A dye mixing device and method for textile dyeing and finishing

By designing a dye mixing device with a drive, centrifugal extrusion, and rotation mechanism, the problems of incomplete mixing and inconvenient feeding of dye entering the discharge pipe are solved, achieving the effect of all-round mixing and convenient discharge.

CN119455784BActive Publication Date: 2026-04-10南通双跃纺织有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
南通双跃纺织有限公司
Filing Date
2025-01-14
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In existing dye mixing devices, the feed pipe is located at the top and the discharge pipe at the bottom. This causes some dye to enter the discharge pipe and not be stirred. Furthermore, the thicker the discharge pipe, the more dye enters, making it impossible to stir completely. Also, feeding is inconvenient when the discharge pipe is located at the top.

Method used

A dye mixing device including a driving mechanism, a centrifugal extrusion mechanism, a rotating mechanism and a pressing mechanism was designed. The stirring mechanism is driven by a servo motor, the pressing mechanism is moved upward by centrifugal force, and the rotating mechanism flips the mixing tank 180 degrees to discharge the material. After returning to its original state, it is easy to feed the material.

Benefits of technology

It achieves complete mixing of dye during stirring, convenient discharge during discharging, and no impact on stirring during feeding, solving the problems of incomplete mixing and inconvenient feeding of dye when entering the discharge pipe in the prior art.

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Abstract

The application discloses a dye mixing device and method for textile dyeing and finishing, and relates to the field of dye mixing.The dye mixing device for textile dyeing and finishing comprises a base, and two vertical plates are arranged on the top of the base.In the application, when stirring, the stirring mechanism is driven to stir by the driving mechanism, the first material pipe and the conical inner wall of the stirring barrel are arranged upwards, so that the dye can be fully stirred, meanwhile, the centrifugal extrusion mechanism is driven to move by the driving mechanism, the compacting mechanism and the second material pipe are moved upwards and then fixed, the rotation of the stirring barrel for discharging is not affected, when discharging, the stirring barrel is rotated by 180 degrees by the rotating mechanism, so that the discharging is facilitated, after the discharging is completed, the stirring barrel is restored to the original state by the rotating mechanism, when the second material pipe corresponds to the first material pipe, the compacting mechanism loses the limiting by the rotating mechanism, so that the second material pipe and the first material pipe are in close contact, and the feeding is facilitated.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of dye mixing, in particular to a dye mixing device and method for textile dyeing and finishing. BACKGROUND

[0002] The dye mixing device is one of the indispensable devices in the work of textile dyeing and finishing, which can mix different dyes in the material barrel by high-speed stirring, so that the dyes can be mixed uniformly while rotating at high speed, and the color or standard required by the work is achieved, thereby providing convenience for textile dyeing and finishing.

[0003] When the existing dye is mixed, the dye is fed through the feeding pipe. During feeding, the raw material is connected with the feeding pipe through the connecting pipe to feed, and the discharge pipe is needed to discharge. Generally, the feeding pipe is located at the upper part, and the discharge pipe is located at the lower part. During stirring, part of the dye will enter the discharge pipe, and the stirring rod cannot enter the discharge pipe. The thicker the discharge pipe, the more dye enters, so that the dye cannot be fully stirred. Although the discharge pipe can be arranged at the upper part so that the unmixed dye will not enter the discharge pipe, it is not convenient for feeding. Therefore, the present application provides a dye mixing device and method for textile dyeing and finishing. SUMMARY

[0004] The present application aims to provide a dye mixing device and method for textile dyeing and finishing to solve the problem that the existing dye is mixed by feeding through the feeding pipe. During feeding, the raw material is connected with the feeding pipe through the connecting pipe to feed, and the discharge pipe is needed to discharge. Generally, the feeding pipe is located at the upper part, and the discharge pipe is located at the lower part. During stirring, part of the dye will enter the discharge pipe, and the stirring rod cannot enter the discharge pipe. The thicker the discharge pipe, the more dye enters, so that the dye cannot be fully stirred. Although the discharge pipe can be arranged at the upper part so that the unmixed dye will not enter the discharge pipe, it is not convenient for feeding.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a dye mixing device for textile dyeing and finishing, comprising a base, two vertical plates are installed on the top of the base, a fixed shaft is rotatably installed on the side of each of the two vertical plates, a stirring barrel is fixedly installed on the end of the fixed shafts close to each other, the top side inner wall of the stirring barrel is conical, a stirring mechanism is arranged in the stirring barrel, a driving mechanism is installed on the side of one of the vertical plates, the driving mechanism is connected with the stirring mechanism, a centrifugal extrusion mechanism is installed on the driving mechanism, a rotating mechanism is installed on the side of the other vertical plate, and the rotating mechanism is used to rotate one of the fixed shafts.

[0006] The top of the stirring barrel is provided with a first material pipe in communication, and an electromagnetic valve is arranged on the first material pipe.

[0007] The top of the two vertical plates is provided with a pressing mechanism connected with the second material pipe, and the pressing mechanism is connected with the centrifugal extrusion mechanism and the rotating mechanism.

[0008] Preferably, the driving mechanism comprises an L-shaped mounting plate fixedly arranged on the side of the vertical plate, a servo motor is fixedly arranged on the vertical side of the L-shaped mounting plate, a rotating shaft is fixedly arranged on the output shaft of the servo motor, a first gear is fixedly arranged on the end of the rotating shaft away from the servo motor, the centrifugal extrusion mechanism is arranged on the side of the rotating shaft, a second gear is arranged on the fixed shaft close to the servo motor through a bearing, an outer gear ring coaxial with the second gear is fixedly arranged on the side of the second gear, the outer gear ring is engaged with the first gear, a third gear is engaged with the top of the second gear, and the third gear is connected with the stirring mechanism.

[0009] Preferably, the stirring mechanism comprises a rotating hole arranged on the inner wall of the stirring barrel, a movable shaft is rotatably arranged in the rotating hole, a sealing sleeve is arranged between the movable shaft and the rotating hole, both ends of the movable shaft extend out of the rotating hole, the end of the movable shaft is connected with the center of the side of the third gear, the other end of the movable shaft is fixedly arranged with a vertical bevel gear, an installation plate is fixedly arranged on the inner wall of the stirring barrel, a stirring shaft is rotatably arranged on the bottom of the installation plate, a horizontal bevel gear engaged with the vertical bevel gear is fixedly sleeved on the stirring shaft, and a plurality of stirring rods are fixedly arranged on the side of the stirring shaft.

[0010] Preferably, the centrifugal extrusion mechanism comprises four rectangular sleeves fixedly arranged on the circumferential side of the rotating shaft, a rectangular column is slidably arranged in each of the four rectangular sleeves, an arc-shaped block is fixedly arranged on the end of each rectangular column away from the rotating shaft, a connecting spring is sleeved on the rectangular column, and the two ends of the connecting spring are fixedly arranged on the mutually close sides of the rectangular sleeve and the arc-shaped block, respectively.

[0011] Preferably, the pressing mechanism comprises a U-shaped plate, four sliding rods are fixedly installed at the bottom of the U-shaped plate, two sliding grooves are formed at the top of the two vertical plates, the bottom ends of the four sliding rods respectively extend into the four sliding grooves, mounting springs are sleeved on the sliding rods, and the two ends of the mounting springs are fixedly installed on the bottom of the U-shaped plate and the top of the vertical plate.

[0012] Preferably, the limiting assembly comprises a fixed rack fixedly installed at the side of the U-shaped plate, two L-shaped link rods are fixedly installed at the side of the vertical plate below the fixed rack, sliding blocks are slidingly installed on the two L-shaped link rods, a moving rack is fixedly installed at the top of the sliding block, pinion gears are rotatably installed at the sides of the two L-shaped link rods away from each other, the pinion gears are in mesh with the fixed rack and the moving rack, limiting blocks are fixedly installed at the two sides of the moving rack, limiting holes are formed at the sides of the two limiting blocks, limiting rods are slidingly installed in the two limiting holes, two extrusion rods are fixedly installed at the sides of the two limiting rods away from each other, one end of a return spring is fixedly installed at the side of one of the extrusion rods close to the moving rack, the other end of the return spring is fixedly installed at the side of the moving rack, limiting grooves are formed at the side of the U-shaped plate, the two limiting grooves correspond to the positions of the two limiting rods respectively, and an extrusion unit is installed at the top of the moving rack.

[0013] Preferably, the extrusion unit comprises an L-shaped rod fixedly installed at the top of the moving rack, a rotating rod is rotatably installed at the bottom end of the L-shaped rod, an extrusion column is rotatably installed at the top of the rotating rod, the top end of the extrusion column extends between the two extrusion rods, the rotating rod is not parallel to the limiting rod, a swing rod is rotatably installed at the bottom of the L-shaped rod, the swing rod can only rotate in the direction towards the limiting block, and the swing rod is installed in cooperation with the rotating mechanism.

[0014] Preferably, the rotating mechanism comprises a fixed gear fixedly sleeved on the fixed shaft, a telescopic hydraulic cylinder is fixedly installed at the side of the vertical plate, an L-shaped connecting rod is fixedly installed at the output end of the telescopic hydraulic cylinder, an L-shaped pushing rod is fixedly installed at one end of the L-shaped connecting rod, an engaging rack is fixedly installed at the other end of the L-shaped connecting rod, and the engaging rack is in mesh with the fixed gear.

[0015] Preferably, the swing lever is located on the side of the L-shaped push lever away from the L-shaped connecting lever, and the swing lever corresponds to the position of the side of the L-shaped push lever after moving downward.

[0016] The application also discloses a dye mixing method for textile dyeing and finishing.

[0017] Step one, in use, the second material pipe can be connected with the feeding pipe, at this time, the material can be fed, since the first material pipe and the second material pipe are in close contact, thus no material leakage occurs, after the feeding is completed, the electromagnetic valve is closed, then the servo motor can be started, the output shaft of the servo motor rotates to drive the rotating shaft and the first gear to rotate, the first gear drives the outer gear ring and the second gear to rotate, the outer gear ring drives the third gear in meshing to rotate, the third gear drives the movable shaft and the vertical bevel gear to rotate, the vertical bevel gear drives the stirring shaft to rotate through the horizontal bevel gear, the stirring shaft drives the plurality of stirring rods to rotate, thus the dye in the stirring barrel can be stirred, since the conical inner wall of the stirring barrel and the first material pipe are located above, thus the stirring rods can stir all the materials;

[0018] Step two, during the rotating of the rotating shaft, the centrifugal force makes the arc-shaped block move away from the rotating shaft, the movement of the arc-shaped block drives the rectangular column to move, the connecting spring is deformed, the action of the connecting spring makes the arc-shaped block restore to the original state when the rotating shaft does not rotate, the movement of the arc-shaped block contacts the L-shaped baffle, thus the L-shaped baffle is pressed to move upward, the movement of the L-shaped baffle drives the U-shaped plate to move upward, the installation spring is deformed, the movement of the U-shaped plate drives the second material pipe to move, the second material pipe is separated from the first material pipe, without affecting the rotation of the first material pipe, meanwhile, the movement of the U-shaped plate drives the fixed rack to move, the movement of the fixed rack drives the pinion to rotate, the rotation of the pinion drives the movable rack to move downward, the movement of the movable rack drives the two limiting blocks, the two limiting rods and the swing lever to move, when the swing lever corresponds to the position of the L-shaped push lever, the limiting rod corresponds to the position of the limiting groove, since the return spring is in the deformed state, under the action of the return spring, the limiting rod enters the limiting groove, thus the limiting of the U-shaped plate is completed.

[0019] Step three, the limiting rod moves so that the two extrusion rods move, the two extrusion rods drive the extrusion column and the rotating rod to rotate, so that the rotating rod contacts the side of the swing rod, when discharging, the servo motor is closed, then the telescopic hydraulic cylinder is started, so that the L-shaped connecting rod and the L-shaped driving rod move, the L-shaped connecting rod drives the connecting rack to move, the connecting rack drives the fixed gear to rotate, the fixed gear drives the fixed shaft and the stirring barrel to rotate, so that the stirring barrel rotates one hundred and eighty degrees, so that the first material pipe and the conical inner wall of the stirring barrel face downward, facilitating discharging, at the same time, the L-shaped driving rod extrudes the swing rod, and the swing rod is not blocked, so that the swing rod rotates until the L-shaped driving rod is separated from the swing rod, under the action of gravity, the swing rod returns to the original state;

[0020] Step four, when feeding is needed after discharging is completed, the L-shaped connecting rod and the L-shaped driving rod can be moved by starting the telescopic hydraulic cylinder, the L-shaped connecting rod moves so that the connecting rack moves, so that the fixed gear reversely rotates one hundred and eighty degrees, the L-shaped driving rod moves so as to extrude the swing rod to rotate, the swing rod is blocked by the rotating rod at this time, so that the rotating rod rotates, the rotating rod rotates so that the extrusion column rotates, so that the extrusion rod moves out of the limiting groove, the reset spring is deformed, and moves downward under the action of the force of the installed spring, so that the second material pipe is in close contact with the first material pipe, at this time, feeding can be carried out, at the same time, the U-shaped plate moves so that the fixed rack moves, the fixed rack moves so that the movable rack moves upward through the pinion, the movable rack moves so that the swing rod moves upward, the swing rod is separated from the L-shaped driving rod, so that the swing rod is located on the side away from the L-shaped rod, facilitating avoidance of the L-shaped driving rod next time.

[0021] In conclusion, the technical effects and advantages of the present application are as follows:

[0022] 1、In the present application, when stirring, the driving mechanism drives the stirring mechanism to stir, the first material pipe and the conical inner wall of the stirring barrel are arranged upward, so as to facilitate the stirring of the dye, at the same time, the driving mechanism drives the centrifugal extrusion mechanism to move, so that the pressing mechanism and the second material pipe move upward and are fixed, without affecting the rotation of the stirring barrel for discharging, when discharging, the rotating mechanism drives the stirring barrel to rotate one hundred and eighty degrees, so as to facilitate discharging, after discharging is completed, the rotating mechanism restores the stirring barrel to the original state, when the second material pipe corresponds to the first material pipe, the rotating mechanism makes the pressing mechanism lose the limit, so that the second material pipe and the first material pipe are in close contact, facilitating feeding.

[0023] 2、In the present application, the third gear rotates so that the movable shaft and the vertical bevel gear rotate, the vertical bevel gear drives the stirring shaft to rotate through the horizontal bevel gear, the stirring shaft rotates so that the plurality of stirring rods rotate, so as to stir the dye in the stirring barrel, since the conical inner wall of the stirring barrel and the first material pipe are located upward, the stirring rods can stir all the materials.

[0024] 3、The centrifugal extrusion mechanism is arranged in the application, during the rotation of the rotating shaft, centrifugal force is generated to make the arc-shaped blocks move away from the rotating shaft, the arc-shaped blocks move to drive the rectangular column to move, the connecting spring is deformed, the connecting spring makes the arc-shaped blocks restore to the original state when the rotating shaft does not rotate, so that the pressing mechanism can be avoided upward, and then the second material pipe and the first material pipe are separated. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings

[0026] Figure 1 It is a first perspective view of a dye mixing device for textile dyeing and finishing in the application;

[0027] Figure 2 It is a perspective view of a limiting assembly in the application;

[0028] Figure 3 It is Figure 2 the enlarged view of A in the middle;

[0029] Figure 4 It is a perspective view of a driving mechanism in the application;

[0030] Figure 5 It is a second perspective view of a dye mixing device for textile dyeing and finishing in the application;

[0031] Figure 6 It is a third perspective view of a dye mixing device for textile dyeing and finishing in the application;

[0032] Figure 7 It is Figure 6 the enlarged view of B in the middle;

[0033] Figure 8 It is a fourth perspective view of a dye mixing device for textile dyeing and finishing in the application;

[0034] Figure 9 It is a planar section view of a stirring mechanism, a second material pipe and a stirring barrel of a dye mixing device for textile dyeing and finishing in the application.

[0035] In the figure: 1, base; 2, vertical plate; 3, fixed shaft; 4, stirring barrel; 5, first material pipe; 6, electromagnetic valve; 7, sliding rod; 8, mounting spring; 9, U-shaped plate; 10, second material pipe; 11, L-shaped mounting plate; 12, servo motor; 13, rotating shaft; 14, mounting block; 15, first gear; 16, second gear; 17, outer gear ring; 18, third gear; 19, movable shaft; 20, mounting plate; 21, stirring shaft; 22, horizontal bevel gear; 23, vertical bevel gear; 24, stirring rod; 25, sealing sleeve; 26, fixed rack; 27, L-shaped connecting rod; 28, pinion; 29, sliding block; 30, moving rack; 31, limiting block; 32, limiting rod; 33, limiting groove; 34, extrusion rod; 35, return spring; 36, L-shaped rod; 37, swinging rod; 38, rotating rod; 39, extrusion column; 40, rectangular sleeve; 41, rectangular column; 42, connecting spring; 43, arc block; 44, L-shaped baffle; 45, telescopic hydraulic cylinder; 46, L-shaped connecting rod; 47, connecting rack; 48, fixed gear; 49, L-shaped pushing rod. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0037] Embodiment: refer to Figures 1-9 As shown in a textile dyeing and finishing dye mixing device, including the base 1, the top of the base 1 is installed with two vertical plates 2, the side of the two vertical plates 2 close to each other is rotatably installed with a fixed shaft 3, the end of the two fixed shafts 3 close to each other is fixedly installed with a stirring barrel 4, the top side inner wall of the stirring barrel 4 is conical, the stirring barrel 4 is provided with a stirring mechanism, the side of one of the vertical plates 2 is installed with a driving mechanism, the driving mechanism is connected with the stirring mechanism, the driving mechanism is installed with a centrifugal extrusion mechanism, the side of the other vertical plate 2 is installed with a rotating mechanism, the rotating mechanism is used for rotating one of the fixed shafts 3;

[0038] The top of the stirring barrel 4 is installed with a first material pipe 5 in communication, the first material pipe 5 is installed with an electromagnetic valve 6, the upper side of the first material pipe 5 is provided with a second material pipe 10 in contact, the second material pipe 10 can be connected with an external feeding pipe, or can be fed alone, which is conical, facilitating the entry of materials;

[0039] The top of the two vertical plates 2 is installed with a pressing mechanism, the pressing mechanism is connected with the second material pipe 10, the pressing mechanism is installed in cooperation with the centrifugal extrusion mechanism and the rotating mechanism.

[0040] By the above structure: in stirring, the stirring mechanism is stirred by the driving mechanism, the first material pipe 5 and the conical inner wall of the stirring barrel 4 are arranged upward, so as to facilitate the whole stirring of the dye, and the centrifugal extrusion mechanism is moved by the driving mechanism, so that the pressing mechanism and the second material pipe 10 are moved upward and then fixed, which does not affect the rotation of the stirring barrel 4 to discharge material. When discharging, the rotating mechanism drives the stirring barrel 4 to rotate 180 degrees, so as to facilitate the discharge. After discharging is completed, the rotating mechanism restores the stirring barrel 4 to the original state. When the second material pipe 10 corresponds to the first material pipe 5, the rotating mechanism makes the pressing mechanism lose the limit, so that the second material pipe 10 and the first material pipe 5 are in close contact, facilitating feeding.

[0041] As shown in Figure 4 and Figure 5 , the driving mechanism includes an L-shaped mounting plate 11 fixedly installed on the side of the vertical plate 2, the vertical side of the L-shaped mounting plate 11 is fixedly installed with a servo motor 12, the output shaft of the servo motor 12 is fixedly installed with a rotating shaft 13, the end of the rotating shaft 13 away from the servo motor 12 is fixedly installed with a first gear 15, the centrifugal extrusion mechanism is installed on the side of the rotating shaft 13, the fixed shaft 3 close to the servo motor 12 is installed with a second gear 16 through a bearing, the side of the second gear 16 is fixedly installed with an outer gear ring 17 coaxial with it, the outer gear ring 17 is engaged with the first gear 15, the top of the second gear 16 is engaged with a third gear 18, and the third gear 18 is connected with the stirring mechanism. The third gear 18 can rotate the stirring mechanism in the later stage, and the servo motor 12 can provide power.

[0042] As shown in Figure 9 , the stirring mechanism includes a rotating hole opened on the inner wall of the stirring barrel 4, an activity shaft 19 is rotatably installed in the rotating hole, a sealing sleeve 25 is arranged between the activity shaft 19 and the rotating hole, both ends of the activity shaft 19 extend out of the rotating hole, one end of the activity shaft 19 is connected with the side center position of the third gear 18, the other end of the activity shaft 19 is fixedly installed with a vertical bevel gear 23, an installation plate 20 is fixedly installed on the inner wall of the stirring barrel 4, a stirring shaft 21 is rotatably installed on the bottom of the installation plate 20, a horizontal bevel gear 22 engaged with the vertical bevel gear 23 is fixedly sleeved on the stirring shaft 21, and a plurality of stirring rods 24 are fixedly installed on the side of the stirring shaft 21. The third gear 18 rotates to make the activity shaft 19 and the vertical bevel gear 23 rotate, the vertical bevel gear 23 drives the stirring shaft 21 to rotate through the horizontal bevel gear 22, the stirring shaft 21 drives the plurality of stirring rods 24 to rotate, so as to stir the dye in the stirring barrel 4. Since the conical inner wall of the stirring barrel 4 and the first material pipe 5 are located above, the stirring rods 24 can stir all materials.

[0043] As shown in Figure 4As shown, the centrifugal extrusion mechanism includes four rectangular sleeves 40 evenly fixedly installed on the circumferential side of the rotating shaft 13, four rectangular columns 41 are slidingly installed in the four rectangular sleeves 40, the ends of the four rectangular columns 41 away from the rotating shaft 13 are fixedly installed with arc-shaped blocks 43, the rectangular columns 41 are sleeved with connecting springs 42, the two ends of the connecting springs 42 are fixedly installed on the mutually close side portions of the rectangular sleeves 40 and the arc-shaped blocks 43 respectively, and the arc-shaped blocks 43 are cooperatively installed with the pressing mechanism. Through the arrangement of the centrifugal extrusion mechanism, during the rotation of the rotating shaft 13, the centrifugal force is generated to make the arc-shaped blocks 43 move away from the rotating shaft 13, the arc-shaped blocks 43 are moved to drive the rectangular columns 41 to move, the connecting springs 42 are deformed, and the action of the connecting springs 42 makes the arc-shaped blocks 43 be able to restore to the original state when the rotating shaft 13 does not rotate, so that the pressing mechanism can be avoided upward, and then the second material pipe 10 and the first material pipe 5 are separated.

[0044] As shown in Figure 1 The pressing mechanism includes a U-shaped plate 9, four slide rods 7 are fixedly installed on the bottom of the U-shaped plate 9, two slide grooves are formed in the top of the two vertical plates 2, the bottom ends of the four slide rods 7 extend into the four slide grooves respectively, mounting springs 8 are sleeved on the slide rods 7, and the two ends of the mounting springs 8 are fixedly installed on the bottom of the U-shaped plate 9 and the top of the vertical plate 2. An installation hole is formed in the top of the U-shaped plate 9, the outer side of the second material pipe 10 is fixedly installed in the installation hole, one of the vertical side portions of the U-shaped plate 9 is fixedly installed with an L-shaped baffle 44, the L-shaped baffle 44 is arranged in position corresponding to the arc-shaped block 43, and the other vertical side portion of the U-shaped plate 9 is installed with a limiting assembly. The arc-shaped block 43 is moved to be in contact with the L-shaped baffle 44, so as to extrude the L-shaped baffle 44 to move upward, the L-shaped baffle 44 is moved to drive the U-shaped plate 9 to move upward, the mounting springs 8 are deformed, the U-shaped plate 9 is moved to drive the second material pipe 10 to move, the second material pipe 10 is separated from the first material pipe 5, and the rotation of the first material pipe 5 is not affected.

[0045] As shown in Figures 1-3As shown, the limiting assembly comprises a fixed rack 26 fixedly installed on the side of the U-shaped plate 9, two L-shaped connecting rods 27 fixedly installed on the side of the vertical plate 2 below the fixed rack 26, a sliding block 29 slidingly installed on the two L-shaped connecting rods 27, a movable rack 30 fixedly installed on the top of the sliding block 29, a pinion 28 rotatably installed on the side of the two L-shaped connecting rods 27 close to each other, the pinion 28 being engaged with the fixed rack 26 and the movable rack 30, two limiting blocks 31 fixedly installed on the two sides of the movable rack 30, a limiting hole being formed in the side of each of the two limiting blocks 31, a limiting rod 32 slidingly installed in each of the two limiting holes, two pressing rods 34 fixedly installed on the sides of the two limiting rods 32 close to each other, one end of a return spring 35 being fixedly installed on the side of one of the two pressing rods 34 close to the movable rack 30, the other end of the return spring 35 being fixedly installed on the side of the movable rack 30, two limiting grooves 33 being formed in the side of the U-shaped plate 9, the two limiting grooves 33 corresponding to the positions of the two limiting rods 32 respectively, and a pressing unit being installed on the top of the movable rack 30.

[0046] As Figure 6 and Figure 7As shown, the rotating mechanism comprises a fixed gear 48 fixedly sleeved on the fixed shaft 3, the side portion of the vertical plate 2 is fixedly provided with an extension hydraulic cylinder 45, the output end of the extension hydraulic cylinder 45 is fixedly provided with an L-shaped connecting rod 46, one end of the L-shaped connecting rod 46 is fixedly provided with an L-shaped pushing rod 49, the other end of the L-shaped connecting rod 46 is fixedly provided with an engaging rack 47, and the engaging rack 47 is engaged with the fixed gear 48. When the extension hydraulic cylinder 45 is started after the servo motor 12 is closed, the L-shaped connecting rod 46 and the L-shaped pushing rod 49 are moved, the L-shaped connecting rod 46 drives the engaging rack 47 to move, the engaging rack 47 drives the fixed gear 48 to rotate, the fixed gear 48 drives the fixed shaft 3 and the stirring barrel 4 to rotate, so that the stirring barrel 4 rotates by one hundred and eighty degrees, the conical inner wall of the stirring barrel 4 faces downward, and the first material pipe 5 is convenient for discharging. When feeding is needed after the discharging is completed, the L-shaped connecting rod 46 and the L-shaped pushing rod 49 are reversely moved by starting the extension hydraulic cylinder 45, the L-shaped connecting rod 46 moves to drive the engaging rack 47 to move, so that the fixed gear 48 reversely rotates by one hundred and eighty degrees, the L-shaped pushing rod 49 moves to press the swing rod 37 to rotate, the swing rod 37 is blocked by the rotating rod 38 at the moment, so that the rotating rod 38 rotates, the rotating rod 38 rotates to drive the pressing column 39 to rotate, so that the pressing rod 34 moves, the pressing rod 34 drives the limiting rod 32 to move out of the limiting groove 33, the reset spring 35 is deformed, and under the action of the force of the installing spring 8, the second material pipe 10 moves downward to be in close contact with the first material pipe 5. At the moment, feeding can be carried out, and the U-shaped plate 9 moves to drive the fixed rack 26 to move, the fixed rack 26 moves to drive the moving rack 30 to move upward through the pinion 28, the moving rack 30 moves to drive the swing rod 37 to move upward, the swing rod 37 is separated from the L-shaped pushing rod 49, and the swing rod 37 is located on the side, away from the L-shaped connecting rod 46, of the pressing column 39, so as to facilitate avoiding the L-shaped pushing rod 49 next time.

[0047] As Figure 4 , Figure 7 and Figure 8 , the swing rod 37 is located on the side, away from the L-shaped connecting rod 46, of the L-shaped pushing rod 49, the swing rod 37 corresponds to the position of the side portion of the L-shaped pushing rod 49 after moving downward, the top of the vertical plate 2 is fixedly provided with a mounting block 14, the side portion of the mounting block 14 is provided with a mounting hole, and the fixed shaft 3 is rotatably installed in the mounting hole. Through the mounting block 14, the fixed shaft 3 can be limited.

[0048] A dye mixing method for dyeing and finishing of textiles, comprising the following steps:

[0049] Step one, in use, through the second tube 10 can be connected to the feed pipe, at this time can be feeding, because the first tube 5 and the second tube 10 close contact, thus will not produce leakage, after feeding, close the electromagnetic valve 6, then can start servo motor 12, servo motor 12 output shaft rotation driven shaft 13 and the first gear 15 rotation, the first gear 15 rotation driven outer gear ring 17 and the second gear 16 rotation, the outer gear ring 17 rotation driven meshing third gear 18 rotation, the third gear 18 rotation makes movable shaft 19 and vertical bevel gear 23 rotation, vertical bevel gear 23 through horizontal bevel gear 22 driven stirring shaft 21 rotation, stirring shaft 21 rotation driven multiple stirring rod 24 rotation, thus can be stirred in the dye of the stirring barrel 4, because the conical inner wall of the stirring barrel 4 and the first tube 5 is located in the upper, thus facilitate stirring rod 24 to all materials for stirring;

[0050] Step two, the rotation of the shaft 13, the centrifugal force makes the arc block 43 away from the shaft 13, the arc block 43 movement driven rectangular column 41 movement, the connecting spring 42 deformation, the connecting spring 42 makes the arc block 43 can restore original state when the shaft 13 does not rotate, the arc block 43 movement will contact with the L-shaped baffle 44, thus extruding L-shaped baffle 44 makes it move upward, the L-shaped baffle 44 movement driven U-shaped plate 9 upward movement, the installation spring 8 deformation, the U-shaped plate 9 movement driven second tube 10 movement, the second tube 10 and the first tube 5 separate, does not affect the rotation of the first tube 5, at the same time, the U-shaped plate 9 movement driven fixed rack 26 movement, the fixed rack 26 movement makes the pinion 28 rotation, the pinion 28 rotation driven moving rack 30 downward movement, the moving rack 30 movement driven two limit block 31, two limit rod 32 movement and swing rod 37 movement, when the swing rod 37 and the position corresponding to the L-shaped toggle lever 49, the limit rod 32 and the limit slot 33 position corresponding, because the reset spring 35 is in the deformation state, under the action of the reset spring 35 makes the limit rod 32 into the limit slot 33, complete the limit of the U-shaped plate 9;

[0051] Step three, the limiting rod 32 moves so that the two extrusion rods 34 move, the two extrusion rods 34 move to drive the extrusion column 39 and the rotating rod 38 to rotate, so that the rotating rod 38 is in contact with the side of the swing rod 37, when discharging, the servo motor 12 is closed, then the telescopic hydraulic cylinder 45 is started to move the L-shaped connecting rod 46 and the L-shaped pushing rod 49, the L-shaped connecting rod 46 moves to drive the engaging rack 47 to move, the engaging rack 47 moves to drive the fixed gear 48 to rotate, the fixed gear 48 rotates to drive the fixed shaft 3 and the stirring barrel 4 to rotate, so that the stirring barrel 4 rotates by one hundred and eighty degrees, so that the first material pipe 5 and the conical inner wall of the stirring barrel 4 are downward, facilitating discharging, and the L-shaped pushing rod 49 extrudes the swing rod 37, and since the swing rod 37 is not blocked, the swing rod 37 rotates until the L-shaped pushing rod 49 is separated from the swing rod 37, and under the action of gravity, the swing rod 37 returns to the original state;

[0052] Step four, when feeding is needed after discharging is completed, the L-shaped connecting rod 46 and the L-shaped pushing rod 49 are reversely moved by starting the telescopic hydraulic cylinder 45, the L-shaped connecting rod 46 moves to drive the engaging rack 47 to move, so that the fixed gear 48 reversely rotates by one hundred and eighty degrees, the L-shaped pushing rod 49 moves to extrude the swing rod 37 to rotate, the swing rod 37 is blocked by the rotating rod 38 at this time, so that the rotating rod 38 rotates, the rotating rod 38 rotates to drive the extrusion column 39 to rotate, so that the extrusion rod 34 moves, the extrusion rod 34 moves to drive the limiting rod 32 to move out of the limiting groove 33, the reset spring 35 is deformed, and under the action of the force of the installing spring 8, moves downward, so that the second material pipe 10 is in close contact with the first material pipe 5, at this time, feeding can be carried out, and the U-shaped plate 9 moves to drive the fixed rack 26 to move, the fixed rack 26 moves to drive the moving rack 30 to move upward through the pinion 28, the moving rack 30 moves to drive the swing rod 37 to move upward, the swing rod 37 is separated from the L-shaped pushing rod 49, so that the swing rod 37 is located on the side away from the L-shaped rod 36 of the extrusion column 39, facilitating avoidance of the L-shaped pushing rod 49 next time.

[0053] Finally, it should be noted that: the above is only the preferred embodiment of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A textile dyeing and finishing dye mixing device, characterized in that: it comprises a base (1), the top of the base (1) is provided with two vertical plates (2), the side of each vertical plate (2) close to each other is rotatably provided with a fixed shaft (3), the end of each fixed shaft (3) close to each other is fixedly provided with a stirring barrel (4), the inner wall of the top side of the stirring barrel (4) is conical, the stirring barrel (4) is provided with a stirring mechanism, the side of one of the vertical plates (2) is provided with a driving mechanism, the driving mechanism is connected with the stirring mechanism, the driving mechanism is provided with a centrifugal extrusion mechanism, the side of the other vertical plate (2) is provided with a rotating mechanism, the rotating mechanism is used for rotating one of the fixed shafts (3); the top of the stirring barrel (4) is provided with a first pipe (5) in communication, the first pipe (5) is provided with a solenoid valve (6), the upper side of the first pipe (5) is provided with a second pipe (10) in contact; the top of each vertical plate (2) is provided with a pressing mechanism, the pressing mechanism is connected with the second pipe (10), the pressing mechanism is cooperatively installed with the centrifugal extrusion mechanism and the rotating mechanism; the driving mechanism comprises an L-shaped mounting plate (11) fixedly installed on the side of the vertical plate (2), the vertical side of the L-shaped mounting plate (11) is fixedly provided with a servo motor (12), the output shaft of the servo motor (12) is fixedly provided with a rotating shaft (13), the end of the rotating shaft (13) away from the servo motor (12) is fixedly provided with a first gear (15), the centrifugal extrusion mechanism is installed on the side of the rotating shaft (13), the fixed shaft (3) close to the servo motor (12) is provided with a second gear (16) through a bearing, the side of the second gear (16) is fixedly provided with an outer gear ring (17) coaxial with it, the outer gear ring (17) is engaged with the first gear (15), the top of the second gear (16) is engaged with a third gear (18), the third gear (18) is connected with the stirring mechanism; the centrifugal extrusion mechanism comprises four rectangular sleeves (40) uniformly fixedly installed on the circumferential side of the rotating shaft (13), four rectangular columns (41) are slidably installed in the four rectangular sleeves (40), the end of each rectangular column (41) away from the rotating shaft (13) is fixedly provided with an arc-shaped block (43), a connecting spring (42) is sleeved on the rectangular column (41), the two ends of the connecting spring (42) are fixedly installed on the side of the rectangular sleeve (40) and the arc-shaped block (43) close to each other, and the arc-shaped block (43) is cooperatively installed with the pressing mechanism. ​ The pressing mechanism comprises a U-shaped plate (9), four slide rods (7) are fixedly installed on the bottom of the U-shaped plate (9), two slide grooves are formed in the top of each of the two vertical plates (2), the bottom ends of the four slide rods (7) respectively extend into the four slide grooves, mounting springs (8) are sleeved on the slide rods (7), the two ends of the mounting springs (8) are fixedly installed on the bottom of the U-shaped plate (9) and the top of the vertical plate (2), a mounting hole is formed in the top of the U-shaped plate (9), the outer side of the second pipe (10) is fixedly installed in the mounting hole, one of the vertical sides of the U-shaped plate (9) is fixedly installed with an L-shaped baffle (44), and the L-shaped baffle (44) is arranged in position corresponding to the arc-shaped block (43); Another vertical side of the U-shaped plate (9) is installed with a limiting assembly, the limiting assembly comprises a fixed rack (26) fixedly installed on the side of the U-shaped plate (9), two L-shaped link rods (27) fixedly installed on the side of the vertical plate (2) are arranged below the fixed rack (26), a sliding block (29) is slidingly installed on each of the two L-shaped link rods (27), a movable rack (30) is fixedly installed on the top of the sliding block (29), pinion gears (28) are rotatably installed on the sides of the two L-shaped link rods (27) close to each other, the pinion gears (28) are in engagement with the fixed rack (26) and the movable rack (30), limiting blocks (31) are fixedly installed on the two sides of the movable rack (30), limiting holes are formed in the sides of the two limiting blocks (31), limiting rods (32) are slidingly installed in the two limiting holes, two extrusion rods (34) are fixedly installed on the sides of the two limiting rods (32) close to each other, one end of a return spring (35) is fixedly installed on the side of one of the extrusion rods (34) close to the movable rack (30), the other end of the return spring (35) is fixedly installed on the side of the movable rack (30), limiting grooves (33) are formed in the side of the U-shaped plate (9), the two limiting grooves (33) correspond to the positions of the two limiting rods (32) respectively, and an extrusion unit is installed on the top of the movable rack (30); The extrusion unit comprises an L-shaped rod (36) fixedly installed on the top of the movable rack (30), a rotating rod (38) is rotatably installed at the bottom end of the L-shaped rod (36), an extrusion column (39) is rotatably installed at the top of the rotating rod (38), the top end of the extrusion column (39) extends between the two extrusion rods (34), the rotating rod (38) is not parallel to the limiting rod (32), a swing rod (37) is rotatably installed at the bottom of the L-shaped rod (36), the swing rod (37) can only rotate in the direction towards the limiting block (31), and the swing rod (37) is installed in cooperation with the rotating mechanism.

2. A dye mixing device for dyeing and finishing of textile according to claim 1, wherein: The stirring mechanism comprises a rotating hole formed on the inner wall of the stirring barrel (4), a movable shaft (19) is rotatably installed in the rotating hole, a sealing sleeve (25) is arranged between the movable shaft (19) and the rotating hole, both ends of the movable shaft (19) extend out of the rotating hole, one end of the movable shaft (19) is connected with the center position of the side of the third gear (18), the other end of the movable shaft (19) is fixedly installed with a vertical bevel gear (23), the inner wall of the stirring barrel (4) is fixedly installed with a mounting plate (20), the bottom of the mounting plate (20) is rotatably installed with a stirring shaft (21), the stirring shaft (21) is fixedly sleeved with a horizontal bevel gear (22) engaged with the vertical bevel gear (23), and the side of the stirring shaft (21) is fixedly installed with a plurality of stirring rods (24).

3. A dye mixing device for textile dyeing and finishing according to claim 2, characterized in that: The rotating mechanism comprises a fixed gear (48) fixedly sleeved on the fixed shaft (3), the side of the vertical plate (2) is fixedly installed with a telescopic hydraulic cylinder (45), the output end of the telescopic hydraulic cylinder (45) is fixedly installed with an L-shaped connecting rod (46), one end of the L-shaped connecting rod (46) is fixedly installed with an L-shaped pushing rod (49), the other end of the L-shaped connecting rod (46) is fixedly installed with an engaging rack (47), and the engaging rack (47) is engaged with the fixed gear (48).

4. A dye mixing device for textile dyeing and finishing according to claim 3, characterized in that: The swinging rod (37) is located on the side, away from the L-shaped connecting rod (46), of the L-shaped pushing rod (49), the swinging rod (37) corresponds to the position of the side of the L-shaped pushing rod (49) after moving downward, the top of the vertical plate (2) is fixedly installed with a mounting block (14), the side of the mounting block (14) is formed with a mounting hole, and the fixed shaft (3) is rotatably installed in the mounting hole.

5. A method of mixing dyes for dyeing and finishing textiles according to any one of claims 1 to 4, characterized in that: The method comprises the following steps: Step one, in use, the second material pipe (10) can be externally connected to the feeding pipe, at this time, the material can be fed, because the first material pipe (5) and the second material pipe (10) are in close contact, so that no material leakage occurs, after the feeding is completed, the electromagnetic valve (6) is closed, and then the servo motor (12) can be started, the output shaft of the servo motor (12) rotates to drive the rotating shaft (13) and the first gear (15) to rotate, the first gear (15) rotates to drive the outer gear ring (17) and the second gear (16) to rotate, the outer gear ring (17) rotates to drive the engaged third gear (18) to rotate, the third gear (18) rotates to drive the movable shaft (19) and the vertical bevel gear (23) to rotate, the vertical bevel gear (23) drives the stirring shaft (21) to rotate through the horizontal bevel gear (22), the stirring shaft (21) rotates to drive the plurality of stirring rods (24) to rotate, so that the dye in the stirring barrel (4) can be stirred, because the conical inner wall of the stirring barrel (4) and the first material pipe (5) are located above, so that the stirring rods (24) can stir all the materials; Step two, the rotation of the shaft (13) produces centrifugal force to make the arc block (43) away from the shaft (13), the arc block (43) movement drives the rectangular column (41) movement, the connecting spring (42) deformation, the effect of the connecting spring (42) makes the arc block (43) can restore to its original state when the shaft (13) does not rotate, the arc block (43) movement will contact with the L-shaped baffle (44), thereby extruding the L-shaped baffle (44) to move upward, the L-shaped baffle (44) movement drives the U-shaped plate (9) to move upward, the installation spring (8) deformation, the U-shaped plate (9) movement drives the second material pipe (10) to move, the second material pipe (10) and the first material pipe (5) separate, does not affect the rotation of the first material pipe (5), at the same time, the U-shaped plate (9) movement drives the fixed rack (26) to move, the fixed rack (26) movement makes the pinion (28) rotate, the pinion (28) rotation drives the moving rack (30) to move downward, the moving rack (30) movement drives the two limit blocks (31), the two limit rods (32) and the swing rod (37) to move, when the swing rod (37) corresponds to the position of the L-shaped toggle lever (49), the limit rod (32) corresponds to the position of the limit slot (33), because the reset spring (35) is in the deformation state, under the action of the reset spring (35), the limit rod (32) enters the limit slot (33), completing the limiting of the U-shaped plate (9); Step three, the movement of the limit rod (32) makes the two extrusion rods (34) move, the two extrusion rods (34) movement drives the extrusion column (39) and the rotating rod (38) to rotate, so that the rotating rod (38) contacts with the side of the swing rod (37), when discharging, the servo motor (12) is closed, then the telescopic hydraulic cylinder (45) is started to make the L-shaped connecting rod (46) and the L-shaped toggle lever (49) move, the L-shaped connecting rod (46) movement drives the link rack (47) to move, the link rack (47) movement drives the fixed gear (48) to rotate, the fixed gear (48) rotation drives the fixed shaft (3) and the stirring barrel (4) to rotate, so that the stirring barrel (4) rotates one hundred and eighty degrees, the conical inner wall of the stirring barrel (4) and the first material pipe (5) downward, facilitating discharging, at the same time, the L-shaped toggle lever (49) extrudes the swing rod (37), because the swing rod (37) is not blocked, so that the swing rod (37) rotates until the L-shaped toggle lever (49) separates from the swing rod (37), under the action of gravity, the swing rod (37) restores to its original state; Step four, when the feeding is needed after the discharging is completed, the L-shaped connecting rod (46) and the L-shaped push rod (49) can be moved by starting the telescopic hydraulic cylinder (45), the movement of the L-shaped connecting rod (46) makes the engaging rack (47) move, so that the fixed gear (48) rotates reversely by one hundred and eighty degrees, the movement of the L-shaped push rod (49) extrudes the swing rod (37) to make it rotate, the swing rod (37) is blocked by the rotating rod (38) at this time, so that the rotating rod (38) rotates, the rotation of the rotating rod (38) makes the extrusion column (39) rotate, so that the extrusion rod (34) moves, the movement of the extrusion rod (34) drives the limiting rod (32) to move out of the limiting groove (33), the reset spring (35) is deformed, and moves downward under the action of the installation spring (8), so that the second material pipe (10) is in close contact with the first material pipe (5), at this time, the feeding can be carried out, at the same time, the movement of the U-shaped plate (9) makes the fixed rack (26) move, the movement of the fixed rack (26) makes the moving rack (30) move upward through the pinion (28), the movement of the moving rack (30) drives the swing rod (37) to move upward, the swing rod (37) is separated from the L-shaped push rod (49), so that the swing rod (37) is located on the side away from the L-shaped rod (36) of the extrusion column (39), which is convenient for avoiding the L-shaped push rod (49) next time.

Citation Information

Patent Citations

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