Cyclone anaerobic reactor

By designing a three-phase separator between the guide blade and the mud guide part in a cyclone anaerobic reactor, an upward cyclone flow and accelerating the liquid flow rate, the problem of poor separation effect of the three-phase separator in the prior art is solved, and the working efficiency of the anaerobic reactor is improved.

CN119430481BActive Publication Date: 2025-08-08WUXI BOFANTE ENG EQUIP CO LTD
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Patent Information

Application Number
CN202411710654.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-08-08
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

The three-phase separator of the existing cyclone anaerobic reactor has poor separation effect, resulting in the entrainment of sludge when the water in the anaerobic reactor overflow, and the working efficiency is low.

Method used

A cyclone anaerobic reactor is designed, using a three-phase separator with a diversion blade and a mud guide part. The angle between the diversion blade and the horizontal plane is greater than 0 degrees, forming an upward cyclone flow, enhancing the probability of bubble impact and sludge settlement efficiency, and accelerating the liquid flow rate through the multi-stage separation zone and the pump body to improve the separation effect.

Benefits of technology

The separation effect of the three-phase separator is enhanced, the sludge entrainment is reduced, the working efficiency of the anaerobic reactor is improved, and the liquid flow rate is accelerated through the multi-stage separation zone and the pump body, further improving the separation effect.

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Abstract

The present invention relates to a cyclone anaerobic reactor comprising a tower body and a three-phase separator. Wastewater rises uniformly in the tower body and passes through the three-phase separator. Bubbles containing sludge in the wastewater collide with guide blades, and the sludge settles downward. Since the angle between the blade surface of the guide blade and the horizontal plane is greater than 0, the guide blade has a guiding property. Water flows along the guide blade in the tower body to form an ascending cyclone. The sludge rotates rapidly along with the water flow. Due to the action of centrifugal force, the sludge that partially enters the upper area along the water flow is gathered toward a first opening in the center of the cyclone and guided into a sludge guide portion. It settles in the lower area of the tower body and completes sedimentation. Clean water and gas are dispersed in all directions and rise to the upper area of the tower body and overflow out of the tower body through a water outlet. By providing the sludge guide portion and the guide blades, the flow state in the tower is an ascending cyclone with a rapid flow rate, the area where the bubbles collide is increased, and the separation effect of the three-phase separator is enhanced. When the water in the anaerobic reactor overflows to the water outlet, the amount of sludge entrained is small, thereby improving the working efficiency of the anaerobic reactor.
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Description

Technical Field

[0001] The present invention relates to the technical field of anaerobic reactors, in particular to a cyclone anaerobic reactor. Background Art

[0002] The three-phase separator used in the existing cyclone anaerobic reactor includes a folded plate guide blade, an air chamber and an exhaust port. When the three-phase separator is working, the bubbles carrying sludge hit the bottom end groove body of the folded plate guide blade, causing the sludge to be degassed and settle downward. The gas enters the top air chamber along the extension direction of the groove of the folded plate guide blade and is discharged through the exhaust port. The liquid enters the tower above the three-phase separator along the gap between the folded plate guide blades. Since the flow state in the tower is basically an upward flow state and the flow rate is slow, some bubbles carrying sludge cannot hit the groove body at the bottom end of the folded plate guide blade for degassing and thus enter the tower above the three-phase separator together with the liquid, resulting in poor separation effect of the three-phase separator. When the water in the anaerobic reactor overflows to the outlet, it carries sludge, and the working efficiency of the anaerobic reactor is low.

[0003] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute prior art known to ordinary technicians in the field. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the embodiments of the present invention disclose a cyclone anaerobic reactor to solve the problems of poor separation effect of the three-phase separator, sludge entrained when the water in the anaerobic reactor overflows to the outlet, and low working efficiency of the anaerobic reactor.

[0005] The technical solutions adopted in the present invention are as follows:

[0006] The cyclone anaerobic reactor includes a tower body and a three-phase separator. The top of the tower body has a water outlet, the bottom of the tower body has a water inlet, and there are several three-phase separators. The three-phase separators are fixedly arranged inside the tower body. The three-phase separators are fixedly arranged inside the tower body. The three-phase separators include several guide blades and a mud guide portion. The mud guide portion has a first opening and a second opening. The mud guide portion connects the upper area and the lower area. The first end of the guide blade is fixedly connected to the outside of the mud guide portion and the angle between the blade surface of the guide blade and the horizontal plane is greater than 0. The second end of the guide blade is fixedly connected to the inner wall of the tower body. Several guide blades are radially spaced along the outside of the mud guide portion.

[0007] A further technical solution is that the mud guide portion is hollow truncated cone-shaped, the first opening is located at the top end of the mud guide portion, the second opening is located at the bottom end of the mud guide portion, and the inner diameter of the first opening is larger than the inner diameter of the second opening.

[0008] A further technical solution is that there are four three-phase separators, and the four three-phase separators divide the interior of the tower body, which is divided into a primary separation zone, a secondary separation zone, a tertiary separation zone, a quaternary separation zone and a water purification zone from bottom to top.

[0009] A further technical solution is that the three-phase separator at the top of the primary separation zone is provided with a guide pipe, and the top of the guide pipe is connected to the second opening.

[0010] A further technical solution is that a reflection cone is suspended at the bottom of the guide tube, the reflection cone is conical, and the tip of the reflection cone faces the bottom pipe opening of the guide tube.

[0011] Its further technical solution is that the side of the guide pipe is connected to the return pipe, the return pipe extends out of the inner wall of the tower body and is connected to the output end of the pump body, and a water suction pipe is provided in the four-stage separation area, and the second end of the water suction pipe extends out of the inner wall of the tower body and is connected to the input end of the pump body.

[0012] A further technical solution is that a ring-shaped pipeline is provided at the first end of the water suction pipe, the ring-shaped pipeline is connected to the water suction pipe, and a plurality of water suction ports are opened on the inner wall surface of the ring-shaped pipeline.

[0013] A further technical solution is that a bracket is provided on the inner wall of the tower body of the fourth-stage separation zone, and the bracket is located at the bottom end of the annular pipeline and fixes the annular pipeline.

[0014] A further technical solution is that the water inlet is provided with a water distribution pipe, and the water distribution pipe is provided with a plurality of water distribution holes at intervals.

[0015] A further technical solution is that an overflow trough is provided at the top outside the tower body, a plurality of overflow holes are spaced apart on the side wall of the overflow trough, and the water outlet is connected with the overflow trough and the tower body.

[0016] The beneficial effects of the embodiments of the present invention are as follows:

[0017] (1) The cyclone anaerobic reactor includes a tower body and a three-phase separator. The three-phase separator is fixed inside the tower body. The three-phase separator includes a number of guide blades and a mud guide part. Wastewater continuously enters the tower body from the water inlet. The wastewater rises evenly in the tower body and passes through the three-phase separator. The bubbles with sludge in the wastewater hit the guide blades, causing the bubbles to burst and the sludge to settle downward. Since the angle between the blade surface of the guide blade and the horizontal plane is greater than 0, it has a guiding property. The water flows along the guide blades to form an ascending vortex in the tower body. The sludge rotates rapidly with the water flow. Since the probability of bubbles hitting the guide blades is increased in the vortex state, the sludge gathers in the vortex state. The center enhances the collision between the granular sludge, makes it easier to remove the bubbles in the sludge, causes the unseparated bubbles to collide, separate and settle, and enhances the separation effect of the three-phase separator; at the same time, due to the action of centrifugal force, part of the sludge entering the upper area along the water flow is gathered to the first opening of the cyclone center and guided into the sludge guide part, and settles from the second opening to the lower area of the tower body to complete the sedimentation, and the clean water and gas diverge to the surroundings and rise to the upper area of the tower body and overflow out of the tower body through the outlet, reducing the contact between the separated sludge and the clean water and gas. When the water in the anaerobic reactor overflows to the outlet, the amount of sludge entrained is small, thereby improving the working efficiency of the anaerobic reactor.

[0018] (2) Furthermore, the plate surfaces of the two guide blades partially overlap, and the shallow sedimentation principle is applied to form a very shallow sedimentation zone between the two parallel guide blades, so that the treated water and the settled sludge move against each other and separate in the shallow sedimentation layer, shortening the sedimentation time by shortening the particle settling distance, thereby improving the treatment efficiency of the three-phase separator.

[0019] (3) Furthermore, the side of the guide pipe is connected to the return pipe, and the return pipe extends out of the inner wall of the tower body and is connected to the output end of the pump body. A water suction pipe is provided in the four-stage separation area, and the second end of the water suction pipe extends out of the inner wall of the tower body and is connected to the input end of the pump body. The pump body extracts liquid from the four-stage separation area through the water suction pipe, and the liquid is output to the return pipe through the pump body. The liquid passes through the return pipe and the pipe opening at the bottom of the guide pipe in turn and enters the primary separation area. Since the liquid is extracted by the pump body, the liquid flow rate is accelerated. The liquid enters the primary separation area from the pipe opening at the bottom of the guide pipe, which accelerates the liquid flow rate rising in the tower body, thereby further accelerating the water flow rate passing through the three-phase separator, accelerating the rotation speed of the vortex, increasing the centrifugal force of the vortex, and improving the separation effect of the three-phase separator.

[0020] (4) Furthermore, a reflection cone is suspended at the bottom of the guide pipe. The reflection cone is conical in shape, and the tip of the reflection cone faces the bottom pipe opening of the guide pipe. After the sludge in the guide pipe flows out from the bottom pipe opening of the guide pipe, it hits the tip of the reflection cone, and the sludge scatters along the surface of the reflection cone, so that the sludge is evenly settled in the sludge area at the bottom of the tower body, preventing the sludge from being deposited at the center point of the bottom of the tower body. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the internal structure of the cyclone anaerobic reactor of the present invention.

[0022] Figure 2 This is a schematic diagram of the main structure of the three-phase separator in the cyclone anaerobic reactor of the present invention.

[0023] In the picture:

[0024] 1. Tower body; 11. Water outlet; 12. Water inlet; 13. Primary separation zone; 14. Secondary separation zone; 15. Tertiary separation zone; 16. Quaternary separation zone; 17. Water purification zone; 2. Three-phase separator; 21. Guide vane; 22. Mud guide; 23. First opening; 24. Second opening; 3. Guide pipe; 4. Reflection cone; 5. Return pipe; 6. Pump body; 7. Suction pipe; 71. Annular pipeline; 72. Bracket; 8. Water distribution pipe; 81. Water distribution hole; 9. Overflow trough; 91. Overflow hole. DETAILED DESCRIPTION

[0025] The specific embodiments of the present invention will be described below with reference to the accompanying drawings.

[0026] In order to make the purpose, technical solutions and advantages of the present invention clearer, the device proposed in the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. According to the following description, the advantages and features of the present invention will be clearer. It should be noted that the drawings are in a very simplified form and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention. In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, please refer to the drawings. It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size, without affecting the efficacy and purpose that can be achieved by the present invention, should still fall within the scope of the technical content disclosed by the present invention.

[0027] Example:

[0028] Figure 1 Schematic diagram of the internal structure of the cyclone anaerobic reactor of the present invention. Figure 2 Schematic diagram of the main structure of the three-phase separator in the cyclone anaerobic reactor of the present invention. Figures 1-2As shown, the cyclone anaerobic reactor includes a tower body 1 and a three-phase separator 2. The tower body 1 has a cylindrical inner cavity, a water outlet 11 at the top of the tower body 1, and a water inlet 12 at the bottom of the tower body 1. The three-phase separator 2 has a plurality of three-phase separators 2, which are fixedly arranged inside the tower body 1. The three-phase separator 2 includes a plurality of guide blades 21 and a mud guide portion 22. The mud guide portion 22 has a first opening 23 and a second opening 24. Exemplarily, the mud guide portion 22 is a hollow frustum, the first opening 23 is located at the top of the mud guide portion 22, and the second opening 24 is located at the bottom of the mud guide portion 22. The inner diameter of the first opening 23 is larger than the inner diameter of the second opening 24. The mud guide portion 22 connects the upper area and the lower area. The first end of the guide blade 21 is fixedly connected to the outside of the mud guide portion 22 and the angle between the blade surface of the guide blade 21 and the horizontal plane is 50°. The second end of the guide blade 21 is fixedly connected to the inner wall of the tower body 1. Several guide blades 21 are radially spaced along the outside of the mud guide portion 22. The plate surface of two guide blades 21 partially overlaps. Using the principle of shallow sedimentation, a very shallow sedimentation area is formed between the two parallel guide blades 21, so that the treated water and the settled sludge move and separate with each other in the shallow sedimentation layer. By shortening the particle sedimentation distance, the sedimentation time is shortened, and the treatment efficiency of the three-phase separator 2 is improved.

[0029] like Figure 1 As shown, further, there are four three-phase separators 2, and the four three-phase separators 2 separate the interior of the tower body 1, which are divided into a primary separation zone 13, a secondary separation zone 14, a tertiary separation zone 15, a quaternary separation zone 16 and a water purification zone 17 from bottom to top.

[0030] like Figure 1 As shown, further, the three-phase separator 2 at the top of the primary separation zone 13 is provided with a guide pipe 3, and the top of the guide pipe 3 is connected to the second opening 24. Due to the action of centrifugal force, the sludge in the secondary separation zone 14 gathers toward the mud guide portion 22, and the sludge passes through the first opening 23, the second opening 24 and the guide pipe 3 in turn and settles to the sludge area at the bottom of the tower body 1, preventing the sludge in the secondary separation zone 14 from settling along the mud guide portion 22 to the primary separation zone 13, and rising to the secondary separation zone 14 as the water flow continues to swirl, thereby improving the separation effect of the three-phase separator 2.

[0031] like Figure 1 As shown, further, a reflection cone 4 is suspended at the bottom of the guide pipe 3, and the reflection cone 4 is conical. The tip of the reflection cone 4 faces the bottom pipe opening of the guide pipe 3. After the sludge in the guide pipe 3 flows out from the bottom pipe opening of the guide pipe 3, it hits the tip of the reflection cone 4, and the sludge scatters along the surface of the reflection cone 4, so that the sludge is evenly settled in the sludge area at the bottom of the tower body 1, preventing the sludge from being deposited at the center point of the bottom of the tower body 1.

[0032] like Figure 1As shown, further, the side of the guide pipe 3 is connected to the return pipe 5, and the return pipe 5 extends out of the inner wall of the tower body 1 and is connected to the output end of the pump body 6. A water suction pipe 7 is provided in the four-stage separation area 16, and the second end of the water suction pipe 7 extends out of the inner wall of the tower body 1 and is connected to the input end of the pump body 6. The pump body 6 extracts liquid from the four-stage separation area 16 through the water suction pipe 7, and the liquid is output to the return pipe 5 through the pump body 6. The liquid passes through the return pipe 5 and the pipe opening at the bottom of the guide pipe 3 into the primary separation area 13 in turn. Since the liquid is extracted by the pump body 6, the liquid flow rate is accelerated. The liquid enters the primary separation area 13 from the pipe opening at the bottom of the guide pipe 3, which accelerates the rising liquid flow rate in the tower body 1, thereby further accelerating the water flow rate passing through the three-phase separator 2, accelerating the rotation speed of the vortex, increasing the centrifugal force of the vortex, and improving the separation effect of the three-phase separator 2.

[0033] like Figure 1 As shown, further, an annular pipeline 71 is provided at the first end of the water suction pipe 7, and the annular pipeline 71 is connected to the water suction pipe 7. A plurality of water suction ports are formed on the inner wall of the annular pipeline 71, thereby expanding the area over which the pump body 6 can draw water from the water suction pipe 7. Exemplarily, a bracket 72 is provided on the inner wall of the tower body 1 of the fourth-stage separation zone 16. The bracket 72 is located at the bottom end of the annular pipeline 71 and fixedly supports the annular pipeline 71.

[0034] like Figure 1 As shown, further, the water inlet 12 is provided with a water distribution pipe 8, and the water distribution pipe 8 is provided with a plurality of water distribution holes 81 at intervals. After the water to be treated enters from the water inlet 12, it enters the primary separation area 13 from the water distribution holes 81 on the water distribution pipe 8, so that the water to be treated enters the tower body 1 evenly.

[0035] like Figure 1 As shown, further, an overflow trough 9 is provided at the top of the tower body 1, and a number of overflow holes 91 are spaced apart on the side walls of the overflow trough 9. The water outlet 11 connects the overflow trough 9 with the outside of the tower body 1. When the water level in the clean water area 17 reaches the height of the overflow hole 91, the clean water enters the overflow trough 9 from the overflow hole 91, and the clean water flows along the overflow trough 9 into the water outlet 11 and is discharged from the outside of the tower body 1. The overflow trough 9 and the overflow hole 91 are provided to achieve uniform discharge of clean water.

[0036] When this embodiment is working:

[0037] The sewage to be treated is continuously introduced into the water inlet 12, and the sewage is evenly distributed in the tower body 1 through the water distribution holes 81 on the water distribution pipe 8. The sewage in the primary separation zone 13 continuously rises and passes through the three-phase separator 2. The bubbles with sludge in the wastewater hit the guide blades 21, the bubbles burst, and the sludge settles downward. The water flows along the guide blades 21 to form an ascending vortex in the tower body 1. The sludge rotates rapidly with the water flow. The sludge entering the secondary separation zone 14 along the water flow gathers toward the first opening 23 in the center of the vortex and is guided into the mud guide part 22, and enters the guide pipe 3 from the second opening 24. After the sludge flows out from the bottom pipe mouth of the guide pipe 3, it hits the tip of the reflection cone 4, and the sludge is scattered along the surface of the reflection cone 4. , and evenly settles at the bottom of the first separation zone. The water in the secondary separation zone 14 enters the tertiary separation zone 15 and the fourth separation zone 16 in an ascending vortex state to complete multi-stage separation. Turn on the pump body 6, and the pump body 6 extracts liquid from the fourth separation zone 16 through the annular pipeline 71 and the water suction pipe 7. The liquid is output to the reflux pipe 5 through the pump body 6. The liquid passes through the reflux pipe 5 and the pipe opening at the bottom of the guide pipe 3 in turn and enters the primary separation zone 13 to accelerate the overall liquid rising speed in the tower body 1. The liquid continues to rise and enters the clean water zone 17. When the water level in the clean water zone 17 reaches the height of the overflow hole 91, the clean water enters the overflow trough 9 from the overflow hole 91, and the clean water flows into the water outlet 11 along the overflow trough 9 and is discharged outside the tower body 1.

[0038] In this embodiment, wastewater continuously enters the tower body 1 from the water inlet 12, and the wastewater rises evenly in the tower body 1 and passes through the three-phase separator 2. The bubbles containing sludge in the wastewater hit the guide blades 21, causing the bubbles to burst and the sludge to settle downward. Since the angle between the blade surface of the guide blade 21 and the horizontal plane is greater than 0, it has a guiding property. The water flows along the guide blades 21 to form an ascending vortex in the tower body 1, and the sludge rotates rapidly with the water flow. Since the probability of bubbles hitting the guide blades 21 is increased in the vortex state, and the sludge gathers at the center in the vortex state, the collision between the granular sludge is enhanced, making it easier to remove the sludge. The bubbles are separated, so that the bubbles that are not separated collide with each other, separate and settle, thereby enhancing the separation effect of the three-phase separator 2; at the same time, due to the action of centrifugal force, part of the sludge that enters the upper area along the water flow is gathered toward the first opening 23 in the center of the cyclone and guided into the sludge guide part 22, and settles from the second opening 24 into the lower area of the tower body 1 to complete the sedimentation, and the clean water and gas are dispersed to the surroundings and rise to the upper area of the tower body 1 and overflow out of the tower body 1 through the water outlet 11, thereby reducing the contact between the separated sludge and the clean water and gas. When the water in the anaerobic reactor overflows to the water outlet 11, the amount of sludge entrained is small, thereby improving the working efficiency of the anaerobic reactor.

[0039] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0040] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.

Claims

1. Cyclone anaerobic reactor, characterized in that, include: A tower body (1), wherein the top end of the tower body (1) has a water outlet (11), and the bottom end of the tower body (1) has a water inlet (12); The three-phase separator (2) has four parts. The three-phase separator (2) is fixedly arranged inside the tower body (1). The three-phase separator (2) includes a plurality of guide blades (21) and a mud guide portion (22). The mud guide portion (22) has a first opening (23) and a second opening (24). The mud guide portion (22) communicates with the upper layer area and the lower layer area. The first end of the guide blade (21) is fixedly connected to the outside of the mud guide portion (22) and the angle between the blade surface of the guide blade (21) and the horizontal plane is greater than 0. The second end of the guide blade (21) is fixedly connected to the inner wall of the tower body (1). The plurality of guide blades (21) are radially spaced along the outside of the mud guide portion (22); The mud guide portion (22) is in the shape of a hollow truncated cone, the first opening (23) is located at the top end of the mud guide portion (22), the second opening (24) is located at the bottom end of the mud guide portion (22), and the inner diameter of the first opening (23) is greater than the inner diameter of the second opening (24); The four three-phase separators (2) separate the interior of the tower body (1), and are divided into a primary separation zone (13), a secondary separation zone (14), a tertiary separation zone (15), a quaternary separation zone (16) and a water purification zone (17) from bottom to top; the three-phase separator (2) at the top of the primary separation zone (13) is provided with a flow guide pipe (3), and the top of the flow guide pipe (3) is connected to the second opening (24); The side of the guide pipe (3) is connected to the return pipe (5), and the return pipe (5) extends out of the inner wall of the tower body (1) and is connected to the output end of the pump body (6). A water suction pipe (7) is provided in the four-stage separation zone (16), and the second end of the water suction pipe (7) extends out of the inner wall of the tower body (1) and is connected to the input end of the pump body (6); the first end of the water suction pipe (7) is provided with an annular pipeline (71), and the annular pipeline (71) is connected to the water suction pipe (7), and a plurality of water suction ports are opened on the inner side of the annular pipeline (71).

2. The cyclone anaerobic reactor according to claim 1, characterized in that: A reflection cone (4) is suspended at the bottom of the guide tube (3); the reflection cone (4) is conical, and the tip of the reflection cone (4) faces the bottom pipe opening of the guide tube (3).

3. The cyclone anaerobic reactor according to claim 1, characterized in that: A bracket (72) is provided on the inner wall of the tower body (1) of the fourth-stage separation zone (16). The bracket (72) is located at the bottom end of the annular pipeline (71) and fixes the annular pipeline (71).

4. The cyclone anaerobic reactor according to claim 1, characterized in that: The water inlet (12) is provided with a water distribution pipe (8), and a plurality of water distribution holes (81) are provided on the water distribution pipe (8) at intervals.

5. The cyclone anaerobic reactor according to claim 1, characterized in that: An overflow trough (9) is provided at the top of the tower body (1), a plurality of overflow holes (91) are spaced apart on the side wall of the overflow trough (9), and the water outlet (11) communicates the overflow trough (9) with the outside of the tower body (1).

Citation Information

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  • Efficient anaerobic reactor with multi-stage fan blades staggered and partitioned and treatment method of efficient anaerobic reactor

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