Winding machine and method based on heat recovery
By setting a heat absorbing sheet and a heat release plate on the groove wheel of the winder, combined with the design of the wax wheel, the heat generated by the groove wheel is recovered and utilized, which solves the problem of yarn damage caused by continuous heating of the groove wheel, and achieves efficient heat recovery and improvement of yarn quality.
Patent Information
- Application Number
- CN202510047377.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-01-13
AI Technical Summary
During operation, existing winders will cause the groove wheels to continue to heat up, resulting in high-temperature damage to the yarn and difficult to effectively recycle and utilize heat.
A winder based on heat recovery is designed. By setting a heat absorbing flap on the groove wheel, heat is transferred to the heat release plate, and the melted wax liquid is applied to the yarn using a wax wheel to reduce the heat accumulation in the groove wheel.
It effectively reduces the heat accumulation of the groove wheels, avoids yarn damage due to high temperature, improves resource utilization, and reduces the disconnection of yarn in subsequent processing.
Smart Images

Figure CN119429866B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of heat recovery, and in particular to a winder and a method based on heat recovery. Background Art
[0002] The winder is a special equipment used in the textile industry to wind the spun yarn into bobbins. It plays a connecting role between the last process of spinning and the first process of weaving, and is of great significance to improving production efficiency and product quality. The main tasks of the winder include changing the package to increase the yarn capacity, removing defects on the yarn, and improving the yarn quality. The winder will generate heat during operation, and heat recovery technology can convert this waste heat into usable energy.
[0003] Chinese patent CN208780003U discloses a heat recovery device for a waterless textile winding machine. The device is cleverly designed and integrates the exhaust systems of multiple winding machines. The hot air is collected through a heat recovery pipe. The hot air is first purified by a dust filter mechanism and then enters the heat exchange tank of the waste heat recovery mechanism. The heat exchange pipe is connected to the hot water system of the plant area to achieve efficient recovery and reuse of heat energy. The device not only effectively avoids heat energy waste and air pollution, but also significantly improves resource utilization efficiency.
[0004] Chinese patent CN220304345U discloses a heat recovery and utilization device for a winding machine, which captures the heat energy generated by the motor through a deflector, and guides the hot air from bottom to top by a heat-absorbing blower. The hot air is introduced into a concentrating pipe through a ventilation pipe and a turning pipe. The horizontally arranged heat pipes in the pipe contain vaporizable liquid gold, which efficiently absorbs and transfers heat. The heat pipes are distributed along the circumference of the axis to ensure uniform heat transfer. Finally, the concentrating pipe introduces the heat energy into the water pipe, effectively heating the flowing water, realizing rapid recovery and reuse of heat energy, greatly reducing heat loss, and improving energy utilization efficiency.
[0005] The above patents and prior art also have the following defects:
[0006] The groove wheel is used to offset the yarn on the take-up drum, and the rotation of the groove wheel drives the rotating drum to rotate to reel in the yarn. After the yarn is reeled in, it needs to be replaced, and it is not easy to accumulate heat. The groove wheel keeps working, and the friction drives the reel to rotate, which can easily lead to continuous heat accumulation inside. The heat generated by the motor of the groove wheel is heated and transferred to the groove wheel, making the yarn passing through the groove wheel easily damaged by high temperature. The yarn temperature is too high, which can easily lead to brittle breakage of cotton fibers, generate static electricity and affect the drafting process. The temperature also causes the yarn to be too dry, which increases the number of short fluff and reduces the yarn strength during the spinning process.
[0007] Therefore, the present application provides a winder and method based on heat recovery to meet the needs. Summary of the invention
[0008] The purpose of the present application is to provide a winding machine and method based on heat recovery, so that the groove wheel will not continue to heat up and cause the temperature to be too high, causing high-temperature damage to the yarn, and the heat generated by the groove wheel will be transferred to the heat release plate to recycle the heat and improve resource utilization. The wax block in the melting box is melted, and the melted wax liquid is applied to the yarn through the waxing wheel, so that when the yarn moves in the bidirectional thread groove on the groove wheel, the friction between the groove wheel and the yarn is lower, thereby reducing the heat accumulation of the groove wheel.
[0009] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a winder and method based on heat recovery, comprising a winding drum and a groove wheel, the groove wheel is provided with a bidirectional thread groove, the groove wheel abuts against the winding drum, the groove wheel can rotate, a waxing component is arranged below the groove wheel, and a heat exchange component is arranged on the groove wheel and the waxing component;
[0010] The heat exchange assembly includes a heat absorbing unit and a heat releasing unit, wherein the heat absorbing unit is arranged on the groove wheel, and the heat releasing unit is arranged on the waxing assembly;
[0011] The heat absorbing unit includes a heat absorbing sheet, and the heat releasing unit includes a heat releasing plate. The heat absorbing sheet is arranged on the groove wheel, and the heat absorbing sheet can transfer heat to the heat releasing plate. The waxing assembly includes a melting box, a waxing box and a waxing wheel. The melting box and the waxing box are both arranged on the heat releasing plate. The liquid wax in the melting box can flow into the waxing box. The bottom of the waxing wheel is arranged in the waxing box, and the waxing wheel can rotate.
[0012] Preferably, the groove wheel is hollow, the heat absorption unit includes a liquid inlet pipe and a liquid outlet pipe, the heat absorption plate is fixedly mounted on the inner wall of the groove wheel, the liquid inlet pipe is rotatably connected to one end of the groove wheel, and the liquid outlet pipe is rotatably connected to the other end of the groove wheel.
[0013] Preferably, a driving assembly is connected to the groove wheel, and the driving assembly includes a driving motor and a driving belt unit. The driving belt unit includes a driving active pulley, a driving passive pulley and a driving belt. The driving passive pulley is fixedly mounted on one end of the groove wheel, and the driving driving pulley is fixedly mounted on the output end of the driving motor. The driving belt is connected to the driving active pulley and the driving passive pulley.
[0014] Preferably, the heat absorption unit further includes two branch inlet pipes, two heat absorption shells, two branch outlet pipes and a circulation pump, the two heat absorption shells are respectively arranged on both sides of the driving motor, one end of the two branch inlet pipes are fixed and connected to the liquid outlet pipe, the other ends of the two branch inlet pipes are respectively fixed and connected to one end of the corresponding heat absorption shell, the two branch outlet pipes are fixed and connected to the other end of the heat absorption shell, and the other ends of the two branch outlet pipes are fixed and connected to the input end of the circulation pump.
[0015] Preferably, the two heat absorbing shells are fixedly mounted with locking blocks, the locking blocks are provided with locking holes, locking screws are arranged in the locking holes, and locking nuts are threadedly connected to the locking screws.
[0016] Preferably, the heat exchange component also includes a cooling unit, which includes a cooling shell, a cooling fan, a plurality of cooling fins and a cooling coil, the cooling fins are fixedly installed in the cooling shell, the cooling fan is fixedly installed in the cooling shell, an air outlet is provided on the cooling shell, an air inlet is provided on the cooling shell corresponding to the cooling fan, the cooling coil passes through the cooling fins, and the liquid inlet pipe is fixed to and connected to the cooling coil.
[0017] Preferably, the heat release unit includes a plurality of heat release fins, a heat release inlet pipe, a heat release coil and a heat release outlet pipe, a plurality of the heat release fins are fixedly mounted on the bottom of the heat release plate, the heat release coil is fixedly mounted on the heat release fins, one end of the heat release inlet pipe is fixed and connected to the output end of the circulation pump, the other end of the heat release inlet pipe is fixed and connected to one end of the heat release coil, one end of the heat release outlet pipe is fixed and connected to one end of the heat release coil away from the heat release inlet pipe, and the other end of the heat release outlet pipe is fixed and connected to the cooling coil.
[0018] Preferably, the waxing assembly also includes a rotating motor and a cleaning sheet, the waxing wheel is rotatably connected to the waxing box, a waxing groove is provided on the waxing wheel, the rotating motor is fixedly mounted on the waxing box, the output end of the rotating motor is fixedly mounted on the waxing wheel, the melting box is communicated with the waxing box, the cleaning sheet is fixedly mounted in the melting box, the other end of the cleaning sheet is against the waxing wheel, and the cleaning sheet extends into the waxing groove.
[0019] Preferably, the winding drum is arranged on a frame, the heat release plate is fixedly mounted on the frame, a fixing plate is fixedly mounted on the frame, a support plate is fixedly mounted on the fixing plate, the driving motor and the circulating pump are both fixedly mounted on the support plate, the groove wheel is rotatably connected to the support plate, an adjusting rod is rotatably connected to the support plate, an adjusting motor is fixedly mounted on the support plate, an output end of the adjusting motor is fixedly mounted on the adjusting rod, an adjusting frame is fixedly mounted on the adjusting rod, a clamping assembly is arranged on the adjusting frame, and the clamping assembly comprises a clamping block, a rotating block, a fixing frame, a release rod, a release plate, a clamping A spring and a limit block, a sliding hole is provided on the adjustment frame, the clamping block is slidably fitted in the sliding hole, the rotating block is rotatably connected to the clamping block, the fixed frame is fixedly mounted on the adjustment frame, the release rod is fixedly mounted on the clamping block, the other end of the release rod passes through the fixed frame and is fixedly mounted on the release plate, one end of the clamping spring is fixedly mounted on the clamping block, the other end of the clamping spring is fixedly mounted on the fixed frame, the clamping spring is sleeved on the release rod, the limit block is fixedly mounted on the clamping block, the clamping block is sleeved on the fixed frame and slidably fitted with the fixed frame.
[0020] A heat recovery method, using the above-mentioned winder based on heat recovery, comprises the following steps:
[0021] The groove wheel rotates, and the groove wheel drives the winding drum that contacts the groove wheel to rotate, and the yarn is wound on the winding drum through the bidirectional thread groove on the groove wheel;
[0022] The heat absorbing sheet absorbs the heat generated by the groove wheel and transfers the heat to the heat radiating plate, and the heat radiating plate heats the melting box and the waxing box;
[0023] Add wax blocks into the melting box, the melting box melts the wax blocks, and the melted liquid wax flows into the waxing box;
[0024] The waxing wheel rotates in the waxing box, dips into the liquid wax, and the yarn contacts the waxing wheel during movement, and the liquid wax on the waxing wheel is smeared onto the yarn.
[0025] In summary, the technical effects and advantages of the present invention are as follows:
[0026] 1. In the present invention, the heat generated by the rotation of the groove wheel and the rotation of the take-up drum can be transferred away through friction, so that the groove wheel will not continue to heat up and cause the temperature to be too high, causing the high-temperature damage of the yarn. The heat generated by the groove wheel is transferred to the heat release plate, and the heat is recycled and utilized to improve resource utilization. The wax block in the melting box is melted, and the melted wax liquid is applied to the yarn through the waxing wheel, so that when the yarn moves in the bidirectional thread groove on the groove wheel, the friction between the groove wheel and the yarn is lower, reducing the heat accumulation of the groove wheel. At the same time, in the subsequent processing of the yarn, the influence of dynamic friction generated by contact with a large number of metal transfer points and needles is reduced, resulting in the situation of yarn breakage;
[0027] 2. In the present invention, the heat of the driving motor can be taken away, the service life of the driving motor can be increased, and reducing the heat of the driving motor can also prevent the driving motor from transferring heat to the groove wheel, further reducing the heat of the groove wheel and reducing the influence of the groove wheel temperature on the yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 It is a schematic diagram of the structure of the frame, winding drum and groove wheel in the present invention;
[0030] Figure 2 It is a schematic diagram of the structure of the winding drum, groove wheel and heat exchange assembly in the present invention;
[0031] Figure 3 It is a schematic diagram of the structure of the frame and the winding drum in the present invention;
[0032] Figure 4 It is a schematic diagram of the structure of the heat absorbing unit, the heat releasing unit and the waxing component in the present invention;
[0033] Figure 5 It is a schematic diagram of the structure of the groove wheel, the circulation pump and the driving motor in the present invention;
[0034] Figure 6 It is a schematic diagram of the structure of the heat dissipation plate, heat dissipation fins and heat dissipation coils in the present invention;
[0035] Figure 7 It is a schematic diagram of the structure of the melting box, waxing box and waxing wheel in the present invention;
[0036] Figure 8 It is a schematic diagram of the structure of the liquid inlet pipe, the liquid outlet pipe and the heat absorbing plate in the present invention;
[0037] Fig. 9 It is a structural schematic diagram of the winding drum and the cooling unit in the present invention;
[0038] Fig.10 For the present invention Fig. 9 A magnified view of part A;
[0039] Fig.11 For the present invention Fig. 9 A magnified view of part B;
[0040] Fig.12 It is a schematic diagram of the structure of the cooling shell, cooling fan and cooling fins in the present invention;
[0041] Fig.13 It is a schematic diagram of the structure of the cooling fins and cooling coils in the present invention.
[0042] In the figure: 1. winding drum; 2. groove wheel; 3. waxing assembly; 31. melting box; 32. waxing box; 33. waxing wheel; 34. rotating motor; 35. cleaning sheet; 4. heat exchange assembly; 41. heat absorption unit; 411. liquid inlet pipe; 412. liquid outlet pipe; 413. heat absorption sheet; 42. heat release unit; 421. heat release plate; 422. heat release fin; 423. heat release inlet pipe; 424. heat release winding pipe; 425. heat release outlet pipe; 43. shunt inlet pipe; 44. heat absorption shell; 45. shunt outlet pipe; 46. Circulation pump; 47, cooling unit; 471, cooling shell; 472, cooling fan; 473, cooling fins; 474, cooling coil; 5, driving assembly; 51, driving motor; 52, driving belt unit; 6, locking block; 7, locking screw; 8, clamping assembly; 81, clamping block; 82, fixing frame; 83, release rod; 84, clamping spring; 85, limit block; 86, rotating block; 9, frame; 10, fixing plate; 11, supporting plate; 12, adjusting rod; 13, adjusting motor; 14, adjusting frame. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0044] Example 1: Reference Figure 1-Figure 13 A winder based on heat recovery is shown, comprising a winding drum 1 and a groove wheel 2, the groove wheel 2 is provided with a bidirectional thread groove, the groove wheel 2 abuts against the winding drum 1, the groove wheel 2 can rotate, a waxing component 3 is arranged below the groove wheel 2, and a heat exchange component 4 is arranged on the groove wheel 2 and the waxing component 3;
[0045] The heat exchange component 4 includes a heat absorbing unit 41 and a heat releasing unit 42, wherein the heat absorbing unit 41 is arranged on the groove wheel 2, and the heat releasing unit 42 is arranged on the waxing component 3;
[0046] The heat absorbing unit 41 includes a heat absorbing sheet 413, and the heat releasing unit 42 includes a heat releasing plate 421. The heat absorbing sheet 413 is arranged on the groove wheel 2, and the heat absorbing sheet 413 can transfer heat to the heat releasing plate 421. The waxing component 3 includes a melting box 31, a waxing box 32 and a waxing wheel 33. The melting box 31 and the waxing box 32 are both arranged on the heat releasing plate 421. The liquid wax in the melting box 31 can flow into the waxing box 32. The bottom of the waxing wheel 33 is arranged in the waxing box 32, and the waxing wheel 33 can rotate.
[0047] The groove wheel 2 rotates, and the groove wheel 2 drives the winding drum 1 which is against the groove wheel 2 to rotate. The yarn is wound on the winding drum 1 through the bidirectional threaded groove on the groove wheel 2. The heat absorbing plate 413 absorbs the heat generated by the groove wheel 2 and transfers the heat to the heat radiating plate 421. The heat radiating plate 421 heats the melting box 31 and the waxing box 32. Wax blocks are added to the melting box 31, and the melting box 31 melts the wax blocks. The melted liquid wax flows into the waxing box 32. The waxing wheel 33 rotates in the waxing box 32 and dips in the liquid wax. The yarn contacts the waxing wheel 33 during movement, and the liquid wax on the waxing wheel 33 is smeared on the yarn.
[0048] The heat generated by the rotation of the groove wheel 2 and the rotation of the winding drum 1 can be transferred away through friction, so that the groove wheel 2 will not continue to heat up and cause excessive temperature, causing high-temperature damage to the yarn. The heat generated by the groove wheel 2 is transferred to the heat release plate 421, and the heat is recycled to improve resource utilization. The wax block in the melting box 31 is melted, and the melted wax liquid is applied to the yarn through the waxing wheel 33, so that when the yarn moves in the bidirectional thread groove on the groove wheel 2, the friction between the groove wheel 2 is lower, and the heat accumulation of the groove wheel 2 is reduced. At the same time, the yarn is reduced in subsequent processing. The influence of dynamic friction generated by contact with a large number of metal transfer points and needles, which leads to yarn breakage, is reduced.
[0049] Example 2, reference Figure 1-Figure 13 , which is different from the above-mentioned embodiment, the groove wheel 2 is hollow, the heat absorption unit 41 includes a liquid inlet pipe 411 and a liquid outlet pipe 412, the heat absorption plate 413 is fixedly installed on the inner wall of the groove wheel 2, the liquid inlet pipe 411 is rotatably connected to one end of the groove wheel 2, and the liquid outlet pipe 412 is rotatably connected to the other end of the groove wheel 2.
[0050] The liquid inlet pipe 411 passes the coolant into the sheave 2 , the heat on the sheave 2 is transferred to the coolant, and the coolant in the sheave 2 is transferred out through the liquid outlet pipe 412 .
[0051] Example 3, reference Figure 1-Figure 13, which is different from the above-mentioned embodiment, a driving assembly 5 is connected to the groove wheel 2, and the driving assembly 5 includes a driving motor 51 and a driving belt unit 52. The driving belt unit 52 includes a driving active pulley, a driving passive pulley and a driving belt. The driving passive pulley is fixedly mounted on one end of the groove wheel 2, and the driving active pulley is fixedly mounted on the output end of the driving motor 51. The driving belt is connected to the driving active pulley and the driving passive pulley.
[0052] The driving motor 51 drives the driving pulley to rotate, the driving pulley drives the driving belt to rotate, the driving belt drives the driven pulley to rotate, and the driven pulley drives the groove wheel 2 to rotate.
[0053] Example 4, reference Figure 1-Figure 13 , which is different from the above embodiment, the heat absorption unit 41 also includes two branch inlet pipes 43, two heat absorption shells 44, two branch outlet pipes 45 and a circulation pump 46. The two heat absorption shells 44 are respectively arranged on both sides of the driving motor 51, one end of the two branch inlet pipes 43 is fixed and connected to the liquid outlet pipe 412, the other ends of the two branch inlet pipes 43 are respectively fixed and connected to one end of the corresponding heat absorption shell 44, the two branch outlet pipes 45 are fixed and connected to the other end of the heat absorption shell 44, and the other ends of the two branch outlet pipes 45 are fixed and connected to the input end of the circulation pump 46.
[0054] The cooling liquid in the liquid outlet pipe 412 enters the branch inlet pipe 43, and the cooling liquid in the branch inlet pipe 43 enters the heat absorption shell 44. The heat absorption shell 44 is in close contact with the driving motor 51. The heat generated by the driving motor 51 is transferred to the cooling liquid in the heat absorption shell 44. The cooling liquid in the heat absorption shell 44 enters the circulation pump 46 through the branch outlet pipe 45 for circulation, which can take away the heat of the driving motor 51, thereby increasing the service life of the driving motor 51. Reducing the heat of the driving motor 51 can also prevent the driving motor 51 from transferring heat to the groove wheel 2, further reducing the heat of the groove wheel 2, and reducing the influence of the temperature of the groove wheel 2 on the yarn.
[0055] Example 5, reference Figure 1-Figure 13 , which is different from the above embodiment, the two heat absorbing shells 44 are fixedly mounted with locking blocks 6, the locking blocks 6 are provided with locking holes, the locking holes are provided with locking screws 7, and the locking screws 7 are threadedly connected with locking nuts.
[0056] The locking screws 7 and the locking nuts lock the heat absorption shell 44 on both sides of the driving motor 51, so that the heat absorption shell 44 is pressed against the driving motor 51, which has a better heat exchange effect on the driving motor 51. At the same time, through locking screws 7 of different lengths, the heat absorption shell 44 can be locked on driving motors 51 of different sizes, thereby improving applicability.
[0057] The driving motor 51 is a servo motor, which can accurately control the rotation speed of the groove wheel 2, thereby adjusting the winding speed of the yarn. At the same time, the servo motors in the prior art are mostly rectangular, so that the contact area between the heat absorption shell 44 and the driving motor 51 is larger, and the heat exchange effect is better.
[0058] Example 6, reference Figure 1-Figure 13 , which is different from the above embodiment, the heat exchange component 4 also includes a cooling unit 47, the cooling unit 47 includes a cooling shell 471, a cooling fan 472, a plurality of cooling fins 473 and a cooling coil 474, the cooling fins 473 are fixedly installed in the cooling shell 471, the cooling fan 472 is fixedly installed in the cooling shell 471, an air outlet is opened on the cooling shell 471, an air inlet is opened on the cooling shell 471 corresponding to the cooling fan 472, the cooling coil 474 passes through the cooling fins 473, and the liquid inlet pipe 411 is fixed to and connected to the cooling coil 474.
[0059] The circulation pump 46 pumps the coolant with a higher temperature to the position of the heat release plate 421 to heat the heat release plate 421. The coolant heated by the heat release plate 421 is passed into the cooling coil 474. The cooling coil 474 is S-shaped. The temperature of the coolant in the cooling coil 474 is transferred to the cooling fins 473. The cooling fan 472 passes external cold air into the cooling shell 471. The cold air takes away the heat of the cooling fins 473 and is discharged through the air outlet to cool the coolant in the cooling coil 474. The cooled coolant enters the groove wheel 2 through the liquid inlet pipe 411 for heat exchange again, which can cool the coolant and prevent the coolant from continuously heating up, thereby ensuring that the coolant enters the groove wheel 2 and can fully exchange heat with the groove wheel 2.
[0060] Example 7, reference Figure 1-Figure 13 , which is different from the above-mentioned embodiment, the heat release unit 42 includes a plurality of heat release fins 422, a heat release inlet pipe 423, a heat release coil 424 and a heat release outlet pipe 425. The plurality of heat release fins 422 are fixedly mounted on the bottom of the heat release plate 421, the heat release coil 424 is fixedly mounted on the heat release fins 422, one end of the heat release inlet pipe 423 is fixedly mounted and connected to the output end of the circulation pump 46, the other end of the heat release inlet pipe 423 is fixedly mounted and connected to one end of the heat release coil 424, one end of the heat release outlet pipe 425 is fixedly mounted and connected to one end of the heat release coil 424 away from the heat release inlet pipe 423, and the other end of the heat release outlet pipe 425 is fixedly mounted and connected to the cooling coil 474.
[0061] The circulation pump 46 passes the coolant with a certain temperature into the heat release inlet pipe 423, and the coolant in the heat release inlet pipe 423 enters the heat release coil 424. The heat release coil 424 is S-shaped. The heat release coil 424 heats the heat release fins 422, the heat release fins 422 heat the heat release plate 421, the heat release plate 421 heats the melting box 31, and the melting box 31 heats the wax block to melt.
[0062] Example 8, reference Figure 1-Figure 13 , which is different from the above-mentioned embodiment, the waxing component 3 also includes a rotating motor 34 and a cleaning sheet 35. The waxing wheel 33 is rotatably connected to the waxing box 32. The waxing wheel 33 is provided with a waxing groove. The rotating motor 34 is fixedly mounted on the waxing box 32. The output end of the rotating motor 34 is fixedly mounted on the waxing wheel 33. The melting box 31 is connected to the waxing box 32. The cleaning sheet 35 is fixedly mounted in the melting box 31. The other end of the cleaning sheet 35 is against the waxing wheel 33, and the cleaning sheet 35 extends into the waxing groove.
[0063] The motor 34 is rotated to rotate the waxing wheel 33, and the waxing wheel 33 dips the liquid wax in the waxing box 32. The yarn moves in the waxing tank and the wax liquid is smeared on the yarn. During the rotation of the waxing wheel 33, the cleaning sheet 35 abuts against the waxing wheel 33, and the solidified wax on the waxing wheel 33 is scraped into the melting box 31 to prevent the continuous solidification of the wax on the waxing wheel 33 from affecting the waxing of the yarn.
[0064] Example 9, reference Figure 1-Figure 13 , which is different from the above embodiment, the winding drum 1 is arranged on the frame 9, the heat release plate 421 is fixedly mounted on the frame 9, a fixed plate 10 is fixedly mounted on the frame 9, a support plate 11 is fixedly mounted on the fixed plate 10, a driving motor 51 and a circulating pump 46 are both fixedly mounted on the support plate 11, the groove wheel 2 is rotatably connected to the support plate 11, an adjusting rod 12 is rotatably connected to the support plate 11, an adjusting motor 13 is fixedly mounted on the support plate 11, an output end of the adjusting motor 13 is fixedly mounted on the adjusting rod 12, an adjusting frame 14 is fixedly mounted on the adjusting rod 12, a clamping assembly 8 is arranged on the adjusting frame 14, and the clamping assembly 8 includes a clamping block 81, a rotating block 86, a fixed frame 82, and a release Rod 83, release plate, clamping spring 84 and limit block 85, a sliding hole is opened on the adjustment frame 14, the clamping block 81 slides in the sliding hole, the rotating block 86 is rotatably connected to the clamping block 81, the fixed frame 82 is fixedly installed on the adjustment frame 14, the release rod 83 is fixedly installed on the clamping block 81, the other end of the release rod 83 passes through the fixed frame 82 and is fixedly installed on the release plate, one end of the clamping spring 84 is fixedly installed on the clamping block 81, the other end of the clamping spring 84 is fixedly installed on the fixed frame 82, the clamping spring 84 is sleeved on the release rod 83, the limit block 85 is fixedly installed on the clamping block 81, the clamping block 81 is sleeved on the fixed frame 82 and slides with the fixed frame 82.
[0065] As the yarn on the take-up drum 1 is wound, the yarn thickness on the take-up drum 1 increases, and the adjustment motor 13 drives the adjustment rod 12 to rotate, and the adjustment rod 12 drives the adjustment frame 14 to rotate, and the adjustment frame 14 drives the take-up drum 1 to move in a circle through the clamping assembly 8, so that the take-up drum 1 can continuously reel in the yarn, while ensuring that the yarn on the take-up drum 1 is against the groove wheel 2. The rotation of the groove wheel 2 can drive the take-up drum 1 to rotate through the friction force with the yarn, and continuously reel in the yarn. When the yarn on the take-up drum 1 is wound, the release rod 83 is pulled, and the release rod 83 drives the clamping block 81 to move, and the clamping block 81 drives the rotating block 86 to move, and at the same time squeezes the clamping spring 84, and the rotating block 86 no longer presses the take-up drum 1, and the take-up drum 1 is removed and replaced with a new take-up drum 1.
[0066] A heat recovery method, using the above-mentioned winder based on heat recovery, comprises the following steps:
[0067] The groove wheel 2 rotates, and the groove wheel 2 drives the winding drum 1 which is against the groove wheel 2 to rotate, and the yarn is wound on the winding drum 1 through the bidirectional thread groove on the groove wheel 2;
[0068] The heat absorbing sheet 413 absorbs the heat generated by the groove wheel 2 and transfers the heat to the heat radiating plate 421, and the heat radiating plate 421 heats the melting box 31 and the waxing box 32;
[0069] Add wax blocks into the melting box 31, the melting box 31 melts the wax blocks, and the melted liquid wax flows into the waxing box 32;
[0070] The waxing wheel 33 rotates in the waxing box 32, dips in liquid wax, and the yarn contacts the waxing wheel 33 during movement, and the liquid wax on the waxing wheel 33 is smeared onto the yarn.
[0071] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A winder based on heat recovery, comprising a winding drum and a groove wheel, characterized in that: The groove wheel is provided with a bidirectional thread groove, the groove wheel abuts against the winding drum, the groove wheel can rotate, a waxing component is arranged below the groove wheel, and a heat exchange component is arranged on the groove wheel and the waxing component; The heat exchange assembly includes a heat absorbing unit and a heat releasing unit, wherein the heat absorbing unit is arranged on the groove wheel, and the heat releasing unit is arranged on the waxing assembly; The heat absorbing unit includes a heat absorbing sheet, the heat releasing unit includes a heat releasing plate, the heat absorbing sheet is arranged on the groove wheel, the heat absorbing sheet can transfer heat to the heat releasing plate, the waxing assembly includes a melting box, a waxing box and a waxing wheel, the melting box and the waxing box are both arranged on the heat releasing plate, the liquid wax in the melting box can flow into the waxing box, the bottom of the waxing wheel is arranged in the waxing box, and the waxing wheel can rotate; The groove wheel is hollow, the heat absorption unit includes a liquid inlet pipe and a liquid outlet pipe, the heat absorption sheet is fixedly mounted on the inner wall of the groove wheel, the liquid inlet pipe is rotatably connected to one end of the groove wheel, and the liquid outlet pipe is rotatably connected to the other end of the groove wheel; The heat absorption unit further includes two shunt inlet pipes, two heat absorption shells, two shunt outlet pipes and a circulation pump, the two heat absorption shells are respectively arranged on both sides of the driving motor, one end of the two shunt inlet pipes are fixed and connected to the liquid outlet pipe, the other ends of the two shunt inlet pipes are respectively fixed and connected to one end of the corresponding heat absorption shell, the two shunt outlet pipes are fixed and connected to the other end of the heat absorption shell, and the other ends of the two shunt outlet pipes are fixed and connected to the input end of the circulation pump; The heat exchange assembly further includes a cooling unit, which includes a cooling shell, a cooling fan, a plurality of cooling fins and a cooling coil, wherein the cooling fins are fixedly installed in the cooling shell, the cooling fan is fixedly installed in the cooling shell, an air outlet is provided on the cooling shell, an air inlet is provided on the cooling shell corresponding to the cooling fan, the cooling coil runs through the cooling fins, and the liquid inlet pipe is fixedly connected to the cooling coil; The heat release unit includes a plurality of heat release fins, a heat release inlet pipe, a heat release coil and a heat release outlet pipe. The plurality of heat release fins are fixedly mounted on the bottom of the heat release plate. The heat release coil is fixedly mounted on the heat release fins. One end of the heat release inlet pipe is fixedly mounted on and connected to the output end of the circulation pump. The other end of the heat release inlet pipe is fixedly mounted on and connected to one end of the heat release coil. One end of the heat release outlet pipe is fixedly mounted on and connected to one end of the heat release coil away from the heat release inlet pipe. The other end of the heat release outlet pipe is fixedly mounted on and connected to the cooling coil.
2. A winder based on heat recovery according to claim 1, characterized in that: The groove wheel is connected with a driving assembly, which includes a driving motor and a driving belt unit. The driving belt unit includes a driving active pulley, a driving passive pulley and a driving belt. The driving passive pulley is fixedly mounted on one end of the groove wheel, the driving active pulley is fixedly mounted on the output end of the driving motor, and the driving belt is connected to the driving active pulley and the driving passive pulley.
3. A winder based on heat recovery according to claim 2, characterized in that: The two heat absorbing shells are both fixedly mounted with locking blocks, the locking blocks are provided with locking holes, locking screws are arranged in the locking holes, and locking nuts are threadedly connected to the locking screws.
4. A winder based on heat recovery according to claim 3, characterized in that: The heat release unit includes a plurality of heat release fins, a heat release inlet pipe, a heat release coil and a heat release outlet pipe. The plurality of heat release fins are fixedly mounted on the bottom of the heat release plate. The heat release coil is fixedly mounted on the heat release fins. One end of the heat release inlet pipe is fixedly mounted on and connected to the output end of the circulation pump. The other end of the heat release inlet pipe is fixedly mounted on and connected to one end of the heat release coil. One end of the heat release outlet pipe is fixedly mounted on and connected to one end of the heat release coil away from the heat release inlet pipe. The other end of the heat release outlet pipe is fixedly mounted on and connected to the cooling coil.
5. A winder based on heat recovery according to claim 4, characterized in that: The waxing assembly also includes a rotating motor and a cleaning sheet. The waxing wheel is rotatably connected to the waxing box. A waxing groove is provided on the waxing wheel. The rotating motor is fixedly mounted on the waxing box. The output end of the rotating motor is fixedly mounted on the waxing wheel. The melting box is communicated with the waxing box. The cleaning sheet is fixedly mounted in the melting box. The other end of the cleaning sheet is against the waxing wheel, and the cleaning sheet extends into the waxing groove.
6. A winder based on heat recovery according to claim 5, characterized in that: The winding drum is arranged on the frame, the heat release plate is fixedly mounted on the frame, a fixing plate is fixedly mounted on the frame, a support plate is fixedly mounted on the fixing plate, the driving motor and the circulating pump are both fixedly mounted on the support plate, the groove wheel is rotatably connected to the support plate, an adjusting rod is rotatably connected to the support plate, an adjusting motor is fixedly mounted on the support plate, an output end of the adjusting motor is fixedly mounted on the adjusting rod, an adjusting frame is fixedly mounted on the adjusting rod, a clamping assembly is arranged on the adjusting frame, and the clamping assembly comprises a clamping block, a rotating block, a fixing frame, a release rod, a release plate, and a clamping spring and a limit block, the adjustment frame is provided with a sliding hole, the pressure block slidably fits in the sliding hole, the rotating block is rotatably connected to the pressure block, the fixed frame is fixedly mounted on the adjustment frame, the release rod is fixedly mounted on the pressure block, the other end of the release rod passes through the fixed frame and is fixedly mounted on the release plate, one end of the pressure spring is fixedly mounted on the pressure block, the other end of the pressure spring is fixedly mounted on the fixed frame, the pressure spring is sleeved on the release rod, the limit block is fixedly mounted on the pressure block, the pressure block is sleeved on the fixed frame and slidably fits with the fixed frame.
7. A heat recovery method, using the winder based on heat recovery as described in any one of claims 1 to 6, characterized in that: The following steps are involved: The groove wheel rotates, and the groove wheel drives the winding drum that contacts the groove wheel to rotate, and the yarn is wound on the winding drum through the bidirectional thread groove on the groove wheel; The heat absorbing sheet absorbs the heat generated by the groove wheel and transfers the heat to the heat radiating plate, and the heat radiating plate heats the melting box and the waxing box; Add wax blocks into the melting box, the melting box melts the wax blocks, and the melted liquid wax flows into the waxing box; The waxing wheel rotates in the waxing box, dips into the liquid wax, and the yarn contacts the waxing wheel during movement, and the liquid wax on the waxing wheel is smeared onto the yarn.
Citation Information
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