Antibiotic culture medium production system and method
By introducing quantitative delivery, stirring, heating, cleaning and shaking mechanisms into the antibiotic medium production system, the problems of low fermentation efficiency and inconvenient equipment cleaning in the existing system are solved, and efficient and automated antibiotic fermentation production is achieved.
Patent Information
- Application Number
- CN202411396017.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing antibiotic medium production system, the tank structure and artificial feeding method of the fermentation equipment lead to low fermentation efficiency, and the microbial culture medium is easily sticky to the inner wall of the equipment, resulting in incomplete fermentation and manual cleaning, which is difficult to meet production needs. .
An antibiotic medium production system is designed, including a quantitative conveying mechanism, agitating mechanism, a heating mechanism, a cleaning mechanism and a shaking mechanism. The quantitative conveying mechanism of microbial seeds and reactants is realized, the stirring mechanism and heating mechanism optimize the fermentation conditions, the cleaning mechanism automatically cleans the inner wall of the equipment, and the shaking mechanism improves the fermentation efficiency.
It improves the efficiency and yield of antibiotic fermentation, reduces manual intervention, avoids the problem of incomplete fermentation, and meets the needs of efficient production.
Smart Images

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Abstract
Description
Technical Field
[0001] The invention relates to the technical field of antibiotic culture, and in particular to an antibiotic culture medium production system and method. Background Art
[0002] The antibiotic culture medium production system is a bioengineering technology used to produce antibiotics. The system produces compounds with antibacterial activity by culturing and fermenting microorganisms. Through the above steps, the antibiotic culture medium production system achieves efficient production of antibiotics. my country occupies an important position in the global antibiotic production field, continuously optimizes antibiotic production technology, improves output and quality, and provides strong support for the research and development and application of antibiotics. However, with the increasing problems of antibiotic abuse and drug resistance, the antibiotic production industry is also facing challenges. Therefore, developing new antibiotics, improving production efficiency and reducing costs have become important research directions in the field of antibiotic production.
[0003] At present, in the production process of antibiotic culture medium, fermentation equipment is used for large-scale cultivation of microorganisms. However, most of the existing fermentation equipment is a tank structure, and during the loading process, the microbial culture medium and the reactants are manually inverted into the feed port. However, this inversion method does not have the effect of quantitative delivery, resulting in low fermentation efficiency. At the same time, during the fermentation process, the microbial culture medium is easy to stick to the inner wall of the fermentation equipment, resulting in incomplete fermentation, and manual cleaning is required, so it is difficult to meet production needs. Summary of the invention
[0004] The object of the present invention is to provide an antibiotic culture medium production system and method to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an antibiotic culture medium production system, comprising a fermentation box, a box cover is slidably connected to the top of the fermentation box, a discharge pipe is fixedly connected to one side of the bottom of the fermentation box, a shaking mechanism is arranged at the bottom of the fermentation box, a stirring mechanism is arranged inside the fermentation box, a heating mechanism is arranged inside the fermentation box, the heating mechanism comprises a heating plate, a heating device is fixedly connected to one end of the fermentation box, the heating plate and the heating device are electrically connected, a cleaning mechanism is arranged at the upper end of the fermentation box, a quantitative conveying mechanism is arranged on one side of the top of the discharge pipe, and an infusion mechanism is arranged on the other side of the top of the discharge pipe;
[0006] The cleaning mechanism includes a screw rod, which is symmetrically arranged on one side of the upper end of the fermentation box and is rotatably connected. A scraper is threadedly connected to the outer side of the screw rod. The screw rod is fixedly connected to the output end of the second motor, and a first transmission assembly is arranged between the two screw rods.
[0007] The quantitative conveying mechanism includes a conveying box, the top of which is fixedly connected to a microbial seed hopper and a reaction material hopper, respectively; an elastic shielding mechanism is arranged inside the microbial seed hopper; the upper end inside the conveying box is symmetrically rotatably connected to a second rotating shaft; a second transmission assembly is arranged between the two second rotating shafts; the second rotating shaft is fixedly connected to the output end of the third motor; a grinding wheel is fixedly connected to the outer side of the second rotating shaft; a guide block is symmetrically fixedly connected to the upper end inside the conveying box; the lower end inside the conveying box is rotatably connected to the third rotating shaft; a spiral conveying blade is fixedly connected to the outer side of the third rotating shaft; and the third rotating shaft is fixedly connected to the output end of the fourth motor.
[0008] Preferably, a controller is fixedly connected to one side of the fermentation box, and a control valve is fixedly connected to the outside of the discharge pipe.
[0009] Preferably, the shaking mechanism includes a first rotating seat and a base, the first rotating seat is fixedly connected to the two ends of the outside of the fermentation box, the base is located below the fermentation box, the first rotating seat is internally rotatably connected to a hydraulic push cylinder, and the top of the base is fixedly connected to a first support plate.
[0010] Preferably, the hydraulic push cylinder is fixedly connected to the top of the base, and the top of the first support plate is fixedly connected to a cylindrical top plate, and the cylindrical top plate is attached to the bottom of the fermentation box.
[0011] Preferably, the stirring mechanism includes a first rotating shaft, which is located inside the fermentation box and rotatably connected. The outer side of the first rotating shaft is circular and fixedly connected to a stirring rod, one end of the stirring rod is fixedly connected to a spiral stirring blade, and the first rotating shaft is fixedly connected to the output end of the first motor.
[0012] Preferably, the first transmission assembly and the second transmission assembly are both composed of a transmission wheel and a transmission belt, a protective frame is provided on the outer side of the first transmission assembly, and the second motor is fixedly connected to the outer side of the first transmission assembly.
[0013] Preferably, the elastic shielding mechanism includes a second rotating seat, a fixed seat and a baffle, the baffle is rotatably connected to the microbial seed hopper through the second rotating seat, the second rotating seat and the fixed seat are both fixedly connected to the interior of the microbial seed hopper, the bottom of the baffle is fixedly connected to a third rotating seat, and the interior of the third rotating seat is rotatably connected to an elastic telescopic rod.
[0014] Preferably, the other end of the elastic telescopic rod is fixedly connected to the outer side of the fixing seat, the fourth motor is fixedly connected to the conveying box through the second supporting plate, and the third rotating shaft and the spiral conveying blade are inclined.
[0015] Preferably, the infusion mechanism comprises a pump body and a fermentation liquid tank, a water pipe is fixedly connected between the pump body and the fermentation liquid tank, and the other end of the water pipe passes through the interior of the discharge pipe.
[0016] A method for producing an antibiotic culture medium system comprises the following steps:
[0017] Step 1: First, inject the microbial seeds and reactants into the interior of the conveying box through the microbial seed hopper and the reactant hopper respectively. An elastic shielding mechanism is provided inside the microbial seed hopper. Press the baffle plate under the microbial seeds to rotate them and then enter the interior of the conveying box. Then, the baffle plate will be reset under the elastic action of the elastic telescopic rod to prevent dust from entering the interior of the conveying box and causing fermentation pollution. Then, the third motor is used to drive the second rotating shaft to rotate. At this time, the two grinding wheels grind the biological seeds and reactants under the transmission connection of the second transmission component to improve the reaction efficiency between the two, thereby optimizing the fermentation effect of antibiotics. After the grinding process, they enter the spiral conveying blade below, and the third rotating shaft and the spiral conveying blade are driven by the fourth motor to rotate, so that the powdered microbial seeds and reactants can achieve the effect of quantitative transportation;
[0018] Step 2: After the powdered microbial seeds and reactants enter the fermentation box, the pump body is used to transport the liquid in the fermentation liquid box to the inside of the fermentation box in an appropriate proportion, so that it is mixed with the microbial seeds and reactants, and then the first motor is used to drive the first rotating shaft and the stirring rod to mix the fermentation liquid, microbial seeds and reactants in the fermentation box, so as to achieve the fermentation effect. A spiral stirring blade is provided at the end of the stirring rod. The spiral stirring blade not only has a stirring effect, but also has a spiral conveying effect, so that the internal raw materials can be fully mixed and fermented to improve the production efficiency of the antibiotic culture medium. At the same time, by driving the heating device, the heating plate performs heating treatment on the inside of the fermentation box, and optimizes the antibiotic production in a precise temperature control manner. By driving the second motor, the two screws are rotated simultaneously under the transmission connection of the first transmission component, so that the scraper connected to the outer side of the screw is located on the inner wall of the fermentation box for scraping, thereby improving the fermentation efficiency and avoiding the inconvenience caused by manual cleaning.
[0019] Step three: During the production and fermentation process of the antibiotic culture medium, the shaking mechanism provided at the bottom of the fermentation box is driven. The two hydraulic push cylinders provided in the shaking mechanism are independent individual driving elements, so that one side is pulled downward and the other side is pushed upward, thereby realizing the left and right shaking operation state. The cylindrical top plate and the first support plate provided in the middle between the fermentation box and the base have a supporting effect, thereby further improving the fermentation efficiency of the antibiotic culture medium production by shaking.
[0020] The present invention has at least the following beneficial effects:
[0021] First, the present invention provides a quantitative conveying mechanism to inject microbial seeds and reactants into the interior of the conveying box through the microbial seed hopper and the reactant hopper respectively, and then use the third motor to drive the second rotating shaft to rotate. At this time, the two grinding wheels grind the biological seeds and reactants under the transmission connection of the second transmission component to improve the reaction efficiency between the two, thereby optimizing the fermentation effect of antibiotics. After the grinding process, they enter the spiral conveying blades below, and the third rotating shaft and the spiral conveying blades are driven by the fourth motor to rotate, so that the powdered microbial seeds and reactants can achieve the effect of quantitative conveying.
[0022] Second, the present invention provides an elastic shielding mechanism, and the baffle is pressed down by the microbial seeds to rotate and enter the interior of the conveying box, and then the baffle is reset under the elastic action of the elastic telescopic rod to prevent dust from entering the interior of the conveying box and causing fermentation pollution;
[0023] Third, the present invention sets a heating mechanism and a cleaning mechanism, and drives the heating device so that the heating plate performs heating treatment on the inside of the fermentation box, thereby optimizing the antibiotic yield in a precise temperature control manner, and then drives the second motor so that the two screws rotate simultaneously under the transmission connection of the first transmission assembly, so that the scraper connected to the outer side of the screw is located on the inner wall of the fermentation box for scraping, thereby improving the fermentation efficiency and avoiding the inconvenience caused by manual cleaning;
[0024] Fourth, the present invention sets a stirring mechanism. After the powdered microbial seeds and reactants enter the fermentation box, the infusion mechanism is used to transport the fermentation liquid to the inside of the fermentation box in a suitable proportion to mix it with the microbial seeds and reactants. Then, the first motor is used to drive the first rotating shaft and the stirring rod to mix the fermentation liquid, microbial seeds and reactants in the fermentation box, thereby achieving the fermentation effect. A spiral stirring blade is provided at the end of the stirring rod. The spiral stirring blade not only has a stirring effect, but also has a spiral conveying effect, so that the internal raw materials can be fully mixed and fermented, so as to improve the production efficiency of the antibiotic culture medium.
[0025] Fifth, the present invention provides a shaking mechanism, and the two hydraulic push cylinders are independent individual driving elements to achieve pulling downward on one side and pushing upward on the other side, thereby realizing a left-right shaking operation state. The cylindrical top plate and the first support plate are provided in the middle between the fermentation box and the base to provide a supporting effect, thereby further improving the fermentation efficiency of the antibiotic culture medium production by shaking. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the shaft side structure of one side of the present invention;
[0027] Figure 2 It is a schematic diagram of the axial structure of the other side of the present invention;
[0028] Figure 3 It is a schematic diagram of the top view of the structure of the present invention;
[0029] Figure 4 It is a schematic structural diagram of the first transmission assembly of the present invention;
[0030] Figure 5 It is a schematic diagram of the structure inside the conveying box of the present invention;
[0031] Figure 6 It is a schematic diagram of the structure of the spiral stirring blade of the present invention;
[0032] Figure 7 It is a schematic diagram of the scraper structure of the present invention;
[0033] Figure 8 It is a schematic diagram of the structure of the heating device of the present invention;
[0034] Fig. 9 It is a schematic diagram of the enlarged structure of point A of the present invention;
[0035] Fig.10 It is a system flow chart of the present invention.
[0036] In the figure: fermentation box 1, controller 2, box cover 3, discharge pipe 4, control valve 5, first rotating seat 6, hydraulic push cylinder 7, base 8, cylindrical top plate 9, first support plate 10, first rotating shaft 11, stirring rod 12, spiral stirring blade 13, first motor 14, heating plate 15, heating device 16, screw 17, scraper 18, second motor 19, first transmission assembly 20, protection frame 21, conveying box 22, microorganism seed hopper 23, reaction material hopper 24, second rotating seat 25, fixed seat 26, baffle 27, third rotating seat 28, elastic telescopic rod 29, second rotating shaft 30, third motor 31, second transmission assembly 32, grinding wheel 33, guide block 34, third rotating shaft 35, spiral conveying blade 36, fourth motor 37, second support plate 38, pump body 39, fermentation liquid tank 40, water pipe 41. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] See also Figure 1-10, an antibiotic culture medium production system, comprising a fermentation box 1, a box cover 3 is slidably connected to the top of the fermentation box 1, a discharge pipe 4 is fixedly connected to one side of the bottom of the fermentation box 1, a shaking mechanism is arranged at the bottom of the fermentation box 1, a stirring mechanism is arranged inside the fermentation box 1, a heating mechanism is arranged inside the fermentation box 1, the heating mechanism comprises a heating plate 15, a heating device 16 is fixedly connected to one end of the fermentation box 1, the heating plate 15 and the heating device 16 are electrically connected, by driving the heating device 16, the heating plate 15 heats the inside of the fermentation box 1, and the antibiotic yield is optimized in a precise temperature control manner, a cleaning mechanism is arranged at the upper end of the inside of the fermentation box 1, a quantitative conveying mechanism is arranged on one side of the top of the discharge pipe 4, and an infusion mechanism is arranged on the other side of the top of the discharge pipe 4;
[0039] The cleaning mechanism includes a screw 17, which is symmetrically arranged on one side of the upper end of the fermentation box 1 and is rotatably connected. A scraper 18 is threadedly connected to the outer side of the screw 17. The screw 17 is fixedly connected to the output end of the second motor 19. A first transmission assembly 20 is arranged between the two screws 17. By driving the second motor 19, the two screws 17 are rotated simultaneously under the transmission connection of the first transmission assembly 20, so that the scraper 18 threadedly connected to the outer side is located on the inner wall of the fermentation box 1 for scraping, thereby improving the fermentation efficiency and avoiding the inconvenience caused by manual cleaning.
[0040] The quantitative conveying mechanism includes a conveying box 22, the top of which is respectively fixedly connected to a microorganism seed hopper 23 and a reaction material hopper 24, an elastic shielding mechanism is arranged inside the microorganism seed hopper 23, the upper end of the conveying box 22 is symmetrically rotatably connected to a second rotating shaft 30, a second transmission assembly 32 is arranged between the two second rotating shafts 30, the second rotating shaft 30 is fixedly connected to the output end of the third motor 31, a grinding wheel 33 is fixedly connected to the outer side of the second rotating shaft 30, a guide block 34 is symmetrically fixedly connected to the upper end of the conveying box 22, a third rotating shaft 35 is rotatably connected to the lower end of the conveying box 22, and the third rotating shaft 33 is fixedly connected to the output end of the third motor 31. The outer side of the second rotating shaft 30 is fixedly connected with a spiral conveying blade 36, and the third rotating shaft 35 is fixedly connected to the output end of the fourth motor 37. The third motor 31 is used to drive the second rotating shaft 30 to rotate. At this time, the two grinding wheels 33 grind the biological seeds and the reactants under the transmission connection of the second transmission assembly 32, so as to improve the reaction efficiency between the two, thereby optimizing the fermentation effect of the antibiotics. After the grinding process, the microbial seeds and the reactants enter the spiral conveying blade 36 below, and the third rotating shaft 35 and the spiral conveying blade 36 are driven by the fourth motor 37 to rotate, so that the powdered microbial seeds and reactants can achieve the effect of quantitative transportation.
[0041] Specific implementation process: First, the microbial seeds and the reaction materials are placed in the microbial seed hopper 23 and the reaction material hopper 24 respectively. The elastic shielding mechanism is located inside the microbial seed hopper 23 to prevent the materials from overflowing. The third motor 31 is turned on to drive the second rotating shaft 30 to rotate. The grinding wheel 33 on the second rotating shaft 30 grinds the microbial seeds and the reactants under the transmission connection of the second transmission component 32. The ground materials enter the spiral conveying blades 36. At the same time, the fourth motor 37 is turned on to drive the third rotating shaft 35 and the spiral conveying blades 36 to rotate. The powdered microbial seeds and reactants are quantitatively conveyed under the action of the spiral conveying blades 36. During the conveying process, the heating device 16 is turned on to drive the heating plate 15 to heat the inside of the fermentation box 1. Through precise temperature control, the antibiotic production is optimized. During the fermentation process, the shaking mechanism inside the fermentation box 1 starts to work to shake the materials inside the fermentation box 1 to improve the fermentation efficiency. Fermentation efficiency. After a certain period of fermentation, the discharge pipe 4 is opened to discharge the fermented material. A quantitative conveying mechanism is provided on one side of the top of the discharge pipe 4 to ensure the accuracy of the material discharge. During the fermentation process, an infusion mechanism is provided on the other side of the top of the discharge pipe 4 to transport liquid materials into the fermentation box 1 as needed to adjust the material concentration during the fermentation process. During the fermentation process, the cleaning mechanism starts to work. The cleaning mechanism includes two screws 17, which rotate under the drive of the second motor 19. The scraper 18 on the outside of the screw 17 is located on the inner wall of the fermentation box 1 for scraping, thereby improving the fermentation efficiency and avoiding the inconvenience caused by manual cleaning. After the fermentation is completed, all motors are turned off, the heating is stopped, and the internal temperature of the fermentation box 1 is waited for to drop to room temperature. Then, the box cover 3 of the fermentation box 1 is opened to take out the fermented antibiotic culture medium. The entire antibiotic culture medium production process is completed. The production system can be cleaned and maintained according to actual needs to prepare for the next production.
[0042] A method for producing an antibiotic culture medium system comprises the following steps:
[0043] Step 1: First, inject the microbial seeds and reactants into the interior of the conveying box 22 through the microbial seed hopper 23 and the reactant hopper 24 respectively. An elastic shielding mechanism is provided inside the microbial seed hopper 23. The baffle 27 is pressed down by the microbial seeds to rotate them and then enter the interior of the conveying box 22. Then, the baffle 27 will be reset under the elastic action of the elastic telescopic rod 29 to prevent dust from entering the interior of the conveying box 22 and causing fermentation pollution. Then, the second rotating shaft 30 is driven to rotate by the third motor 31. At this time, the two grinding wheels 33 grind the biological seeds and reactants under the transmission connection of the second transmission component 32 to improve the reaction efficiency between the two, thereby optimizing the fermentation effect of the antibiotics. After the grinding process, they enter the spiral conveying blade 36 below, and the third rotating shaft 35 and the spiral conveying blade 36 are driven to rotate by the fourth motor 37, so that the powdered microbial seeds and reactants can achieve the effect of quantitative transportation;
[0044] Step 2: After the powdered microbial seeds and reactants enter the fermentation box 1, the pump body 39 is used to transport the liquid in the fermentation liquid tank 40 to the fermentation box 1 in a suitable proportion, so that it is mixed with the microbial seeds and reactants, and then the first motor 14 is used to drive the first rotating shaft 11 and the stirring rod 12 to mix the fermentation liquid, microbial seeds and reactants in the fermentation box 1, so as to achieve the fermentation effect. A spiral stirring blade 13 is provided at the end of the stirring rod 12. The spiral stirring blade 13 not only has a stirring effect, but also has a spiral conveying effect, so that the internal raw materials can be fully mixed and fermented to improve the production efficiency of the antibiotic culture medium. At the same time, by driving the heating device 16, the heating plate 15 performs heating treatment on the inside of the fermentation box 1, and optimizes the antibiotic production in a precise temperature control manner. By driving the second motor 19, the two screws 17 are rotated simultaneously under the transmission connection of the first transmission assembly 20, so that the scraper 18 with its outer thread connected is located on the inner wall of the fermentation box 1 for scraping, thereby improving the fermentation efficiency and avoiding the inconvenience caused by manual cleaning.
[0045] Step three: During the production and fermentation process of the antibiotic culture medium, the shaking mechanism provided at the bottom of the fermentation box 1 is driven. The two hydraulic push cylinders 7 provided in the shaking mechanism are independent individual driving elements, so as to achieve pulling downward on one side and pushing upward on the other side, thereby realizing the left and right shaking operation state. The cylindrical top plate 9 and the first support plate 10 provided in the middle between the fermentation box 1 and the base 8 have a supporting effect, so as to further improve the fermentation efficiency of the antibiotic culture medium production by shaking.
[0046] In Example 1, a controller 2 is fixedly connected to one side of a fermentation box 1, a control valve 5 is fixedly connected to the outside of a discharge pipe 4, a shaking mechanism comprises a first rotating seat 6 and a base 8, the first rotating seat 6 is fixedly connected to the two ends of the outside of the fermentation box 1, the base 8 is located below the fermentation box 1, a hydraulic push cylinder 7 is rotatably connected inside the first rotating seat 6, a first support plate 10 is fixedly connected to the top of the base 8, a cylindrical top plate 9 is fixedly connected to the top of the first support plate 10, and the cylindrical top plate 9 is attached to the bottom of the fermentation box 1. The two hydraulic push cylinders 7 are independent individual driving elements, so as to realize pulling downward on one side and pushing upward on the other side, thereby realizing a left-right shaking operation state, and the cylindrical top plate 9 and the first support plate 10 are provided in the middle between the fermentation box 1 and the base 8 to play a supporting effect, so as to further improve the fermentation efficiency of antibiotic culture medium production by shaking;
[0047] Embodiment 2, the stirring mechanism includes a first rotating shaft 11, the first rotating shaft 11 is located inside the fermentation box 1 and is rotatably connected, the outer side of the first rotating shaft 11 is circular and fixedly connected with a stirring rod 12, one end of the stirring rod 12 is fixedly connected with a spiral stirring blade 13, the first rotating shaft 11 is fixedly connected to the output end of the first motor 14, the first transmission assembly 20 and the second transmission assembly 32 are both composed of a transmission wheel and a transmission belt, a protective frame 21 is arranged on the outer side of the first transmission assembly 20, the second motor 19 is fixedly connected to the outer side of the first transmission assembly 20, the first motor 14 is used to drive the first rotating shaft 11 and the stirring rod 12 to mix the fermentation liquid, microorganism seeds and reactants inside the fermentation box 1, so as to achieve the fermentation effect, and a spiral stirring blade 13 is arranged at the end of the stirring rod 12, the spiral stirring blade 13 not only has the effect of stirring, but also has the effect of spiral conveying, so that the internal raw materials can be fully mixed and fermented, so as to improve the production efficiency of the antibiotic culture medium;
[0048] Embodiment 3, the elastic shielding mechanism includes a second rotating seat 25, a fixed seat 26 and a baffle 27, the baffle 27 is rotatably connected to the microorganism seed hopper 23 through the second rotating seat 25, the second rotating seat 25 and the fixed seat 26 are both fixedly connected to the inside of the microorganism seed hopper 23, the bottom of the baffle 27 is fixedly connected to the third rotating seat 28, the inside of the third rotating seat 28 is rotatably connected to the elastic telescopic rod 29, the other end of the elastic telescopic rod 29 is fixedly connected to the outside of the fixed seat 26, the fourth motor 37 is fixedly connected to the conveying box 22 through the second support plate 38, the third rotating shaft 35 and the spiral conveying blade 36 are inclined, the microorganism seeds press down the baffle 27 to rotate it and then enter the inside of the conveying box 22, and then the baffle 27 will be reset under the elastic action of the elastic telescopic rod 29 to avoid dust entering the inside of the conveying box 22 and causing fermentation pollution;
[0049] In Example 4, the infusion mechanism includes a pump body 39 and a fermentation liquid tank 40, and a water pipe 41 is fixedly connected between the pump body 39 and the fermentation liquid tank 40. The other end of the water pipe 41 passes through the inside of the discharge pipe 4. After the powdered microbial seeds and reactants enter the inside of the fermentation tank 1, the pump body 39 is used to transport the liquid in the fermentation liquid tank 40 to the inside of the fermentation tank 1 in a suitable proportion so that it is mixed with the microbial seeds and reactants.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An antibiotic culture medium production system, characterized in that: include: A fermentation box (1), wherein a box cover (3) is slidably connected to the top of the fermentation box (1), and a discharge pipe (4) and a shaking mechanism are fixedly connected to one side of the bottom of the fermentation box (1); A stirring mechanism is provided inside the fermentation box (1), and a heating mechanism is provided inside the fermentation box (1), wherein the heating mechanism comprises a heating plate (15); A heating device (16) is fixedly connected to one end of the fermentation box (1), the heating plate (15) and the heating device (16) are electrically connected, and a cleaning mechanism is provided at the upper end of the fermentation box (1); A quantitative conveying mechanism is arranged on one side of the top of the discharge pipe (4), and an infusion mechanism is arranged on the other side of the top of the discharge pipe (4); The cleaning mechanism comprises a screw (17), which is symmetrically arranged on one side of the upper end of the fermentation box (1) and is rotatably connected. A scraper (18) is threadedly connected to the outer side of the screw (17). The screw (17) is fixedly connected to the output end of the second motor (19), and a first transmission assembly (20) is arranged between the two screws (17); The quantitative conveying mechanism comprises a conveying box (22), the top of which is respectively fixedly connected with a microorganism seed hopper (23) and a reaction material hopper (24), and an elastic shielding mechanism is arranged inside the microorganism seed hopper (23); The upper end of the conveying box (22) is symmetrically rotatably connected to a second rotating shaft (30), a second transmission assembly (32) is arranged between the two second rotating shafts (30), the second rotating shaft (30) is fixedly connected to the output end of a third motor (31), the outer side of the second rotating shaft (30) is fixedly connected to a grinding wheel (33), the upper end of the conveying box (22) is symmetrically fixedly connected to a guide block (34), the lower end of the conveying box (22) is rotatably connected to a third rotating shaft (35), the outer side of the third rotating shaft (35) is fixedly connected to a spiral conveying blade (36), and the third rotating shaft (35) is fixedly connected to the output end of a fourth motor (37).
2. An antibiotic culture medium production system according to claim 1, characterized in that: A controller (2) is fixedly connected to one side of the fermentation box (1), and a control valve (5) is fixedly connected to the outside of the discharge pipe (4).
3. An antibiotic culture medium production system according to claim 1, characterized in that: The shaking mechanism comprises a first rotating seat (6) and a base (8), wherein the first rotating seat (6) is fixedly connected to two ends of the outer side of the fermentation box (1), and the base (8) is located below the fermentation box (1). A hydraulic push cylinder (7) is rotatably connected inside the first rotating seat (6), and a first support plate (10) is fixedly connected to the top of the base (8).
4. An antibiotic culture medium production system according to claim 3, characterized in that: The hydraulic push cylinder (7) is fixedly connected to the top of the base (8), and the top of the first support plate (10) is fixedly connected to a cylindrical top plate (9), and the cylindrical top plate (9) is attached to the bottom of the fermentation box (1).
5. The antibiotic culture medium production system according to claim 1, characterized in that: The stirring mechanism comprises a first rotating shaft (11), the first rotating shaft (11) is rotatably connected inside the fermentation box (1), the outer side of the first rotating shaft (11) is circular and fixedly connected to a stirring rod (12), one end of the stirring rod (12) is fixedly connected to a spiral stirring blade (13), and the first rotating shaft (11) is fixedly connected to the output end of the first motor (14).
6. The antibiotic culture medium production system according to claim 1, characterized in that: The first transmission assembly (20) and the second transmission assembly (32) are both composed of a transmission wheel and a transmission belt. A protective frame (21) is provided on the outer side of the first transmission assembly (20), and the second motor (19) is fixedly connected to the outer side of the first transmission assembly (20).
7. An antibiotic culture medium production system according to claim 1, characterized in that: The elastic shielding mechanism comprises a second rotating seat (25), a fixed seat (26) and a baffle (27); the baffle (27) is rotatably connected to the microorganism seed hopper (23) via the second rotating seat (25); the second rotating seat (25) and the fixed seat (26) are both fixedly connected to the inside of the microorganism seed hopper (23); the bottom of the baffle (27) is fixedly connected to a third rotating seat (28); the inside of the third rotating seat (28) is rotatably connected to an elastic telescopic rod (29).
8. An antibiotic culture medium production system according to claim 7, characterized in that: The other end of the elastic telescopic rod (29) is fixedly connected to the outer side of the fixing seat (26), the fourth motor (37) is fixedly connected to the conveying box (22) through the second supporting plate (38), and the third rotating shaft (35) and the spiral conveying blade (36) are inclined.
9. The antibiotic culture medium production system according to claim 1, characterized in that: The infusion mechanism comprises a pump body (39) and a fermentation liquid tank (40), a water pipe (41) is fixedly connected between the pump body (39) and the fermentation liquid tank (40), and the other end of the water pipe (41) passes through the interior of the discharge pipe (4).
10. A method for producing an antibiotic culture medium system according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: First, microbial seeds and reactants are injected into the interior of the conveying box (22) through the microbial seed hopper (23) and the reactant hopper (24) respectively. An elastic shielding mechanism is provided inside the microbial seed hopper (23). The baffle plate (27) is pressed down by the microbial seeds to rotate and then enter the interior of the conveying box (22). Then, the baffle plate (27) is reset under the elastic action of the elastic telescopic rod (29) to prevent dust from entering the interior of the conveying box (22) and causing fermentation pollution. Then, the second rotating shaft (30) is driven to rotate by the third motor (31). At this time, the two grinding wheels (33) grind the biological seeds and reactants under the transmission connection of the second transmission component (32) to improve the reaction efficiency between the two, thereby optimizing the fermentation effect of the antibiotics. After the grinding process, the microbial seeds enter the spiral conveying blade (36) below, and the third rotating shaft (35) and the spiral conveying blade (36) are driven to rotate by the fourth motor (37), so that the powdered microbial seeds and reactants can achieve the effect of quantitative transportation; Step 2: After the powdered microbial seeds and reactants enter the fermentation box (1), the pump body (39) is used to transport the liquid in the fermentation liquid tank (40) to the fermentation box (1) in a suitable proportion so that it is mixed with the microbial seeds and reactants. Then, the first motor (14) is used to drive the first rotating shaft (11) and the stirring rod (12) to mix the fermentation liquid, microbial seeds and reactants in the fermentation box (1), thereby achieving the fermentation effect. A spiral stirring blade (13) is provided at the end of the stirring rod (12). The spiral stirring blade (13) not only has a stirring effect, but also has a The effect of the spiral conveying enables the raw materials inside to be fully mixed and fermented, thereby improving the production efficiency of the antibiotic culture medium. At the same time, by driving the heating device (16), the heating plate (15) performs heating treatment on the inside of the fermentation box (1), thereby optimizing the antibiotic production in a precise temperature control manner. Furthermore, by driving the second motor (19), the two screws (17) are simultaneously rotated under the transmission connection of the first transmission component (20), so that the scraper (18) connected to the outer side of the screw is located on the inner wall of the fermentation box (1) for scraping, thereby improving the fermentation efficiency and avoiding the inconvenience caused by manual cleaning. Step three: During the fermentation process of antibiotic culture medium production, the shaking mechanism provided at the bottom of the fermentation box (1) is driven. The two hydraulic push cylinders (7) provided in the shaking mechanism are independent individual driving elements, so as to achieve a left-right shaking operation state by pulling downward on one side and pushing upward on the other side. The cylindrical top plate (9) and the first support plate (10) provided in the middle between the fermentation box (1) and the base (8) play a supporting role, thereby further improving the fermentation efficiency of antibiotic culture medium production by shaking.