments, setting the number of mold cores 110 to three or more should also fall within the protection scope of this application.
[0042] Furthermore, the sealing ring molding device also includes a core moving mechanism 700, which is used to drive the core 110 to move to the preset gap 340 of the sealing ring automatic demoulding device 200, so that the sealing ring automatic demoulding device 200 can demould the sealing ring product. In this way, the core moving mechanism 700 is used to move the core 110 after injection molding to the preset gap 340 of the sealing ring automatic demoulding device 200, so that the sealing ring automatic demoulding device 200 can demould the sealing ring product mounted on the core 110.
[0043] Among them, there are many kinds of specific structures about the core moving mechanism 700. In one embodiment, the core moving mechanism 700 includes a movable bracket 710 and a movable slide groove 720. The movable slide groove 720 is horizontally arranged on the side of the sealing ring molding mold 100 and the sealing ring automatic demolding device 200. One end of the movable bracket 710 is slidably connected to the movable slide groove 720, and the other end of the movable bracket 710 is fixedly connected to the core 110; when the core 110 is located in the sealing ring molding mold 100 and the injection molding is completed, the movable bracket 710 slides along the movable slide groove 720 to the sealing ring automatic demolding device 200, so that the core 110 is located in the preset gap 340.
[0044] It should be noted that the other contents of the automatic demoulding device for sealing rings and the sealing ring forming equipment disclosed in the present invention are prior arts and will not be described in detail here.
[0045] The above are only optional embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any direct / indirect application of the present invention in other related technical fields is included in the patent protection scope of the present invention.
Claims
1. A sealing ring automatic demoulding device, applied to a sealing ring molding mold, wherein the sealing ring molding mold includes a mold core; characterized in that: The sealing ring automatic demoulding device comprises: Two groups of demoulding components are arranged up and down, and a preset gap is provided between the two groups of demoulding components for the mold core to move; A height adjustment mechanism, the height adjustment mechanism connecting the two groups of demoulding components; When the mold core moves to the preset gap, the height adjustment mechanism drives the two groups of the demolding components to move toward each other, so that the demolding components are connected to the sealing ring product sleeved on the mold core; then the demolding components can drive the sealing ring product to move toward the free end of the mold core and finally detach from the mold core.
2. The automatic demoulding device for sealing ring according to claim 1, characterized in that: The demoulding assembly includes a driving mechanism and a demoulding belt with an annular belt structure, wherein the demoulding belt is used to be in close contact with the sealing ring product; the driving mechanism is used to drive the demoulding belt to make annular motion, and the annular motion directions of the demoulding belts in the two groups of demoulding assemblies are opposite to each other; through the friction between the demoulding belt and the sealing ring product, the sealing ring product is driven to move toward the free end of the mold core and finally detach from the mold core.
3. The automatic demoulding device for sealing ring according to claim 2, characterized in that: Each group of the demoulding components includes a mounting frame, and the driving mechanism and the demoulding belt are installed on the mounting frame; the driving mechanism includes a rotary driving device, a driving roller and a plurality of guide rollers; the demoulding belt is annularly arranged between the driving roller and the plurality of guide rollers; the rotary driving device is connected to the driving roller, and under the driving action of the rotary driving device, the demoulding belt moves in a circular motion around the driving roller and the plurality of guide rollers.
4. The automatic demoulding device for sealing ring according to claim 3, characterized in that: The driving mechanism comprises a tension adjusting roller, and the two axial ends of the tension adjusting roller are lockably and slidably connected with the mounting frame; the tension adjusting roller is used to adjust the tension of the demoulding belt.
5. The automatic demoulding device for sealing ring according to claim 2, characterized in that: The surface of the demoulding tape for contacting the sealing ring product has a preset friction coefficient.
6. The automatic demoulding device for sealing ring according to claim 1, characterized in that: The automatic demoulding device for the sealing ring further comprises a fixed bracket, which is connected to the sealing ring forming mold; and the height adjustment mechanism is installed on the fixed bracket.
7. The automatic demoulding device for sealing ring according to claim 6, characterized in that: The height adjustment mechanism comprises a double threaded rod, and two opposite sides of the double threaded rod respectively have two threaded sections with opposite spiral directions, and the two threaded sections are respectively slidably connected to the demoulding components on the upper and lower sides through threaded blocks.
8. The automatic demoulding device for sealing ring according to claim 1, characterized in that: The automatic demoulding device for the sealing ring further comprises a scraper mechanism, and the scraper mechanism is used for cutting and peeling off the sprue material of the sealing ring product.
9. The automatic demoulding device for sealing ring according to claim 8, characterized in that: The scraper mechanism comprises a scraper member and a mounting seat, wherein the mounting seat is mounted on one of the demoulding components, and the scraper member is mounted on the mounting seat; the blade end of the scraper member faces the connection between the sealing ring product and the nozzle material.
10. The automatic demoulding device for sealing ring according to claim 9, characterized in that: A moving path of the mold core to the preset gap is defined as a first direction, and the blade end of the scraper member is inclined at an acute angle to the first direction.
11. A sealing ring forming device, characterized in that: The sealing ring forming equipment comprises a sealing ring forming mold and an automatic sealing ring demoulding device as claimed in any one of claims 1 to 10.
12. The sealing ring forming device according to claim 11, characterized in that: The sealing ring molding equipment also includes a core moving mechanism, which is used to drive the core to move to the preset gap of the sealing ring automatic demoulding device, so that the sealing ring automatic demoulding device can demould the sealing ring product.