Shafting locking piece base and design and installation method thereof

By designing a shaft-system lock block base containing multiple reinforcement plates and fixing blocks, the problem that the lock block cannot be directly fixed to the hull structure is solved, and the stable installation of the lock block and the effective transmission of torque are achieved, avoiding the hull. Structural damage and deformation of the inner bottom plate.

CN119429065AActive Publication Date: 2025-02-14HUDONG ZHONGHUA SHIPBUILDINGGROUP
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Patent Information

Application Number
CN202411352914.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-02-14
Estimated Expiration
2044-09-26

AI Technical Summary

Technical Problem

In a ship, the lock block cannot be directly fixed to the hull structure, and if it is directly fixed to the inner bottom plate, the torque generated by the rotation of the lock shaft disc will be transmitted to the inner bottom plate, resulting in local deformation.

Method used

A shaft lock block base is designed, including a first panel arranged horizontally, a first longitudinal panel fixed vertically on the front side of the first panel, a plurality of reinforcement panels, and a first panel arranged on the top surface of the first panel. One fixing block and the second fixing block. These components form a groove to accommodate the lock block through bolt holes and wedge structures, and are connected to the inner bottom plate of the hull through reinforcement plates, forming an oblique structure to support the fixing blocks.

Benefits of technology

The stable installation of the lock block is achieved, avoiding the damage to the hull structure by torque. At the same time, by strengthening the support of the plate, the torque load under the inner bottom plate is reduced and the deformation of the inner bottom plate is avoided.

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Abstract

The invention discloses a shafting locking block base and a design and installation method thereof. The locking piece base comprises a first panel horizontally arranged, a first longitudinal plate vertically fixed to the front side edge of the first panel, a plurality of reinforcing plates arranged on the bottom face of the first panel and perpendicular to the first panel and the first longitudinal plate, a first fixing block and a second fixing block, wherein the first fixing block and the second fixing block are arranged on the top face of the first panel. The locking block base is fixed in the narrow space below the shaft system, the locking block is fixed to the locking block base, installation and fixation of the locking block are achieved, meanwhile, torque generated by rotation of the locking shaft disc can be transmitted to the fixing block of the locking block base, and damage to a hull structure cannot be caused.
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Description

Technical Field

[0001] The invention relates to the technical field of fixing a ship shaft locking block, and in particular to a shaft locking block base and a design and installation method thereof. Background Art

[0002] LNG ships usually have two sets of propulsion systems with shaft locks. When one propulsion system fails and cannot operate, the other propulsion system can still operate normally. At this time, the tail water flow will generate torque on the non-operating propeller, which will rotate through the shaft system of the propulsion system and then be transmitted to the ship's diesel engine, which will have an adverse effect on the ship's diesel engine. In order to prevent the propeller and the main ship's diesel engine from rotating, a shaft lock device is set on the shaft system. One of the shaft lock devices is to lock the entire shaft system with a lock block. There are grooves in the circumferential direction of the shaft lock disk, and the lock block is located directly below the shaft system. The lock block is pushed in along the axis direction, and the lock block can be embedded in the groove to achieve the purpose of locking the shaft. However, the distance between the lock block and the inner bottom plate in the engine room is far, and the lock block cannot be directly fixed on the hull structure. If the lock block is directly fixed on the inner bottom plate, the torque generated by the rotation of the shaft lock disk will be transmitted to the inner bottom plate, causing local deformation of the inner bottom plate. Summary of the invention

[0003] In view of this, the present invention provides a shaft system locking block base and a design and installation method thereof, so as to solve the problems existing in the above-mentioned background technology.

[0004] The lock block base of an axial system comprises a first panel arranged horizontally, a first longitudinal plate fixed vertically on the front side of the first panel, a plurality of reinforcing plates arranged on the bottom surface of the first panel and respectively perpendicular to the first panel and the first longitudinal plate, and a first fixing block and a second fixing block arranged on the top surface of the first panel, the first fixing block and the second fixing block are symmetrically arranged so as to form a groove therebetween for accommodating the fixed lock block, the first fixing block and the second fixing block respectively correspond to the reinforcing plates located on the side among the plurality of reinforcing plates, the plurality of reinforcing plates are symmetrically distributed about the center line of the lock block base, an angle k is formed between the center line of the lock block base and the center line of the hull, a plurality of reinforcing plates are connected and fixed to the first rib plate and the second rib plate at the bottom of the hull bottom plate and obliquely span the bottom of the hull bottom plate, a reinforcing rib plate is vertically fixed between the second rib plate and the third rib plate adjacent to the second rib plate, the spatial angle between the first longitudinal plate and the second rib plate is the angle k, and the projection of one end point of the first longitudinal plate is located on the second rib plate, and the projection of the other end point is located on the reinforcing rib plate.

[0005] Preferably, the multiple reinforcing plates include a first reinforcing plate, a second reinforcing plate, a third reinforcing plate and a fourth reinforcing plate, the first reinforcing plate and the second reinforcing plate are a group arranged at one end of the bottom surface of the first panel, the third reinforcing plate and the fourth reinforcing plate are a group arranged at the other end of the bottom surface of the first panel, the first fixing block is arranged directly above the first reinforcing plate, and the second fixing block is arranged directly above the fourth reinforcing plate.

[0006] Preferably, bolt holes for fixing locking blocks are provided on the plate surface of the first panel located between the first reinforcing plate and the second reinforcing plate and on the plate surface located between the third reinforcing plate and the fourth reinforcing plate.

[0007] Preferably, grooves are provided on the inner sides of the first fixing block and the second fixing block, a first wedge block is provided in the groove of the first fixing block, and a second wedge block is provided in the groove of the second fixing block.

[0008] Preferably, the first reinforcing plate, the second reinforcing plate, the third reinforcing plate, the fourth reinforcing plate and the first longitudinal plate are all trapezoidal plates.

[0009] A design and installation method for a shaft system lock block base, specifically comprising the following steps:

[0010] S1, the dimensions of the lock block base are designed during the ship design phase:

[0011] Determine the size of the first panel and the first longitudinal plate according to the size of the locking block, and then determine the position of the reinforcing rib plate vertically fixed between the second rib plate and the third rib plate adjacent to it according to the length of the first longitudinal plate and the spatial angle k between the second longitudinal plate and the second rib plate;

[0012] The length of the reinforcing plate is determined according to the distance between the first rib plate and the second rib plate, and the height of the reinforcing plate is determined according to the center height of the plunger hole located directly below the locking shaft disk and the height of the locking block;

[0013] S2, making a locking block base according to the designed locking block base size;

[0014] S3, the inner bottom plate segmented construction stage, the strengthening rib is vertically fixed at the corresponding position between the second rib and the third rib;

[0015] S4, during the docking stage or after the ship is launched, the assembled lock block base is welded and fixed to the inner bottom plate. When fixing the lock block base, its center line should coincide with the center line of the shaft system, and at the same time, its multiple reinforcement plates are obliquely across the first rib plate and the second rib plate at the bottom of the inner bottom plate, so that one end of the first longitudinal plate is projected on the second rib plate, and the other end is projected on the reinforcement rib plate, and the spatial angle between the first longitudinal plate and the second rib plate is the angle k.

[0016] The beneficial effects of the present invention are:

[0017] 1. The present invention fixes the lock block base in a narrow space below the shaft system and fixes the lock block to the lock block base, thereby achieving installation and fixation of the lock block. At the same time, the torque generated by the rotation of the lock shaft disk can be transmitted to the fixed block of the lock block base, and will not cause damage to the hull structure.

[0018] 2. The present invention arranges the fixing block just above the outermost reinforcing plate, and can use the reinforcing plate to support and reinforce it, thereby preventing the fixing block from being deformed due to excessive torque applied to the panel structure at its installation position. At the same time, the torque applied to the fixing frame can also be transmitted to the inner bottom plate of the hull through the reinforcing plate, thereby reducing the torque load borne by the inner bottom plate of the hull.

[0019] 3. The present invention makes the reinforcing plate obliquely cross the first rib and the second rib at the bottom of the inner bottom plate, and adds a reinforcing rib between the second rib and the third rib, and sets one end of the first longitudinal plate just above the second rib, and sets the other end of the second rib just above the reinforcing rib. The rib on the back side of the inner bottom plate can be used to strengthen the structure of the locking block base, further increasing its structural strength and anti-deformation ability. At the same time, the reinforcing rib can also strengthen the inner bottom plate, further reducing the torque load borne by the inner bottom plate of the hull, and avoiding deformation of the inner bottom plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the use status of the lock block base.

[0022] Figure 2 It is a three-dimensional structural schematic diagram of the lock block base.

[0023] Figure 3 It is a schematic diagram of the reverse reinforcement of the lock block base.

[0024] The meanings of the numbers in the figure are:

[0025] 1 is the first panel, 2 is the first longitudinal plate, 3 is the first reinforcing plate, 4 is the second reinforcing plate, 5 is the third reinforcing plate, 6 is the fourth reinforcing plate, 7 is the first wedge block, 8 is the first fixing block, 9 is the second wedge block, 10 is the second fixing block, 11 is the locking block, 12 is the groove, 13 is the first rib, 14 is the second rib, 15 is the third rib, 16 is the reinforcing rib, 17 is the shaft locking plate, 18 is the inner bottom plate, 19 is the center line of the shaft system, and 20 is the center line of the hull. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is described below by the specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0027] The terms used in this disclosure are for the purpose of describing specific embodiments only and are not intended to limit the disclosure. The singular forms of "a", "said" and "the" used in this disclosure and the appended claims are also intended to include plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0028] It should be understood that although the terms first, second, third, etc. may be used in the present disclosure to describe various information, such information should not be limited to these terms and should not be understood as indicating or implying relative importance. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of the present disclosure, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information.

[0029] In the description of the present invention, it is necessary to understand that the terms "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] The present application is further described in detail below through specific embodiments and in conjunction with the accompanying drawings.

[0031] The present invention provides an axis system locking block base, comprising a horizontally arranged first panel 1, a first longitudinal plate 2 vertically fixed to the front side of the first panel 1, a plurality of reinforcing plates arranged on the bottom surface of the first panel 1 and respectively perpendicular to the first panel 1 and the first longitudinal plate 2, and a first fixing block 8 and a second fixing block 10 arranged on the top surface of the first panel 1.

[0032] The first panel 1 is arranged horizontally, and is used to fix and support the locking block 11. The first fixing block 8 and the second fixing block 10 are symmetrically arranged on the first panel 1, so as to form a groove 12 for accommodating the fixing locking block 11 therebetween. A set of bolt holes for fixing the locking block 11 are symmetrically arranged on the plate surface of the first panel 1, and the height of the first panel 1 should be such that the plunger of the locking block 11 can be sequentially embedded in the groove of the locking shaft disk 17. In this embodiment, the first panel 1 is a rectangular plate, and the first panel 1 can also be arranged in other shapes according to actual needs.

[0033] The second longitudinal plate 2 is vertically fixed to the front side of the first panel 1, and the second longitudinal plate 2 is welded and fixed to the first panel 1. In this embodiment, the second longitudinal plate 2 is a trapezoidal plate, the length of its short side is equal to the length of the first panel 1, and its height is equal to the height of the reinforcing plate arranged at the bottom of the first panel 1.

[0034] The reinforcing plate is welded and fixed to the bottom of the first panel 1 . In this embodiment, the reinforcing plate is also a trapezoidal plate, and the length of its short side is equal to the width of the first panel 1 .

[0035] The first fixing block 8 and the second fixing block 10 respectively correspond to the upper and lower reinforcing plates located on the sides among the multiple reinforcing plates, and the multiple reinforcing plates are symmetrically distributed about the center line of the locking block base. There is an angle k between the center line of the locking block base and the center line of the hull. The multiple reinforcing plates are connected and fixed to the inner bottom plate of the hull and obliquely cross the first rib 13 and the second rib 14 at the bottom of the inner bottom plate of the hull. A reinforcing rib 16 is vertically fixed between the second rib 14 and the third rib 15 adjacent to it. The spatial angle between the first longitudinal plate 2 and the second rib 14 is the angle k, and the projection of one end point of the first longitudinal plate 2 is located on the second rib 14, and the projection of the other end point is located on the reinforcing rib 16.

[0036] In this embodiment, four reinforcing plates are arranged at the bottom of the first panel 1, namely the first reinforcing plate 3, the second reinforcing plate 4, the third reinforcing plate 5 and the fourth reinforcing plate 6. The first reinforcing plate 3 and the second reinforcing plate 4 are arranged as a group at one end of the bottom surface of the first panel 1, and the third reinforcing plate 5 and the fourth reinforcing plate 6 are arranged as a group at the other end of the bottom surface of the first panel 1. The first fixing block 8 is arranged directly above the first reinforcing plate 3, and the second fixing block 10 is arranged directly above the fourth reinforcing plate 6; bolt holes for fixing the locking block 11 are provided on the plate surface of the first panel 1 located between the first reinforcing plate 3 and the second reinforcing plate 4 and on the plate surface located between the third reinforcing plate 5 and the fourth reinforcing plate 6.

[0037] Preferably, the inner sides of the first fixing block 8 and the second fixing block 10 are both provided with grooves, and wedges can be arranged in the grooves. If the locking block 11 is fixed to the first panel 1 by bolts, there is a gap between the locking block 11 and the first fixing block 8 and the second fixing block 10 located on both sides thereof, and wedges of corresponding sizes can be processed according to the size of the gap between the locking block 11 and the first fixing block 8 and the second fixing block 10, and the locking block 11 is tightly clamped and fixed on the first panel 1 by arranging the first wedge 7 in the groove of the first fixing block 8 and the second wedge 9 in the groove of the second fixing block 10.

[0038] The present invention also provides a design and installation method of a shaft system locking block base, which specifically includes the following steps:

[0039] S1, the dimensions of the lock block base are designed during the ship design phase:

[0040] The sizes of the first panel 1 and the first longitudinal plate 2 are determined according to the size of the locking block 11 (the length and width of the first panel 1 can be determined according to the length and width of the locking block 11, the length of the first panel 1 is greater than the length of the locking block 11, the width is equal to the width of the locking block 11, and the short side length of the second longitudinal plate 2 is equal to the length of the first panel 1), and then the position of the reinforcing rib 16 vertically fixed between the second rib 14 and the third rib 15 adjacent to it is determined according to the length of the first longitudinal plate 2 and the spatial angle k between the second longitudinal plate 2 and the second rib 14;

[0041] The length of the reinforcing plate is determined according to the distance between the first rib plate 13 and the second rib plate 14 (the length of the short side of the reinforcing plate is equal to the width of the first panel, and the length of the long side is slightly larger than the distance between the first rib plate 13 and the second rib plate 14 so that the reinforcing plate can obliquely cross the first rib plate 13 and the second rib plate 14), and the height of the reinforcing plate and the first longitudinal plate 2 is determined according to the center height of the plunger hole located directly below the locking plate 17 and the height of the locking block 11;

[0042] S2, making a locking block base according to the designed locking block base size;

[0043] S3, the inner bottom plate segmented construction stage, the reinforcing rib 16 is vertically fixed at the corresponding position between the second rib 14 and the third rib 15;

[0044] S4, during the docking stage or after the ship is launched, the assembled lock block base is welded and fixed to the inner bottom plate. When fixing the lock block base, its center line should coincide with the center line of the shaft system, and at the same time, its multiple reinforcing plates are obliquely across the first rib 13 and the second rib 14 at the bottom of the inner bottom plate, and one end of the first longitudinal plate 2 is projected on the second rib 14, and the other end is projected on the reinforcing rib 16, and the spatial angle between the first longitudinal plate 2 and the second rib 14 is angle k.

[0045] After the locking block base is installed, the locking block 11 can be fixed to the first panel 1 by bolts, and a wedge block of corresponding size is processed according to the size of the gap between the locking block 11 and the first fixed block 8 and the second fixed block 10 on the first panel 1, and the wedge block is stuck in the groove of the first fixed block 8 and the second fixed block 10, and then the wedge block is welded to the first fixed block 8 and the second fixed block 10, so that when the locking shaft disk rotates to generate torque, the torque can be transmitted to the first fixed block 8 and the second fixed block 10.

[0046] It should be clear that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Claims

1. A shaft locking block base, characterized in that: The invention comprises a first panel (1) arranged horizontally, a first longitudinal panel (2) vertically fixed to the front side of the first panel (1), a plurality of reinforcing panels arranged on the bottom surface of the first panel (1) and respectively perpendicular to the first panel (1) and the first longitudinal panel (2), and a first fixing block (8) and a second fixing block (10) arranged on the top surface of the first panel (1), wherein the first fixing block (8) and the second fixing block (10) are symmetrically arranged so as to form a groove (12) for accommodating a fixing locking block (11) therebetween, and the first fixing block (8) and the second fixing block (10) are respectively fixed to the reinforcing plates located on the sides of the plurality of reinforcing plates. Correspondingly, a plurality of reinforcing plates are symmetrically distributed about the center line of the locking block base, an angle k is formed between the center line of the locking block base and the center line of the hull, a plurality of reinforcing plates are connected and fixed to the inner bottom plate of the hull and obliquely cross the first rib (13) and the second rib (14) at the bottom of the inner bottom plate of the hull, a reinforcing rib (16) is vertically fixed between the second rib (14) and the third rib (15) adjacent thereto, the spatial angle between the first longitudinal plate (2) and the second rib (14) is the angle k, and the projection of one end point of the first longitudinal plate (2) is located on the second rib (14), and the projection of the other end point is located on the reinforcing rib (16).

2. The shafting lock block base according to claim 1, characterized in that: The plurality of reinforcing plates include a first reinforcing plate (3), a second reinforcing plate (4), a third reinforcing plate (5) and a fourth reinforcing plate (6); the first reinforcing plate (3) and the second reinforcing plate (4) are a group arranged at one end of the bottom surface of the first panel (1); the third reinforcing plate (5) and the fourth reinforcing plate (6) are a group arranged at the other end of the bottom surface of the first panel (1); the first fixing block (8) is arranged directly above the first reinforcing plate (3); and the second fixing block (10) is arranged directly above the fourth reinforcing plate (6).

3. The shafting lock block base according to claim 2, characterized in that: Bolt holes for fixing the locking block (11) are provided on the plate surface of the first panel (1) located between the first reinforcing plate (3) and the second reinforcing plate (4), and on the plate surface located between the third reinforcing plate (5) and the fourth reinforcing plate (6).

4. The shafting lock block base according to claim 2, characterized in that: The inner sides of the first fixing block (8) and the second fixing block (10) are both provided with grooves, the first wedge block (7) is arranged in the groove of the first fixing block (8), and the second wedge block (9) is arranged in the groove of the second fixing block (10).

5. The shafting lock block base according to claim 2, characterized in that: The first reinforcing plate (3), the second reinforcing plate (4), the third reinforcing plate (5), the fourth reinforcing plate (6) and the first longitudinal plate (2) are all trapezoidal plates.

6. A design and installation method for a shaft system locking block base according to any one of claims 1 to 5, characterized in that: The specific steps include: S1, the dimensions of the lock block base are designed during the ship design phase: The sizes of the first panel (1) and the first longitudinal plate (2) are determined according to the size of the locking block (11), and then the position of the reinforcing rib (16) vertically fixed between the second rib (14) and the third rib (15) adjacent thereto is determined according to the length of the first longitudinal plate (2) and the spatial angle k between the second longitudinal plate (2) and the second rib (14); The length of the reinforcing plate is determined according to the distance between the first rib plate (13) and the second rib plate (14), and the height of the reinforcing plate is determined according to the center height of the plunger hole located directly below the locking shaft disk (17) and the height of the locking block (11); S2, making a locking block base according to the designed locking block base size; S3, the inner bottom plate segmented construction stage, vertically fixing the reinforcing rib plate (16) at the corresponding position between the second rib plate (14) and the third rib plate (15); S4, during the docking stage or after the ship is launched, the assembled lock block base is welded and fixed on the inner bottom plate. When fixing the lock block base, its center line should be coincident with the center line of the shaft system, and at the same time, its multiple reinforcing plates are obliquely across the first rib plate (13) and the second rib plate (14) at the bottom of the inner bottom plate, one end point of the first longitudinal plate (2) is projected on the second rib plate (14), and the other end point is projected on the reinforcing rib plate (16), and the spatial angle between the first longitudinal plate (2) and the second rib plate (14) is the angle k.

Citation Information

Patent Citations

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  • Shaft locking control method and shaft locking control device for double-tail-shaft LNG ship

    CN114889797A

  • Shafting locking piece base capable of preventing locking piece from shaking and mounting method thereof

    CN119037692A

  • Ship lock shaft device

    CN120057239A