Progressive angle adjusting device with main shaft inclination angle locking function and directional drilling rig
By designing a progressive angle adjustment device with a spindle tilt locking function, the problem of attitude adjustment of high-power directional drilling rigs in narrow spaces has been solved, achieving construction stability and safety over a wide range of angles and heights, and making it suitable for directional drilling in coal mines.
Patent Information
- Application Number
- CN202411782107.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2044-12-05
AI Technical Summary
High-power directional drilling rigs have difficulty adjusting their posture in confined spaces, such as for low-position holes, large angles, and large heights, leading to low construction efficiency and increased safety hazards.
The system employs a progressive angle adjustment device with a spindle tilt locking function. Through two sets of multi-stage angle adjustment cylinders, two sets of inclined brace angle adjustment cylinders, and two sets of inclined brace column assemblies, it realizes progressive large tilt adjustment and hole opening height adjustment of the drilling rig. Combined with the hydraulically driven chuck body, it achieves the locking function, ensuring the stability and safety of the high-power automatic directional drilling rig in narrow spaces.
It significantly reduces the drilling rig's opening height and overall dimensions, while enabling attitude adjustments over a wide range of angles and heights, ensuring construction stability and safety. It is suitable for directional drilling operations in narrow spaces underground in coal mines.
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Figure CN119434858B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of gas extraction and prevention equipment, and relates to a high-power automatic directional drilling machine, in particular to a progressive angle adjusting device with main shaft inclination angle locking function and a directional drilling machine. BACKGROUND
[0002] At present, the coal mine underground tunnel drilling machine is mainly used for gas pre-extraction and treatment to ensure the safe and efficient production of coal mines. Under the same coal seam original pressure, coal seam permeability and the same drilling extraction negative pressure, increasing the drilling diameter and drilling depth can greatly improve the coal seam gas extraction efficiency. The ordinary rotary drilling machine is only suitable for drilling design with shallow depth because the drilling trajectory is uncontrollable. The directional large-diameter long drilling has the advantages of large aperture, accurate positioning, deep hole, controllable trajectory and high efficiency, and is widely used in high-gas and outburst mines.
[0003] The directional drilling machine is a special equipment for directional large-diameter long drilling construction. The traditional directional drilling machine mainly relies on manual installation and removal of drilling tools, which not only increases the labor intensity of the on-site workers and reduces the drilling construction efficiency, but also has great safety hazards. With the increase of the specifications of the matched drilling tools, it is difficult for manpower to complete the installation and removal of the drilling tools, and the mechanized replacement of manpower and the automation of labor reduction technology are carried out. The application of high-power automatic directional drilling machine has become a trend. In order to realize the automatic function, the high-power directional drilling machine needs to integrate modules such as rod bin, rod adding manipulator, buckle remover, controller and sensor. The integration of these modules will greatly increase the size and weight of the high-power drilling machine, limiting its application in the narrow space of the coal mine underground. In order to reduce the height size of the high-power automatic directional drilling machine, the height of the drilling angle adjusting device needs to be designed as low as possible. However, due to the integration of the automatic function, the weight of the drilling machine host is greatly increased. The too low angle adjusting device is not enough to generate enough upward component force to support the host, and it cannot ensure that the host has a large enough angle and height adjusting range, which limits the application of the drilling machine. SUMMARY
[0004] In view of the deficiencies in the prior art, the present application aims to provide a progressive angle adjusting device with main shaft inclination angle locking function and a directional drilling machine, which solves the technical problem that the high-power directional drilling machine in the prior art is difficult to adjust the posture in a low position hole, a large angle and a large height range in a limited space.
[0005] In order to solve the above technical problems, the present application adopts the following technical solutions:
[0006] The application discloses a directional drilling machine with a main shaft inclination angle locking function, which comprises a drilling machine crawler body, a rear angle adjusting assembly fixedly installed on the longitudinal rear side of the drilling machine crawler body, and a front angle adjusting assembly fixedly installed on the longitudinal front side of the drilling machine crawler body; a pair of rear diagonal strut assemblies and a pair of front diagonal strut assemblies are hingedly connected to the top surface of the drilling machine crawler body; a feeding device is arranged above the drilling machine crawler body; the longitudinal rear end of the feeding device is movably connected with the rear angle adjusting assembly, the longitudinal front end of the feeding device is movably connected with the front angle adjusting assembly, and the bottom surface of the feeding device is movably connected with the pair of rear diagonal strut assemblies and the pair of front diagonal strut assemblies.
[0007] The rear angle adjusting assembly, the front angle adjusting assembly, the rear diagonal strut assembly and the front diagonal strut assembly jointly form a progressive angle adjusting device with a main shaft inclination angle locking function; the rear angle adjusting assembly comprises a pair of rear column mounting seats, one rear diagonal strut column is movably installed in each rear column mounting seat, and the rear diagonal strut column is arranged in a vertical direction; one rear multi-stage angle adjusting oil cylinder mounting piece is installed on each rear diagonal strut column, and the pair of rear multi-stage angle adjusting oil cylinder mounting pieces are oppositely arranged; a rear cross beam assembly is installed on the pair of rear diagonal strut columns, the rear cross beam assembly is arranged in a horizontal direction, and the rear cross beam assembly is located above the rear multi-stage angle adjusting oil cylinder mounting pieces; the rear multi-stage angle adjusting oil cylinder mounting piece is movably connected with the cylinder barrel of a rear multi-stage angle adjusting oil cylinder, and the rear cross beam assembly is movably connected with the cylinder rod of the rear multi-stage angle adjusting oil cylinder; one rear limiting block is installed on each rear diagonal strut column, and the rear limiting block is located below the rear multi-stage angle adjusting oil cylinder mounting piece.
[0008] The front angle adjusting assembly comprises a pair of front column mounting seats, one front diagonal strut column is movably installed in each front column mounting seat, and the front diagonal strut column is arranged in a vertical direction; one front multi-stage angle adjusting oil cylinder mounting piece is installed on each front diagonal strut column, and the pair of front multi-stage angle adjusting oil cylinder mounting pieces are oppositely arranged; a front cross beam assembly is installed on the pair of front diagonal strut columns, the front cross beam assembly is arranged in a horizontal direction, and the front cross beam assembly is located above the front multi-stage angle adjusting oil cylinder mounting pieces; the front multi-stage angle adjusting oil cylinder mounting piece is movably connected with the cylinder barrel of a front multi-stage angle adjusting oil cylinder, and the front cross beam assembly is movably connected with the cylinder rod of the front multi-stage angle adjusting oil cylinder; one front limiting block is installed on each front diagonal strut column, and the front limiting block is located below the front multi-stage angle adjusting oil cylinder mounting piece.
[0009] The application also has the following technical features:
[0010] The rear cross beam assembly and the front cross beam assembly are of the same structure.
[0011] The rear crossbeam assembly comprises a crossbeam assembly shell arranged along a transverse direction, and a chuck shell is fixedly arranged at each transverse end of the crossbeam assembly shell; a fixed chuck is arranged at the transverse outer side of the chuck shell; a crossbeam oil cylinder is arranged in the crossbeam assembly shell, and a liquid-driven chuck is movably arranged in the chuck shell; the two liquid-driven chucks are connected with the transverse two ends of the crossbeam oil cylinder respectively; the inner side surfaces of the liquid-driven chuck and the fixed chuck are inclined bracing column matching surfaces, and the space surrounded by the liquid-driven chuck and the fixed chuck is an inclined bracing column through hole.
[0012] The rear inclined bracing assembly comprises a pair of rear inclined bracing angle adjusting oil cylinder mounting seats, and each rear inclined bracing angle adjusting oil cylinder mounting seat movably connects a rear inclined bracing angle adjusting oil cylinder.
[0013] The front inclined bracing assembly comprises a pair of front inclined bracing angle adjusting oil cylinder mounting seats, and each front inclined bracing angle adjusting oil cylinder mounting seat movably connects a front inclined bracing angle adjusting oil cylinder.
[0014] The feeding device comprises a feeding body, and a guide rail is arranged on each of the transverse sides of the top surface of the feeding body; a pair of guide rails movably install a supporting plate; the longitudinal front part of the feeding body is provided with a feeding oil cylinder, the cylinder barrel of the feeding oil cylinder is fixedly connected with the feeding body, and the cylinder rod of the feeding oil cylinder is connected with the supporting plate.
[0015] A pair of rear connecting ear plates are arranged on the longitudinal rear end of the feeding body, and the rear connecting ear plates are mounted on the rear crossbeam assembly; a pair of front connecting ear plates are arranged on the longitudinal front end of the feeding body, and the front connecting ear plates are mounted on the front crossbeam assembly; a plurality of lower connecting ear plates are arranged on the bottom surface of the feeding body, and the rear inclined bracing angle adjusting oil cylinder and the front inclined bracing angle adjusting oil cylinder are respectively mounted in the plurality of lower connecting ear plates.
[0016] The displacement sensor and the inclination angle sensor on the feeding device.
[0017] The application also protects the progressive angle adjusting device with the main shaft inclination angle locking function as described above. The device comprises the rear angle adjusting assembly, the front angle adjusting assembly, the rear inclined bracing assembly and the front inclined bracing assembly as described above.
[0018] Compared with the prior art, the application has the following technical effects:
[0019] (I) The progressive angle adjusting device with the main shaft inclination angle locking function has two groups of multi-stage angle adjusting oil cylinders, two groups of inclined support angle adjusting oil cylinders and two groups of inclined support column assemblies to realize the progressive large inclination angle adjustment and the opening height adjustment of the drilling machine, and the locking function is realized by the liquid driven chuck body, the adjusting device significantly reduces the opening height and the appearance size of the drilling machine under the premise of having a large angle adjusting range and a height adjusting range, and solves the problem that the application of the high-power automatic directional drilling machine is limited in the limited space. The design of the progressive angle adjusting device can ensure that the high-power automatic directional drilling machine has a small opening height and appearance height, and can also realize the low-hole, large-angle and large-height range posture adjustment.
[0020] (II) The directional drilling machine with the progressive angle adjusting device with the main shaft inclination angle locking function is suitable for the angle adjusting construction of the directional drilling machine in the coal mine. When the high-power automatic directional drilling machine adjusts the angle, the multi-stage angle adjusting oil cylinder assembly first applies a vertical upward force to the main machine to lift the main machine, thereby avoiding the problem that the upward component force of the inclined support angle adjusting oil cylinder is insufficient to lift the main machine due to the low height of the angle adjusting device; when the multi-stage angle adjusting oil cylinder reaches the end of the stroke, the inclined support angle adjusting oil cylinder is progressively raised, and the multi-stage angle adjusting oil cylinder assembly as a whole moves upward along the two side inclined support column assemblies to the designed main shaft inclination angle or opening height position; when the drilling machine reaches the designed main shaft inclination angle or opening height position, the liquid driven chuck body clamps the inclined support column assembly, thereby improving the stability and safety of the drilling machine construction. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a whole structure schematic view of the progressive angle adjusting device with the main shaft inclination angle locking function.
[0022] Figure 2 It is a structure schematic view of the rear angle adjusting assembly and the rear inclined support assembly.
[0023] Figure 3 It is a structure schematic view of the front angle adjusting assembly and the front inclined support assembly.
[0024] Figure 4 It is a structure schematic view of the rear cross beam assembly.
[0025] Figure 5 It is a structure schematic view of the feeding device.
[0026] Figure 6 It is a schematic view of the directional drilling machine with the progressive angle adjusting device with the main shaft inclination angle locking function when performing horizontal construction.
[0027] Figure 7 It is a schematic view of the directional drilling machine with the progressive angle adjusting device with the main shaft inclination angle locking function when performing high-hole construction.
[0028] Figure 8The schematic diagram of the directional drilling rig with the progressive angle adjusting device with the main shaft inclination angle locking function in the large inclination angle construction.
[0029] Figure 9 The schematic diagram of the directional drilling rig with the progressive angle adjusting device with the main shaft inclination angle locking function in the large inclination angle construction.
[0030] Figure 10 The schematic diagram of the height adjustment of the directional drilling rig; Figure 10 In the figure, (A), (B), (C), (D), (E) show the posture change state of the directional drilling rig in the adjustment process.
[0031] Figure 11 The schematic diagram of the inclination angle adjustment of the directional drilling rig; Figure 11 In the figure, (A), (B), (C), (D), (E), (F) show the posture change state of the directional drilling rig in the adjustment process.
[0032] Figure 12 The schematic diagram of the inclination angle adjustment of the directional drilling rig; Figure 12 In the figure, (A), (B), (C), (D), (E), (F) show the posture change state of the directional drilling rig in the adjustment process.
[0033] The meanings of the various labels in the figure are as follows: 1 - rear angle adjusting assembly, 2 - front angle adjusting assembly, 3 - rear diagonal support assembly, 4 - front diagonal support assembly, 5 - drilling rig crawler vehicle body, 6 - feeding device, 7 - drilling rig power head, 8 - gripper, 9 - stable support, 10 - crane; 11 - displacement sensor, 12 - inclination angle sensor; 13 - drill hole, 14 - drill rod.
[0034] 101 - rear column mounting seat, 102 - rear diagonal support column, 103 - rear multi-stage angle adjusting oil cylinder mounting piece, 104 - rear cross beam assembly, 105 - rear multi-stage angle adjusting oil cylinder, 106 - rear limit block.
[0035] 201 - front column mounting seat, 202 - front diagonal support column, 203 - front multi-stage angle adjusting oil cylinder mounting piece, 204 - front cross beam assembly, 205 - front multi-stage angle adjusting oil cylinder, 206 - front limit block.
[0036] 301 - rear diagonal support angle adjusting oil cylinder mounting seat, 302 - rear diagonal support angle adjusting oil cylinder.
[0037] 401 - front diagonal support angle adjusting oil cylinder mounting seat, 402 - front diagonal support angle adjusting oil cylinder.
[0038] 601 - feeding machine body, 602 - guide rail, 603 - supporting plate, 604 - feeding oil cylinder, 605 - rear connecting ear plate, 606 - front connecting ear plate, 607 - lower connecting ear plate.
[0039] 10401 - crossbeam assembly housing, 10402 - chuck housing, 10403 - fixed chuck, 10404 - crossbeam cylinder, 10405 - hydraulic chuck, 10406 - diagonal strut column through hole, 10407 - fixing piece, 10408 - connecting screw.
[0040] The specific content of the present application is further explained in detail in combination with the following examples. DETAILED DESCRIPTION
[0041] It should be noted that the directional drilling rig in the present application is a near-horizontal directional drilling rig, and the "near-horizontal directional drilling rig" refers to a directional drilling rig that performs directional drilling construction along a near-horizontal direction, and the near-horizontal direction refers to a range of 30° upward or downward inclination based on the horizontal direction.
[0042] It should be noted that all parts in the present application, without special explanation, adopt parts known in the art, for example:
[0043] The drill rod adding device adopts a conventional drill rod adding device known in the prior art, for example, the drill rod adding device recorded in the Chinese patent with the application number 202010393059.7, which includes a rig power head 7, a gripper 8, etc.
[0044] The following gives specific embodiments of the present application, and it should be noted that the present application is not limited to the following specific embodiments, and any equivalent transformation made on the basis of the technical solutions of the present application falls within the protection scope of the present application.
[0045] Example 1:
[0046] The present embodiment gives a progressive angle adjusting device with main shaft inclination angle locking function, as shown in Figure 1 , which includes a rear angle adjusting assembly 1 arranged on the longitudinal rear side and a front angle adjusting assembly 2 arranged on the longitudinal front side, and a pair of rear diagonal strut assemblies 3 and a pair of front diagonal strut assemblies 4 are arranged between the rear angle adjusting assembly 1 and the front angle adjusting assembly 2, the rear diagonal strut assemblies 3 are close to the rear angle adjusting assembly 1, and the front diagonal strut assemblies 4 are close to the front angle adjusting assembly 2.
[0047] In the present embodiment, the front angle adjusting assembly 2 and the front diagonal strut assembly 4 cooperate with each other and are used to realize progressive large-range adjustment of the inclination angle of the drilling rig main shaft; the rear angle adjusting assembly 1 and the rear diagonal strut assembly 3 first cooperate with each other and are used to realize progressive large-range adjustment of the inclination angle of the drilling rig main shaft; the front angle adjusting assembly 2, the front diagonal strut assembly 4, the rear angle adjusting assembly 1 and the rear diagonal strut assembly 3 cooperate with each other to realize large-range adjustment of the drilling rig opening height.
[0048] As a specific scheme of the present embodiment, as shown in Figure 2As shown in the figure, the rear angle adjusting assembly 1 comprises a pair of rear column mounting seats 101, each of which movably mounts a rear inclined support column 102 along the vertical direction; each rear inclined support column 102 is respectively mounted with a rear multi-stage angle adjusting oil cylinder mounting piece 103, and the pair of rear multi-stage angle adjusting oil cylinder mounting pieces 103 are oppositely arranged; a rear cross beam assembly 104 is mounted on the pair of rear inclined support columns 102, and the rear cross beam assembly 104 is arranged along the horizontal direction and is located above the rear multi-stage angle adjusting oil cylinder mounting pieces 103; the rear multi-stage angle adjusting oil cylinder mounting pieces 103 are movably connected with the cylinder barrels of rear multi-stage angle adjusting oil cylinders 105, and the rear cross beam assembly 104 is movably connected with the cylinder rods of the rear multi-stage angle adjusting oil cylinders 105; each rear inclined support column 102 is mounted with a rear limit block 106, and the rear limit block 106 is located below the rear multi-stage angle adjusting oil cylinder mounting pieces 103.
[0049] In this embodiment, the rear inclined support column 102 is movably mounted in the rear column mounting seat 101 through a pin shaft, and the rear inclined support column 102 can rotate around the pin shaft. The cylinder barrels of the rear multi-stage angle adjusting oil cylinders 105 are connected with the rear multi-stage angle adjusting oil cylinder mounting pieces 103 through a hinge shaft, and the cylinder rods of the rear multi-stage angle adjusting oil cylinders 105 are hingedly connected with the rear cross beam assembly 104.
[0050] In this embodiment, the rear multi-stage angle adjusting oil cylinders 105 provide sufficient driving force at the initial position of the drilling machine, so as to realize small-range angle adjustment of the inclination angle of the drilling machine. The rear multi-stage angle adjusting oil cylinder mounting pieces 103 are connected with the rear inclined support column 102, and under the driving of the rear multi-stage angle adjusting oil cylinders 105, the rear multi-stage angle adjusting oil cylinder mounting pieces 103 move linearly along the rear inclined support column 102. The rear limit block 106 mounted on the rear inclined support column 102 is used to limit the lowest position of the rear multi-stage angle adjusting oil cylinder mounting pieces 103 on the rear inclined support column 102.
[0051] As a specific scheme of this embodiment, as shown in the figure, Figure 3 As shown in the figure, the front angle adjusting assembly 2 comprises a pair of front column mounting seats 201, each of which movably mounts a front inclined support column 202 along the vertical direction; each front inclined support column 202 is respectively mounted with a front multi-stage angle adjusting oil cylinder mounting piece 203, and the pair of front multi-stage angle adjusting oil cylinder mounting pieces 203 are oppositely arranged; a front cross beam assembly 204 is mounted on the pair of front inclined support columns 202, and the front cross beam assembly 204 is arranged along the horizontal direction and is located above the front multi-stage angle adjusting oil cylinder mounting pieces 203; the front multi-stage angle adjusting oil cylinder mounting pieces 203 are movably connected with the cylinder barrels of front multi-stage angle adjusting oil cylinders 205, and the front cross beam assembly 204 is movably connected with the cylinder rods of the front multi-stage angle adjusting oil cylinders 205; each front inclined support column 202 is mounted with a front limit block 206, and the front limit block 206 is located below the front multi-stage angle adjusting oil cylinder mounting pieces 203.
[0052] In this embodiment, the front inclined strut column 202 is movably mounted in the front column mounting seat 201 through a pin shaft, and the rear inclined strut column 102 can rotate around the pin shaft. The cylinder barrel of the front multi-stage angle adjusting oil cylinder 205 is connected with the front multi-stage angle adjusting oil cylinder mounting member 203 through a hinge shaft, and the cylinder rod of the front multi-stage angle adjusting oil cylinder 205 is hinged with the front cross beam assembly 204.
[0053] In this embodiment, the front multi-stage angle adjusting oil cylinder 205 provides sufficient driving force at the initial position of the drilling machine to realize small-range angle adjustment of the drilling machine. The front multi-stage angle adjusting oil cylinder mounting member 203 is connected with the front inclined strut column 202, and under the driving of the front multi-stage angle adjusting oil cylinder 205, the front multi-stage angle adjusting oil cylinder mounting member 203 moves linearly along the front inclined strut column 202. The front limiting block 206 mounted on the front inclined strut column 202 is used to limit the lowest position of the front multi-stage angle adjusting oil cylinder mounting member 203 on the front inclined strut column 202.
[0054] As a specific scheme of this embodiment, as shown in Figure 2 the rear inclined strut assembly 3 includes a pair of rear inclined strut angle adjusting oil cylinder mounting seats 301, and each rear inclined strut angle adjusting oil cylinder mounting seat 301 movably connects a rear inclined strut angle adjusting oil cylinder 302.
[0055] As a specific scheme of this embodiment, as shown in Figure 3 the front inclined strut assembly 4 includes a pair of front inclined strut angle adjusting oil cylinder mounting seats 401, and each front inclined strut angle adjusting oil cylinder mounting seat 401 movably connects a front inclined strut angle adjusting oil cylinder 402.
[0056] As a specific scheme of this embodiment, the rear cross beam assembly 104 has the same structure as the front cross beam assembly 204; as shown in Figure 4 the rear cross beam assembly 104 includes a cross beam assembly shell 10401, the cross beam assembly shell 10401 is arranged along the transverse direction, and one clamp head shell 10402 is fixedly arranged at each transverse end of the cross beam assembly shell 10401; a fixed clamp head 10403 is arranged on the transverse outer side of the clamp head shell 10402; a cross beam oil cylinder 10404 is arranged in the cross beam assembly shell 10401, and a hydraulic drive clamp head 10405 is movably arranged in the clamp head shell 10402, two hydraulic drive clamp heads 10405 are connected with the transverse two ends of the cross beam oil cylinder 10404 respectively, the inner side surfaces of the hydraulic drive clamp head 10405 and the fixed clamp head 10403 are inclined strut column matching surfaces, and the space surrounded by the hydraulic drive clamp head 10405 and the fixed clamp head 10403 is an inclined strut column through hole 10406.
[0057] In this embodiment, the beam assembly housing 10401 of the beam assembly 104 is hinged with the cylinder rod of the multi-stage angle adjusting oil cylinder, the beam assembly is connected with the diagonal bracing column through the fixed clamp head 10403 and the liquid driven clamp head 10405, the contact surface formed by the fixed clamp head 10403 and the liquid driven clamp head 10405 is in clearance fit with the contact surface of the diagonal bracing column, and is driven by the multi-stage angle adjusting oil cylinder to move linearly along the diagonal bracing column, when the angle adjustment of the main shaft of the drilling rig is completed, the beam oil cylinder 10404 drives the liquid driven clamp head 10405 to move along the clamp head housing 10402 until the clamp head housing 10402 clamps the diagonal bracing column, thereby enhancing the stability and safety of the drilling rig construction.
[0058] As a specific solution of this embodiment, as shown in Figure 4 A pair of fixing members 10407 are installed outside the beam assembly housing 10401.
[0059] As a specific solution of this embodiment, as shown in Figure 4 A threaded hole is arranged on the beam assembly housing 10401, and a connecting screw 10408 is arranged in the threaded hole, so that the beam assembly housing 10401 and the multi-stage angle adjusting oil cylinder are connected.
[0060] As a specific solution of this embodiment, as shown in Figure 4 The contact surface of the beam assembly and the diagonal bracing column can be in various forms, such as a cylindrical surface, a rectangular surface, a hexagonal prism surface, etc. In this embodiment, the beam assembly housing 10401 is a hollow cylindrical structure, the clamp head housing 10402 is a hollow structure similar to a half hexagonal nut, the fixed clamp head 10403 is a solid structure similar to a half hexagonal nut, the structure formed by the fixed clamp head 10403 and the clamp head housing 10402 is a structure similar to a nut, and the diagonal bracing column through hole 10406 is a cylindrical structure.
[0061] As a specific solution of this embodiment, the structure of the outer end of the multi-stage angle adjusting oil cylinder mounting member is similar to that of a hexagonal nut, and the contact surface of the multi-stage angle adjusting oil cylinder mounting member and the diagonal bracing column can be in various forms, such as a cylindrical surface, a rectangular surface, a hexagonal prism surface, etc.
[0062] Embodiment 2:
[0063] This embodiment provides a directional drilling rig with the progressive angle adjusting device with the main shaft angle locking function of embodiment 1, as shown in Figure 1 and Figure 6As shown, the drilling rig crawler body 5 is provided with the rear angle adjusting assembly 1 fixedly installed on the longitudinal rear side of the drilling rig crawler body 5 and the front angle adjusting assembly 2 fixedly installed on the longitudinal front side of the drilling rig crawler body 5; the drilling rig crawler body 5 is hingedly provided with a pair of rear diagonal strut assemblies 3 and a pair of front diagonal strut assemblies 4 on the top surface thereof; the drilling rig crawler body 5 is provided with the feeding device 6 above; the longitudinal rear end of the feeding device 6 is movably connected with the rear angle adjusting assembly 1, the longitudinal front end of the feeding device 6 is movably connected with the front angle adjusting assembly 2, and the bottom surface of the feeding device 6 is movably connected with the pair of rear diagonal strut assemblies 3 and the pair of front diagonal strut assemblies 4.
[0064] In the embodiment, the rear upright mounting seat 101 of the rear angle adjusting assembly 1 is fixedly connected with the drilling rig crawler body 5 by means of bolts, and the front upright mounting seat 201 of the front angle adjusting assembly 2 is fixedly connected with the drilling rig crawler body 5 by means of bolts. The feeding device 6 is movably connected with the front cross beam assembly 204 of the front angle adjusting assembly 2 and the rear cross beam assembly 104 of the rear angle adjusting assembly 1 through a hinge shaft.
[0065] In the embodiment, the front diagonal strut angle adjusting oil cylinder mounting seat 401 of the front diagonal strut assembly 4 is fixedly connected with the drilling rig crawler body 5 by means of bolts, the cylinder rod of the front diagonal strut angle adjusting oil cylinder 402 is hingedly connected with the feeding device 6, and when the front multi-stage angle adjusting oil cylinder 205 reaches the maximum stroke, the front diagonal strut angle adjusting oil cylinder 402 performs progressive angle adjustment to drive the feeding device 6, the front multi-stage angle adjusting oil cylinder 205, the front multi-stage angle adjusting oil cylinder mounting member 203, and the front cross beam assembly 204 to move along the front diagonal strut upright 202, thereby realizing large-range angle adjustment of the drilling rig elevation angle.
[0066] In the embodiment, the rear diagonal strut angle adjusting oil cylinder mounting seat 301 of the rear diagonal strut assembly 3 is fixedly connected with the drilling rig crawler body 5 by means of bolts, the cylinder rod of the rear diagonal strut angle adjusting oil cylinder 302 is hingedly connected with the feeding device 6, and when the rear multi-stage angle adjusting oil cylinder 105 reaches the maximum stroke, the rear diagonal strut angle adjusting oil cylinder 302 performs progressive angle adjustment to drive the feeding device 6, the rear multi-stage angle adjusting oil cylinder 105, the rear multi-stage angle adjusting oil cylinder mounting member 103, and the rear cross beam assembly 104 to move along the rear diagonal strut upright 102, thereby realizing large-range angle adjustment of the drilling rig depression angle.
[0067] As a specific scheme of the embodiment, as shown in Figure 5 The feeding device 6 includes a feeding body 601, one guide rail 602 is arranged on each of the lateral sides of the top surface of the feeding body 601, and a pair of the guide rails 602 are movably provided with a supporting plate 603; the feeding body 601 is provided with a feeding oil cylinder 604 at the longitudinal front part thereof, the cylinder barrel of the feeding oil cylinder 604 is fixedly connected with the feeding body 601, and the cylinder rod of the feeding oil cylinder 604 is connected with the supporting plate 603.
[0068] In this embodiment, the guide rail 602 is bolted to the feeding body 601; the cylinder rod of the feeding cylinder 604 is connected to the support plate 603 through a pin shaft, and the cylinder barrel of the feeding cylinder 604 is fixedly connected to the feeding body 601, so that the feeding cylinder 604 can drive the support plate 603 to move linearly along the guide rail 602.
[0069] As a specific scheme of this embodiment, as shown in the figure, Figure 5 a pair of rear connecting ear plates 605 are arranged on the longitudinal rear end of the feeding body 601, and the rear connecting ear plates 605 are installed on the rear beam assembly 104; a pair of front connecting ear plates 606 are arranged on the longitudinal front end of the feeding body 601, and the front connecting ear plates 606 are installed on the front beam assembly 204; a plurality of groups of lower connecting ear plates 607 are arranged on the bottom surface of the feeding body 601, and the rear inclined strut angle adjusting cylinder 302 and the front inclined strut angle adjusting cylinder 402 are respectively installed in the plurality of groups of lower connecting ear plates 607.
[0070] As a specific scheme of this embodiment, as shown in the figure, Figure 6 a drill rod adding device is movably arranged on the top surface of the feeding device 6, and the drill rod adding device is installed on the support plate 603.
[0071] As a specific scheme of this embodiment, as shown in the figure, Figure 6 The longitudinal front side and the longitudinal rear side of the directional drilling machine are further provided with stable supports 9 for stabilizing the directional drilling machine.
[0072] As a specific scheme of this embodiment, as shown in the figure, Figure 6 A crane 10 is installed on the drill rig crawler vehicle body 5.
[0073] As a specific scheme of this embodiment, displacement sensors 11 and inclination sensors 12 are arranged on the feeding device 6. The inclination sensors 12 are used to measure the inclination angle of the main shaft of the drill rig, including the elevation angle and the depression angle; the displacement sensors 11 are used to detect the displacement amount of the front end of the feeding device 6 relative to the drill rig crawler vehicle body 5, and then obtain the horizontal opening height of the drill rig.
[0074] In this embodiment, the relationship between the displacement measured by the displacement sensor 11 and the drilling rig horizontal opening height is as follows: "drilling rig horizontal opening height" is "displacement measured by the displacement sensor 11 + distance from the displacement sensor installation position to the drilling rig power head main shaft axis + distance from the tracked vehicle body to the ground", that is, the opening height is "displacement of the displacement sensor + fixed value", which does not change after the structure is designed. The displacement sensor 11 is installed at the front end of the feeding device. When the drilling rig needs to be adjusted to the required design opening height, the displacement of the sensor should be the opening height minus the fixed value. During the angle adjustment process, the displacement sensor displacement first reaches the requirement, at which time the displacement sensor is in a tilted state and does not meet the opening height requirement. Subsequently, the rear end cylinder of the feeding device is actuated to adjust the rear end of the feeding device to the same height as the front end, that is, the feeding device is in a horizontal position, at which time the displacement sensor is in a vertical state, that is, the horizontal opening height of the drilling rig can be considered to be reached.
[0075] The working process of the directional drilling rig with the progressive angle adjustment device with the main shaft inclination angle locking function of the present application is as follows:
[0076] First, horizontal construction (as shown in Figure 6 ):
[0077] The feeding device 6, the drilling rig power head 7 and the gripper 8 are all in a horizontal position. The drill pipe 14 and the tool string are lowered into the drill hole 13 through the drill pipe adding device to perform directional drilling rig horizontal construction.
[0078] Second, adjust the opening height and perform high-hole construction (as shown in Figure 7 ):
[0079] High-pressure oil is input into the front multi-stage angle adjustment cylinder 205 and the front inclined strut angle adjustment cylinder 402 to make the front end of the feeding device 6 rise or fall to the design height. Subsequently, high-pressure oil is input into the rear multi-stage angle adjustment cylinder 105 and the rear inclined strut angle adjustment cylinder 302 to make the longitudinal rear part of the feeding device 6 rise or fall to the design height. When the drilling rig reaches the preset opening height, high-pressure oil drives the cross beam cylinder 10404 to drive the liquid-driven chuck 10405 to clamp the front inclined strut column 202 and the rear inclined strut column 102. After the position of the feeding device 6 is adjusted, the drill pipe 14 and the tool string are lowered into the drill hole 13 through the drill pipe adding device to perform directional drilling rig high-hole construction.
[0080] Third, adjust the elevation angle and perform large-elevation-angle construction (as shown in Figure 8 ):
[0081] The high pressure oil is input into the front multi-stage angle adjusting oil cylinder 205 and the front diagonal brace angle adjusting oil cylinder 402, and the front multi-stage angle adjusting oil cylinder 205 provides sufficient driving force to make the front end of the feeding device 6 rise to a preset elevation angle. When the rig is in the initial position and the preset elevation angle is at a large angle, the position of the front end of the feeding device 6 is first adjusted by the front multi-stage angle adjusting oil cylinder 205 until the front multi-stage angle adjusting oil cylinder 205 stops after reaching the maximum stroke, and then the front diagonal brace angle adjusting oil cylinder 402 performs progressive angle adjustment to drive the front end of the feeding device 6 to rise and drive the front beam assembly 204, the front multi-stage angle adjusting oil cylinder 205, and the front multi-stage angle adjusting oil cylinder mounting 203 to move upward along the front diagonal brace upright column 202 until the rig reaches the preset elevation angle. If the rig is not in the initial position, the high pressure oil is input into the front multi-stage angle adjusting oil cylinder 205 and the front diagonal brace assembly 4 to drive the front end of the feeding device 6 to rise or fall until the rig reaches the preset elevation angle; when the rig reaches the preset elevation angle, the high pressure oil drives the beam oil cylinder 10404 to drive the hydraulic drive chuck 10405 to clamp the front diagonal brace upright column 202. After the position of the feeding device 6 is adjusted, the drill pipe 14 and the tool string are lowered into the borehole 13 through the drill pipe adding device to perform the large-elevation-angle construction of the directional drilling rig.
[0082] Thirdly, the depression angle is adjusted to perform large-depression-angle construction (as shown in the figure): Figure 9
[0083] The high pressure oil is input into the rear multi-stage angle adjusting oil cylinder 105 and the rear diagonal brace angle adjusting oil cylinder 302, and the rear multi-stage angle adjusting oil cylinder 105 provides sufficient driving force to drive the rear end of the feeding device 6 to rise to a preset depression angle. When the rig is in the initial position and the preset depression angle is at a large angle, the position of the rear end of the feeding device 6 is first adjusted by the rear multi-stage angle adjusting oil cylinder 105 until the rear multi-stage angle adjusting oil cylinder 105 stops after reaching the maximum stroke, and then the rear diagonal brace angle adjusting oil cylinder 302 performs progressive angle adjustment to drive the rear end of the feeding device 6 to rise and drive the rear beam assembly 104, the rear multi-stage angle adjusting oil cylinder 105, and the rear multi-stage angle adjusting oil cylinder mounting 103 to move upward along the rear diagonal brace upright column 102 until the rig reaches the preset depression angle. If the rig is not in the initial position, the high pressure oil is input into the rear multi-stage angle adjusting oil cylinder 105 and the rear diagonal brace angle adjusting oil cylinder 302 to drive the rear end of the feeding device 6 to rise or fall until the rig reaches the preset depression angle; when the rig reaches the preset depression angle, the high pressure oil drives the beam oil cylinder 10404 to drive the hydraulic drive chuck 10405 to clamp the rear diagonal brace upright column 102. After the position of the feeding device 6 is adjusted, the drill pipe 14 and the tool string are lowered into the borehole 13 through the drill pipe adding device to perform the large-depression-angle construction of the directional drilling rig.
Claims
1. A directional drilling rig with a progressive angle adjusting device having a main shaft inclination angle locking function, comprising a drilling rig crawler body (5), characterized in that: a rear angle adjusting assembly (1) is fixedly installed on the longitudinal rear side of the drilling rig crawler body (5), and a front angle adjusting assembly (2) is fixedly installed on the longitudinal front side of the drilling rig crawler body (5); a pair of rear diagonal strut assemblies (3) and a pair of front diagonal strut assemblies (4) are hingedly connected to the top surface of the drilling rig crawler body (5); a feeding device (6) is arranged above the drilling rig crawler body (5); the longitudinal rear end of the feeding device (6) is movably connected with the rear angle adjusting assembly (1), the longitudinal front end of the feeding device (6) is movably connected with the front angle adjusting assembly (2), and the bottom surface of the feeding device (6) is movably connected with the pair of rear diagonal strut assemblies (3) and the pair of front diagonal strut assemblies (4); the rear angle adjusting assembly (1), the front angle adjusting assembly (2), the rear diagonal strut assembly (3) and the front diagonal strut assembly (4) together constitute a progressive angle adjusting device having a main shaft inclination angle locking function; the rear angle adjusting assembly (1) comprises a pair of rear upright mounting seats (101), each rear upright mounting seat (101) movably mounting a rear diagonal strut upright (102) therein, the rear diagonal strut upright (102) being arranged in a vertical direction; each rear diagonal strut upright (102) is respectively mounted with a rear multi-stage angle adjusting oil cylinder mounting piece (103), and the pair of rear multi-stage angle adjusting oil cylinder mounting pieces (103) are oppositely arranged; a rear cross beam assembly (104) is mounted on the pair of rear diagonal strut uprights (102), the rear cross beam assembly (104) being arranged in a horizontal direction and located above the rear multi-stage angle adjusting oil cylinder mounting pieces (103); the rear multi-stage angle adjusting oil cylinder mounting piece (103) is movably connected with the cylinder barrel of a rear multi-stage angle adjusting oil cylinder (105), and the rear cross beam assembly (104) is movably connected with the cylinder rod of the rear multi-stage angle adjusting oil cylinder (105); each rear diagonal strut upright (102) is mounted with a rear limit block (106), and the rear limit block (106) is located below the rear multi-stage angle adjusting oil cylinder mounting piece (103). The front angle adjusting assembly (2) comprises a pair of front column mounting seats (201), each of which movably mounts a front inclined support column (202) arranged along the vertical direction; each of the front inclined support columns (202) is respectively mounted with a front multi-stage angle adjusting oil cylinder mounting piece (203), and the pair of front multi-stage angle adjusting oil cylinder mounting pieces (203) are oppositely arranged; a front cross beam assembly (204) is mounted on the pair of front inclined support columns (202) and arranged along the horizontal direction, and the front cross beam assembly (204) is located above the front multi-stage angle adjusting oil cylinder mounting pieces (203); the front multi-stage angle adjusting oil cylinder mounting pieces (203) are movably connected with the cylinders of front multi-stage angle adjusting oil cylinders (205), and the front cross beam assembly (204) is movably connected with the rods of the front multi-stage angle adjusting oil cylinders (205); each of the front inclined support columns (202) is mounted with a front limit block (206) located below the front multi-stage angle adjusting oil cylinder mounting piece (203).
2. The directional drilling rig with the progressive angle adjustment device having the main shaft inclination angle locking function according to claim 1, characterized in that, The rear cross beam assembly (104) has the same structure as the front cross beam assembly (204); The rear cross beam assembly (104) comprises a cross beam assembly shell (10401) arranged along the horizontal direction, and each of the transverse ends of the cross beam assembly shell (10401) is fixedly provided with a chuck shell (10402); the transverse outer side of the chuck shell (10402) is provided with a fixed chuck (10403); the cross beam assembly shell (10401) is provided with a cross beam oil cylinder (10404) therein, and the chuck shell (10402) is movably provided with a hydraulic chuck (10405) therein, and the two hydraulic chucks (10405) are respectively connected with the transverse ends of the cross beam oil cylinder (10404); the inner side surfaces of the hydraulic chucks (10405) and the fixed chuck (10403) are inclined support column matching surfaces, and the space surrounded by the hydraulic chucks (10405) and the fixed chuck (10403) is an inclined support column through hole (10406).
3. The directional drilling rig with the progressive angle adjustment device having the main shaft inclination angle locking function according to claim 1, characterized in that, The rear inclined support assembly (3) comprises a pair of rear inclined support angle adjusting oil cylinder mounting seats (301), each of which movably connects with a rear inclined support angle adjusting oil cylinder (302).
4. The directional drilling rig with the progressive angle device having the main shaft inclination locking function according to claim 1, characterized in that, The front inclined support assembly (4) comprises a pair of front inclined support angle adjusting oil cylinder mounting seats (401), each of which movably connects with a front inclined support angle adjusting oil cylinder (402).
5. The directional drilling rig with the progressive angle device having the main shaft inclination locking function according to claim 1, characterized in that, The feeding device (6) comprises a feeding body (601), the transverse sides of the top surface of the feeding body (601) are respectively provided with a guide rail (602), and a pair of the guide rails (602) movably mount a supporting plate (603); the longitudinal front part of the feeding body (601) is provided with a feeding oil cylinder (604), the cylinder of the feeding oil cylinder (604) is fixedly connected with the feeding body (601), and the rod of the feeding oil cylinder (604) is connected with the supporting plate (603).
6. The directional drilling rig with the progressive angle device having the main shaft inclination locking function according to claim 5, characterized in that, The longitudinal rear end of the feeding machine body (601) is provided with a pair of rear connecting lugs (605) which are installed on the rear beam assembly (104); the longitudinal front end of the feeding machine body (601) is provided with a pair of front connecting lugs (606) which are installed on the front beam assembly (204); the bottom surface of the feeding machine body (601) is provided with a plurality of groups of lower connecting lugs (607) in which the rear inclined strut angle-adjusting oil cylinders (302) and the front inclined strut angle-adjusting oil cylinders (402) are respectively installed.
7. The directional drilling rig with the progressive angle device having the main shaft inclination locking function according to claim 1, characterized in that, The displacement sensor (11) and the inclination sensor (12) on the feeding device (6).
8. A progressive angle adjustment device with a primary shaft inclination locking function, characterized in that, The rear angle-adjusting assembly (1) is arranged on the longitudinal rear side, and the front angle-adjusting assembly (2) is arranged on the longitudinal front side; a pair of rear inclined strut assemblies (3) and a pair of front inclined strut assemblies (4) are arranged between the rear angle-adjusting assembly (1) and the front angle-adjusting assembly (2), the rear inclined strut assemblies (3) are close to the rear angle-adjusting assembly (1), and the front inclined strut assemblies (4) are close to the front angle-adjusting assembly (2); The rear angle-adjusting assembly (1) comprises a pair of rear upright mounting seats (101), one rear inclined strut upright (102) is movably installed in each rear upright mounting seat (101), and the rear inclined strut upright (102) is arranged in the vertical direction; one rear multi-stage angle-adjusting oil cylinder mounting piece (103) is installed on each rear inclined strut upright (102), and the pair of rear multi-stage angle-adjusting oil cylinder mounting pieces (103) are oppositely arranged; a rear beam assembly (104) is installed on the pair of rear inclined strut uprights (102), the rear beam assembly (104) is arranged in the horizontal direction, and the rear beam assembly (104) is located above the rear multi-stage angle-adjusting oil cylinder mounting pieces (103); the rear multi-stage angle-adjusting oil cylinder mounting piece (103) is movably connected with the cylinder barrel of a rear multi-stage angle-adjusting oil cylinder (105), and the rear beam assembly (104) is movably connected with the cylinder rod of the rear multi-stage angle-adjusting oil cylinder (105); one rear limiting block (106) is installed on each rear inclined strut upright (102), and the rear limiting block (106) is located below the rear multi-stage angle-adjusting oil cylinder mounting piece (103); The front angle adjusting assembly (2) comprises a pair of front column mounting seats (201), each of which movably mounts a front inclined support column (202) arranged along a vertical direction; each of the front inclined support columns (202) is respectively mounted with a front multi-stage angle adjusting oil cylinder mounting piece (203), and the pair of front multi-stage angle adjusting oil cylinder mounting pieces (203) are oppositely arranged; a front cross beam assembly (204) is mounted on the pair of front inclined support columns (202) and arranged along a horizontal direction, and the front cross beam assembly (204) is located above the front multi-stage angle adjusting oil cylinder mounting pieces (203); the front multi-stage angle adjusting oil cylinder mounting pieces (203) are movably connected with the cylinders of front multi-stage angle adjusting oil cylinders (205), and the front cross beam assembly (204) is movably connected with the rods of the front multi-stage angle adjusting oil cylinders (205); each of the front inclined support columns (202) is mounted with a front limit block (206) located below the front multi-stage angle adjusting oil cylinder mounting piece (203).
9. The progressive angle adjustment device with the locking function of the inclination angle of the main shaft according to claim 8, characterized in that, The rear inclined support assembly (3) comprises a pair of rear inclined support angle adjusting oil cylinder mounting seats (301), each of which movably connects with a rear inclined support angle adjusting oil cylinder (302); The front inclined support assembly (4) comprises a pair of front inclined support angle adjusting oil cylinder mounting seats (401), each of which movably connects with a front inclined support angle adjusting oil cylinder (402).
10. The progressive angle adjustment device with the locking function of the inclination angle of the main shaft according to claim 8, characterized in that, The rear cross beam assembly (104) has the same structure as the front cross beam assembly (204); The rear cross beam assembly (104) comprises a cross beam assembly shell (10401) arranged along a horizontal direction, and each of the two ends of the cross beam assembly shell (10401) is fixedly provided with a chuck shell (10402); the outer side of the chuck shell (10402) is provided with a fixed chuck (10403); the cross beam assembly shell (10401) is provided with a cross beam oil cylinder (10404) therein, and the chuck shell (10402) movably provides a liquid-driven chuck (10405) therein, and the two liquid-driven chucks (10405) are respectively connected with the two ends of the cross beam oil cylinder (10404); the inner side of the liquid-driven chuck (10405) and the fixed chuck (10403) is an inclined support column matching surface, and the space surrounded by the liquid-driven chuck (10405) and the fixed chuck (10403) is an inclined support column through hole (10406).
Citation Information
Patent Citations
Automatic rod adding device and method for coal mine underground tunnel drilling machine
CN111677466A
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