A self-adjusting elevation type concrete pavement leveling device
By designing a self-elevation-adjusting concrete pavement leveling device, using the combination of temporary shells and mixing blade fans, the problems of waste of resources and increased workload caused by concrete outflow during the leveling process are solved, and efficient and resource-saving leveling effect is achieved.
Patent Information
- Application Number
- CN202510024776.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-01-08
Smart Images

Figure CN119434055B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of highway construction, in particular to a self-adjusting elevation type concrete road surface leveling device. Background Art
[0002] After the construction of the concrete roadbed is completed, baffles must first be placed on both sides of the road. The function of these baffles is to define the paving boundaries of the concrete. Subsequently, the concrete is evenly poured and laid on the prepared roadbed until the concrete surface is flush with the baffles. After paving is completed, a leveling device is needed to level the concrete pavement. In the prior art, a roller paver is used to level the pavement. When the existing roller paver is leveling the pavement, excess concrete on the concrete pavement will continue to accumulate in front of the roller paver, and then flow from both sides of the roller of the roller paver to both sides of the road (i.e., both sides of the baffles). If it is processed, it is necessary to follow the roller paver in real time, which increases the workload. If it is not processed, it will affect the removal of the baffles after it solidifies, which also increases the workload. In addition, if the overflowing concrete (i.e., the concrete flowing out from both sides of the roller) is not processed in time, it will cause a waste of resources. Summary of the invention
[0003] In order to solve the problem that concrete flowing out from both sides of the roller during the leveling process causes waste of resources and increases work waves, the present invention provides a self-adjusting elevation type concrete pavement leveling device capable of collecting excess concrete.
[0004] The technical solution of the present invention is: a self-adjusting elevation type concrete pavement leveling device, comprising a frame, a guide vehicle is arranged on one side of the frame, the frame is fixedly connected to a first motor through a mounting frame, the frame is rotatably connected to a leveling roller, the output shaft of the first motor is fixedly connected to the leveling roller, the frame is fixedly connected to a mirror-distributed temporary storage shell and a mirror-distributed first fixed frame, the first fixed frame is slidably connected to an adjusting frame, the adjusting frame is rotatably connected to a power wheel, the first fixed frame is rotatably connected to a threaded rod, the threaded rod is threadedly connected to the adjacent adjusting frame, and a collecting mechanism for collecting excess concrete is arranged on the frame.
[0005] More preferably, the frame is fixedly connected with a blocking plate, the blocking plate is in contact with the leveling roller, and the frame is fixedly connected with mirror-distributed fixing rings, and the mirror-distributed fixing rings are all rotatably connected with the leveling roller.
[0006] More preferably, a second motor is fixedly connected to the frame, and the frame is rotatably connected to a dispersion roller and a gathering roller, the output shaft of the second motor is transmitted to the dispersion roller via a transmission member, the dispersion roller and the gathering roller are transmitted to each other via a transmission member, the dispersion roller is located between the leveling roller and the gathering roller, and the dispersion roller and the gathering roller are both provided with mirror-image distributed spiral plates, and the rotation direction of the spiral plate on the dispersion roller is opposite to that of the adjacent spiral plate on the gathering roller.
[0007] More preferably, the collecting mechanism includes a storage shell, the storage shell is fixedly connected to the frame, the storage shell is slidably matched with the guide vehicle through a connecting frame, the storage shell is provided with a mirror-distributed electric shaft, the storage shell is connected to an evenly distributed fixed cylinder, the temporary storage shell is fixed to an adjacent fixed cylinder through a mounting frame, the storage shell is rotatably connected to an evenly distributed first rotating rod, the temporary storage shell is rotatably connected to an adjacent first rotating rod, the electric rotating shaft and the adjacent first rotating rod are transmitted through a transmission member, the first rotating rod is fixedly connected with a spiral plate, the spiral plate is in contact with an adjacent fixed cylinder, the first rotating rod and the adjacent spiral plate are both located in an adjacent fixed cylinder, and the storage shell is provided with a mixing and feeding mechanism for replenishing excess concrete.
[0008] More preferably, the mixing and feeding mechanism includes a third motor, the third motor is fixedly connected to the storage shell through a mounting frame, the storage shell is rotatably connected with equidistantly distributed rotating shafts, the output shaft of the third motor is fixedly connected to adjacent rotating shafts, adjacent rotating shafts are transmitted through a transmission member, the rotating shaft is fixedly connected with a stirring impeller, the stirring impeller is located in the storage shell, and the storage shell is connected to a feeding bin on the side away from the leveling roller.
[0009] More preferably, it also includes mirror-distributed baffle plates, which are respectively fixed in adjacent temporary storage shells, and are located between adjacent and mirror-distributed fixed cylinders. A first sliding block is slidably connected to one side of the baffle plate close to the dispersion roller, and a spring is provided between the first sliding block and the adjacent baffle plate, and the first sliding block is in contact with and cooperates with the spiral plate on the dispersion roller.
[0010] More preferably, it also includes an adjusting mechanism for adjusting the amount of feeding, the adjusting mechanism is arranged on the temporary storage shell with mirror distribution, the adjusting mechanism includes a uniformly distributed first fixed shell, the uniformly distributed first fixed shells are respectively fixedly connected to adjacent temporary storage shells, the first fixed shell is slidably connected with a sliding plate, a spring is arranged between the first fixed shell and the adjacent sliding plate, the temporary storage shell is provided with through holes distributed in mirror image, the through holes distributed in mirror image on the temporary shell are all fixedly connected with isolation membranes, the isolation membranes are extruded and fitted with adjacent sliding plates, the sliding plates away from the leveling rollers are all fixedly connected with sliding frames, the temporary storage shell is slidably connected to the adjacent sliding frames through a mounting plate, the sliding frame is fixedly connected with a rack, the rack is slidably connected to the feeding bin through a mounting rod, a baffle is rotatably connected in the feeding bin, a mirror-distributed gear is arranged on the baffle, and the gear on the baffle is meshed with the adjacent rack.
[0011] More preferably, the frame is fixedly connected to a fourth motor, the output shaft of the fourth motor is fixedly connected to a first transmission wheel, the side of the frame close to the fourth motor is rotatably connected to a second rotating rod, the second rotating rod is splined to a second transmission wheel, and the second transmission wheel is matched with the first transmission wheel in transmission.
[0012] More preferably, the first fixed shell close to the leveling roller is fixedly connected to the second fixed shell, the second fixed shell is slidably connected to the first piston rod, the first piston rod is fixedly connected to the adjacent sliding plate, the side of the frame close to the fourth motor is fixedly connected to the third fixed shell through a mounting plate, the second fixed shell and the third fixed shell, which are mirror-distributed, are connected to each other through a pipeline, the third fixed shell is slidably connected to the second piston rod, the second piston rod is fixedly connected to the second fixed frame, and the second fixed frame is rotatably connected to the second transmission wheel.
[0013] More preferably, the first fixed frame is rotatably connected to the third rotating rod through the mounting plate, the third rotating rod and the second rotating rod which are distributed in a mirror image are transmitted through a transmission member, the adjusting frame is slidably connected to the second sliding block, a spring is provided between the second sliding block and the adjacent adjusting frame, the second sliding block is rotatably connected to the fourth rotating rod, and the third rotating rod, the adjacent fourth rotating rod and the adjacent power wheel are transmitted through a transmission member.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention automatically collects the excess concrete squeezed out during the operation of the device through the temporary storage shell, thereby preventing the excess concrete on the road surface from being driven to both sides of the road and affecting subsequent work, and at the same time preventing the waste of concrete, thereby improving the practicability of the present device; the threaded rod cooperates with the adjustment frame to synchronously adjust the distance between the power wheel and the leveling roller according to the thickness of the road surface, thereby improving the application scope of the present device; the concrete is roughly treated by the gathering roller and the dispersion roller, so that the moving path of the concrete is in a cross shape, and the concrete is cross-overlapped twice, thereby ensuring the fullness of the road surface; the excess concrete is mixed by the stirring blade fan Finally, concrete is added to the road surface through the feeding bin again to ensure that there is sufficient concrete on the road surface for leveling, prevent potholes from occurring on the road surface, and improve the integrity of the overall work process of the device; the baffle plate cooperates with the feeding bin to adjust the amount of concrete replenishment in real time according to the excess concrete on the concrete road surface, ensuring excess concrete while preventing excess concrete in the part that has not been leveled by the device, which affects the leveling efficiency of the device; the first transmission wheel cooperates with the second transmission wheel to adjust the overall travel speed of the device according to the amount of concrete discharged by the leveling roller per unit time, ensuring the stability of the amount of concrete near the working environment of the leveling roller, and improving the efficiency of leveling the concrete road surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0016] Figure 2 It is a three-dimensional structural schematic diagram of the position relationship between the frame and the first motor of the present invention;
[0017] Figure 3 It is a three-dimensional structural schematic diagram of the cooperation relationship between the first motor and the leveling roller of the present invention;
[0018] Figure 4 It is a three-dimensional structural cross-sectional view of the cooperation relationship between the first fixing frame and the adjusting frame of the present invention;
[0019] Figure 5 It is a three-dimensional structural schematic diagram of the internal structure of the fixed cylinder of the present invention;
[0020] Figure 6 It is a three-dimensional structural cross-sectional view of the mixing and feeding mechanism of the present invention;
[0021] Figure 7 It is a three-dimensional structural cross-sectional view of the matching relationship between the baffle plate and the first sliding block of the present invention;
[0022] Figure 8 It is a three-dimensional structural cross-sectional view of the adjustment mechanism of the present invention;
[0023] Fig. 9 It is a three-dimensional structural schematic diagram of the matching relationship between the sliding frame and the rack of the present invention;
[0024] Fig.10 It is a three-dimensional structural schematic diagram of the matching relationship between the first transmission wheel and the second transmission wheel of the present invention;
[0025] Fig.11 It is a three-dimensional structural schematic diagram of the positional relationship between the first fixing frame and the third rotating rod of the present invention;
[0026] Fig.12 It is a three-dimensional structural schematic diagram of the cooperation relationship between the second sliding block and the fourth rotating rod of the present invention.
[0027] Parts names and serial numbers in the figure: 1. Frame, 101. Guide vehicle, 2. First motor, 3. Leveling roller, 4. Temporary storage shell, 5. First fixed frame, 6. Adjustment frame, 7. Power wheel, 8. Threaded rod, 9. Blocking plate, 10. Fixed ring, 11. Second motor, 12. Dispersing roller, 13. Gathering roller, 14. Collecting mechanism, 1401. Storage shell, 1402. Electric shaft, 1403. Fixed cylinder, 1404. First rotating rod, 1405. Spiral plate, 15. Mixing and feeding mechanism, 1501. Third motor, 1502. Rotating shaft, 1503. Mixing blade fan, 1504. Feeding bin, 1 6. baffle plate, 17. first sliding block, 18. adjusting mechanism, 1801. first fixed shell, 1802. sliding plate, 1803. isolation membrane, 1804. sliding frame, 1805. rack, 1806. baffle plate, 1807. fourth motor, 1808. first transmission wheel, 1809. second rotating rod, 1810. second transmission wheel, 1811. second fixed shell, 1812. first piston rod, 1813. third fixed shell, 1814. second piston rod, 1815. second fixed frame, 1816. third rotating rod, 1817. second sliding block, 1818. fourth rotating rod. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the prior art, a roller paver is used to level the road surface. When the existing roller paver is leveling the road surface, excess concrete on the concrete road surface will continue to accumulate in front of the roller paver, and then flow from both sides of the roller of the roller paver to both sides of the road (i.e. both sides of the baffle). If it is processed, it is necessary to follow up the roller paver in real time, which increases the workload. If it is not processed, it will affect the removal of the baffle after it solidifies, which also increases the workload. In addition, if the overflowed concrete (i.e. the concrete flowing out from both sides of the roller) is not processed in time, it will also cause a waste of resources.
[0030] Example 1: A self-adjusting concrete pavement leveling device, see Figure 1-Figure 4 , including a frame 1, a guide vehicle 101 is arranged on the left side of the frame 1, a first motor 2 is fixedly connected to the front side of the frame 1 through a mounting frame, a leveling roller 3 for leveling the concrete road surface is rotatably connected to the frame 1, the output shaft of the first motor 2 is fixedly connected to the leveling roller 3, two temporary storage shells 4 and two first fixed frames 5 distributed in front and back mirror images are fixedly connected to the frame 1, the first fixed frame 5 is slidably connected to an adjusting frame 6, a power wheel 7 is rotatably connected to the adjusting frame 6, the power wheel 7 is located at the lower side of the adjacent first fixed frame 5, the upper side of the first fixed frame 5 is rotatably connected to a threaded rod 8 threadedly connected to the adjacent adjusting frame 6, a collecting mechanism 14 for collecting excess concrete is arranged on the frame 1, a blocking plate 9 contacting and cooperating with the leveling roller 3 is fixedly connected to the frame 1, and the blocking plate 9 is used to scrape off the concrete adhered to the leveling roller 3, Two fixed rings 10 are fixedly connected to the frame 1 in a front-to-back mirror-distributed manner, and the two fixed rings 10 are rotatably connected to the leveling roller 3 to seal the two sides of the leveling roller 3 to prevent excess concrete from staying on the baffle. A second motor 11 is fixedly connected to the upper side of the frame 1, and a dispersion roller 12 and a gathering roller 13 are rotatably connected to the frame 1. The output shaft of the second motor 11 is driven by the dispersion roller 12 through a pulley and a belt, and the dispersion roller 12 and the gathering roller 13 are driven by a pulley and a belt. The dispersion roller 12 is located between the leveling roller 3 and the gathering roller 13. The dispersion roller 12 and the gathering roller 13 are both provided with spiral plates in a front-to-back mirror-distributed manner, and the spiral plates on the dispersion roller 12 and the adjacent spiral plates on the gathering roller 13 have opposite rotation directions, and the two spiral plates on the dispersion roller 12 are not in contact, while the two spiral plates on the gathering roller 13 are in contact.
[0031] See also Figure 1 , Figure 5 and Figure 6The collecting mechanism 14 includes a storage shell 1401, which is fixedly connected to the upper side of the frame 1. The left side of the storage shell 1401 is slidably matched with the guide vehicle 101 through a connecting frame. Two electric rotating shafts 1402 with front and rear mirror distributions are arranged on the upper side of the storage shell 1401. The storage shell 1401 is connected to two groups of fixed cylinders 1403 with front and rear mirror distributions. Each group of fixed cylinders 1403 is composed of two fixed cylinders 1403 with left and right mirror distributions. The temporary storage shell 4 is fixedly connected to two adjacent fixed cylinders 1403 through a mounting frame. The lower side of the fixed cylinder 1403 is located in the temporary storage shell 4. The storage shell 1401 is rotatably connected to the two fixed cylinders 1403 with front and rear mirror distributions. There are two groups of first rotating rods 1404, each group of first rotating rods 1404 is composed of two first rotating rods 1404 distributed in left and right mirror images, the temporary storage shell 4 is rotatably connected to the two adjacent first rotating rods 1404, the electric rotating shaft 1402 and the two adjacent first rotating rods 1404 are transmitted through pulleys and belts, the first rotating rod 1404 is fixedly connected with a spiral plate 1405, the spiral plate 1405 is in contact with the adjacent fixed cylinder 1403, the first rotating rod 1404 and the adjacent spiral plate 1405 are both located in the adjacent fixed cylinder 1403, and a mixing and feeding mechanism 15 for replenishing excess concrete is provided on the storage shell 1401.
[0032] See also Figure 1 and Figure 6 The mixing and feeding mechanism 15 includes a third motor 1501, which is fixedly connected to the lower side of the storage shell 1401 through a mounting frame. The lower side of the storage shell 1401 is rotatably connected to a rotating shaft 1502 that is equidistantly distributed front and rear. The output shaft of the third motor 1501 is fixedly connected to the frontmost rotating shaft 1502, and the adjacent rotating shafts 1502 are driven by pulleys and belts. A stirring blade 1503 is fixedly connected to the upper side of the rotating shaft 1502. The equidistant stirring blades 1503 are all located in the storage shell 1401. A feeding bin 1504 is connected to the left side of the storage shell 1401. The connection between the feeding bin 1504 and the storage shell 1401 is located on the upper side of the stirring blade 1503 in the vertical direction to prevent concrete from solidifying.
[0033] When it is necessary to use the device to level a concrete pavement (hereinafter referred to as the pavement), the user first measures the height of the baffles on both sides of the pavement, and then rotates the two threaded rods 8. Taking the front threaded rod 8 as an example, the threaded rod 8 drives the adjustment frame 6 and the power wheel 7 to move downward together through the thread until the vertical distance between the lower side of the power wheel 7 and the lower side of the leveling roller 3 is equal to the baffle height. The user stops rotating the threaded rod 8. At this time, the height of the device is adjusted to the standard height. The user sets up the device on the pavement. At this time, the two temporary storage shells 4 are respectively attached to the front and rear baffles, and the preparation work is completed. The threaded rod 8 cooperates with the adjustment frame 6 to synchronously adjust the distance between the power wheel 7 and the leveling roller 3 according to the thickness of the pavement, thereby improving the scope of application of the device.
[0034] After the preparation work is completed, the user starts the first motor 2 and the second motor 11 at the same time. The first motor 2 drives the leveling roller 3 to rotate and level the excess concrete on the road surface. The output shaft of the second motor 11 drives the dispersion roller 12 to rotate through the pulley and belt. The dispersion roller 12 drives the gathering roller 13 to rotate through the pulley and belt. Then the user drives the two power wheels 7 to rotate at a fixed speed through the guide vehicle 101, and the power wheel 7 drives the device to move to the right as a whole. During the movement of the device to the right, the excess concrete on the road surface first contacts the gathering roller 13. As the gathering roller 13 rotates, the two spiral plates thereon continuously gather the concrete to the middle of the road surface. During this process, if the concrete encounters a pothole on the road surface, the concrete will fill the pothole on the road surface until the concrete loses contact with the spiral plate on the gathering roller 13. At this time, the concrete gathered in the middle of the road surface moves to the left relative to the device to the right side of the dispersion roller 12 through the part of the middle of the gathering roller 13 where the spiral plate is not provided.
[0035] When the concrete gathered in the middle of the road surface contacts the dispersion roller 12, the dispersion roller 12 diffuses to both sides of the road surface through the two spiral plates thereon. In this process, if the concrete encounters a pit on the road surface that has not been completely filled, the concrete will fill the pit on the road surface again until the excess concrete is driven by the spiral plates on the dispersion roller 12 to move to the two temporary storage shells 4 on the front and rear sides respectively and accumulate and store. After the road surface is roughly treated by the gathering roller 13 and the dispersion roller 12, a large amount of excess concrete on it has been moved to the two temporary storage shells 4. In the above process, the rough treatment of the concrete by the gathering roller 13 and the dispersion roller 12 makes the moving path of the concrete cross-shaped. After two cross-overlapping of the concrete, the fullness of the road surface is ensured. The excess concrete squeezed out during the working process of the device is automatically collected through the temporary storage shell 4 to prevent the excess concrete on the road surface from being driven to the sides of the road and affecting subsequent work. At the same time, it prevents the waste of concrete and improves the practicality of the device.
[0036] As the amount of concrete in the two temporary storage shells 4 gradually increases, the user controls the two electric rotating shafts 1402 to rotate. Taking the front electric rotating shaft 1402 as an example, the electric rotating shaft 1402 drives the two first rotating rods 1404 to rotate through the pulley and the belt, and the two first rotating rods 1404 drive the two spiral plates 1405 to rotate, so that the concrete in the temporary storage shell 4 gradually moves upward to the storage shell 1401 through the two fixed cylinders 1403. When the concrete enters the storage shell 1401, the user starts the third motor 1501, and the output shaft of the third motor 1501 drives the frontmost rotating shaft 1502 to rotate, and the frontmost rotating shaft 1502 drives all the rotating shafts 1502 to rotate in turn through the pulley and the belt, and the rotating shaft 1501 is rotated. 02 drives the adjacent stirring blades 1503 to rotate, thereby stirring and mixing the concrete entering the storage shell 1401. As the amount of concrete in the storage shell 1401 gradually increases (that is, as the device continues to move to the right), after the height of the concrete in the storage shell 1401 exceeds the connection between the storage shell 1401 and the replenishing bin 1504, the concrete in the storage shell 1401 flows through the replenishing bin 1504 to the road surface on the right side of the device, thereby replenishing the road surface that has not been leveled. After the excess concrete is mixed by the stirring blades 1503, the concrete is replenished to the road surface again through the replenishing bin 1504, ensuring that there is sufficient concrete on the road surface for leveling, preventing potholes on the road surface, and improving the integrity of the overall work flow of the device.
[0037] After the rough treatment of the road surface is completed, as the device continues to move to the right, the leveling roller 3 gradually contacts the roughly treated road surface, and the continuously rotating leveling roller 3 levels the road surface again (i.e., fine treatment). During this process, excess concrete also gradually moves into the temporary storage shells 4 on both sides. The user repeats the above steps to continuously level the road surface until the road surface is leveled. The user discharges the excess concrete in the storage shell 1401 to the storage position, and the user removes the device from the concrete road surface and turns off all power. At this time, the use of the device is completed.
[0038] Example 2: Based on Example 1, please refer to Figure 3 and Figure 7 , and also includes two baffle plates 16 distributed in front and back mirror images, the two baffle plates 16 are respectively fixed to the inner sides of adjacent temporary storage shells 4, the baffle plates 16 are located between adjacent and mirror-distributed fixed cylinders 1403, and the opposite sides of the two baffle plates 16 are slidably connected with a first sliding block 17 that contacts and cooperates with the spiral plate on the dispersion roller 12, and a spring is arranged between the first sliding block 17 and the adjacent baffle plates 16.
[0039] See also Figure 3 and Figure 7-Figure 9, and also includes an adjustment mechanism 18 for adjusting the amount of feeding, the adjustment mechanism 18 is arranged on the temporary storage shell 4 with mirror image distribution, the adjustment mechanism 18 includes two groups of first fixed shells 1801 with front and rear mirror image distribution, each group of first fixed shells 1801 is composed of two first fixed shells 1801 with left and right mirror image distribution, and the four first fixed shells 1801 are respectively fixed to the lower side of the adjacent temporary storage shell 4, the first fixed shell 1801 is slidably connected with a sliding plate 1802, a spring is arranged between the first fixed shell 1801 and the adjacent sliding plate 1802, and the lower side of the temporary storage shell 4 is provided with two through holes with left and right mirror image distribution, and the two through holes on the temporary storage shell 4 are fixed with an isolation membrane 1 803, the isolation membrane 1803 is an elastic stretch material, the lower side of the isolation membrane 1803 is squeezed and matched with the adjacent sliding plate 1802, the two sliding plates 1802 on the right are fixedly connected with a sliding frame 1804, the temporary storage shell 4 is slidably connected with the adjacent sliding frame 1804 through the mounting plate, the sliding frame 1804 is fixedly connected with a rack 1805 which is slidably connected with the feeding bin 1504 through a mounting rod, and a baffle 1806 is rotatably connected inside the feeding bin 1504, the longitudinal cross-sectional area of the baffle 1806 is equal to the opening area of the lower side of the feeding bin 1504, and two gears distributed in front and back mirror images are arranged on the baffle 1806, and the gears on the baffle 1806 are meshed with the adjacent rack 1805.
[0040] See also Figure 7-Figure 12A fourth motor 1807 is fixedly connected to the upper side of the frame 1, and the output shaft of the fourth motor 1807 is fixedly connected to the first transmission wheel 1808, and the first transmission wheel 1808 is a truncated cone friction wheel. The upper side of the frame 1 is rotatably connected to the second rotating rod 1809, and the portion of the second rotating rod 1809 close to the first transmission wheel 1808 is provided with a spline, and the spline portion of the second rotating rod 1809 is spline-connected to the second transmission wheel 1810 that cooperates with the first transmission wheel 1808 for transmission, and the second transmission wheel 1810 and the first transmission wheel 1808 are transmitted by friction, and the two first fixed shells 1801 on the left are fixedly connected to the second fixed shell 1811, and the second fixed shell 1811 is sealingly and slidably connected to the first piston rod 1812 fixed to the adjacent sliding plate 1802, and the upper side of the frame 1 is fixedly connected to the third fixed shell 181 through the mounting plate. 3. The two second fixed shells 1811 are connected to the third fixed shell 1813 through a pipeline. The third fixed shell 1813 is sealingly and slidably connected to the second piston rod 1814. The second piston rod 1814 is fixedly connected to the second fixed frame 1815 rotatably connected to the second transmission wheel 1810. The upper side of the first fixed frame 5 is rotatably connected to the third rotating rod 1816 through a mounting plate. The two third rotating rods 1816 distributed in front and back mirror images are respectively driven by pulleys and belts on the front and back sides of the second rotating rod 1809. The adjusting frame 6 is slidably connected to the second sliding block 1817, and a spring is arranged between the two. The second sliding block 1817 is rotatably connected to the fourth rotating rod 1818. The third rotating rod 1816 and the adjacent fourth rotating rods 1818 are driven by pulleys and belts.
[0041] During the operation of the device, the two spiral plates on the dispersion roller 12 continuously rotate and move excess concrete into the two temporary storage shells 4. Taking the spiral plate on the front side of the dispersion roller 12 as an example, the first sliding block 17 contacts the front part of the spiral plate on the front side of the dispersion roller 12. As the spiral plate on the front side of the dispersion roller 12 continuously rotates, the spiral plate on the front side of the dispersion roller 12 squeezes and drives the first sliding block 17 to move forward, while squeezing the spring between the blocking plate 16 and the first sliding block 17. As the spiral plate on the front side of the dispersion roller 12 continues to rotate, the spiral plate on the front side of the dispersion roller 12 gradually loses its squeeze on the first sliding block 17, and the spring between the blocking plate 16 and the first sliding block 17 drives the first sliding block 17 to reset. In this state, the concrete sent out through the dispersion roller 12 is blocked by the first sliding block 17 so that the concrete will not stay on the baffles on both sides of the road surface, thereby preventing the normal movement of the device from being affected.
[0042] During the accumulation of concrete in the temporary storage shell 4, most of the concrete on the road surface is driven to the right half of the temporary storage shells 4 on both sides by the dispersion rollers 12. Taking the front temporary storage shell 4 as an example, after the concrete enters the temporary storage shell 4, the concrete squeezes and drives the right isolation membrane 1803 to move downward, and the isolation membrane 1803 squeezes and drives the adjacent sliding plate 1802 to move downward, and at the same time squeezes the spring between the right sliding plate 1802 and the adjacent first fixed shell 1801, and the right sliding plate 1802 drives the sliding frame 1804 to move downward, and the sliding frame 1804 drives the rack 1805 to move downward, and the rack 1805 meshes with the gear on the spoiler 1806 and drives the spoiler 1806 to rotate, thereby reducing the flow area on the lower side of the feeding bin 1504, until the amount of concrete on the right half of the temporary storage shell 4 tends to be stable, and the spoiler 180 6 stops rotating, at which time the sliding frame 1804 is located at the half of the sliding path on the adjacent first fixed shell 1801. When the excess concrete on the road surface increases, the amount of concrete in the right half of the temporary storage shell 4 increases, the concrete squeezes and drives the right isolation membrane 1803 to move downward, the isolation membrane 1803 drives the sliding frame 1804 and the rack 1805 to move downward together, the rack 1805 meshes with the gear on the spoiler 1806 and drives the spoiler 1806 to rotate, thereby reducing the flow area on the lower side of the feeding bin 1504 again (i.e. reducing the amount of concrete feeding), the spoiler 1806 cooperates with the feeding bin 1504, and the amount of concrete feeding is adjusted in real time according to the excess concrete on the concrete road surface, ensuring the excess concrete while preventing the excessive amount of concrete in the part that has not been leveled by the device, thereby affecting the leveling efficiency of the device.
[0043] During the preparation process, when the adjustment frame 6 and the power wheel 7 move downward, the adjustment frame 6 drives the second sliding block 1817 and the fourth rotating rod 1818 to move downward together, and in this process, the fourth rotating rod 1818 is driven by the pulley and belt thereon to gradually move to the right, and the fourth rotating rod 1818 drives the second sliding block 1817 to move to the right, while squeezing the spring between the second sliding block 1817 and the adjustment frame 6, thereby ensuring that the power wheel 7 and the adjacent third rotating rod 1816 always maintain a transmission state.
[0044] After the preparation work is completed, the user starts the fourth motor 1807, the output shaft of the fourth motor 1807 drives the first transmission wheel 1808 to rotate, the first transmission wheel 1808 drives the second transmission wheel 1810 to rotate by friction, the second transmission wheel 1810 drives the second rotating rod 1809 to rotate, the second rotating rod 1809 drives the two third rotating rods 1816 to rotate through the pulley and the belt, the third rotating rod 1816 drives the two power wheels 7 to rotate through the pulley and the belt, the two power wheels 7 drive the device to move to the right and level the road surface.
[0045] During the accumulation of concrete in the temporary storage shell 4, if the device moves too fast (i.e., the rough processing time of the dispersion roller 12 and the gathering roller 13 is insufficient), the amount of concrete driven by the leveling roller 3 will increase, thereby reducing the leveling effect of the road surface. To solve the above problem, the following operations need to be performed:
[0046] During the accumulation of concrete in the temporary storage shell 4, a small amount of concrete on the road surface is driven to the left half of the temporary storage shells 4 on both sides by the leveling roller 3. Taking the front temporary storage shell 4 as an example, the amount of concrete in the left half of the front temporary storage shell 4 increases, and the concrete squeezes and drives the left isolation membrane 1803 to move downward. The isolation membrane 1803 squeezes and drives the sliding frame 1804 to move downward, and at the same time squeezes the spring between the sliding frame 1804 and the adjacent first fixed shell 1801, and the sliding frame 1804 drives the first piston rod 1812 to move downward. The first piston rod 1812 The hydraulic oil on its lower side is squeezed into the third fixed shell 1813 through the pipeline. The hydraulic oil squeezes and drives the second piston rod 1814 to move backward. The second piston rod 1814 drives the second transmission wheel 1810 to move backward through the second fixed frame 1815, thereby decelerating the frame 1 and the parts thereon. The guide vehicle 101 still moves at a fixed speed at this time. The storage shell 1401 and the guide vehicle 101 slide relative to each other until the amount of concrete on the left half of the temporary storage shell 4 tends to be stable. At this time, the sliding frame 1804 slides on the adjacent first fixed shell 1801. The second transmission wheel 1810 is located at the half of the adjacent busbar of the first transmission wheel 1808. If the device travels too fast (i.e., the amount of excess concrete currently cannot be processed in time by the dispersion roller 12 and the gathering roller 13), the concrete extruded by the leveling roller 3 increases, and the amount of concrete on the left side of the temporary storage shell 4 increases synchronously. The front sliding plate 1802 drives the first piston rod 1812 to move downward, and the first piston rod 1812 squeezes and drives the hydraulic oil into the third fixed shell 1813. The hydraulic oil squeezes and drives the second transmission wheel 1810. 10 moves backward, thereby reducing the transmission ratio between the first transmission wheel 1808 and the second transmission wheel 1810, and further reducing the rotation speed of the power wheel 7 (that is, the travel speed of the device). The first transmission wheel 1808 and the second transmission wheel 1810 cooperate to adjust the overall travel speed of the device according to the amount of concrete discharged by the leveling roller 3 per unit time, thereby ensuring the stability of the amount of concrete near the working environment of the leveling roller 3 and improving the efficiency of leveling the concrete road surface. After the use of the device is completed, the user synchronously turns off the fourth motor 1807.
[0047] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A self-adjusting concrete pavement leveling device, comprising a frame (1), a guide vehicle (101) being arranged on one side of the frame (1), the frame (1) being fixedly connected to a first motor (2) via a mounting frame, the frame (1) being rotatably connected to a leveling roller (3), the output shaft of the first motor (2) being fixedly connected to the leveling roller (3), and characterized in that: It also includes mirror-image-distributed temporary storage shells (4), the mirror-image-distributed temporary storage shells (4) are all fixedly connected to the frame (1), the frame (1) is fixedly connected to a mirror-image-distributed first fixing frame (5), the first fixing frame (5) is slidably connected to an adjustment frame (6), the adjustment frame (6) is rotatably connected to a power wheel (7), the first fixing frame (5) is rotatably connected to a threaded rod (8), the threaded rod (8) is threadedly connected to an adjacent adjustment frame (6), and the frame (1) is provided with a collecting mechanism (14) for collecting excess concrete; The frame (1) is fixedly connected to a second motor (11), and the frame (1) is rotatably connected to a dispersion roller (12) and a gathering roller (13); the output shaft of the second motor (11) and the dispersion roller (12) are driven by a transmission member, and the dispersion roller (12) and the gathering roller (13) are driven by a transmission member; the dispersion roller (12) is located between the leveling roller (3) and the gathering roller (13); the dispersion roller (12) and the gathering roller (13) are both provided with spiral plates distributed in a mirror image; and the spiral plates on the dispersion roller (12) and the adjacent spiral plates on the gathering roller (13) have opposite rotation directions; The collecting mechanism (14) comprises a storage shell (1401), the storage shell (1401) is fixedly connected to the frame (1), the storage shell (1401) is slidably matched with the guide vehicle (101) via a connecting frame, the storage shell (1401) is provided with a mirror-distributed electric rotating shaft (1402), the storage shell (1401) is connected to uniformly distributed fixed cylinders (1403), the temporary storage shell (4) is fixedly connected to an adjacent fixed cylinder (1403) via a mounting frame, the storage shell (1401) is rotatably connected to uniformly distributed first rotating rods (1404), the temporary storage shell (1401) is connected to a uniformly distributed first rotating rod (1404), and the temporary storage shell (1401) is connected to a uniformly distributed first rotating rod (1404). The storage shell (4) is rotationally connected to the adjacent first rotating rod (1404); the electric rotating shaft (1402) and the adjacent first rotating rod (1404) are transmitted via a transmission member; the first rotating rod (1404) is fixedly connected with a spiral plate (1405); the spiral plate (1405) is in contact with the adjacent fixed cylinder (1403); the first rotating rod (1404) and the adjacent spiral plate (1405) are both located in the adjacent fixed cylinder (1403); and the storage shell (1401) is provided with a mixing and feeding mechanism (15) for replenishing excess concrete; It also includes a mirror-distributed baffle plate (16), the mirror-distributed baffle plates (16) are respectively fixed in adjacent temporary storage shells (4), the baffle plate (16) is located between adjacent and mirror-distributed fixed cylinders (1403), a first sliding block (17) is slidably connected to the side of the baffle plate (16) close to the dispersion roller (12), a spring is provided between the first sliding block (17) and the adjacent baffle plate (16), and the first sliding block (17) is in contact with the spiral plate on the dispersion roller (12).
2. The self-adjusting concrete pavement leveling device according to claim 1 is characterized in that: The frame (1) is fixedly connected with a blocking plate (9), the blocking plate (9) is in contact with the leveling roller (3), and the frame (1) is fixedly connected with mirror-distributed fixing rings (10), the mirror-distributed fixing rings (10) are all rotatably connected with the leveling roller (3).
3. The self-adjusting concrete pavement leveling device according to claim 2 is characterized in that: The mixing and feeding mechanism (15) comprises a third motor (1501), the third motor (1501) is fixedly connected to the storage shell (1401) via a mounting frame, the storage shell (1401) is rotatably connected to equidistantly distributed rotating shafts (1502), the output shaft of the third motor (1501) is fixedly connected to adjacent rotating shafts (1502), adjacent rotating shafts (1502) are transmitted via a transmission member, the rotating shaft (1502) is fixedly connected to a stirring blade fan (1503), the stirring blade fan (1503) is located in the storage shell (1401), and the storage shell (1401) is connected to a feeding bin (1504) on a side away from the leveling roller (3).
4. The self-adjusting concrete pavement leveling device according to claim 3 is characterized in that: The apparatus further comprises an adjusting mechanism (18) for adjusting the amount of feed, the adjusting mechanism (18) being arranged on the mirror-distributed temporary storage shells (4), the adjusting mechanism (18) comprising uniformly distributed first fixed shells (1801), the uniformly distributed first fixed shells (1801) being respectively fixedly connected to adjacent temporary storage shells (4), the first fixed shells (1801) being slidably connected to sliding plates (1802), a spring being arranged between the first fixed shells (1801) and the adjacent sliding plates (1802), the temporary storage shells (4) being provided with through holes distributed in a mirror-distributed manner, the through holes distributed in a mirror-distributed manner on the temporary storage shells (4) being fixedly connected to isolation membranes (1803), the isolation membranes (1803) The membrane (1803) is squeezed and matched with the adjacent sliding plate (1802), and the sliding plate (1802) away from the leveling roller (3) is fixedly connected with a sliding frame (1804), and the temporary storage shell (4) is slidingly connected with the adjacent sliding frame (1804) through a mounting plate, and the sliding frame (1804) is fixedly connected with a rack (1805), and the rack (1805) is slidingly connected with the feeding bin (1504) through a mounting rod, and a baffle (1806) is rotatably connected inside the feeding bin (1504), and the baffle (1806) is provided with mirror-distributed gears, and the gears on the baffle (1806) are meshed with the adjacent rack (1805).
5. The self-adjusting elevation type concrete pavement leveling device according to claim 4 is characterized in that: The frame (1) is fixedly connected to a fourth motor (1807); an output shaft of the fourth motor (1807) is fixedly connected to a first transmission wheel (1808); a side of the frame (1) close to the fourth motor (1807) is rotatably connected to a second rotating rod (1809); the second rotating rod (1809) is spline-connected to a second transmission wheel (1810); and the second transmission wheel (1810) is in transmission cooperation with the first transmission wheel (1808).
6. The self-adjusting concrete pavement leveling device according to claim 5 is characterized in that: The first fixed shell (1801) near the leveling roller (3) is fixedly connected to the second fixed shell (1811), the second fixed shell (1811) is slidably connected to the first piston rod (1812), the first piston rod (1812) is fixedly connected to the adjacent sliding plate (1802), the frame (1) is fixedly connected to the third fixed shell (1813) on one side near the fourth motor (1807) via a mounting plate, the second fixed shell (1811) and the third fixed shell (1813) which are mirror-distributed are connected to each other via a pipeline, the third fixed shell (1813) is slidably connected to the second piston rod (1814), the second piston rod (1814) is fixedly connected to the second fixed frame (1815), and the second fixed frame (1815) is rotatably connected to the second transmission wheel (1810).
7. The self-adjusting concrete pavement leveling device according to claim 6 is characterized in that: The first fixed frame (5) is rotatably connected to a third rotating rod (1816) via a mounting plate, and the third rotating rod (1816) and the second rotating rod (1809) which are distributed in a mirror image are both transmitted via a transmission member, the adjustment frame (6) is slidably connected to a second sliding block (1817), a spring is provided between the second sliding block (1817) and an adjacent adjustment frame (6), the second sliding block (1817) is rotatably connected to a fourth rotating rod (1818), and the third rotating rod (1816), the adjacent fourth rotating rod (1818) and the adjacent power wheel (7) are transmitted via a transmission member.
Citation Information
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