Solid excrement fermenting, drying and crushing system and method

Abstract

The invention relates to the technical field of excrement treatment, in particular to a solid excrement fermenting, drying and smashing system and method.The solid excrement fermenting, drying and smashing system comprises a raw material module, a fermenting module, a drying module, a smashing module and a packaging module.The system collects solid excrement of livestock through the raw material module and pretreats the solid excrement to obtain a fermented raw material; the fermentation module performs aerobic fermentation on the fermentation raw material to obtain a fermentation product, and the drying module performs drying treatment on the fermentation product and controls moisture to obtain a dried material; the crushing module crushes the dried material to obtain an organic fertilizer semi-finished product, and the packaging module collects and packages the chemical fertilizer semi-finished product to obtain the organic fertilizer, the system can convert livestock and poultry manure into the bio-organic fertilizer, waste is turned into wealth, the livestock and poultry manure can be effectively treated, and the rural environment is protected.

Description

Technical Field

[0001] The present invention relates to the technical field of feces processing, and in particular to a solid feces fermentation, drying and crushing system and method. Background Art

[0002] At present, there are two main types of fertilizers used for crops, one is farmyard manure and the other is chemical fertilizer. Farmyard manure plays a certain role in improving soil, increasing fertility and crop yields, but its disadvantages are low nutrient content, low quick-acting property, containing pathogens, parasites, weed seeds, polluting soil and atmosphere, and more importantly, it is impossible to organize large-scale commercial production and enter the circulation field. Although chemical fertilizers have high nutrient content and quick fertilizer effect, with the large-scale application of chemical fertilizers, its shortcomings are obviously exposed, causing soil compaction, acid-base imbalance, reduction of soil organic matter, and decline in fertility. It pollutes the soil, atmosphere, and groundwater to varying degrees, resulting in weak root systems of crops, weak photosynthesis, disordered ecological cycles, increased content of carcinogenic substances such as nitrite in plants, reduced quality of agricultural products, and problems with food quality and safety. It will eventually degrade the physical, chemical and biological properties of the soil, and farmland will become a chemical land that cannot be produced.

[0003] With the rapid expansion of my country's livestock and poultry breeding industry, a large number of large, medium and small livestock and poultry farms have been built in rural areas. Some areas have also established specialized livestock and poultry breeding communities, specialized villages and specialized households, resulting in a large amount of livestock and poultry manure. At present, rural areas mainly adopt a decentralized and multi-point treatment of livestock and poultry manure, which is difficult to centrally treat. Due to the lack of comprehensive management measures, livestock and poultry manure is discharged into the natural environment without any treatment, causing a foul odor and flying mosquitoes and flies. The ecological environment is under tremendous pressure and is seriously polluted. At the same time, it is easy to cause the spread of infectious diseases such as avian influenza, which harms people's health.

[0004] Bio-organic fertilizer is a fully nutritious fertilizer based on organic matter, which is beneficial to balance and increase the nutrient content of soil, repair and improve soil structure and soil micro-ecosystem. Therefore, adopting reasonable livestock and poultry manure treatment methods to convert livestock and poultry manure into bio-organic fertilizer, turning waste into treasure and protecting the environment has become a key technology that needs to be urgently solved in the development of the current livestock and poultry breeding industry. Summary of the invention

[0005] The purpose of the present invention is to provide a solid excrement fermentation, drying and crushing system and method, aiming to provide a reasonable livestock and poultry excrement processing system and method, so as to convert livestock and poultry excrement into biological organic fertilizer.

[0006] To achieve the above-mentioned object, in a first aspect, the present invention provides a solid feces fermentation, drying and crushing system, comprising a raw material module, a fermentation module, a drying module, a crushing module and a packaging module;

[0007] The raw material module is used to collect solid feces of livestock and pre-treat the solid feces to obtain fermentation raw materials;

[0008] The fermentation module is used to perform aerobic fermentation on the fermentation raw material to obtain a fermentation product;

[0009] The drying module performs drying treatment on the fermentation product based on drying equipment to control the moisture content to obtain a dried material;

[0010] The crushing module crushes the dried material based on preset crushing parameters to obtain a semi-finished organic fertilizer;

[0011] The packaging module is used to collect and package the semi-finished fertilizer to obtain organic fertilizer.

[0012] Wherein, the raw material module comprises a collection unit, a pretreatment unit and a mixing unit, and the collection unit, the pretreatment unit and the mixing unit are connected in sequence;

[0013] The collecting unit is used to collect solid feces of livestock;

[0014] The pretreatment unit is used to crush, filter and centrifuge the solid feces to obtain the processed raw material;

[0015] The mixing unit is used to process the raw material and the straw powder for mixing to obtain the fermentation raw material.

[0016] Wherein, the pretreatment unit comprises a crushing subunit, a filtering subunit and a centrifugal subunit, and the crushing subunit, the filtering subunit and the centrifugal subunit are connected in sequence;

[0017] The crushing subunit is used to hydraulically crush the solid feces to obtain feces;

[0018] The filtering subunit is used for sedimentation and filtration of the feces, removing the sand, weeds and feathers, separating the upper layer of feces, and obtaining the feces to be controlled in water;

[0019] The centrifugal subunit performs centrifugal treatment on the feces to be water-controlled based on centrifugal technology to control the moisture and obtain the treated raw material.

[0020] Wherein, the drying module comprises a drying unit and a detection unit, and the drying unit is connected to the detection unit;

[0021] The drying unit performs drying treatment on the fermentation product based on drying equipment to control the moisture content to obtain a dried material;

[0022] The detection unit is used to detect the humidity of the drying material.

[0023] Wherein, the crushing module comprises an adjusting unit and a crushing unit, and the adjusting unit is connected to the crushing unit;

[0024] The adjustment unit is used to adjust the preset crushing parameters and the crushed particle size;

[0025] The crushing unit crushes the dried material based on the preset crushing parameters to obtain a semi-finished organic fertilizer.

[0026] Wherein, the packaging module comprises a collecting unit and a packaging unit, and the collecting unit is connected to the packaging unit;

[0027] The collecting unit is used to collect the crushed semi-finished organic fertilizer;

[0028] The packaging unit packages and seals the semi-finished organic fertilizer based on packaging requirements to obtain organic fertilizer.

[0029] In a second aspect, the present invention further provides a solid feces fermentation, drying and pulverization method, which is applied to the solid feces fermentation, drying and pulverization system as described in the first aspect above, and is characterized in that it comprises the following steps:

[0030] Solid feces of livestock are collected through the raw material module, and the solid feces are pre-processed to obtain fermentation raw materials;

[0031] The fermentation module performs aerobic fermentation on the fermentation raw materials to obtain fermentation products, and the drying module performs drying treatment on the fermentation products to control the moisture content to obtain dried materials;

[0032] The crushing module crushes the dried materials to obtain semi-finished organic fertilizers, and the packaging module collects and packages the semi-finished chemical fertilizers to obtain organic fertilizers.

[0033] The present invention discloses a solid excrement fermentation, drying and crushing system. The system is used to collect solid excrement of livestock through the raw material module, and pre-treat the solid excrement to obtain fermentation raw materials; the fermentation module is used to aerobically ferment the fermentation raw materials to obtain fermentation products; the drying module dries the fermentation products based on drying equipment, controls the moisture content, and obtains dried materials; the crushing module crushes the dried materials based on preset crushing parameters to obtain semi-finished organic fertilizers; the packaging module is used to collect and package the semi-finished fertilizers to obtain organic fertilizers. The system can convert livestock and poultry excrement into biological organic fertilizers, turning waste into treasure, and can effectively process livestock and poultry excrement to protect the rural environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0035] Figure 1 It is a schematic diagram of a solid feces fermentation, drying and crushing system provided by the present invention.

[0036] Figure 2 It is a schematic diagram of a raw material module of a solid feces fermentation, drying and crushing system provided by the present invention.

[0037] Figure 3 It is a schematic diagram of a drying module of a solid feces fermentation, drying and crushing system provided by the present invention.

[0038] Figure 4 It is a schematic diagram of a crushing module of a solid feces fermentation, drying and crushing system provided by the present invention.

[0039] Figure 5 It is a schematic diagram of a packaging module of a solid feces fermentation, drying and crushing system provided by the present invention.

[0040] Figure 6 It is a schematic diagram of a fermentation module of a solid feces fermentation, drying and crushing system provided by the present invention.

[0041] Figure 7 The present invention provides a flow chart of a solid feces fermentation, drying and crushing method.

[0042] In the figure: 1-raw material module, 2-fermentation module, 3-drying module, 4-crushing module, 5-packaging module, 6-collection unit, 7-pretreatment unit, 8-mixing unit, 9-crushing subunit, 10-filtration subunit, 11-centrifugal subunit, 12-drying unit, 13-detection unit, 14-adjustment unit, 15-crushing unit, 16-collection unit, 17-packaging unit, 18-fermentation unit, 19-water control unit, 20-turning unit, 21-aeration unit, 22-piling subunit, 23-addition subunit. DETAILED DESCRIPTION

[0043] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0044] See also Figures 1 to 6 In a first aspect, the present invention provides a solid feces fermentation, drying and crushing system, comprising a raw material module 1, a fermentation module 2, a drying module 3, a crushing module 4 and a packaging module 5;

[0045] The raw material module 1 is used to collect solid feces of livestock and pre-treat the solid feces to obtain fermentation raw materials;

[0046] The fermentation module 2 is used to perform aerobic fermentation on the fermentation raw materials to obtain fermentation products;

[0047] The drying module 3 performs drying treatment on the fermentation product based on drying equipment, controls the moisture content, and obtains dried material;

[0048] The crushing module 4 crushes the dried material based on preset crushing parameters to obtain a semi-finished organic fertilizer;

[0049] The packaging module 5 is used to collect and package the semi-finished fertilizer to obtain organic fertilizer.

[0050] In an embodiment of the present invention, the system is used to collect solid feces of livestock through the raw material module 1, and pre-treat the solid feces to obtain fermentation raw materials; the fermentation module 2 is used to aerobically ferment the fermentation raw materials to obtain fermentation products; the drying module 3 dries the fermentation products based on drying equipment, controls the moisture, and obtains dried materials; the crushing module 4 crushes the dried materials based on preset crushing parameters to obtain semi-finished organic fertilizers, and the packaging module 5 is used to collect and package the semi-finished fertilizers to obtain organic fertilizers. The system can convert livestock and poultry manure into biological organic fertilizers, turning waste into treasure, and can effectively process livestock and poultry manure to protect the rural environment.

[0051] Further, the raw material module 1 includes a collection unit 6, a pretreatment unit 7 and a mixing unit 8, and the collection unit 6, the pretreatment unit 7 and the mixing unit 8 are connected in sequence; the pretreatment unit 7 includes a crushing subunit 9, a filtering subunit 10 and a centrifugal subunit 11, and the crushing subunit 9, the filtering subunit 10 and the centrifugal subunit 11 are connected in sequence;

[0052] The collecting unit 6 is used to collect solid feces of livestock;

[0053] The pre-treatment unit 7 is used to crush, filter and centrifuge the solid feces to obtain the processed raw material;

[0054] The mixing unit 8 is used to process the raw material and the straw powder for mixing to obtain the fermentation raw material;

[0055] The crushing subunit 9 is used to hydraulically crush the solid feces to obtain feces;

[0056] The filtering subunit 10 is used for sedimentation and filtration of the feces, removing the sand, weeds and feathers, separating the upper layer of feces, and obtaining the feces to be controlled in water;

[0057] The centrifugal subunit 11 performs centrifugal treatment on the feces to be water-controlled based on centrifugal technology to control the moisture and obtain the treated raw material.

[0058] In the embodiment of the present invention, the collecting unit 6 is used to collect solid feces of livestock, the pretreatment unit 7 crushes, filters and centrifuges the solid feces to obtain a treated raw material, the mixing unit 8 is used to mix the treated raw material and straw powder to obtain a fermentation raw material; the crushing subunit 9 hydraulically crushes the solid feces to obtain feces; the filtering subunit 10 is used to precipitate and filter the feces to remove sand, weeds and feathers, separate the upper layer of feces, and obtain water feces to be controlled; the centrifugal subunit 11 centrifuges the water feces to be controlled based on centrifugal technology to control the moisture and obtain a treated raw material.

[0059] Further, the drying module 3 includes a drying unit 12 and a detection unit 13, and the drying unit 12 and the detection unit 13 are connected;

[0060] The drying unit 12 performs drying treatment on the fermentation product based on drying equipment to control the moisture content and obtain a dried material;

[0061] The detection unit 13 is used to detect the humidity of the drying material.

[0062] In the embodiment of the present invention, the drying unit 12 performs drying treatment on the fermentation product based on drying equipment to control moisture to obtain a dried material; and the detection unit 13 performs humidity detection on the dried material.

[0063] Furthermore, the crushing module 4 includes an adjusting unit 14 and a crushing unit 15, and the adjusting unit 14 and the crushing unit 15 are connected;

[0064] The adjustment unit 14 is used to adjust the preset crushing parameters and the crushed particle size;

[0065] The crushing unit 15 crushes the dried material based on the preset crushing parameters to obtain a semi-finished organic fertilizer.

[0066] In the embodiment of the present invention, the adjusting unit 14 is used to adjust the preset crushing parameters and the crushed particle size, and the crushing unit 15 crushes the dried material based on the preset crushing parameters to obtain a semi-finished organic fertilizer.

[0067] Further, the packaging module 5 includes a collecting unit 16 and a packaging unit 17, and the collecting unit 16 and the packaging unit 17 are connected;

[0068] The collecting unit 16 is used to collect the crushed semi-finished organic fertilizer;

[0069] The packaging unit 17 packages and seals the semi-finished organic fertilizer based on packaging requirements to obtain organic fertilizer.

[0070] In the embodiment of the present invention, the collecting unit 16 is used to collect the crushed semi-finished organic fertilizer product, and the packaging unit 17 packages and seals the semi-finished organic fertilizer product based on packaging requirements to obtain organic fertilizer.

[0071] Furthermore, the fermentation module 2 includes a fermentation unit 18, a water control unit 19, a turning unit 20 and an aeration unit 21, and the fermentation unit 18 is connected to the water control unit 19, the turning unit 20 and the aeration unit 21 respectively;

[0072] The fermentation unit 18 is used to perform aerobic fermentation on the fermentation raw material to obtain a fermentation product;

[0073] The water control unit 19 is used to control the water content of the fermentation raw material;

[0074] The turning unit 20 is used to turn the fermentation raw material regularly to promote uniform fermentation of the fermentation raw material;

[0075] The aeration unit 21 is used to supply air to the fermentation raw material to provide aerobic conditions.

[0076] In the embodiment of the present invention, the fermentation unit 18 is used to perform aerobic fermentation on the fermentation raw material to obtain a fermentation product; the water control unit 19 is used to control the water content of the fermentation raw material; the turning unit 20 is used to turn the fermentation raw material at a regular interval to promote uniform fermentation of the fermentation raw material; the aeration unit 21 supplies air to the fermentation raw material to provide aerobic conditions.

[0077] Further, the fermentation unit 18 includes a composting subunit 22 and an adding subunit 23, and the composting subunit 22 and the adding subunit 23 are connected;

[0078] The stacking subunit 22 is used to stack the fermentation raw materials to form a fermentation pile;

[0079] The adding subunit 23 is used to add fermentation liquid to the fermentation pile to promote fermentation.

[0080] In the embodiment of the present invention, the stacking subunit 22 stacks the fermentation raw materials to form a fermentation pile, and the adding subunit 23 adds fermentation liquid to the fermentation pile to promote fermentation.

[0081] See also Figure 7 In a second aspect, the present invention further provides a solid feces fermentation, drying and pulverizing method, which is applied to the solid feces fermentation, drying and pulverizing system as described in the first aspect above, and is characterized in that it comprises the following steps:

[0082] S1 collects solid feces of livestock through raw material module 1 and pre-treats the solid feces to obtain fermentation raw materials;

[0083] In the embodiment of the present invention, the collecting unit 6 is used to collect solid feces of livestock, the pretreatment unit 7 hydraulically crushes the solid feces by the crushing subunit 9 to obtain feces; the filtering subunit 10 is used to precipitate and filter the feces to remove sand, weeds and feathers, separate the upper feces, and obtain water feces to be controlled; the centrifugal subunit 11 centrifuges the water feces to be controlled based on centrifugal technology to control the moisture and obtain the treated raw material, and the mixing unit 8 mixes the treated raw material and straw powder to obtain the fermentation raw material. Specifically, the filtering subunit 10 uses a high-pressure water gun to hydraulically crush the feces, and the hydraulically crushed feces are mixed with water to form feces. The filtering subunit 10 allows the feces to flow through a grille, and removes weeds and feathers in the feces through filtering through the grille. The filtered feces flows to a grit chamber, where the feces are left to stand to allow the gravel in the feces to settle to the bottom of the tank, and then the feces floating on the upper layer are separated from the grit chamber. The centrifugal subunit 11 dehydrates the feces based on centrifugal technology to reduce the water content of the feces to 20-25%, thereby obtaining a processed raw material.

[0084] S2: the fermentation module 2 performs aerobic fermentation on the fermentation raw materials to obtain the fermentation products, and the drying module 3 performs drying treatment on the fermentation products to control the moisture content to obtain the dried materials;

[0085] In an embodiment of the present invention, the stacking subunit 22 of the fermentation unit 18 stacks the fermentation raw materials to form a fermentation pile, the pile width is generally about 1 meter, the height is half a meter to 1 meter, and the length is not limited. The adding subunit 23 adds fermentation bacteria liquid to the fermentation pile to promote fermentation; the water control unit 19 is used to control the water content of the fermentation raw materials. The water content of the fermentation material should be controlled between 50% and 60% to ensure a good fermentation effect; the turning unit 20 is used to turn the fermentation raw materials at a regular interval to promote uniform fermentation of the fermentation raw materials. The turning frequency can be adjusted according to the internal temperature of the fermentation pile and weather conditions. Generally, the pile is turned once every two to three days. If the internal temperature reaches above 60 degrees, it is necessary to turn the pile once a day; the aeration unit 21 supplies air to the fermentation raw materials to provide aerobic conditions.

[0086] S3 crushing module 4 crushes the dried material to obtain semi-finished organic fertilizer, and packaging module 5 collects and packages the semi-finished fertilizer to obtain organic fertilizer.

[0087] The above disclosure is only a preferred embodiment of a solid feces fermentation, drying and crushing system and method of the present invention. Of course, this cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiments and equivalent changes made according to the claims of the present invention are still within the scope of the invention.

Claims

1. A solid feces fermentation, drying and crushing system, characterized in that: It includes raw material module, fermentation module, drying module, crushing module and packaging module; The raw material module is used to collect solid feces of livestock and pre-treat the solid feces to obtain fermentation raw materials; The fermentation module is used to perform aerobic fermentation on the fermentation raw material to obtain a fermentation product; The drying module performs drying treatment on the fermentation product based on drying equipment to control the moisture content to obtain a dried material; The crushing module crushes the dried material based on preset crushing parameters to obtain a semi-finished organic fertilizer; The packaging module is used to collect and package the semi-finished fertilizer to obtain organic fertilizer.

2. The solid feces fermentation, drying and crushing system according to claim 1, characterized in that: The raw material module comprises a collection unit, a pretreatment unit and a mixing unit, wherein the collection unit, the pretreatment unit and the mixing unit are connected in sequence; The collecting unit is used to collect solid feces of livestock; The pretreatment unit is used to crush, filter and centrifuge the solid feces to obtain the processed raw material; The mixing unit is used to process the raw material and the straw powder for mixing to obtain the fermentation raw material.

3. The solid feces fermentation, drying and crushing system according to claim 2, characterized in that: The pretreatment unit comprises a crushing subunit, a filtering subunit and a centrifugal subunit, wherein the crushing subunit, the filtering subunit and the centrifugal subunit are connected in sequence; The crushing subunit is used to hydraulically crush the solid feces to obtain feces; The filtering subunit is used for sedimentation and filtration of the feces, removing the sand, weeds and feathers, separating the upper layer of feces, and obtaining the feces to be controlled in water; The centrifugal subunit performs centrifugal treatment on the feces to be water-controlled based on centrifugal technology to control the moisture and obtain the treated raw material.

4. The solid feces fermentation, drying and crushing system according to claim 1, characterized in that: The drying module comprises a drying unit and a detection unit, and the drying unit is connected to the detection unit; The drying unit performs drying treatment on the fermentation product based on drying equipment to control the moisture content to obtain a dried material; The detection unit is used to detect the humidity of the drying material.

5. The solid feces fermentation, drying and crushing system according to claim 1, characterized in that: The crushing module includes an adjusting unit and a crushing unit, and the adjusting unit is connected to the crushing unit; The adjustment unit is used to adjust the preset crushing parameters and the crushed particle size; The crushing unit crushes the dried material based on the preset crushing parameters to obtain a semi-finished organic fertilizer.

6. The solid feces fermentation, drying and pulverizing system according to claim 1, characterized in that: The packaging module comprises a collecting unit and a packaging unit, and the collecting unit is connected to the packaging unit; The collecting unit is used to collect the crushed semi-finished organic fertilizer; The packaging unit packages and seals the semi-finished organic fertilizer based on packaging requirements to obtain organic fertilizer.

7. A solid feces fermentation, drying and pulverization method, applied to the solid feces fermentation, drying and pulverization system according to any one of claims 1 to 6, characterized in that: The following steps are involved: Solid feces of livestock are collected through the raw material module, and the solid feces are pre-processed to obtain fermentation raw materials; The fermentation module performs aerobic fermentation on the fermentation raw materials to obtain fermentation products, and the drying module performs drying treatment on the fermentation products to control the moisture content to obtain dried materials; The crushing module crushes the dried materials to obtain semi-finished organic fertilizers, and the packaging module collects and packages the semi-finished chemical fertilizers to obtain organic fertilizers.

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