A baling machine with automatic wire threading and tying

Abstract

This invention proposes an automatic wire threading and binding baling machine, comprising: a frame, a material box mounted on a clamp, a baling cylinder mounted on the frame, a pressure plate mounted on the piston rod end of the baling cylinder, a first blade mounted on the pressure plate, a door opening cylinder mounted on the base of the machine housing, a door mounted on one side of the machine housing, a pushing cylinder mounted on the opposite side of the door, a wire gripping cylinder mounted on the front of the door, a wire gripping mechanism mounted at the output end of the wire gripping cylinder, a wire threading mechanism mounted on the side of the frame away from the door, and a wire reel mounted on the side of the wire threading mechanism. When the door opens, the wire gripping cylinder drives the wire gripping mechanism to the bottom position of the door. A rope threading groove is pre-reserved at the bottom of the pressure plate. The wire gripping mechanism grasps the wire threading mechanism, passes it through the rope threading groove, and feeds the wire to the binding wire reel for binding. This invention achieves automatic wire threading and binding, improving work efficiency, saving baling space, reducing user baling costs, and also reducing energy consumption.

Description

Technical Field

[0001] This invention relates to the field of lead recycling technology, and in particular to an automatic wire threading and binding baling machine. Background Technology

[0002] Waste paper, as a recyclable resource, carries significant environmental and economic value. Making full use of waste paper not only saves a large amount of plant fiber raw materials and energy consumption, and reduces production costs, but also helps reduce solid waste emissions, thus protecting our environment. This practice brings not only considerable economic benefits but also social and environmental benefits. In the waste paper recycling and processing process, the baling stage is particularly crucial, as it not only affects the efficiency of waste paper storage and transportation but also directly relates to the quality of the waste paper and the convenience of subsequent processing.

[0003] In most cases, waste paper exhibits a loose, bulky volume. If transported directly without compression, its transshipment costs increase significantly, hindering recycling. Therefore, waste paper baling plays a crucial role in the waste paper recycling and reuse process. Waste paper balers, operating under normal pressure, compress waste paper concentrated in a mold using external force, resulting in compacted baled waste paper that significantly reduces its volume. This process has positive implications for waste paper storage, transportation, packaging material consumption, and centralized processing. Baling recycled waste paper not only reduces the space required for transportation but also effectively saves on transportation costs, thereby bringing economic benefits to businesses.

[0004] Existing waste paper baling equipment mostly uses hydraulic balers to bale waste paper, and then the bale is tied into bundles. The current baling and bundling process relies on manual assistance, which results in low labor efficiency. Summary of the Invention

[0005] The purpose of this invention is to address the aforementioned problems by proposing an automatic wire-threading and binding packaging machine, thereby resolving the issues present in the background technology.

[0006] This invention provides an automatic wire threading and binding baling machine, comprising: a frame, a material box mounted on a clamp, a baling cylinder mounted on the frame, a pressure plate mounted on the piston rod end of the baling cylinder, a first blade mounted on the pressure plate, an opening cylinder mounted on the base of the machine housing, a door mounted on one side of the machine housing, a pushing cylinder mounted on the opposite side of the door, a wire gripping cylinder mounted on the front of the door, a wire gripping mechanism mounted at the output end of the wire gripping cylinder, a wire threading mechanism mounted on the side of the frame away from the door, and a wire reel mounted on one side of the wire threading mechanism;

[0007] When the door is opened, the wire-grabbing cylinder drives the wire-grabbing mechanism to the bottom position of the door.

[0008] The bottom of the pressure plate has a pre-drilled groove for threading ropes;

[0009] The wire-grabbing mechanism grabs the wire-threading mechanism and passes it through the rope-threading groove, sending the wire to the front binding wire reel for binding.

[0010] Preferably, the frame includes a side plate, a base, a top plate, and a rear plate.

[0011] Preferably, the door body is set in a prefabricated door groove.

[0012] Preferably, the door body includes an upper ear plate disposed at the top, and the piston end of the door opening cylinder is connected to the upper ear plate by a pin.

[0013] Preferably, a second blade is provided at the upper end of the door. After the door is lowered, the first blade works in conjunction with the second blade to cut materials that are longer than the size of the hopper during the pressing process.

[0014] Preferably, the threading mechanism includes a threading cylinder, a threading rod, and a pulley.

[0015] Preferably, the wire-grabbing mechanism includes a wire-grabbing assembly, a wire-winding assembly, and a wire-cutting assembly.

[0016] Advantages and beneficial effects of the present invention:

[0017] This invention relates to an automatic wire threading and binding baler, which achieves automatic wire threading and binding, improving work efficiency, saving baling space, reducing user baling costs, and also reducing energy consumption. The vertical hydraulic baler's shearing function utilizes blades added to the lower front opening of the machine's pressure plate and the inner opening above the door to shear materials during the machine's downward pressing process. To ensure smooth shearing, protective plates and guide grooves are added to both ends of the pressure plate; sliders are added to the two side plates of the machine. The protective plates counteract the torque generated during shearing, and the guide grooves and sliders achieve precise positioning of the pressure plate during its up and down movement. A balance valve is also added for hydraulic protection. Countersunk holes are drilled on both sides of the blades, allowing for interchangeable use; rope-threading grooves are cut at the top and bottom, allowing for 180° rotation; interchangeable rotation allows for multi-faceted use, increasing service life. Bolts are secured with nuts, and even if the blade blade deforms, the nut can be cut and replaced. The middle position, which is frequently used and prone to wear, is standardized across different models and can be easily interchanged. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention from one perspective;

[0019] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0020] The components include: 1. Frame; 2. Material box; 3. Packing cylinder; 4. Pressure plate; 5. First blade; 6. Door opening cylinder; 7. Door body; 8. Wire gripping mechanism; 9. Wire threading mechanism; 10. Rope threading groove; 11. Wire reel; 12. Packing pushing cylinder. Detailed Implementation

[0021] refer to Figure 1 and Figure 2 This invention provides an automatic wire-threading and binding baling machine, comprising: a frame 1, a material box 2 mounted on a clamp, a baling cylinder 3 mounted on the frame 1, a pressure plate 4 mounted on the piston rod end of the baling cylinder 3, a first blade 5 mounted on the pressure plate 4, a door-opening cylinder 6 mounted on the base of the machine housing, a door 7 mounted on one side of the machine housing, a pushing cylinder 12 mounted on the opposite side of the door 7, a wire-grabbing cylinder mounted on the front of the door 7, a wire-grabbing mechanism 8 mounted at the output end of the wire-grabbing cylinder, a wire-threading mechanism 9 mounted on the side of the frame 1 away from the door 7, and a wire reel 11 mounted on the side of the wire-threading mechanism 9; when the door 7 is opened, the wire-grabbing cylinder drives the wire-grabbing mechanism 8 to the bottom position of the door 7; a rope-threading groove 10 is pre-reserved at the bottom of the pressure plate 4; the wire-grabbing mechanism 8 grasps the wire-threading mechanism 9 and passes it through the rope-threading groove 10, sending the wire to the binding wire reel 11 for binding. The frame 1 includes a side plate, a base, a top plate, and a rear plate. The baling cylinder 3 is mounted on the top seat. The piston rod of the baling cylinder 3 drives the pressure plate 4 to rise or fall within the material box 2. When it falls, the pressure plate 4 compresses the baling material. When it rises, material can be fed into the material box 2. The pressure plate 4 has a first blade 5. When the baling cylinder 3 falls, it pushes the baling material to be baled to make it flat, and at the same time, it works with the second blade to cut off the material that is longer than the material box 2.

[0022] In one embodiment, the door body 7 is disposed within a prefabricated door groove.

[0023] In one embodiment, the door body 7 includes an upper ear plate disposed at the top, and the piston end of the door opening cylinder 6 is connected to the upper ear plate by a pin. The door opening cylinder 6 drives the door body 7 to rise and fall; the rising door body 7 opens, and the falling door body 7 lowers to close the material box 2.

[0024] In one embodiment, a second blade is provided at the upper end of the door 7. After the door 7 is lowered, the first blade 5 works with the second blade to cut off the material that is longer than the size of the material box 2 when it is pressed.

[0025] In one embodiment, the threading mechanism 9 includes a threading cylinder, a threading rod, and a pulley. Before the material is packaged and formed, after the door 7 is raised, the threading mechanism 9 raises the binding wire from the reserved rope groove from back to front to the position below the door after the door 7 is raised.

[0026] In one embodiment, the wire-grabbing mechanism 8 includes a wire-grabbing assembly, a wire-winding assembly, and a wire-cutting assembly. During the pressing process, the wire-grabbing mechanism 8 rises to the middle position of the door body 7. After the material is packaged and formed, the door body 7 rises, and the wire-grabbing mechanism 8 descends to the lower edge of the door body 7, grabs the wire-threading mechanism 9, and sends the wire to the wire reel 11 for binding through the rope groove reserved in the pressure plate 4.

[0027] Advantages and beneficial effects of the present invention:

[0028] This invention relates to an automatic wire threading and binding baling machine, which achieves automatic wire threading and binding, improving work efficiency, saving baling space, reducing user baling costs, and also reducing energy consumption. The vertical hydraulic baling machine's shearing function utilizes blades added to the lower front opening and the inner opening above the door of the machine's pressure plate 4 to shear materials during the machine's downward pressing process. To ensure smooth shearing, protective plates and guide grooves are added to both ends of the pressure plate 4; sliders are added to the two side plates of the machine. The protective plates counteract the torque generated during shearing, and the guide grooves and sliders achieve precise positioning of the pressure plate 4 during its up and down movement. A balance valve is also added for hydraulic protection. Countersunk holes are drilled on both sides of the blades, allowing for interchangeable use; rope threading grooves 10 are cut at the top and bottom, allowing for 180° rotation; interchangeable rotation allows for multi-sided use, increasing the service life. Bolts are tightened with nuts, and even if the blade edge deforms, the nut can be cut and replaced. The middle position, which is frequently used and prone to wear, is standardized across different models and can be easily interchanged.

[0029] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0031] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0032] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present invention, but it should not be construed as limiting the specific implementation of the invention to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present invention.

Claims

1. An automatic wire-threading and binding packaging machine, characterized in that, include: The machine frame, the material box set on the clamp, the packing cylinder set on the machine frame, the pressure plate set on the piston rod end of the packing cylinder, the first blade set on the pressure plate, the door opening cylinder set on the machine base, the door set on one side of the machine, the pack pushing cylinder set on the opposite side of the door, the wire gripping cylinder set on the front of the door, the wire gripping mechanism set at the output end of the wire gripping cylinder, the wire threading mechanism set on the side of the machine frame away from the door, and the wire reel set on the side of the wire threading mechanism. When the door is opened, the wire-grabbing cylinder drives the wire-grabbing mechanism to the bottom position of the door. The bottom of the pressure plate has a pre-drilled groove for threading ropes; The wire-grabbing mechanism grabs the wire-threading mechanism and passes it through the rope-threading groove, sending the wire to the front binding wire reel for binding; the wire-grabbing mechanism rises to the middle position of the door body, and when the material is packaged and formed, the door body rises, and the wire-grabbing mechanism descends to the lower edge of the door body, grabs the wire-threading mechanism, and sends the wire to the wire reel for binding through the rope groove reserved in the pressure plate. The frame includes side panels, a base, a top mount, and a rear panel; The door body is installed in a prefabricated door groove; The door body includes an upper ear plate disposed at the top, and the piston end of the door opening cylinder is connected to the upper ear plate by a pin. The upper end of the door is provided with a second blade. After the door is lowered, the first blade works in conjunction with the second blade to cut materials that are longer than the size of the hopper during the pressing process. The threading mechanism includes a threading cylinder, a threading rod, and a pulley; the thread gripping mechanism includes a thread gripping assembly, a thread winding assembly, and a thread cutting assembly. Add guard plates and guide grooves to both ends of the pressure plate; add sliders to the two side plates of the machine.

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