Automatic self-adhesive insulating tape wrapping device and method

Abstract

The application discloses a kind of self-adhesive insulating tape automatic encapsulation device and method, including first transmission component, encapsulation component, guide component, tape fixing component, second transmission component and winding column connected on second transmission component, encapsulation component, guide component and tape fixing component are connected with first transmission component, guide component is located below encapsulation component, tape fixing component is located right side of encapsulation component, first transmission component can drive encapsulation component, guide component and tape fixing component synchronous rotation;Second transmission component and winding column connected on second transmission component, second transmission component is connected to first transmission component, first transmission component can drive second transmission component and winding column synchronous rotation;Winding column is below tape fixing component, the self-adhesive insulating tape automatic encapsulation method uses the self-adhesive insulating tape automatic encapsulation device described above.

Description

Technical Field

[0001] This invention relates to the field of self-adhesive insulating tape encapsulation technology, and more particularly to an automatic encapsulation device and method for self-adhesive insulating tape. Background Technology

[0002] Self-adhesive insulation materials are materials that are inherently adhesive and can be directly adhered to the surface of the object being insulated without the need for additional adhesives or other auxiliary bonding methods, thereby providing insulation and protection.

[0003] Double-sided self-adhesive insulating tape is a type of self-adhesive insulating tape specifically designed for electrical insulation. Its base material is typically made of materials with good insulating properties, such as polyimide (PI) and polyester (PET). These materials themselves exhibit excellent electrical properties, capable of withstanding certain voltages without breakdown. The adhesive layer uses a specially formulated insulating adhesive with carefully blended chemical compositions, ensuring good adhesion while possessing high insulation resistance to effectively prevent current flow.

[0004] Self-adhesive insulation material encapsulation refers to the operation and formation of a covering structure by wrapping and sealing electrical equipment, components, or circuits with self-adhesive insulating materials to achieve multiple functions such as insulation and protection. Encapsulation methods generally include spiral wrapping, sheet wrapping, and coating wrapping. Spiral wrapping is a commonly used method for encapsulating items such as wires, cables, and some slender electrical components. Using self-adhesive insulating material (such as self-adhesive insulating tape), it is wrapped tightly along the length of the object being encapsulated, layer by layer, until the desired encapsulation thickness or coverage is achieved.

[0005] Currently, the wrapping of double-sided self-adhesive insulating tape involves manual handling. The tape is held by hand, with the tape rotated around the object being wrapped, using alternating hands. This method is inefficient. Furthermore, this method presents several inconveniences in certain situations, such as when performing wrapping at heights or in confined spaces. Workers struggle to maintain a stable posture and achieve optimal results, requiring frequent position adjustments, which increases the difficulty and risk of the operation. Summary of the Invention

[0006] To address the above shortcomings, this invention provides an automatic encapsulation device and method for self-adhesive insulating tape, which can improve the encapsulation efficiency of self-adhesive insulating tape.

[0007] To address the aforementioned problems, the present invention first provides an automatic self-adhesive insulating tape encapsulation device, comprising an encapsulation mechanism and a film collection mechanism. The encapsulation mechanism includes a first transmission component, an encapsulation component, a guide component, and a tape fixing component. The encapsulation component, the guide component, and the tape fixing component are all connected to the first transmission component. The guide component is located below the encapsulation component, and the tape fixing component is located to the right of the encapsulation component. The first transmission component can drive the encapsulation component, the guide component, and the tape fixing component to rotate synchronously.

[0008] The membrane collection mechanism includes a second transmission component and a winding column connected to the second transmission component. The second transmission component is connected to the first transmission component, and the first transmission component can drive the second transmission component and the winding column to rotate synchronously. The winding column is located below the tape fixing component.

[0009] Preferably, the first transmission component includes a first transmission gear, two second transmission gears and a third transmission gear, with the two second transmission gears respectively disposed on both sides of the first transmission gear, the first transmission gear meshing with the two second transmission gears, and the two second transmission gears respectively meshing with the third transmission gear;

[0010] The third transmission gear has a notch, making it a C-shaped transmission gear; a first drive motor is connected to the first transmission gear, and the first drive motor drives the first transmission gear to rotate.

[0011] Preferably, the encapsulation component includes a fixing groove and connecting blocks connected to both ends of the fixing groove. The connecting blocks are connected to the third transmission gear. The groove opening of the fixing groove corresponds to the notch on the third transmission gear. A slit is provided at the bottom of the fixing groove, and the slit is located above the guide component.

[0012] Preferably, the guiding component includes a guide post and an anti-stick sleeve fitted on the guide post, the guide post being connected to the first transmission component and located below the encapsulation component.

[0013] Preferably, the tape fixing component includes a connecting support plate, a connecting column, and a release wheel. The connecting support plate is connected to the first transmission component, the connecting column is connected to the connecting support plate, and the release wheel is connected to the connecting column.

[0014] Preferably, the second transmission component includes a drive gear, a primary transmission gear, and a secondary transmission gear, wherein the drive gear meshes with the primary transmission gear, and the primary transmission gear meshes with the secondary transmission gear;

[0015] The primary transmission gear is connected to the first support plate, the secondary transmission gear is connected to the second support plate, the first support plate and the second support plate are connected to the first transmission component, the secondary transmission gear is connected to a rotating shaft, and the winding column is sleeved on the rotating shaft; the drive gear is connected to a second drive motor, and the second drive motor drives the drive gear to rotate.

[0016] Preferably, the automatic self-adhesive insulating tape sealing device further includes a mounting plate with a mounting opening, the first transmission component being disposed inside the mounting plate with a portion of the first transmission component protruding from the mounting opening, and the sealing mechanism and the film collecting mechanism being connected to the first transmission component protruding from the mounting opening.

[0017] The present invention also provides an automatic encapsulation method for self-adhesive insulating tape, using the aforementioned automatic encapsulation device for self-adhesive insulating tape. The automatic encapsulation method for self-adhesive insulating tape includes the following:

[0018] S1. Install the self-adhesive insulating tape onto the tape fixing component, and place the object to be wrapped onto the wrapping component;

[0019] S2. Take a section of self-adhesive insulating tape from the tape fixing component, separate the adhesive insulating layer of the self-adhesive insulating tape from the release film, and then bond the adhesive insulating layer to the object to be wrapped after passing around the guide component. Wrap the release film around the winding post.

[0020] S3. The first transmission component and the second transmission component rotate simultaneously. The first transmission component drives the object to be wrapped to rotate, so that the adhesive insulating layer of the self-adhesive insulating tape is wrapped around the object to be wrapped. The second transmission component rotates the winding column, so that the release film of the self-adhesive insulating tape is wrapped around the winding column.

[0021] Compared with existing technologies, the present invention provides an automatic self-adhesive insulating tape encapsulation device and method. When encapsulating objects with self-adhesive insulating tape, the object to be encapsulated is placed on the encapsulation component, and the self-adhesive insulating tape is installed on the tape fixing component. Then, a section of self-adhesive insulating tape is taken, and the adhesive insulating layer and release film of this section are separated. The adhesive insulating layer is then bonded to the object to be encapsulated after passing around a guide component. The release film is then wound onto a winding post. Next, a first transmission component and a second transmission component rotate simultaneously. The first transmission component rotates the object to be encapsulated, causing the adhesive insulating layer of the self-adhesive insulating tape to wrap around the object. The second transmission component rotates the winding post, causing the release film of the self-adhesive insulating tape to wrap around the winding post. This achieves semi-automatic encapsulation of objects with self-adhesive insulating tape, improving the encapsulation efficiency of the self-adhesive insulating tape. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0023] Figure 1 This is a schematic diagram of the structure of the automatic self-adhesive insulating tape encapsulation device provided by the present invention;

[0024] Figure 2 A schematic diagram of the structure of the automatic self-adhesive insulating tape encapsulation device provided by the present invention.

[0025] Figure 3 yes Figure 1 View of the automatic self-adhesive insulating tape sealing device from direction A;

[0026] Figure 4 A schematic diagram of the structure of the first transmission component provided by the present invention;

[0027] Figure 5 A schematic diagram of the structure of the second transmission component provided by the present invention.

[0028] Figure 6 This is a schematic diagram of the structure of the tape fixing component provided by the present invention. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0030] In the description of this invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0031] In the description of this invention, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. Where the terms "first," "second," and "third" are used for descriptive purposes and to distinguish technical features, they should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the sequential relationship of the indicated technical features.

[0032] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.

[0033] Example 1

[0034] See Figure 1 In this embodiment 1, an automatic self-adhesive insulating tape encapsulation device includes an encapsulation mechanism 1 and a film collection mechanism 2. The encapsulation mechanism 1 includes a first transmission component 11, an encapsulation component 12, a guide component 13, and a tape fixing component 14. The encapsulation component 12, the guide component 13, and the tape fixing component 14 are all connected to the first transmission component 11. The guide component 13 is located below the encapsulation component 12, and the tape fixing component 14 is located to the right of the encapsulation component 12. The first transmission component 11 can drive the encapsulation component 12, the guide component 13, and the tape fixing component 14 to rotate synchronously.

[0035] The membrane collection mechanism 2 includes a second transmission component 21 and a winding column 22 connected to the second transmission component 21. The second transmission component 21 is connected to the first transmission component 11. The first transmission component 11 can drive the second transmission component 21 and the winding column 22 to rotate synchronously. The winding column 22 is located below the tape fixing component 14.

[0036] The above embodiment provides an automatic self-adhesive insulating tape encapsulation device. When the first transmission component 11 rotates, the encapsulation component 12, the guide component 13, and the tape fixing component 14 connected to the first transmission component 11 move simultaneously. The positions of the encapsulation component 12, the guide component 13, and the tape fixing component 14 on the first transmission component 11 remain unchanged. On the second transmission component 21, the encapsulation component 12, the guide component 13, and the tape fixing component 14 do not rotate. The second transmission component 21 and the winding column 22 move together with the encapsulation component 12, the guide component 13, and the tape fixing component 14. The second transmission component 21 enables the winding column 22 to rotate on the second transmission component 21.

[0037] Example 2

[0038] See Figure 1 and Figure 3 In this embodiment 2, the first transmission component 11 includes a first transmission gear 111, two second transmission gears 112, and a third transmission gear 113. The two second transmission gears 112 are respectively disposed on both sides of the first transmission gear 111. The first transmission gear 111 meshes with the two second transmission gears 112, and the two second transmission gears 112 mesh with the third transmission gear 113. The third transmission gear 113 has a notch 1130 formed on it, making the third transmission gear 113 a C-shaped transmission gear. A first drive motor is connected to the first transmission gear 111, and the first drive motor drives the first transmission gear 111 to rotate.

[0039] The first transmission gear 111, the two second transmission gears 112, and the third transmission gear 113 enable the encapsulation component 12 to rotate clockwise.

[0040] Example 3

[0041] See Figure 1 and Figure 2 In embodiment 3, the encapsulation component 12 includes a fixing groove 121 and connecting blocks 122 connected to both ends of the fixing groove 121. The connecting blocks 122 are connected to the third transmission gear 113. The groove opening 1210 of the fixing groove 121 corresponds to the notch 1130 on the third transmission gear 113. A slit opening 1211 is provided at the bottom of the fixing groove 121, and the slit opening 1211 is located above the guide component 13.

[0042] Example 4

[0043] See Figure 1 and Figure 2In embodiment 4, the guide component 13 includes a guide post 131 and an anti-stick sleeve 132 sleeved on the guide post 131. The guide post 131 is connected to the first transmission component 11 and located below the encapsulation component 12.

[0044] Example 5

[0045] See Figure 1 , Figure 2 and Figure 4 In embodiment 5, the second transmission component 21 includes a drive gear 211, a primary transmission gear 212, and a secondary transmission gear 213. The drive gear 211 meshes with the primary transmission gear 212, and the primary transmission gear 212 meshes with the secondary transmission gear 213. The primary transmission gear 212 is connected to a first support plate 214, and the secondary transmission gear 213 is connected to a second support plate 215. The first support plate 214 and the second support plate 215 are connected to the first transmission component 11. A rotating shaft 216 is connected to the secondary transmission gear 213, and the winding column 22 is sleeved on the rotating shaft 216. A second drive motor is connected to the drive gear 211, and the second drive motor drives the drive gear 211 to rotate.

[0046] Example 6

[0047] See Figure 1 , Figure 2 and Figure 5 In embodiment 6, the tape fixing component 14 includes a connecting support plate 141, a connecting post 142, and a release wheel 143. The connecting support plate 141 is connected to the first transmission component 11, the connecting post 142 is connected to the connecting support plate 141, and the release wheel 142 is connected to the connecting post 142.

[0048] In a preferred embodiment, a self-adhesive insulating tape 4 is connected to the release wheel 143, the connecting post 142 passes through the drive gear 211, the drive gear 211 can rotate on the connecting post 142, the connecting post 142 passes through the drive gear 211 and is connected to the support member 144, the support member 144 is connected to the connecting support plate 141, and the connecting support plate 141 is then connected to the first transmission component 11.

[0049] Example 7

[0050] See Figure 1In embodiment 7, the self-adhesive insulating tape automatic sealing device further includes a mounting plate 3, which has a mounting opening 31. The first transmission component 11 is disposed inside the mounting plate 3, and part of the first transmission component 11 protrudes from the mounting opening 31. The sealing mechanism 1 and the film collecting mechanism 2 are connected to the first transmission component 11 protruding from the mounting opening 31.

[0051] Example 8

[0052] See Figures 1-5 Example 8 provides an automatic encapsulation method for self-adhesive insulating tape, using the aforementioned automatic encapsulation device for self-adhesive insulating tape. The automatic encapsulation method for self-adhesive insulating tape includes the following:

[0053] S1. Install the self-adhesive insulating tape onto the tape fixing component, and place the object to be wrapped onto the wrapping component.

[0054] Specifically, the self-adhesive insulating tape 4 is installed on the release wheel 143, and the object to be wrapped is placed on the fixing groove 121.

[0055] S2. Take a section of self-adhesive insulating tape from the tape fixing component, separate the adhesive insulating layer of the self-adhesive insulating tape from the release film, and then bond the adhesive insulating layer to the object to be wrapped after passing it around the guide component. Wrap the release film around the winding post.

[0056] Specifically, the first section of the self-adhesive insulating tape 4 on the release wheel 143 is separated from the adhesive insulating layer 41 and the release film 42 on this section of self-adhesive insulating tape 4. The adhesive insulating layer 41 is bypassed around the anti-stick sleeve 132 on the guide component, and then enters the fixing groove 121 through the seam 1211 at the bottom of the fixing groove 121. It is then bonded to the object to be sealed in the fixing groove 121, and the release film 42 is wrapped around the winding post 22.

[0057] S3. The first transmission component and the second transmission component rotate simultaneously. The first transmission component drives the object to be wrapped to rotate, so that the adhesive insulating layer of the self-adhesive insulating tape is wrapped around the object to be wrapped. The second transmission component rotates the winding column, so that the release film of the self-adhesive insulating tape is wrapped around the winding column.

[0058] Specifically, the third transmission gear 113 in the first transmission component rotates clockwise, while the object to be encapsulated in the fixing groove 121 remains stationary. When the third transmission gear 113 rotates clockwise, it drives the adhesive insulating layer 41 to rotate around the object to be encapsulated, thereby wrapping the adhesive insulating layer 41 around the object to be encapsulated. During this process, the second transmission gear 213 in the second transmission component rotates counterclockwise. When the second transmission gear 213 rotates counterclockwise, it drives the winding column 22 to rotate counterclockwise. During the counterclockwise rotation of the winding column 22, the release film 42 is wrapped onto the winding column 22.

[0059] The above embodiments provide an automatic wrapping device for self-adhesive insulating tape, which can wrap the adhesive insulating layer of the self-adhesive insulating tape around the object to be wrapped, and can also collect the release film in the self-adhesive insulating tape.

[0060] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. An apparatus for automatically wrapping self-adhesive insulating tape, characterized by comprising: The film collecting mechanism comprises a second transmission component and a winding column connected to the second transmission component, the second transmission component is connected to the first transmission component, and the first transmission component can drive the second transmission component and the winding column to rotate synchronously; the winding column is located below the adhesive tape fixing component; The first transmission component comprises a first transmission gear, two second transmission gears and a third transmission gear, the two second transmission gears are arranged on the two sides of the first transmission gear respectively, the first transmission gear and the two second transmission gears are in mesh with each other, and the two second transmission gears are in mesh with the third transmission gear respectively; The third transmission gear is formed in a C-shaped transmission gear, a first driving motor is connected to the first transmission gear, and the first driving motor drives the first transmission gear to rotate; The sealing component comprises a fixed groove and connecting blocks connected to the two ends of the fixed groove, the connecting blocks are connected to the third transmission gear, the notch of the third transmission gear corresponds to the notch of the third transmission gear, the notch of the third transmission gear corresponds to the notch of the third transmission gear, and the notch of the third transmission gear corresponds to the notch of the third transmission gear; The adhesive tape fixing component comprises a connecting branch plate, a connecting column and a releasing wheel, the connecting branch plate is connected to the first transmission component, the connecting column is connected to the connecting branch plate, and the releasing wheel is connected to the connecting column; The second transmission component comprises a driving gear, a primary transmission gear and a secondary transmission gear, the driving gear and the primary transmission gear are in mesh with each other, and the primary transmission gear is in mesh with the secondary transmission gear; The primary transmission gear is connected to a first branch plate, the secondary transmission gear is connected to a second branch plate, the first branch plate and the second branch plate are connected to the first transmission component, a rotating shaft is connected to the secondary transmission gear, and the winding column is sleeved on the rotating shaft; a second driving motor is connected to the driving gear, and the second driving motor drives the driving gear to rotate. The guiding component comprises a guiding column and an anti-sticking sleeve sleeved on the guiding column, the guiding column is connected to the first transmission component and located below the sealing component.

2. The apparatus according to claim 1, wherein The self-adhesive insulation adhesive tape automatic sealing device further comprises a mounting plate, the mounting plate is provided with a mounting port, the first transmission component is arranged in the interior of the mounting plate, and part of the first transmission component leaks out of the mounting port, and the sealing mechanism and the film collecting mechanism are connected to the first transmission component leaking out of the mounting port.

3. The apparatus according to claim 1, wherein ​ 4. An automatic wrapping method of a self-adhesive insulating tape, characterized by, The self-adhesive insulation tape automatic packaging method comprises the following steps: S1, mounting the self-adhesive insulation tape on the tape fixing component, and placing the object to be packaged on the packaging component; S2, taking a section of the self-adhesive insulation tape on the tape fixing component, separating the adhesive insulation layer of the self-adhesive insulation tape from the release film, winding the adhesive insulation layer around the guide component and bonding it to the object to be packaged, and winding the release film around the winding column; S3, rotating the first transmission component and the second transmission component at the same time, the first transmission component drives the object to be packaged to rotate, and the second transmission component drives the winding column to rotate, so that the adhesive insulation layer of the self-adhesive insulation tape is wound around the object to be packaged, and the release film of the self-adhesive insulation tape is wound around the winding column.

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