Testing device and testing method for automobile lamp

By designing an automotive headlight testing device that includes debugging the headlight structure and rigid test structure, the problem of difficult to simulate the pressure resistance of the headlight corners and comprehensively detecting the waterproofness and insulation in the prior art is solved, and more accurate and comprehensive headlight inspection.

CN119437687AInactive Publication Date: 2025-02-14DANYANG LINLAN AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202411600554.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-02-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing automotive headlight testing devices are difficult to effectively simulate the compression resistance of the corners of the headlights, and cannot fully detect the waterproofness and insulation of the headlights.

Method used

A test device including a fixed base, a car headlight model, a debugging headlight structure and a rigid test structure were designed. The angle of the headlight model is adjusted by rotating the motor and square connecting rods, the impact pressure at the edges is simulated by using the pressure test board, and the waterproofness is detected through the gas pressure relief pipeline, and the insulation is detected by the power transmission port.

Benefits of technology

This device can effectively simulate the compression resistance of the corners of the headlights, comprehensively detect the waterproofness and insulation of the headlights, and improve the accuracy and comprehensiveness of the headlight detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a testing device and a testing method for an automobile lamp, relates to the field of testing lamps, and solves the problem of accurately testing stress at corners of the automobile lamp. The testing device for the automobile lamp comprises a fixed base and an automobile lamp model, the top end of the fixed base is provided with an automobile lamp debugging structure, the automobile lamp debugging structure is overturned to adjust the angle of the automobile lamp model, and one side of the automobile lamp debugging structure is provided with a fixed structure. The fixing structure pushes and adjusts the position of the automobile lamp model, one side of the top end of the fixing base is provided with a rigid testing structure, and the rigid testing structure carries out pressure testing on the automobile lamp model; according to the invention, the pressure sensed by the corners of the automobile lamp is enhanced through the convex shape of the edge of the pressure test plate when the automobile lamp is pressed down, and the pressure borne by the corners after external impact is simulated because the corners of the automobile lamp are located at stress concentration positions.
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Description

Technical Field

[0001] The invention relates to the field of test lamps, in particular to a test device and a test method for automobile lamps. Background Art

[0002] As a key safety component of a vehicle, the performance of car lights is directly related to driving safety. Therefore, it is very important to conduct a comprehensive inspection of car lights. The commonly used car light inspection methods are mainly to test the functional reliability of car lights;

[0003] The existing Chinese patent with publication number CN118311476B discloses a testing device and testing method for new energy vehicle headlights, including a detection body for testing headlights and a lamp holder for placing headlights. A detection cavity is provided on the surface of the detection body, and both ends of the detection cavity are open. Conveyor belts are installed at both ends of the detection body. The conveying end surfaces of the two conveyor belts are respectively aligned with the openings at both ends of the detection cavity, and a detection mechanism is installed on the inner wall of the upper end of the detection cavity. The testing device and testing method for new energy vehicle headlights separate the lamp holder from the detection body, use multiple lamp holders to match the headlights into the detection body, and use the conveyor belt to convey the lamp holder and the headlight in an assembly line manner, thereby improving the detection efficiency, and reducing labor costs by realizing automated operations. At the same time, automatic transportation and output are realized by means of conveyor belts, which can adapt to production needs of different scales and have strong scalability.

[0004] However, the testing device and testing method for new energy vehicle lamps still have the following defects:

[0005] 1. The corners of car lights are where stress is concentrated. In actual use, the corners are the most likely locations for the front and rear lights to break, because the corners are more susceptible to scratches or impacts. These external factors increase the risk of corner breakage. When the glass is impacted by external forces, these stress-concentrated areas are more likely to break. In addition, the lights are installed in accordance with the shape of the car model, not flat, and cannot fully simulate the compressive strength of the corners after installation.

[0006] 2. In addition to testing the strength and rigidity of the headlights during use, it is also necessary to test the waterproofness and insulation of the headlights. The waterproof performance is to adapt to extreme weather such as rain and snow. Because the headlights and the body frame are spliced ​​and installed, there are gaps in the joints. Water vapor will enter the headlights through the gaps and affect the life of the headlights. The headlights are made of translucent polyethylene, and the insulation affects the ability of the headlights to absorb dust, thereby affecting the lighting ability of the headlights. Summary of the invention

[0007] The object of the present invention is to provide a testing device and a testing method for automobile lamps to solve the problems raised in the above background technology.

[0008] The technical solution of the present invention is: a test device and a test method for automobile lamps, comprising a fixed base and an automobile lamp model, a debugging lamp structure is installed on the top of the fixed base, and the debugging lamp structure is flipped to adjust the angle of the automobile lamp model, a fixed structure is installed on one side of the debugging lamp structure, and the fixed structure pushes to adjust the position of the automobile lamp model, a rigid test structure is installed on one side of the top of the fixed base, and the rigid test structure performs pressure testing on the automobile lamp model,

[0009] The debugging lamp structure includes a rotating motor and a square connecting rod, wherein the rotating motor is installed on one side of the fixed base, the rotating motor drives the square connecting rod to flip through transmission, and a lamp support plate is installed on the top of the square connecting rod, and the car lamp model is arranged on the top of the square connecting rod;

[0010] The rigid test structure includes a linear motor and a pressure test plate. The linear motor is installed on one side of the fixed base. The linear motor drives the pressure test plate to apply pressure to the car lamp model through transmission.

[0011] Wherein, both sides of the automobile lamp model are connected with gas pressure relief pipes.

[0012] Furthermore, the debugging lamp structure also includes a first side bracket, the bottom end of the first side bracket is fixedly connected to the fixed base

[0013] Among them, a rotating motor is installed on one side of the first side bracket, and a first transmission roller is installed on the output end of the rotating motor, a transmission toothed belt is sleeved on the surface of the first transmission roller, and a second transmission roller is provided at the top end of the transmission toothed belt, the first transmission roller and the second transmission roller are driven by the transmission toothed belt, and a supporting side plate is installed on the side of the first transmission roller and the second transmission roller away from the rotating motor.

[0014] Furthermore, a first socket roller shaft is installed at one end of the second transmission roller, and a square connecting rod is installed at one side of the first socket roller shaft.

[0015] Wherein, a square groove is embedded on one side of the first socket roller shaft close to the square connecting rod, and the square connecting rod and the first socket roller shaft are snap-connected.

[0016] Furthermore, a first pressure dividing roller is installed on one side of the first side bracket close to the square connecting rod, and six groups of the first pressure dividing rollers are provided, and the six groups of the first pressure dividing rollers are distributed in a W track.

[0017] Among them, the surfaces of the six groups of first pressure-dividing rollers and the first socket roller shaft are in contact with each other and are connected with a first transmission belt, and the first pressure-dividing rollers and the first socket roller shaft are driven by the first transmission belt.

[0018] Furthermore, a second side bracket is provided on the side of the square connecting rod away from the first socket roller shaft, and the bottom end of the second side bracket is fixed to the fixed base.

[0019] Wherein, a second socket roller is installed on a side of the second side bracket close to the square connecting rod, and a square groove is embedded inside the second socket roller.

[0020] The second side bracket is provided with a second pressure dividing roller at one end close to the square connecting rod, and six groups of the second pressure dividing rollers are provided. The six groups of the second pressure dividing rollers are distributed in a W track about the side of the second side bracket close to the square connecting rod.

[0021] The surfaces of the six groups of second pressure-dividing rollers and the second socket roller shaft are in contact with each other and connected with a second transmission belt, and the second socket roller shaft and the second pressure-dividing roller are driven by the second transmission belt.

[0022] Furthermore, a support bracket is provided between the first side bracket and the second side bracket, and the support bracket is in a frame-like shape.

[0023] Wherein, a headlight support plate is fixed to the top end of the square connecting rod, and the headlight support plate is arranged at the top end of the support bracket, and the support bracket supports one side of the headlight support plate.

[0024] Furthermore, the fixed structure includes a support frame, and the bottom end of the support frame is fixed to the fixed base.

[0025] Among them, a push rail is installed at the top of the support frame, and a support rocker is installed on one side of the push rail. Adjustment boxes are installed on both sides of the support rocker, and one end of the adjustment box is connected to an auxiliary positioning rod. The adjustment box adjusts the position of the auxiliary positioning rod.

[0026] The auxiliary positioning rod is in the shape of a round rod, and the side of the auxiliary positioning rod close to the car light model is in contact with the car light model.

[0027] Wherein, a lamp base is installed on the top of the lamp support plate, and the automobile lamp model is placed on the top of the lamp base.

[0028] Furthermore, a T-shaped bracket is provided at the connection between the fixed base and the rigid test structure, and a magnetic slide rail is installed at the top of the T-shaped bracket, and a linear motor is installed on one side of the magnetic slide rail.

[0029] A magnetic slider is provided at the top of the magnetic slide rail, and one side of the magnetic slider is connected to a limit slide rail. A limit slide is provided on one side of the magnetic slide rail, and the limit slide rail slides on the limit slide.

[0030] Among them, a magnetic suspension linear guide is installed on the top of the limit slide rail, and a magnetic suspension slider is installed on one side of the magnetic suspension linear guide rail, and a pressure test plate is installed on one end of the magnetic suspension slider.

[0031] The bottom end of the pressure test plate close to the automobile lamp model is concave in the middle and convex around.

[0032] Furthermore, one side of the pressure test plate is connected to a power transmission port.

[0033] The test method for automobile lamps includes the following steps:

[0034] S1. Start the linear motor with an external power supply. The magnetic slider is driven to move on the magnetic slide rail by the magnetic force after power is turned on. The limit slider and the limit slide rail are used to enhance the stability of the magnetic slider during movement. At the same time, the magnetic suspension linear guide is started and powered on. The magnetic suspension slider is driven to move up and down at one end of the magnetic suspension linear guide by the magnetic force. When the pressure test plate is pressed down, the raised shape at the edge strengthens the pressure felt at the corners of the car lights, simulating the pressure felt at the corners after external impact.

[0035] S2. Simultaneously start the power transmission port to energize the pressure test plate and the car light model to further test the insulation of the car light model.

[0036] S3, start the rotating motor to drive the first socket roller on the other side to rotate through the first transmission roller transmission toothed belt pulley transmission, the first socket roller drives the square connecting rod and the top headlight support plate to flip, thereby driving the car headlight model on the top headlight support plate to flip, and multiple sets of first pressure dividing rollers are fixed in a W shape on one side of the first side bracket, and are connected to the first socket roller through the first transmission belt, so as to enhance the stability of the first socket roller during rotation.

[0037] S4. Start pushing the slide rail to push the supporting rocker. A conical shovel is provided at the front end of the supporting rocker to facilitate lifting the car light model. The adjustment boxes installed on both sides of the supporting rocker can adjust the distance between the auxiliary positioning rod and the car light model to facilitate adapting to car light models of different sizes and shapes. When in use, start pushing the slide rail to push the car light model shoveled by the supporting rocker to the bottom of the pressure test plate. When unloading is required, push the slide rail to move the supporting rocker in the opposite direction.

[0038] The present invention provides a testing device and a testing method for automobile lamps through improvements, which have the following improvements and advantages compared with the prior art:

[0039] Firstly, the raised shape of the edge of the pressure test plate is used to increase the pressure felt by the corners of the car headlights when pressing down, simulating the pressure on the corners after external impact. Because the corners of the headlights are at the stress concentration position, in actual use, the corners are where the most broken parts of both the front and rear headlights are. In addition, the angle of the car headlight model of the headlight support plate order is adjusted by rotating the first socket roller and the second socket roller to further simulate the pressure resistance of the headlight corners at different angles after installation. Because the headlights are installed to fit the shape of the car model and are not flat, according to the specific shape of the headlights, the impact forces at different angles will have different pressures on the corners of the car. The structure of the device can adjust the angle of the headlight body and the direction of the pressure test structure according to the shape of different cars, so as to detect the maximum strength and rigidity that the headlights can withstand during use.

[0040] Secondly, by injecting gas into the car headlight model through the gas pressure relief pipes connected on both sides of the car headlight model, the air tightness of the headlight body and the waterproofness of the headlight can be tested. The purpose of testing the air tightness is to test the adaptability of the headlight to extreme rain and snow weather. Because the headlight and the body frame are installed in a splicing manner, there are gaps in the joints. Water vapor in a high temperature environment will enter the headlight through the gaps. Too low temperature and too large temperature difference between the inside and outside will affect the life of the headlight. The pressure that the inside of the headlight can withstand can be detected by increasing the air pressure. In addition, the insulation of the headlight surface can be tested through the power transmission port. The material of the headlight body is translucent plexiglass. The purpose of testing the insulation at the power transmission port is to test the headlight's ability to resist dust adsorption. Dust adsorption is due to the static electricity easily generated on the surface of the headlight, which leads to dust adsorption and affects the lighting ability of the headlight. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] The present invention will be further explained below in conjunction with the accompanying drawings and Examples:

[0042] Figure 1 It is a schematic diagram of a first three-dimensional explosion structure of the present invention;

[0043] Figure 2 It is a schematic diagram of a second three-dimensional explosion structure of the present invention;

[0044] Figure 3 It is a schematic diagram of a third three-dimensional explosion structure of the present invention;

[0045] Figure 4 It is a schematic diagram of a fourth three-dimensional explosion structure of the present invention;

[0046] Figure 5 It is a schematic diagram of the three-dimensional structure of one side of the first side bracket of the present invention;

[0047] Figure 6 It is a schematic diagram of the three-dimensional structure of one side of the second side bracket of the present invention;

[0048] Figure 7 It is a schematic diagram of the three-dimensional appearance structure of the present invention;

[0049] Figure 8 It is a three-dimensional schematic diagram of the automobile lamp model and the gas pressure relief pipeline of the present invention;

[0050] Fig. 9 It is a three-dimensional exploded schematic diagram of the automobile headlight model and the gas pressure relief pipeline of the present invention.

[0051] Description of reference numerals: 1. Fixed base; 2. Fixed structure; 201. Support frame; 202. Pushing slide rail; 203. Supporting seesaw; 204. Adjusting box; 205. Auxiliary positioning rod; 3. Rigidity test structure; 301. Linear motor; 302. Magnetic slide rail; 303. Magnetic slider; 304. Limiting slide rail; 305. Limiting slider; 306. Magnetic suspension linear guide rail; 307. Magnetic suspension slider; 308. Pressure test plate; 309. Power transmission port; 4. Debugging lamp structure; 401. Supporting side panel; 402. Rotating motor; 403, first transmission roller; 404, transmission toothed belt; 405, second transmission roller; 406, square connecting rod; 407, headlight support plate; 408, first socket roller; 409, first side bracket; 410, first pressure-dividing roller; 411, first transmission belt; 412, supporting bracket; 413, second socket roller; 414, second side bracket; 415, second pressure-dividing roller; 416, second transmission belt; 5, car headlight model; 6, gas pressure relief pipe; 7, headlight base; 8, T-shaped bracket. DETAILED DESCRIPTION

[0052] The following will be combined with the attached Figures 1 to 9 The present invention is described in detail, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0053] The present invention provides a testing device and a testing method for automobile lamps through improvement. Figure 1-9 As shown in the figure, it includes a fixed base 1 and a car light model 5. A debugging light structure 4 is installed on the top of the fixed base 1, and the debugging light structure 4 is turned over to adjust the angle of the car light model 5. A fixed structure 2 is installed on one side of the debugging light structure 4.

[0054] The fixed structure 2 includes a support frame 201, and the bottom end of the support frame 201 is fixed to the fixed base 1.

[0055] Among them, a pushing rail 202 is installed on the top of the support frame 201, and a supporting seesaw 203 is installed on one side of the pushing rail 202. The pushing rail 202 is started to push the supporting seesaw 203. A conical shovel is provided at the front end of the supporting seesaw 203 to facilitate the lifting of the car light model 5. Adjustment boxes 204 are installed on both sides of the supporting seesaw 203, and one end of the adjustment box 204 is connected to an auxiliary positioning rod 205. The car light model 5 is clamped by the auxiliary positioning rods 205 on both sides of the car light model 5, which is convenient for adjusting the position of the car light model 5. The adjustment box 204 adjusts the position of the auxiliary positioning rod 205. The adjustment boxes 204 installed on both sides of the supporting seesaw 203 can adjust the distance between the auxiliary positioning rod 205 and the car light model 5, which is convenient for adapting to car light models 5 of different sizes and shapes.

[0056] The auxiliary positioning rod 205 is in the shape of a round rod. The side of the auxiliary positioning rod 205 close to the car light model 5 contacts the car light model 5. When in use, the sliding rail 202 is started to push the car light model 5 scooped up by the supporting seesaw 203 to the bottom end of the pressure test plate 308. When unloading is required, the sliding rail 202 is pushed to move the supporting seesaw 203 in the opposite direction.

[0057] The top of the lamp support plate 407 is provided with a lamp base 7, and the automobile lamp model 5 is placed on the top of the lamp base 7;

[0058] The fixed structure 2 pushes and adjusts the position of the car lamp model 5. A rigid test structure 3 is installed on one side of the top of the fixed base 1.

[0059] One side of the pressure test plate 308 is connected to a power transmission port 309; the power transmission port 309 is started to energize the pressure test plate 308 and the automobile lamp model 5, and the insulation of the automobile lamp model 5 is further tested. The material of the main body of the lamp is a light-transmitting organic glass material. The purpose of the power transmission port 309 to test the insulation is to test the ability of the lamp to resist dust absorption, because dust absorption is caused by static electricity on the surface of the lamp, which leads to dust absorption and thus affects the lighting ability of the lamp;

[0060] The rigid test structure 3 performs a pressure test on the automobile lamp model 5.

[0061] The debugging lamp structure 4 includes a rotating motor 402 and a square connecting rod 406. The rotating motor 402 is installed on one side of the fixed base 1. The rotating motor 402 drives the square connecting rod 406 to flip through transmission. A lamp support plate 407 is installed on the top of the square connecting rod 406. The car lamp model 5 is arranged on the top of the square connecting rod 406.

[0062] The debugging lamp structure 4 also includes a first side bracket 409, the bottom end of the first side bracket 409 is fixedly connected to the fixed base 1

[0063] A rotating motor 402 is installed on one side of the first side bracket 409, and a first transmission roller 403 is installed on the output end of the rotating motor 402. A transmission toothed belt 404 is sleeved on the surface of the first transmission roller 403, and a second transmission roller 405 is provided at the top of the transmission toothed belt 404. The first transmission roller 403 and the second transmission roller 405 are driven by the transmission toothed belt 404. A supporting side plate 401 is installed on the side of the first transmission roller 403 and the second transmission roller 405 away from the rotating motor 402.

[0064] A first socket roller shaft 408 is installed at one end of the second transmission roller wheel 405, and a square connecting rod 406 is installed at one side of the first socket roller shaft 408.

[0065] Among them, a square groove is embedded on one side of the first socket roller 408 close to the square connecting rod 406, which has two functions: one is that the disassembly structure is convenient for disassembling and assembling the headlight support plate 407, and the other function is to reduce the power loss when the first socket roller 408 and the square connecting rod 406 are transmitted. The square connecting rod 406 and the first socket roller 408 are engaged and connected; the rotating motor 402 is started to drive the first socket roller 408 on the other side to rotate by the first transmission roller 403 transmission toothed belt 404 pulley transmission,

[0066] A first pressure dividing roller 410 is installed on one side of the first side bracket 409 close to the square connecting rod 406, and there are six groups of first pressure dividing rollers 410, and the six groups of first pressure dividing rollers 410 are distributed in a W track.

[0067] The surfaces of the six groups of first pressure dividing rollers 410 and the first socket roller shaft 408 are in contact with each other and connected with a first transmission belt 411. The first pressure dividing rollers 410 and the first socket roller shaft 408 are driven by the first transmission belt 411. The function of the first transmission belt 411 is to enhance the stability of the first socket roller shaft 408 during rotation.

[0068] A second side bracket 414 is provided on one side of the square connecting rod 406 away from the first socket roller shaft 408, and the bottom end of the second side bracket 414 is fixed to the fixed base 1.

[0069] The second side bracket 414 is installed with a second socket roller 413 on one side close to the square connecting rod 406, and a square groove is embedded inside the second socket roller 413. The square connecting rod 406 is installed with the second socket roller 413 on one side away from the first socket roller 408.

[0070] Among them, a headlight support plate 407 is fixed to the top of the square connecting rod 406, and the first socket roller 408 drives the square connecting rod 406 and the headlight support plate 407 at the top to flip, thereby driving the car headlight model 5 at the top of the headlight support plate 407 to flip, and the headlight support plate 407 is arranged at the top of the support bracket 412, and the support bracket 412 supports one side of the headlight support plate 407; in addition, the angle of the car headlight model 5 at the top of the headlight support plate 407 is adjusted by rotating the first socket roller 408 and the second socket roller 413, so as to further simulate the pressure resistance of the headlight corners at different angles after installation, because the headlight is installed in accordance with the shape of the vehicle model and is not flat. According to the specific shape of the headlight, the impact force at different angles has different pressures on the car corners. The structure of the device can adjust the angle of the headlight body and the direction of the pressure test structure according to the shape of different cars, and detect the maximum strength and rigidity that the headlight can withstand during use;

[0071] A second pressure dividing roller 415 is installed at one end of the second side bracket 414 close to the square connecting rod 406, and six groups of the second pressure dividing rollers 415 are provided. The six groups of second pressure dividing rollers 415 are distributed in a W track about one side of the second side bracket 414 close to the square connecting rod 406.

[0072] Among them, the surfaces of the six groups of second pressure-dividing rollers 415 and the second socket roller shaft 413 are in contact with a second transmission belt 416, and the second socket roller shaft 413 and the second pressure-dividing roller 415 are driven by the second transmission belt 416; the function is to enhance the stability of the second socket roller shaft 413 when rotating;

[0073] A support bracket 412 is disposed between the first side bracket 409 and the second side bracket 414, and the support bracket 412 is in a frame-like shape.

[0074] The rigid test structure 3 includes a linear motor 301 and a pressure test plate 308. The linear motor 301 is installed on one side of the fixed base 1. The linear motor 301 drives the pressure test plate 308 to apply pressure to the car lamp model 5 through transmission.

[0075] A T-shaped bracket 8 is provided at the connection between the fixed base 1 and the rigid test structure 3, and a magnetic slide rail 302 is installed at the top of the T-shaped bracket 8, and a linear motor 301 is installed on one side of the magnetic slide rail 302.

[0076] Among them, a magnetic slider 303 is provided at the top of the magnetic slide rail 302, and the linear motor 301 started by an external power supply drives the magnetic slider 303 to move on the magnetic slide rail 302 through the magnetic force after being energized, and one side of the magnetic slider 303 is connected to a limit slide rail 304, and one side of the magnetic slide rail 302 is provided with a limit slider 305, and the limit slide rail 304 slides on the limit slider 305. The function of the limit slider 305 and the limit slide rail 304 is to enhance the stability of the magnetic slider 303 when it moves.

[0077] Among them, a magnetic suspension linear guide 306 is installed at the top of the limit slide 304, and a magnetic suspension slider 307 is installed on one side of the magnetic suspension linear guide 306. When the magnetic suspension linear guide 306 is started and energized, the magnetic suspension slider 307 is driven by magnetic force to move up and down at one end of the magnetic suspension linear guide 306, and a pressure test plate 308 is installed at one end of the magnetic suspension slider 307. When the pressure test plate 308 is pressed down, the convex shape at the edge strengthens the pressure felt by the corners of the car headlights, simulating the pressure felt by the corners after external impact.

[0078] The bottom of the pressure test plate 308 near the car lamp model 5 is concave in the middle and convex around. The convex shape of the edge of the pressure test plate 308 strengthens the pressure felt by the corners of the car lamp when pressing down, simulating the pressure on the corners after external impact. Because the corners of the car lamp are at the stress concentration position, in actual use, the corners are the most likely locations for the breakage of both the front and rear lamps.

[0079] Among them, the two sides of the automobile light model 5 are connected with gas pressure relief pipes 6. By injecting gas into the automobile light model 5 through the gas pressure relief pipes 6 connected on both sides of the automobile light model 5, the air tightness of the lamp body and the waterproofness of the lamp can be detected. The purpose of detecting the air tightness is to detect the adaptability of the lamp to extreme rain and snow weather. Because the lamp and the body frame are spliced ​​and installed, there are gaps at the joints. Water vapor in a high temperature environment will enter the interior of the lamp through the gaps. Too low temperature and too large temperature difference between the inside and the outside will affect the life of the lamp. The pressure that the interior of the lamp can withstand is detected by increasing the air pressure.

[0080] A test method for automobile lamps:

[0081] S1. The linear motor 301 is started by an external power supply. The magnetic slider 303 is driven to move on the magnetic slide rail 302 by the magnetic force after being powered on. The limit slider 305 and the limit slide rail 304 enhance the stability of the magnetic slider 303 during movement. At the same time, the magnetic suspension linear guide 306 is started and powered on. The magnetic suspension slider 307 is driven to move up and down at one end of the magnetic suspension linear guide 306 by the magnetic force. When the pressure test plate 308 is pressed down, the raised shape at the edge enhances the pressure felt at the corners of the car headlights, simulating the pressure felt at the corners after external impact.

[0082] S2 . Simultaneously start the power transmission port 309 to energize the pressure test plate 308 and the automobile lamp model 5 , so as to further test the insulation of the automobile lamp model 5 .

[0083] S3, start the rotating motor 402 to drive the first socket roller 408 on the other side to rotate through the first transmission roller 403 transmission toothed belt 404 pulley transmission, the first socket roller 408 drives the square connecting rod 406 and the top headlight support plate 407 to flip, thereby driving the car headlight model 5 on the top headlight support plate 407 to flip, and multiple groups of first pressure dividing rollers 410 are fixed in a W shape on one side of the first side bracket 409, and are in contact and connected with the first socket roller 408 through the first transmission belt 411, so as to enhance the stability of the first socket roller 408 when rotating.

[0084] S4, start pushing the slide rail 202 to push the supporting seesaw 203. A conical shovel is provided at the front end of the supporting seesaw 203 to facilitate lifting the car light model 5. The adjustment boxes 204 installed on both sides of the supporting seesaw 203 can adjust the distance between the auxiliary positioning rod 205 and the car light model 5 to facilitate adapting to car light models 5 of different sizes and shapes. When in use, start pushing the slide rail 202 to push the car light model 5 shoveled by the supporting seesaw 203 to the bottom end of the pressure test plate 308. When unloading is required, push the slide rail 202 to move the supporting seesaw 203 in the opposite direction.

[0085] Working principle: First, the linear motor 301 is started by an external power supply, and the magnetic slider 303 is driven to move on the magnetic slide rail 302 through the magnetic force after being energized. The function of the limit slider 305 and the limit slide rail 304 is to enhance the stability of the magnetic slider 303 during movement. At the same time, the magnetic suspension linear guide 306 is started and energized, and the magnetic suspension slider 307 is driven to move up and down at one end of the magnetic suspension linear guide 306 through magnetic force. When the pressure test plate 308 is pressed down, the raised shape at the edge strengthens the pressure felt at the corners of the car lights, simulating the pressure at the corners after external impact. At the same time, the power transmission port 309 is started to energize the pressure test plate 308 and the car light model 5 to further test the insulation of the car light model 5.

[0086] Then, the rotating motor 402 is started to drive the first socket roller 408 on the other side to rotate through the first transmission roller 403 transmission toothed belt 404 pulley transmission, and the first socket roller 408 drives the square connecting rod 406 and the top headlight support plate 407 to flip, thereby driving the car light model 5 on the top headlight support plate 407 to flip, and multiple groups of first pressure-dividing rollers 410 are fixed in a W shape on one side of the first side bracket 409, and are contacted and connected with the first socket roller 408 through the first transmission belt 411, so as to enhance the stability of the first socket roller 408 during rotation. In addition, the first socket roller 408 is provided with a square connecting rod 406 that cooperates with the square connecting rod 406. shaped groove, which has two functions: one is that the disassembly structure is convenient for disassembling and assembling the headlight support plate 407, and the other function is to reduce the force loss during transmission between the first socket roller 408 and the square connecting rod 406. The square connecting rod 406 is installed on the side away from the first socket roller 408 and the second socket roller 413, and the side of the second socket roller 413 close to the square connecting rod 406 is provided with a square groove that cooperates with the square connecting rod 406. In addition, multiple groups of second pressure-dividing rollers 415 are fixed in a W shape on one side of the second side bracket 414, and are in contact and connected with the second socket roller 413 through the second transmission belt 416, so as to enhance the stability of the second socket roller 413 during rotation.

[0087] Finally, the automobile light model 5 is clamped by the auxiliary positioning rods 205 on both sides of the automobile light model 5, so as to facilitate adjusting the position of the automobile light model 5. The working principle of the fixed structure 2 is to push the supporting seesaw 203 by starting the pushing slide rail 202. A conical shovel is provided at the front end of the supporting seesaw 203, so as to facilitate lifting the automobile light model 5. The adjustment boxes 204 installed on both sides of the supporting seesaw 203 can adjust the distance between the auxiliary positioning rods 205 and the automobile light model 5, so as to facilitate adapting to automobile light models 5 of different sizes and shapes. When in use, the pushing slide rail 202 is started to push the automobile light model 5 shoveled by the supporting seesaw 203 to the bottom end of the pressure test plate 308. When unloading is required, the slide rail 202 is pushed to move the supporting seesaw 203 in the opposite direction.

[0088] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A testing device and a testing method for automobile lamps, comprising a fixed base (1) and an automobile lamp model (5), characterized in that: The top of the fixed base (1) is equipped with a debugging light structure (4), and the debugging light structure (4) is turned to adjust the angle of the automobile light model (5); one side of the debugging light structure (4) is equipped with a fixing structure (2), and the fixing structure (2) pushes to adjust the position of the automobile light model (5); one side of the top of the fixed base (1) is equipped with a rigid testing structure (3), and the rigid testing structure (3) performs a pressure test on the automobile light model (5). The debugging lamp structure (4) comprises a rotating motor (402) and a square connecting rod (406), wherein the rotating motor (402) is installed on one side of the fixed base (1), the rotating motor (402) drives the square connecting rod (406) to flip through transmission, and a lamp support plate (407) is installed on the top of the square connecting rod (406), and the automobile lamp model (5) is arranged on the top of the square connecting rod (406); The rigid test structure (3) comprises a linear motor (301) and a pressure test plate (308), wherein the linear motor (301) is installed on one side of the fixed base (1), and the linear motor (301) drives the pressure test plate (308) to apply pressure to the automobile lamp model (5) through transmission. Wherein, both sides of the automobile lamp model (5) are connected to gas pressure relief pipes (6).

2. The vehicle lamp testing device and testing method according to claim 1, characterized in that: The debugging lamp structure (4) also includes a first side bracket (409), the bottom end of the first side bracket (409) is fixedly connected to the fixed base (1). A rotating motor (402) is installed on one side of the first side bracket (409), and a first transmission roller (403) is installed on the output end of the rotating motor (402); a transmission toothed belt (404) is sleeved on the surface of the first transmission roller (403), and a second transmission roller (405) is provided at the top end of the transmission toothed belt (404); the first transmission roller (403) and the second transmission roller (405) are driven by the transmission toothed belt (404); and a supporting side plate (401) is installed on the side of the first transmission roller (403) and the second transmission roller (405) away from the rotating motor (402).

3. A vehicle lamp testing device and testing method according to claim 2, characterized in that: A first socket roller shaft (408) is installed at one end of the second transmission roller (405), and a square connecting rod (406) is installed at one side of the first socket roller shaft (408). A square groove is embedded on one side of the first socket roller shaft (408) close to the square connecting rod (406), and the square connecting rod (406) and the first socket roller shaft (408) are snap-fitted and connected.

4. The vehicle lamp testing device and testing method according to claim 3, characterized in that: A first pressure dividing roller (410) is installed on one side of the first side bracket (409) close to the square connecting rod (406), and six groups of the first pressure dividing rollers (410) are provided, and the six groups of the first pressure dividing rollers (410) are distributed in a W track. The surfaces of the six groups of first pressure-dividing rollers (410) and the first socket roller shaft (408) are in contact with each other and connected with a first transmission belt (411), and the first pressure-dividing rollers (410) and the first socket roller shaft (408) are driven by the first transmission belt (411).

5. The vehicle lamp testing device and testing method according to claim 4, characterized in that: A second side bracket (414) is provided on the side of the square connecting rod (406) away from the first socket roller shaft (408), and the bottom end of the second side bracket (414) is fixed to the fixed base (1). A second socket roller (413) is installed on a side of the second side bracket (414) close to the square connecting rod (406), and a square groove is embedded inside the second socket roller (413). A second pressure dividing roller (415) is installed at one end of the second side bracket (414) close to the square connecting rod (406), and six groups of the second pressure dividing rollers (415) are provided. The six groups of the second pressure dividing rollers (415) are distributed in a W track about one side of the second side bracket (414) close to the square connecting rod (406). The surfaces of the six groups of second pressure-dividing rollers (415) and the second socket roller shaft (413) are in contact with each other and are connected with a second transmission belt (416); the second socket roller shaft (413) and the second pressure-dividing rollers (415) are driven by the second transmission belt (416).

6. The vehicle lamp testing device and testing method according to claim 4, characterized in that: A support bracket (412) is provided between the first side bracket (409) and the second side bracket (414), and the support bracket (412) is in a frame-like shape. Wherein, a headlight support plate (407) is fixed to the top end of the square connecting rod (406), and the headlight support plate (407) is arranged at the top end of a support bracket (412), and the support bracket (412) supports one side of the headlight support plate (407).

7. The vehicle lamp testing device and testing method according to claim 1, characterized in that: The fixed structure (2) comprises a support frame (201), and the bottom end of the support frame (201) is fixed to the fixed base (1). The top of the support frame (201) is provided with a push rail (202), and a support seesaw (203) is provided on one side of the push rail (202). Adjustment boxes (204) are provided on both sides of the support seesaw (203), and one end of the adjustment box (204) is connected to an auxiliary positioning rod (205). The adjustment box (204) adjusts the position of the auxiliary positioning rod (205). The auxiliary positioning rod (205) is in the shape of a round rod, and the side of the auxiliary positioning rod (205) close to the automobile headlight model (5) is in contact with the automobile headlight model (5). Wherein, a lamp base (7) is installed on the top of the lamp support plate (407), and the automobile lamp model (5) is placed on the top of the lamp base (7).

8. The vehicle lamp testing device and testing method according to claim 1, characterized in that: A T-shaped bracket (8) is provided at the connection between the fixed base (1) and the rigid test structure (3), and a magnetic slide rail (302) is installed at the top end of the T-shaped bracket (8), and a linear motor (301) is installed on one side of the magnetic slide rail (302). A magnetic slider (303) is provided at the top of the magnetic slide rail (302), and one side of the magnetic slider (303) is connected to a limit slide rail (304). A limit slide rail (305) is provided at one side of the magnetic slide rail (302), and the limit slide rail (304) slides on the limit slide rail (305). The top of the limit slide rail (304) is provided with a magnetic suspension linear guide rail (306), one side of the magnetic suspension linear guide rail (306) is provided with a magnetic suspension slider (307), and one end of the magnetic suspension slider (307) is provided with a pressure test plate (308). The pressure test plate (308) is concave in the middle and convex around the bottom end close to the automobile lamp model (5).

9. The vehicle lamp testing device and testing method according to claim 8, characterized in that: One side of the pressure test plate (308) is connected to a power transmission port (309).

10. A method for testing automobile lamps, comprising a testing device for automobile lamps as claimed in any one of claims 1 to 9, characterized in that , including the following steps: S1. The linear motor (301) is started by an external power supply, and the magnetic slider (303) is driven to move on the magnetic slide rail (302) by the magnetic force after being powered on. The limit slider (305) and the limit slide rail (304) are used to enhance the stability of the magnetic slider (303) during movement. At the same time, the magnetic suspension linear guide rail (306) is started and powered on, and the magnetic suspension slider (307) is driven to move up and down on one end of the magnetic suspension linear guide rail (306) by the magnetic force. When the pressure test plate (308) is pressed down, the convex shape at the edge enhances the pressure felt at the corner of the car headlight, simulating the pressure felt at the corner after external impact. S2. Simultaneously start the power transmission port (309) to energize the pressure test plate (308) and the automobile lamp model (5), so as to further test the insulation of the automobile lamp model (5). S3, starting the rotating motor (402) to drive the first socket roller (408) on the other side to rotate by means of the first transmission roller (403) transmission toothed belt (404) and belt pulley transmission, the first socket roller (408) drives the square connecting rod (406) and the top headlight support plate (407) to flip, thereby driving the automobile headlight model (5) on the top headlight support plate (407) to flip, and multiple groups of first pressure dividing rollers (410) are fixed in a W shape on one side of the first side bracket (409), and are in contact and connected with the first socket roller (408) through the first transmission belt (411), so as to enhance the stability of the first socket roller (408) when rotating, S4, start the push slide rail (202) to push the supporting seesaw (203), the front end of the supporting seesaw (203) is provided with a cone shovel, which is convenient for lifting the car headlight model (5), and the adjustment boxes (204) installed on both sides of the supporting seesaw (203) can adjust the distance between the auxiliary positioning rod (205) and the car headlight model (5), so as to adapt to car headlight models (5) of different sizes and shapes. When in use, start the push slide rail (202) to push the car headlight model (5) scooped by the supporting seesaw (203) to the bottom end of the pressure test plate (308), and when unloading is required, push the slide rail (202) to move the supporting seesaw (203) in the opposite direction.

Citation Information

Patent Citations

  • A testing device and testing method for new energy vehicle lights

    CN118311476B