High-strength corrosion-resistant ecological ceramic plate and preparation process thereof

By using raw materials such as iron ore tailings, sludge, and alkali-resistant glass fiber, combined with the dynamic injection of titanate graphene solution, the ceramic panel preparation process was optimized, solving the problems of insufficient strength and corrosion resistance of ceramic panels and improving the overall performance and safety of ceramic panels.

CN119430861BActive Publication Date: 2026-01-23FUJIAN HUATAI GROUP
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Patent Information

Application Number
CN202411460570.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2026-01-23
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

Existing terracotta panels have shortcomings in terms of strength and corrosion resistance, posing safety hazards, especially in the curtain walls of high-rise buildings. Furthermore, traditional manufacturing processes result in high brittleness and weak impact resistance.

Method used

Using iron ore tailings, sludge, alkali-resistant glass fiber and specific plasticizers as raw materials, and combined with the dynamic injection of a titanium ester graphene mixed solution, the strength and corrosion resistance of ceramic panels are improved by optimizing the preparation process.

Benefits of technology

It significantly improves the strength and corrosion resistance of terracotta panels, reduces cracks and deformation during the manufacturing process, and expands the safety and application areas of terracotta panels.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application belongs to the technical field of building materials, and particularly relates to a high-strength corrosion-resistant ecological ceramic plate, wherein raw materials of the ceramic plate include 80-85 parts of pottery clay powder, 2-5 parts of smelting iron ore tailings, 5-8 parts of alkali-resistant glass fiber, 2-5 parts of sludge, 1-2 parts of clay powder and 0.2-0.4 parts of plasticizer. The application further discloses a preparation process of the ceramic plate, wherein the preparation process adopts a stepped temperature mode for drying, sintering and cooling, which can combine with the characteristics of the green body to reduce the quality defects such as cracks and bending of the prepared pottery clay. The application innovates from the optimization of raw materials and the preparation process without increasing the cost, and significantly improves the strength and corrosion resistance of the ceramic plate.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of building materials, and particularly relates to a high-strength corrosion-resistant ecological ceramic plate and a preparation process thereof. BACKGROUND

[0002] The ceramic plate is a new type of curtain wall material in the current building industry, and has the advantages of environmental protection, energy saving, moisture resistance, air permeability, sound insulation, rich and long-lasting color, wide application range and the like. It combines traditional materials with modern buildings, and provides a more flexible external facade design solution for design and application, and is conducive to beautifying the city and building a livable environment. At present, the material on the market uses pure natural clay as a raw material, adds a small amount of quartz, pumice, feldspar and other ingredients such as colorants, and is formed by high-pressure extrusion, low-temperature drying and high-temperature firing at 1200-1250 DEG C, and has the characteristics of green environmental protection, no radiation, soft color, and no light pollution.

[0003] The rise of the ceramic plate brings a large demand for natural clay, but the clay resource is limited, and the exploitation of clay will inevitably cause damage to nature, so the technical field begins to explore the use of silt, waste ceramic or iron ore tailings as the raw material of the ceramic plate. For example, CN1027958381A discloses a low-temperature fast-fired environment-friendly ceramic plate prepared from iron ore tailings and a preparation method thereof, and CN103896556A discloses a new environment-friendly energy-saving curtain wall material made of silt and waste ceramic. However, the preparation process of the ceramic plate in the above two technical solutions adopts one-step firing method, and it is found through practical application that the finished product has high brittleness and low corrosion resistance. The strength of the ceramic plate is higher than that of natural stone, but it is also a brittle material like natural stone, and has weak impact resistance. The ordinary installation method of the ceramic plate theoretically meets the technical requirements, but due to the discreteness in the production and installation process and other uncontrollable factors, there is a possibility of accidental fracture, fragmentation (such as hard object collision when cleaning the curtain wall) and falling during use. Moreover, the ceramic plate is applied to open curtain walls, and is mostly used in high-rise building curtain walls or even super high-rise building curtain walls, and is subjected to corrosion and water immersion in the environment of irradiation and strong wind and rain for a long time, so there is also a possibility of falling during use. Therefore, higher requirements are put forward for the strength and corrosion resistance of the ceramic plate, otherwise there is a great safety hazard.

[0004] The nozzle is the final extrusion forming port of the ceramic plate blank, which promotes the close combination of the clay into the brick and tile blank. Its main function is to obtain a blank with high density, good mechanical strength, smooth surface, low water content and certain shape and size. The larger the flow area of the inner cavity of the nozzle and the smoother the surface, the more conducive to the flow of ceramic clay, and the less the extrusion forming force required. On the contrary, the smaller the flow area of the inner cavity of the nozzle and the rougher the surface, the more difficult the flow of the clay, and the greater the extrusion forming force required. Process modification from the extrusion port is also a research direction for improving the quality of the ceramic plate.

[0005] Therefore, improving the strength and corrosion resistance of terracotta panels is a research topic that needs to be continuously carried out by those skilled in the art. Summary of the Invention

[0006] The purpose of this invention is to improve the strength and corrosion resistance of ceramic panels by innovating in terms of raw material optimization and preparation process without increasing costs.

[0007] The specific technical solution is as follows:

[0008] A high-strength, corrosion-resistant, and eco-friendly terracotta panel, by weight, comprises 80-85 parts of clay powder, 2-5 parts of iron ore tailings, 5-8 parts of alkali-resistant glass fiber, 2-5 parts of sludge, 1-2 parts of clay powder, and 0.2-0.4 parts of plasticizer.

[0009] Preferably, the clay powder, by mass fraction, is one or more of kaolinite, illite, or montmorillonite.

[0010] Preferably, the composition of the smelting iron ore tailings is (by mass percentage): SiO2: 61.2%–70%, Fe2O3: 6%–9%, ​​Al2O3: 15%–20%, MgO: 1%–4%, CaO: 0.5%–4.5%, TiO2: 0.2%–1.5%, K2O: 0.5%–2.5%, Na2O: 0.1%–4%, with the balance being carbon.

[0011] Preferably, the sludge has an organic matter content of 3%-12% and a sand content of 1-6%.

[0012] Preferably, the plasticizer is water glass.

[0013] Preferably, the raw materials for the terracotta panel, by weight, include 83 parts of clay powder, 4 parts of iron ore tailings, 6 parts of alkali-resistant glass fiber, 4 parts of sludge, 1 part of clay powder, and 0.3 parts of plasticizer.

[0014] The preparation process of the high-strength, corrosion-resistant, eco-friendly ceramic panel includes the following steps:

[0015] (1) According to the proportion, take clay powder, iron ore tailings and alkali-resistant glass fiber and crush each raw material to 200 mesh or more. Then add sludge, clay powder and plasticizer to form mixed raw materials.

[0016] (2) The raw materials and water are mixed in a mixer according to the ratio of water to the mass of the raw materials, which is 15%-20% to obtain wet material.

[0017] (3) The above wet material is fed into a plywood mixing machine for mixing, thereby obtaining a clay material with a plasticity index of 9-12;

[0018] (4) The above-mentioned mud material is fed into a vacuum extruder and shaped through the nozzle and die. While extruding, a titanium ester graphene mixed solution is dynamically and continuously injected into the inner surface of the nozzle and die. After the mud material is extruded, it is cut into the corresponding specifications to obtain a wet blank. The flow rate of the titanium ester graphene mixed solution is 2-3 ml / m².

[0019] (5) Dry the wet green body at a temperature of 40℃-150℃ for 4-8 hours to obtain a dry green body;

[0020] (6) The dry blank is sent into the firing kiln and sintered at a temperature of 1000℃-1140℃ for 3-5 hours.

[0021] (7) Cool the ceramic plate.

[0022] Preferably, the method for preparing the titanate-graphene mixed solution in the above process step (4) is as follows: graphene oxide is completely dispersed in water, titanate coupling agent is added and mixed evenly to obtain a mixed solution with a viscosity of 2000-4000 cps (25℃) and the mass ratio of graphene oxide to titanate coupling agent is 4:1-2.

[0023] Preferably, the drying method of the above process step (5) is: first dry at 40-50℃ for 3-5 hours, then dry at 51-80℃ for 0.5-2 hours, and then dry at 81-150℃ for 0.5-1 hour. The sintering method of step (6) is: 1000-1050℃ for 1-2 hours, and 1051-1140℃ for 2-3 hours.

[0024] Preferably, the cooling method of the above process step (7) is as follows: transfer the ceramic plate to the cooling room, cool the ceramic plate to 300-600℃, maintain the ambient temperature at 200-300℃ for 2-3 hours, lower the ambient temperature to 100-200℃ for 2-3 hours, and then cool naturally.

[0025] The beneficial effects of this invention are as follows:

[0026] (1) This invention uses industrial solid waste, iron ore tailings and sludge combined with ceramic wood powder as raw materials to prepare ceramic slabs. Glass fiber is also incorporated. This technical solution employs a high-silicon, low-alumina, high-potassium-sodium formulation system and specific plasticizers to optimize the ceramic slab formula, improve the fluidity of the clay, and facilitate the extrusion forming of the ceramic slab blank. The resulting ceramic slab has high strength and good corrosion resistance, greatly improving its performance and making it safer and more widely applicable during application and construction.

[0027] (2) When the raw material formulation contains a higher content of plastic material, the required extrusion molding pressure is lower, but the drying and sintering shrinkage deformation of the green body is greater; conversely, when the ceramic raw material formulation contains a lower content of plastic material, i.e., a higher content of lean material, the drying and sintering shrinkage deformation of the green body is obviously smaller, but the required extrusion molding pressure is greater. The ratio range of plastic material and lean material in the raw material formulation of this invention is appropriate, and the required extrusion molding pressure and the drying and sintering shrinkage deformation of the green body are moderate.

[0028] (3) In the preparation process described in this invention, the drying, sintering and cooling processes all adopt a stepped temperature method, which can be combined with the characteristics of the blank to reduce the quality defects such as cracks and bending of the prepared clay.

[0029] (4) Surface treatment of ceramic substrate is a key step to improve the quality and performance of ceramic substrate. In this technical solution, a mixed solution of titanate graphene is dynamically injected into the extrusion mold during the extrusion process, which can reduce the interference of the mold surface on the ceramic substrate surface and help to ease the extrusion pressure of the clay material, making the ceramic substrate surface smoother and cleaner. Detailed Implementation

[0030] The present application will be further described in detail below with reference to embodiments and comparative examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.

[0031] In the following examples, the alkali-resistant glass fiber was purchased from Hejian Xinlong Glass Fiber Products Co., Ltd., the sludge came from the Dongli Lake South Wastewater Treatment Plant, and the clay powder was purchased from Guangzhou Yifeng Chemical Technology Co., Ltd.

[0032] Example 1

[0033] Raw material formula: By mass percentage, the mixture comprises 83 parts of clay powder (a mixture of kaolinite, illite, and montmorillonite in a 1:1:1 mass ratio), 4 parts of iron ore tailings, 6 parts of alkali-resistant glass fiber, 4 parts of sludge, 1 part of clay powder, and 0.3 parts of sodium silicate. The iron ore tailings composition (by mass percentage) is: SiO2: 65%, Fe2O3: 8%, Al2O3: 18%, MgO: 2%, CaO: 2%, TiO2: 1%, K2O: 2%, Na2O: 2%, with the balance being carbon. The sludge has an organic matter content of 8% and a sand content of 5%.

[0034] (1) According to the proportion, take clay powder, iron ore tailings and alkali-resistant glass fiber and crush each raw material to 200 mesh or more. Then add sludge, clay powder and water glass to form a mixed raw material.

[0035] (2) The raw materials and water are mixed in a mixer according to the ratio of water to 18% of the mass of the raw materials to obtain wet material;

[0036] (3) The above wet material is fed into a plywood mixing machine for mixing to obtain a clay material with a plasticity index of 10.

[0037] (4) The above-mentioned mud material is fed into a twin-shaft vacuum extruder and shaped through a die, and then cut into equal sizes of 400mm×400mm to obtain a wet blank.

[0038] (5) Dry the wet blank at 45℃ for 4 hours, then at 70℃ for 1 hour, and then at 120℃ for 1 hour.

[0039] (6) The dry blanks are sent into the firing kiln and fired at 1050℃ for 1.5 hours and at 1140℃ for 2.5 hours.

[0040] (7) Transfer the ceramic slab to the cooling room, cool the ceramic slab to 600°C, maintain the ambient temperature at 300°C for 3 hours, lower the ambient temperature to 100°C for 3 hours, and then cool it naturally to obtain the finished product.

[0041] Example 2

[0042] Raw material formula: By mass percentage, 85 parts of clay powder (a 1:1 mixture of illite and montmorillonite), 3 parts of iron ore tailings, 5 parts of alkali-resistant glass fiber, 2 parts of sludge, 1.5 parts of clay powder, and 0.4 parts of water glass. The iron ore tailings composition (mass percentage): SiO2: 70%, Fe2O3: 7%, Al2O3: 17%, MgO: 3%, CaO: 3%, TiO2: 1.5%, K2O: 2.5%, Na2O: 4%, with the balance being carbon. The sludge has an organic matter content of 12% and a sand content of 2%.

[0043] (1) According to the proportion, take clay powder, iron ore tailings and alkali-resistant glass fiber and crush each raw material to 200 mesh or more. Then add sludge, clay powder and water glass to form a mixed raw material.

[0044] (2) The raw materials and water are mixed in a mixer according to the ratio of water to 15% of the mass of the raw materials to obtain wet material.

[0045] (3) The above wet material is fed into a plywood mixer for mixing to obtain a clay material with a plasticity index of 11.

[0046] (4) The above-mentioned mud material is fed into a twin-shaft vacuum extruder and shaped through a die, and then cut into equal sizes of 400mm×400mm to obtain a wet blank.

[0047] (5) Dry the wet blank at 50°C for 4 hours, then at 80°C for 2 hours, and then at 150°C for 1 hour.

[0048] (6) The dry blank is sent into the firing kiln and fired at 1000℃ for 2 hours and at 1140℃ for 3 hours.

[0049] (7) Transfer the ceramic slab to the cooling room, cool the ceramic slab to 500°C, maintain the ambient temperature at 250°C for 2.5 hours, lower the ambient temperature to 200°C for 2 hours, and then cool it naturally to obtain the finished product.

[0050] Example 3

[0051] Raw material formula: By mass percentage, 80 parts of a mixture of kaolinite, illite, and montmorillonite clay powder, 5 parts of iron ore tailings, 8 parts of alkali-resistant glass fiber, 2 parts of sludge, 1.5 parts of clay powder, and 0.2 parts of water glass. The iron ore tailings composition (mass percentage) is: SiO2: 62%, Fe2O3: 6%, Al2O3: 15%, MgO: 1%, CaO: 0.5%, TiO2: 0.2%, K2O: 0.5%, Na2O: 0.1%, with the balance being carbon. The sludge has an organic matter content of 8% and a sand content of 5%.

[0052] (1) According to the proportion, take clay powder, iron ore tailings and alkali-resistant glass fiber and crush each raw material to 200 mesh or more. Then add sludge, clay powder and water glass to form a mixed raw material.

[0053] (2) The raw materials and water are mixed in a mixer according to the ratio of water to 15% of the mass of the raw materials to obtain wet material.

[0054] (3) The above wet material is fed into a plywood mixing machine for mixing to obtain a clay material with a plasticity index of 9.

[0055] (4) The above-mentioned mud material is fed into a twin-shaft vacuum extruder and shaped through a die, and then cut into equal sizes of 400mm×400mm to obtain a wet blank.

[0056] (5) Dry the wet blank at 40°C for 5 hours, then at 55°C for 0.5 hours, and then at 85°C for 0.5 hours.

[0057] (6) The dry blank is sent into the firing kiln and fired at 1000℃ for 1 hour and at 1100℃ for 2 hours.

[0058] (7) Transfer the ceramic slab to the cooling room, cool the ceramic slab to 300°C, maintain the ambient temperature at 300°C for 3 hours, lower the ambient temperature to 100°C for 3 hours, and then cool it naturally to obtain the finished product.

[0059] Comparative Example 1 (Single Raw Material)

[0060] Raw material formula: By mass, 87 parts of clay powder and 3 parts of clay powder are a mixture of kaolinite, illite and montmorillonite in a mass ratio of 1:1:1.

[0061] (1) According to the proportion, take the clay powder and crush it to 200 mesh or higher, and then use the clay powder to form a mixed raw material;

[0062] (2) The raw materials and water are mixed in a mixer according to the ratio of water to 18% of the mass of the raw materials to obtain wet material;

[0063] (3) The above wet material is fed into a plywood mixing machine for mixing to obtain a clay material with a plasticity index of 10.

[0064] (4) The above-mentioned mud material is fed into a twin-shaft vacuum extruder and shaped through a die, and then cut into equal sizes of 400mm×400mm to obtain a wet blank.

[0065] (5) Dry the wet blank at 45℃ for 4 hours, then at 70℃ for 1 hour, and then at 120℃ for 1 hour.

[0066] (6) The dry blanks are sent into the firing kiln and fired at 1050℃ for 1.5 hours and at 1140℃ for 2.5 hours.

[0067] (7) Transfer the ceramic slab to the cooling room, cool the ceramic slab to 600°C, maintain the ambient temperature at 300°C for 3 hours, lower the ambient temperature to 100°C for 3 hours, and then cool it naturally to obtain the finished product.

[0068] Comparative Example 2 (Direct Sintering)

[0069] Raw material formula: By mass percentage, 85 parts of a 1:1 mixture of illite and montmorillonite (clay powder), 3 parts of iron ore tailings, 5 parts of alkali-resistant glass fiber, 2 parts of sludge, 1.5 parts of clay powder, and 0.4 parts of water glass. The iron ore tailings composition (mass percentage): SiO2: 70%, Fe2O3: 7%, Al2O3: 17%, MgO: 3%, CaO: 3%, TiO2: 1.5%, K2O: 2.5%, Na2O: 4%, with the balance being carbon. The sludge has an organic matter content of 12% and a sand content of 2%.

[0070] (1) According to the proportion, take clay powder, iron ore tailings and alkali-resistant glass fiber and crush each raw material to 200 mesh or more. Then add sludge, clay powder and water glass to form a mixed raw material.

[0071] (2) The raw materials and water are mixed in a mixer according to the ratio of water to 18% of the mass of the raw materials to obtain wet material;

[0072] (3) The above wet material is fed into a plywood mixing machine for mixing to obtain a clay material with a plasticity index of 10.

[0073] (4) The above-mentioned mud material is fed into a twin-shaft vacuum extruder and shaped through a die, and then cut into equal sizes of 400mm×400mm to obtain a wet blank.

[0074] (5) Dry the wet blank directly at 120℃ for 3 hours.

[0075] (6) The dry blank is sent into the firing kiln and fired at 1140℃ for 4 hours.

[0076] (7) Natural cooling.

[0077] In the following embodiments, during the extrusion of sludge, a mixed solution of titanate and graphene is dynamically and continuously injected into the inner surface of the die. The preparation method of the mixed solution of titanate and graphene is as follows: graphene oxide is dispersed in water, and titanate coupling agent (LK-105, Guangzhou Longkai Chemical Co., Ltd.) is added to obtain a mixed solution. The viscosity of the mixed solution is 3000-cps (25℃), the mass ratio of graphene oxide to titanate coupling agent is 4:1.5, and the amount of water added is adjusted according to the viscosity.

[0078] Example 4

[0079] The optimization of Example 1 is that step (4) is as follows: the above-mentioned clay material is fed into a vacuum extruder and shaped through the nozzle die. At the same time as extrusion, a titanium ester graphene mixed solution is dynamically and continuously injected into the inner surface of the nozzle die. The flow rate of the titanium ester graphene mixed solution is 2 ml / m². After the clay material is extruded, it is cut into the corresponding specifications to obtain a wet blank. The rest is the same as in Example 1.

[0080] Example 5

[0081] The optimization of Example 2 is that step (4) is as follows: the above-mentioned clay material is fed into a vacuum extruder and shaped through the die. While extruding, a titanium ester graphene mixed solution is dynamically and continuously injected into the inner surface of the die. The flow rate of the titanium ester graphene mixed solution is 3 ml / m². After the clay material is extruded, it is cut into the corresponding specifications to obtain a wet blank. The rest is the same as in Example 2.

[0082] Example 6

[0083] The optimization of Comparative Example 1 is that step (4) is as follows: the above-mentioned clay material is fed into a vacuum extruder and shaped through the die. At the same time as extrusion, a titanium ester graphene mixed solution is dynamically and continuously injected into the inner surface of the die. The flow rate of the titanium ester graphene mixed solution is 2 ml / m². After the clay material is extruded, it is cut into the corresponding specifications to obtain a wet blank. The rest is the same as Comparative Example 1.

[0084] Example 7

[0085] The optimization of Comparative Example 2 is that step (4) is as follows: the above-mentioned clay material is fed into a vacuum extruder and shaped through the die. At the same time as extrusion, a titanium ester graphene mixed solution is dynamically and continuously injected into the inner surface of the die. The flow rate of the titanium ester graphene mixed solution is 2 ml / m². After the clay material is extruded, it is cut into the corresponding specifications to obtain a wet blank. The rest is the same as Comparative Example 2.

[0086] The samples prepared in Examples 1-7 and Comparative Examples 1-2 were subjected to performance testing using the industry standard JG / T324-2011, "Ceramic Panels for Building Curtain Walls," which covers surface quality, dimensional and shape deviations, and performance. For each test item, 10 samples were used to obtain valid test results. Samples could be reused for items where the test results would not interfere with each other.

[0087] (1) Surface quality inspection

[0088] Visual inspection was performed at a distance of 1m from the sample surface according to the conditions specified in GB / T3810.2, and measurements were taken using a measuring instrument with an accuracy of no more than 0.1mm. The test results are shown in Table 1.

[0089] Table 1. Surface quality test results of samples prepared in Examples 1-7 and Comparative Examples 1-2

[0090]

[0091]

[0092] As can be seen from the table above, in terms of surface inspection, the clay prepared by Examples 1-3 and the comparative examples fully meets the standard requirements, the clay prepared by Example 1-3 also meets the requirements, the clay prepared by Comparative Example 1 has more defects, and the clay prepared by Comparative Example 3 has fewer defects.

[0093] (2) Performance index testing

[0094] The water absorption, flexural strength, elastic modulus, frost resistance, thermal shock resistance, glaze crack resistance and chemical corrosion resistance were tested using industry standard JG / T324-2011, and the test results are shown in Table 2.

[0095] Table 2. Performance index test results of samples prepared in Examples 1-3 and Comparative Examples 1-2

[0096]

[0097]

[0098] As can be seen from the above experiments, the present invention uses industrial solid waste iron ore tailings and sludge combined with ceramic wood powder as raw material components to prepare ceramic panels. At the same time, by combining glass fiber and specific plasticizers, and optimizing the process, the final ceramic panels prepared have high strength and good corrosion resistance, which greatly improves the performance of ceramic panels.

Claims

1. A preparation process for a high-strength, corrosion-resistant, eco-friendly ceramic panel, characterized in that, The raw materials for preparing high-strength corrosion-resistant ecological ceramic panels, by weight, include: 80-85 parts of clay powder, 2-5 parts of iron ore tailings, 5-8 parts of alkali-resistant glass fiber, 2-5 parts of sludge, 1-2 parts of clay powder, and 0.2-0.4 parts of plasticizer. The preparation process includes the following steps: (1) According to the proportion, take clay powder, iron ore tailings and alkali-resistant glass fiber and crush each raw material to 200 mesh or more. Then add sludge, clay powder and plasticizer to form mixed raw materials. (2) The raw materials and water are mixed in a mixer according to the ratio of water to the mass of the raw materials, which is 15%-20% to obtain wet material; (3) The above wet material is fed into a ply mill for mixing to obtain a clay material with a plasticity index of 9-12; (4) The above-mentioned mud is fed into a vacuum extruder and shaped through the nozzle and die. While extruding, a titanium ester graphene mixed solution is dynamically and continuously injected into the inner surface of the nozzle and die. After the mud is extruded, it is cut into the corresponding specifications to obtain a wet blank. The flow rate of the titanium ester graphene mixed solution is 2-3 ml / m². (5) Dry the wet green body at a temperature of 40℃-150℃ for 4-8 hours to obtain a dry green body; (6) The dry blank is sent into the firing kiln and sintered at a temperature of 1000℃-1140℃ for 3-5 hours; (7) Cooled ceramic plate; The preparation method of the titanate-graphene mixed solution is as follows: graphene oxide is completely dispersed in water, titanate coupling agent is added and mixed evenly to obtain a mixed solution. The viscosity of the mixed solution at 25℃ is 2000-4000cps, and the mass ratio of graphene oxide to titanate coupling agent is 4:1-2.

2. The preparation process according to claim 1, characterized in that, The clay powder, by mass fraction, is one or more of kaolinite, illite, or montmorillonite.

3. The preparation process according to claim 1, characterized in that, The tailings from the iron ore smelting process, by mass percentage, consists of: SiO2: 61.2%–70%, Fe2O3: 6%–9%, ​​Al2O3: 15%–20%, MgO: 1%–4%, CaO: 0.5%–4.5%, TiO2: 0.2%–1.5%, K2O: 0.5%–2.5%, Na2O: 0.1%–4%, with the balance being carbon.

4. The preparation process according to claim 1, characterized in that, The sludge has an organic matter content of 3%-12% and a sand content of 1-6%.

5. The preparation process according to claim 1, characterized in that, The plasticizer is water glass.

6. The preparation process according to claim 1, characterized in that, By weight, the raw materials for the terracotta panel include 83 parts clay powder, 4 parts iron ore tailings, 6 parts alkali-resistant glass fiber, 4 parts sludge, 1 part clay powder, and 0.3 parts plasticizer.

7. The preparation process according to claim 1, characterized in that, The drying method in step (5) is as follows: first dry at 40-50℃ for 3-5 hours, then dry at 51-80℃ for 0.5-2 hours, and then dry at 81-150℃ for 0.5-1 hour. The sintering method in step (6) is as follows: 1000-1050℃ for 1-2 hours, and 1051-1140℃ for 2-3 hours.

8. The preparation process according to claim 1, characterized in that, Step (7) Cooling method: Transfer the ceramic plate to the cooling room, cool the ceramic plate to 300-600℃, maintain the ambient temperature at 200-300℃ for 2-3 hours, lower the ambient temperature to 100-200℃ for 2-3 hours, and then cool naturally.

9. A high-strength, corrosion-resistant, eco-friendly ceramic panel prepared by the preparation process according to any one of claims 1-8.

Citation Information

Patent Citations

  • Low-temperature fast-fired environmentally-friendly pottery clay plate prepared from iron ore tailings and preparation method thereof

    CN102795838A

  • Novel environment-friendly and energy-saving curtain wall material prepared by utilizing sludge and waste ceramics and preparation method thereof

    CN103896556A

  • High strength corrosion resistant ceramic plate and preparation technology thereof

    CN105819861A