A reaction kettle with automatic catalyst adding function
By designing a reactor with automatic dosing function and utilizing a grabbing mechanism and bag cutting assembly to realize automatic catalyst delivery, the problems of inconvenient operation and low efficiency in the prior art are solved, and the operating efficiency and safety of the reactor are improved.
Patent Information
- Application Number
- CN202411694838.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2044-11-25
AI Technical Summary
The existing catalyst addition operation in the reactor requires the cooperation of multiple operators, and the operation is inconvenient and inefficient, especially because the feed port is located at a high position and requires the use of tools such as ladders to operate.
A reactor with an automatic catalyst dosing function is designed, which includes a storage part, a conveying mechanism, a collection part and a grabbing mechanism. The bagged catalyst is moved to the bag cutting assembly by the grabbing mechanism, and an incision is formed by a cutter. The catalyst is directionally conveyed into the reactor by a screw conveyor, and the remaining bag is processed by the collecting part.
The automated placement of catalysts is achieved, operational efficiency is improved, operational procedures are simplified, manual intervention is reduced, and operational difficulty is lowered.
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Figure CN119455818B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of chemical equipment, in particular to a reaction kettle with automatic catalyst adding function. BACKGROUND
[0002] In the process of stirring materials, the reaction kettle needs to add catalyst into the kettle body at a certain time period to improve the chemical reaction efficiency of the materials inside the kettle body.
[0003] At present, the addition operation of the catalyst of the reaction kettle is mostly completed by manual operation. Specifically, the operator carries the bagged catalyst to the top of the reaction kettle, then unpacks the bagged catalyst, and pours the bagged catalyst into the kettle body to complete the addition operation of the catalyst.
[0004] For the above related technology, the above-mentioned catalyst addition operation process usually needs to be completed by multiple operators, and the overall operation efficiency is low. Moreover, since the feeding port of the reaction kettle is located at a high position of the kettle body, the operator usually needs to climb to the feeding port of the kettle body by means of a ladder or the like to complete the pouring of the catalyst, which is inconvenient to operate. Therefore, there is room for improvement. SUMMARY
[0005] In order to facilitate the addition of catalyst into the reaction kettle, the present application provides a reaction kettle with automatic catalyst adding function.
[0006] The reaction kettle with automatic catalyst adding function provided by the present application adopts the following technical scheme:
[0007] A reaction kettle with automatic catalyst adding function, comprising a reaction kettle body, a storage part, a conveying mechanism, a collecting part and a grabbing mechanism;
[0008] The storage part is used for stacking bagged catalysts;
[0009] The conveying mechanism comprises a hopper, the bottom of the hopper is communicated with a screw conveyor, the output end of the screw conveyor extends above the feeding port of the reaction kettle body; a bag cutting assembly for cutting the bag of the bagged catalyst is further arranged on the top of the hopper;
[0010] The collecting part is used for storing the bag of the bagged catalyst;
[0011] The grabbing mechanism is used for grabbing and moving the bagged catalyst at the storage part to the bag cutting assembly of the hopper, and is also used for moving the bag of the bagged catalyst from the bag cutting assembly to the collecting part.
[0012] By adopting the above technical scheme, the bagged catalyst located at the storage part is grabbed and moved to the bag cutting assembly above the hopper by the grabbing mechanism, and the bag cutting assembly cuts the bottom of the bag of the bagged catalyst to form a cut, so that the catalyst in the bagged catalyst falls into the hopper through the cut. The catalyst falling into the hopper is upwardly conveyed by the screw conveyor at the bottom of the hopper and discharged into the feed hopper of the reaction kettle body through the output end of the screw conveyor, realizing automatic feeding of the catalyst of the reaction kettle body. The remaining bag is transferred by the grabbing mechanism and placed into the collection box. Compared with the traditional manual catalyst feeding operation mode, the overall operation efficiency is effectively improved, and manual intervention is not required throughout the process, so that the catalyst feeding of the reaction kettle is more simple and convenient.
[0013] Preferably, the bag cutting assembly comprises a rodless cylinder and a cutter, the cutter being connected to the sliding table of the rodless cylinder, and the cutter being vertically upwardly arranged.
[0014] By adopting the above technical scheme, after the grabbing mechanism moves the bagged addition above the cutter, the bagged catalyst continues to move downward until the cutter is inserted into the bottom of the bag of the bagged catalyst. By driving the cutter to slide along the horizontal direction by the rodless cylinder, a cut for the outflow of the catalyst can be formed in the bottom of the bag of the bagged catalyst by the cutter.
[0015] Preferably, the rodless cylinder is provided with a tensioning assembly on opposite sides, the tensioning assembly comprising a tensioning support, an adsorption part, a first lifting driving member and a first sliding driving member, the adsorption part being located above the tensioning support; the adsorption part comprises a support plate, a plurality of tensioning suction cups being vertically upwardly mounted on the support plate; the first lifting driving member is installed on the tensioning support and drivingly connected with the support plate, for driving the support plate to vertically lift; the first sliding driving member is drivingly connected with the tensioning support, for driving the tensioning support to move along the horizontal direction towards or away from the rodless cylinder.
[0016] By adopting the above technical solution, the tensioning component is set up, and after the subsequent grabbing mechanism grabs and moves the bagged catalyst and inserts the cutter into the bottom of the bag body of the bagged catalyst, the first lifting drive member on the tensioning support drives the adsorption part to move upward, and the bottom of the bag body of the bagged catalyst is adsorbed and fixed by the adsorption suction cup on the adsorption part, and then the first sliding drive member drives the tensioning support to move in the direction away from the rodless cylinder, so that the bottom of the bag body of the bagged catalyst is tensioned, which is conducive to making it easier to cut the bottom of the bag body of the bagged catalyst when the subsequent cutter slides; at the same time, after the cutter is driven by the rodless cylinder to slide the bottom of the bag body of the bagged catalyst, the first sliding drive member can be used to drive the support to drive the tensioning suction cup to move further in the direction away from the rodless cylinder, so that the incision at the bottom of the bag body of the bagged catalyst is further enlarged at this time, which is conducive to the catalyst of the bagged catalyst being discharged from the bottom opening of the bag body more quickly.
[0017] Preferably, the grabbing mechanism includes a manipulator and a grabbing portion, and the grabbing portion is used to grab the bagged catalyst.
[0018] By adopting the above technical solution, the bagged catalyst is moved to the hopper, collection box and other locations through the cooperation of the manipulator and the grabbing part, making the transportation and movement of the bagged catalyst simpler and more convenient.
[0019] Preferably, the grasping portion includes a connecting seat, the connecting seat is connected to the driving end of the manipulator, and a sponge suction cup is installed on the connecting seat.
[0020] By adopting the above technical solution, the manipulator drives the connecting seat to move the sponge suction cup to the top of the target bagged catalyst, and then the sponge suction cup adsorbs and fixes the surface of the target bagged catalyst to complete the grabbing of the bagged catalyst. Subsequently, the manipulator cooperates with the sponge suction cup to move the bag of the bagged catalyst to the top of the collection box, and the sponge suction cup releases the adsorption of the bag of the bagged catalyst, so that the bag of the bagged catalyst can fall into the collection box.
[0021] Preferably, blowing parts are provided on both opposite sides of the connecting seat, and the blowing parts are arranged toward the adsorption station of the sponge suction cup; the blowing part includes a blowing bracket, and the blowing bracket supports a plurality of blowing pipes on the side of the sponge suction cup adsorption station upward, and the blowing bracket is provided with a plurality of second sliding driving members corresponding to the plurality of blowing pipes, and the second sliding driving members are drivingly connected to the corresponding blowing pipes for driving the corresponding blowing pipes to move horizontally toward or away from the sponge suction cup adsorption station.
[0022] By adopting the above technical scheme, after the mechanical hand cooperates with the sponge suction cup to grab the bagged catalyst, the second sliding driving element on the blowing support drives the corresponding air outlet pipe to move close to the sponge suction cup adsorption station, until the blowing pipe is inserted into the bagged catalyst adsorbed by the sponge suction cup at this time; while the catalyst inside the subsequent bagged catalyst falls out through the bag body bottom cutout, compressed air is blown into the bag body inside the bagged catalyst at this time by the blowing pipe, so as to accelerate the remaining catalyst inside the bag body to be discharged through the bag body cutout, and at the same time, it is beneficial to reduce the residual catalyst in the corner of the bag body and reduce the waste caused by the residual catalyst inside the bag body; at the same time, after the second sliding driving element drives the corresponding blowing pipe to be inserted into the bagged catalyst, a plurality of blowing pipes can be used to assist in limiting and fixing the bagged catalyst, which is beneficial to the more stable grabbing of the bagged catalyst by the grabbing part.
[0023] Preferably, the connecting seat is connected with a lifting support on the two opposite sides corresponding to the blowing part, the lifting support is provided with a second lifting driving element, and the second lifting driving element is drivingly connected with the blowing support corresponding to the blowing part, for driving the blowing support to vertically ascend and descend.
[0024] By adopting the above technical scheme, the bagged catalysts in the storage part are usually neatly and closely stacked, and when the sponge suction cup is controlled by the mechanical hand to adsorb and grab the target bagged catalyst, the blowing part located on both sides of the sponge suction cup adsorption station is easy to interfere with the bagged catalysts adjacent to the target bagged catalyst; by the setting of the second lifting driving element, before the mechanical hand drives the sponge suction cup to grab the target bagged catalyst, the second lifting driving element can first drive the blowing part to move upward, until the blowing part is higher than the adsorption station of the sponge suction cup, so as to limit the interference between the blowing part and the remaining bagged catalysts when the sponge suction cup grabs the target bagged catalyst on the storage part; after the subsequent mechanical hand cooperates with the sponge suction cup to grab the bagged catalyst from the material pile, the second lifting driving element drives the blowing part to move downward again, until the blowing part is directed to the suction cup station of the sponge suction cup, so that the second sliding driving element on the blowing support drives the corresponding blowing pipe to be inserted into the bagged catalyst.
[0025] Preferably, a filter screen is further arranged at the top opening of the hopper, and the filter screen is located at the bottom of the bag cutting assembly.
[0026] By adopting the above technical scheme, part of the agglomerated catalyst is filtered out by the filter screen, so as to reduce the agglomerated catalyst accumulated and blocked at the bottom of the hopper, and affect the subsequent catalyst in the hopper into the screw conveyor.
[0027] In summary, the present application has at least one of the following beneficial technical effects:
[0028] 1. When the catalyst is put into the reaction kettle, the bagged catalyst in the storage part is grabbed and moved to the bag cutting assembly above the hopper through the grabbing mechanism, the bag body of the bagged catalyst is cut through the bag cutting assembly, so that the catalyst in the bag body falls into the hopper, and the catalyst falling into the hopper is directionally conveyed to the feed port at the top of the reaction kettle body through the screw conveyor at the bottom of the hopper, realizing automatic feeding of the catalyst into the reaction kettle body.
[0029] 2. By providing a tensioning assembly on the opposite sides of the bag cutting assembly, after the cutter at the bag cutting assembly is inserted into the bagged catalyst, the first lifting drive of the tensioning support at the tensioning assembly is first driven to move the tensioning suction disc at the suction part upward, and the bottom of the bag body of the bagged catalyst is adsorbed and fixed through the tensioning suction disc, and then the first sliding drive of the tensioning assembly drives the tensioning support to move away from the bag cutting assembly, so as to tension the bottom area of the bag body of the bagged catalyst, so that the cutter at the bag cutting assembly is more easily to cut open the bag body of the bagged catalyst.
[0030] 3. By providing the air blowing part on both sides of the sponge suction station, after the bagged catalyst is grabbed by the mechanical hand cooperating with the sponge suction disc, the corresponding air blowing pipe is inserted into the bagged catalyst located on the sponge suction station at this time through the second sliding drive of the air blowing part; when the catalyst in the bagged catalyst is discharged through the cutout cut by the bag cutting assembly, compressed air is blown into the bag body through the air blowing pipe, so as to accelerate the catalyst in the bag body to be discharged through the cutout, and meanwhile, the catalyst residue in the bag body can be reduced. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of the reaction kettle.
[0032] Figure 2 It is a schematic diagram of the structure of the conveying mechanism.
[0033] Figure 3 It is a schematic diagram of the structure of the cutting assembly and the tensioning assembly.
[0034] Figure 4 It is Figure 5 It is an enlarged schematic diagram of part A in FIG. 6.
[0035] Figure 5 It is a schematic diagram of the structure of the grabbing mechanism.
[0036] Figure 6 It is a schematic diagram of the structure of the grabbing part.
[0037] REFERENCE SIGNS:
[0038] 1, reactor body; 2, tray; 3, conveying mechanism; 31, hopper; 311, filter screen; 32, screw conveyor; 33, bag cutting assembly; 330, bag cutting support; 331, rodless cylinder; 332, cutting knife; 3321, mounting seat; 34, tensioning assembly; 341, tensioning support; 342, support plate; 343, tensioning suction cup; 344, first lifting cylinder; 345, first sliding cylinder; 4, collection box; 5, grabbing mechanism; 51, manipulator; 52, grabbing part; 521, connecting seat; 520, connecting flange; 522, sponge suction cup; 523, air blowing part; 5231, air blowing support; 5232, air blowing pipe; 5233, second sliding cylinder; 524, lifting support; 525, second lifting cylinder. DETAILED DESCRIPTION
[0039] The application will be further described below with reference to the accompanying drawings. Figures 1-6 The application will be further described below with reference to the accompanying drawings.
[0040] The application discloses a reaction kettle with automatic catalyst feeding function, which refers to Figure 1 and Figure 2 , comprising a reaction kettle body 1, a storage part, a conveying mechanism 3, a collection part and a grabbing mechanism 5; the storage part, the conveying mechanism 3, the collection part and the grabbing mechanism 5 are arranged close to the top feed inlet of the reaction kettle body 1; the storage part comprises a tray 2 for stacking bagged catalysts; the conveying mechanism 3 comprises a hopper 31 and a screw conveyor 32, the screw conveyor 32 is connected to the bottom of the hopper 31, the input end of the screw conveyor 32 is in communication with the inner cavity of the hopper 31, and the output end of the screw conveyor 32 extends above the feed inlet of the reaction kettle body 1. A cutting assembly for cutting the bag body of the bagged catalyst is arranged above the opening at the top of the hopper 31; the collection part comprises a collection box 4 for storing the bag body of the bagged catalyst. The grabbing mechanism 5 is used for grabbing and moving the bagged catalyst on the tray 2 to the cutting assembly, and also used for moving the bag body of the bagged catalyst at the cutting assembly into the collection box 4.
[0041] When feeding catalysts into the reaction kettle, the bagged catalyst is grabbed and moved by the grabbing mechanism 5 to the bag cutting assembly 33 above the hopper 31, then the bottom of the bag body of the bagged catalyst is cut by the bag cutting assembly 33 to form a cut, so that the catalyst in the bagged catalyst flows into the hopper 31 through the cut, and then the catalyst is directionally conveyed by the screw conveyor 32 at the bottom of the hopper 31 into the feed inlet of the reaction kettle body 1, realizing automatic feeding of the catalyst into the reaction kettle body 1; the remaining bag body is transferred by the grabbing mechanism 5 into the collection box 4.
[0042] Refer to Figure 3 and Figure 4The bag cutting assembly 33 comprises a bag cutting support 330, a cutting knife 332, and a rodless cylinder 331. The bag cutting support 330 is arranged above the top opening of the hopper 31. The rodless cylinder 331 is connected to the bag cutting support 330. The cutting knife 332 is vertically upwardly arranged, and the top of the cutting knife 332 is sharp. The bottom of the cutting knife 332 is vertically connected with a mounting seat 3321, which is connected to the sliding table of the rodless cylinder 331 through a plurality of bolts. Subsequently, the bagged catalyst is moved to the bag cutting assembly 33 by the grabbing mechanism 5, and the bagged catalyst is moved downward, so that the cutting knife 332 is inserted into the bottom of the bag body of the bagged catalyst. Then, the sliding table drives the cutting knife 332 to slide by the rodless cylinder 331, and the cutting knife 332 cuts the bag body to form a cut, so that the catalyst in the bagged catalyst can fall into the hopper 31 through the cut on the bag body.
[0043] The rodless cylinder 331 is provided with a tensioning assembly 34 on opposite sides. The tensioning assembly 34 comprises a tensioning support 341, a suction part, a first lifting driving member, and a first sliding driving member. The suction part is located above the tensioning support 341 and comprises a support plate 342, on which two tensioning suction cups 343 are installed and vertically upwardly arranged. The first lifting driving member comprises a first lifting cylinder 344, which is vertically arranged and connected to the tensioning support 341. The first lifting cylinder 344 is connected to the bottom of the support plate 342 through the piston rod, so that the first lifting driving member drives the support plate 342. Subsequently, the support plate 342 drives the two tensioning suction cups 343 to vertically lift. The first sliding driving member comprises a first sliding cylinder 345, which is horizontally arranged and connected to the bag cutting support 330. The first sliding cylinder 345 is arranged towards the rodless cylinder 331 and vertically arranged with the rodless cylinder 331. The piston rod of the first sliding cylinder 345 is connected to the tensioning support 341, so that the first sliding driving member drives the tensioning support 341. Subsequently, the tensioning support 341 is driven by the first sliding cylinder 345 to move along the horizontal direction towards or away from the rodless cylinder 331.
[0044] The bagged catalyst is moved to the bag cutting assembly 33 by the subsequent grabbing mechanism 5, and after the cutting knife 332 is inserted into the bottom of the bag of the bagged catalyst, the suction part is driven upward by the first lifting cylinder 344 on the tensioning support 341, and the bag of the bagged catalyst is adsorbed and fixed by the two tensioning suction cups 343 on the suction part. Then, the suction part is driven by the first sliding cylinder 345 to move away from the rodless air cylinder 331, so as to tension the bottom of the bag of the bagged catalyst, which facilitates the sliding of the cutting knife 332 when the rodless air cylinder 331 drives the cutting knife 332 to cut the bag of the bagged catalyst. Meanwhile, after the rodless air cylinder 331 cooperates with the cutting knife 332 to cut the bag of the bagged catalyst, the tensioning support 341 is further driven by the first sliding cylinder 345 to move away from the rodless air cylinder 331, so as to open the cut on the bottom of the bag, which facilitates the catalyst in the bag to be discharged through the cut on the bottom of the bag.
[0045] The filter screen 311 is arranged at the top opening of the hopper 31, and the outer periphery of the filter screen 311 is connected to the inner periphery of the opening of the hopper 31 by a plurality of connecting blocks, so as to stably arrange the filter screen 311 at the top opening of the hopper 31. When the catalyst in the bagged catalyst falls into the hopper 31, the caked part of the catalyst can be filtered out by the filter screen 311, so as to reduce the accumulation of the caked catalyst at the connection between the hopper 31 and the screw conveyor 32, and to affect the entry of the catalyst in the hopper 31 into the screw conveyor 32.
[0046] Referring to Figure 5 and Figure 6 The grabbing mechanism 5 includes a mechanical hand 51 and a grabbing part 52. The grabbing part 52 is connected to the driving end of the mechanical hand 51 and is used for grabbing the bagged catalyst. In this embodiment, the mechanical hand 51 is a six-axis mechanical hand 51, so as to facilitate the flexible movement of the bagged catalyst in cooperation with the grabbing part 52 in actual use. The grabbing part 52 includes a connecting seat 521 and a connecting flange 520 connected to the top of the connecting seat 521, and a sponge suction cup 522 installed at the bottom of the grabbing part 52. When the bagged catalyst on the tray 2 is grabbed by the grabbing mechanism 5, the connecting seat 521 is driven by the mechanical hand 51 to move the sponge suction cup 522 to the target bagged catalyst, and then the bag of the target bagged catalyst is adsorbed and fixed by the sponge suction cup 522, so as to realize the grabbing of the bagged catalyst by the grabbing part 52. After the bag of the bagged catalyst is moved into the collection box 4 by the mechanical hand 51 in cooperation with the sponge suction cup 522, the bag is adsorbed and fixed by the sponge suction cup 522, so as to make the bag of the bagged catalyst fall into the collection box 4.
[0047] The connecting seat 521 is provided with two blowing parts 523, which are respectively located on opposite sides of the connecting seat 521 and are both arranged towards the adsorption station of the sponge suction cup 522. The blowing part 523 comprises a blowing support 5231, and a plurality of blowing pipes 5232 are uniformly arranged on one side of the blowing support 5231 towards the adsorption station of the sponge suction cup 522, and the end of the blowing pipe 5232 away from the blowing support 5231 is pointed; the end of the blowing pipe 5232 close to the blowing support 5231 is communicated with a gas supply branch pipe, and the gas supply branch pipe is communicated with a gas source. The blowing support 5231 is provided with a plurality of second sliding driving members corresponding to the blowing pipes 5232, and the second sliding driving member comprises a second sliding cylinder 5233, which is arranged towards the adsorption station of the sponge suction cup 522, the cylinder body of the second sliding cylinder 5233 is connected to the blowing support 5231, and the piston rod of the second sliding cylinder 5233 is connected with the corresponding blowing pipe 5232; the second sliding driving member is driven to be connected to the corresponding blowing pipe 5232, and subsequently the blowing pipe 5232 can be driven by the second sliding cylinder 5233 to move towards or away from the adsorption station of the sponge suction cup 522.
[0048] The connecting seat 521 is provided with two blowing parts 523, which are respectively located on opposite sides of the connecting seat 521 and are both arranged towards the adsorption station of the sponge suction cup 522. The blowing part 523 comprises a blowing support 5231, and a plurality of blowing pipes 5232 are uniformly arranged on one side of the blowing support 5231 towards the adsorption station of the sponge suction cup 522, and the end of the blowing pipe 5232 away from the blowing support 5231 is pointed; the end of the blowing pipe 5232 close to the blowing support 5231 is communicated with a gas supply branch pipe, and the gas supply branch pipe is communicated with a gas source. The blowing support 5231 is provided with a plurality of second sliding driving members corresponding to the blowing pipes 5232, and the second sliding driving member comprises a second sliding cylinder 5233, which is arranged towards the adsorption station of the sponge suction cup 522, the cylinder body of the second sliding cylinder 5233 is connected to the blowing support 5231, and the piston rod of the second sliding cylinder 5233 is connected with the corresponding blowing pipe 5232; the second sliding driving member is driven to be connected to the corresponding blowing pipe 5232, and subsequently the blowing pipe 5232 can be driven by the second sliding cylinder 5233 to move towards or away from the adsorption station of the sponge suction cup 522.
[0049] Referring to Figures 3 to 6, through the above setting, subsequent through the mechanical hand 51 cooperation sponge suction cup 522 grab located in the tray 2 on the bagged catalyst, first through the lifting support 524 on the second lifting cylinder 525 drive corresponding blow-off part 523 up, until the blow-off part 523 higher than the adsorption station of sponge suction cup 522, to limit subsequent through the sponge suction cup 522 adsorption fixed target bagged catalyst bag body, blow-off part 523 located on both sides of the sponge suction cup 522 adsorption station adjacent to the rest of the bagged catalyst of target bagged catalyst interference occurs. After the mechanical hand 51 cooperates with the sponge suction cup 522 to pick up the target bagged catalyst from the tray 2, the second lifting cylinder 525 on the lifting support 524 drives the blow-off part 523 to move down until the blow-off part 523 is directed to the target bagged catalyst adsorbed by the sponge suction cup 522; then drive the blow-off pipe 5232 to move towards the bagged catalyst adsorbed by the sponge suction cup 522 through the second sliding cylinder 5233 on the blow-off support 5231, until the blow-off pipe 5232 is inserted into the bagged catalyst. When the subsequent bag cutting assembly 33 cuts the bag body at the bottom to form a cutout so that the catalyst flows out through the cutout, the blow-off pipe 5232 blows compressed air into the bag body, which on the one hand helps the remaining catalyst in the bag body to accelerate from the bag body bottom cutout, and on the other hand effectively reduces the catalyst remaining in the corner of the bag body.
[0050] At the same time, after the corresponding blow-off pipe 5232 is inserted into the bagged catalyst by the second sliding cylinder 5233, the inserted blow-off pipe 5232 can be used to assist in limiting and fixing the bagged catalyst, which is beneficial to limit the bagged catalyst from separating from the sponge suction cup 522, and thus the grabbing part 52 can more stably grab the bagged catalyst.
[0051] The implementation principle of the embodiment of the present application is:
[0052] Bagged catalyst grabbing preparation: drive the corresponding blow-off part 523 up through the second lifting cylinder 525 on the lifting support 524 on both sides of the connecting seat 521, until the blow-off part 523 is higher than the adsorption station of the sponge suction cup 522.
[0053] Bagged catalyst grabbing and transferring: After the bagged catalyst on the tray 2 is grabbed by the mechanical arm 51 cooperating with the sponge suction cup 522, the second lifting cylinder 525 on the lifting bracket 524 on both sides of the connecting seat 521 drives the corresponding air blowing part 523 to move downward until the air blowing part 523 faces the suction station of the sponge suction cup 522; then the second sliding cylinder 5233 on the air blowing bracket 5231 of the air blowing part 523 drives the corresponding air blowing pipe 5232 to move close to the suction station of the sponge suction cup 522 until it is inserted into the bagged catalyst sucked by the sponge suction cup 522; the bagged catalyst is transferred to the cutter 332 of the bag cutting assembly 33 by the mechanical arm 51 cooperating with the sponge suction cup 522, and the bagged catalyst continues to move downward until the cutter 332 is inserted into the bag body of the bagged catalyst.
[0054] Bagged catalyst bag body tensioning treatment: the suction part is driven to move upward by the first lifting cylinder 344 on the tensioning support 341, and the bottom of the bag body is fixed by the tensioning suction cup 343 at the suction part; the suction part is driven to slide away from the rodless cylinder 331 by the first sliding cylinder 345 to tension the bottom area of the bag body.
[0055] Bagged catalyst bag body cutting: the cutter 332 is driven to slide by the rodless cylinder 331 to cut an incision at the bottom of the bag body, so that the catalyst in the bag body falls into the hopper 31 through the cut, during which the suction part is further driven to slide away from the rodless cylinder 331 by the first sliding cylinder 345 to open the incision of the bag body; at the same time, the air blowing pipe 5232 of the air blowing part 523 blows compressed air into the bag body.
[0056] Catalyst directional conveying: the catalyst falling into the hopper 31 is conveyed into the feed port at the top of the reaction kettle body 1 by the screw conveyor 32 at the bottom of the hopper 31, completing the automatic addition of the catalyst inside the reaction kettle body 1.
[0057] Bag body transfer: after the catalyst in the bag body flows out through the incision, the tensioning suction cup 343 releases the suction of the bag body; the corresponding air blowing pipe 5232 is driven out of the bag body by the second sliding cylinder 5233 on the air blowing bracket 5231, and the bag body is moved into the collection box 4 by the mechanical arm 51 cooperating with the sponge suction cup 522, and the suction of the bag body by the sponge suction cup 522 is released to make the bag body fall into the collection box 4.
[0058] The present application can realize the automatic addition of the catalyst in the reaction kettle body 1, and the operation process does not need manual intervention, effectively improving the overall operation efficiency and reducing the operation difficulty of the catalyst addition of the reaction kettle body 1.
[0059] The above are all preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.
Claims
1. A reactor with an automatic catalyst dosing function, characterized in that: It comprises a reactor body (1), a storage portion, a conveying mechanism (3), a collecting portion, and a grabbing mechanism (5); The storage portion is used for stacking bagged catalysts; The conveying mechanism (3) includes a hopper (31), the bottom of the hopper (31) is connected to a screw conveyor (32), the output end of the screw conveyor (32) extends above the feed inlet of the reactor body (1); the top of the hopper (31) is also provided with a bag cutting assembly (33) for cutting the bagged catalyst. The collecting portion is used to store bagged catalyst bags; The grabbing mechanism (5) is used to grab the bagged catalyst at the storage portion and move it to the bag cutting assembly (33) of the hopper (31); the grabbing mechanism (5) is also used to move the bagged catalyst from the bag cutting assembly (33) to the collecting portion; The grabbing mechanism (5) comprises a manipulator (51) and a grabbing portion (52), wherein the grabbing portion (52) is used to grab the bagged catalyst; The gripping portion (52) includes a connecting seat (521), the connecting seat (521) is connected to the driving end of the manipulator (51), and a sponge suction cup (522) is installed on the connecting seat (521); The connecting seat (521) is provided with a blowing portion (523) on both opposite sides, and the blowing portion (523) is arranged toward the adsorption station of the sponge suction cup (522); the blowing portion (523) includes a blowing bracket (5231), and the blowing bracket (5231) is provided with a plurality of blowing pipes (5232) on one side facing the adsorption station of the sponge suction cup (522); the blowing bracket (5231) is provided with a plurality of second sliding driving members corresponding to the plurality of blowing pipes (5232), and the second sliding driving members are drivingly connected to the corresponding blowing pipes (5232) for driving the corresponding blowing pipes (5232) to move horizontally toward or away from the adsorption station of the sponge suction cup (522); After the manipulator (51) cooperates with the sponge suction cup (522) to grab the bagged catalyst, the second sliding drive member on the blowing bracket (5231) drives the corresponding air outlet pipe to move toward the adsorption station close to the sponge suction cup (522) until the air blowing pipe (5232) is inserted into the bagged catalyst adsorbed by the sponge suction cup (522); the catalyst inside the bagged catalyst falls out through the incision at the bottom of the bag body, and compressed air is blown into the bag body of the bagged catalyst by the air blowing pipe (5232); The connecting seat (521) is connected to a lifting bracket (524) on both opposite sides corresponding to the blowing part (523), and the lifting bracket (524) is provided with a second lifting driving member. The second lifting driving member is drivingly connected to the blowing bracket (5231) corresponding to the blowing part (523) and is used to drive the blowing bracket (5231) to rise and fall vertically.
2. The reactor with automatic catalyst dosing function according to claim 1, characterized in that: The bag cutting assembly (33) comprises a rodless cylinder (331) and a cutter (332). The cutter (332) is connected to the slide of the rodless cylinder (331), and the cutter (332) is arranged vertically upward.
3. The reactor with the automatic catalyst dosing function according to claim 2, characterized in that: The rodless cylinder (331) is provided with tensioning assemblies (34) on both sides thereof. The tensioning assembly (34) includes a tensioning support (341), an adsorption portion, a first lifting drive member and a first sliding drive member. The adsorption portion is located above the tensioning support (341); the adsorption portion includes a support plate (342), and a plurality of tensioning suction cups (343) are vertically mounted upward on the support plate (342); the first lifting drive member is mounted on the tensioning support (341) and the first lifting drive member is drivingly connected to the support plate (342) for driving the support plate (342) to lift and lower the support plate (342) vertically; the first sliding drive member is drivingly connected to the tensioning support (341) for driving the tensioning support (341) to move horizontally toward or away from the rodless cylinder (331).
4. The reactor with the automatic catalyst dosing function according to claim 1, characterized in that: A filter screen (311) is also provided at the top opening of the hopper (31), and the filter screen (311) is located at the bottom of the bag cutting assembly (33).
Citation Information
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